service saddles€¦ · 800.800.0932 fax: 940.723.8378 09.08 material specifications subject to...

800.800.0932 fax: 940.723.8378 www.powerseal.com09.08 Material Specifications Subject to Change

MULTIPLIER

B-1

SERVICE SADDLESMODEL 3401 BRONZE SADDLE FOR IPS PVC

HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4” PVC O.D. 4.50 with 3/4 CC outlet. Order 3401 - 4 x 3/4 CC.Note: Saddles on pages B-1 and B-2 must be ordered in box quantities.

*NOTE : 1 1/2”, 1 1/4” x 1” NOT AVAILABLE

BODY CASTINGS: Waterworks Bronze (85-5-5-5) per ASTM B584 and AWWA C800.

FASTENERS: Silicon Bronze per ASTM B98.

GASKET: Patented SBR TwinSeal® dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal.

MODEL 3402 BRONZE SADDLE FOR COPPER TUBING

Pipe Size Pipe OD TwinSeal Hinged Design for IPS PVC Pipe

in. mm. in. mm. Box Qty.3/4 CC or

NPT Outlet1 CC or

NPT Outlet1 1/4 CC or NPT Outlet

1 1/2 CC or NPT Outlet

2 CC or NPT Outlet

1 1/4 32 1.66 42 25

1 1/2 40 1.90 48 25

2 50 2.38 60 20

2 1/2 65 2.88 73 12

3 80 3.50 84 10

3 1/2 90 4.00 101 10

4 100 4.50 114 8

5 125 5.56 141 8

6 150 6.63 168 8

8 200 8.63 219 6

10 250 10.75 273 6

12 300 12.75 324 3

Pipe Size Pipe OD TwinSeal Hinged Design for Copper Tubing

in. mm. in. mm. Box Qty.3/4 & 1 CC

or NPT Outlet

2 50 2.13 60 20

2 1/2 65 2.63 73 12

3 80 3.13 84 10


MULTIPLIER

B-2

SERVICE SADDLESMODEL 3403 BRONZE SADDLE FOR C900 PVC

*DR25 (C100) and DR18 (C1 150)

HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4” C900 O.D. 4.80 with 3/4 CC outlet. Order 3403 - 4 x 3/4 CC.Note: Saddles on pages B-1 and B-2 must be ordered in box quantities.



GASKET: Patented SBR TwinSeal® dual o-ring design incorporating both hydrostaticand mechanical forces to affect a dynamic seal.

PowerSeal’s patented dual o-ring TwinSeal® gasket incorporates both hydrostatic and mechanical forces to affect a positive seal on all pipe surfaces. As the distribution system’s pressure increases, the tightness of the seal is equally increased. This unique design compensates for expansion and contraction due to pressure or temperature variances in water mains and service lines.

WATERPRESSURE

GASKET DETAIL

Mechanical Seal

Hydraulic Seal

Pipe Size Pipe OD TwinSeal Hinged Design for C900 PVC, DR25 (C1 100) and DR18 (C1 150)

in. mm. in. mm. Box Qty3/4 CC or

NPT Outlet1 CC or



2 CC or NPT Outlet

4 100 4.80 122 8

6 150 6.90 175 6

8 200 9.05 230 5

10 250 11.10 282 3

12 300 13.20 335 2

*Due to the expansion of DR14 (CI 200) C900 PVC Pipe during field joint testing, this saddle is onlyrecommended for DR25 (CI 100) and DR18 (CI 150) installations without first consulting PowerSeal Engineers.


MULTIPLIER

B-3

SERVICE SADDLES




MODEL 3407 BRONZE SADDLE FOR ASBESTOS-CEMENT, CAST IRON AND C900 PVC

HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4” C900 O.D. 4.80 with 3/4 CC outlet. Order 3408 (or 3407) - 4 x 3/4 CC.

BODY CASTING: Waterworks Bronze (85-5-5-5) per ASTM B62 AWWA C800.

BALE: Waterworks Bronze (85-5-5-5) per ASTM B62 AWWA C800.

NUTS: Silicon Bronze per ASTM B98.


MODEL 3408 BRONZE SADDLE FOR ASBESTOS-CEMENT, CAST IRON AND C900 PVC

Pipe Size Pipe OD Range Heavy Duty Design for AC/CI Pipe and C900 PVC Pipe

in. mm. in. mm. Box Qty.3/4 CC or

NPT Outlet1 CC or



2 CC or NPT Outlet

4 100 4.80-5.45 122-140 8

6 150 6.85-7.45 175-190 5

8 200 9.05-9.65 230-245 3

10 250 11.05-12.05 282-307 2

12 300 13.20-14.20 335-360 2

16 400 17.40-18.40 442-467 1


in. mm. in mm. Box NA3/4 CC or

NPT Outlet1 CC or



2 CC or NPT Outlet

4 100 4.72-5.34 120-136

6 150 6.82-7.46 173-189

8 200 9.00-9.68 228-246

10 250 11.02-12.14 280-308

12 300 13.12-14.60 333-371


MULTIPLIER

SERVICE SADDLES

HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4” C900 O.D. 4.80 with 3/4 CC outlet. Order 3409 (or 3407) - 4 x 3/4 CC.

BODY CASTING: Waterworks Bronze (85-5-5-5) per ASTM B584 and AWWA C800.

STRAPS: Type 304 (18-8) Stainless Steel per ASTM A240.

STUD BOLTS: Type 304 (18-8) Stainless Steel per ASTM A193.

NUTS: Silicon Bronze per ASTM B98.


MODEL 3409 BRONZE SADDLE WITH STAINLESS STEEL STRAPS FOR ASBESTOS-CEMENT, CAST IRON AND C900 PVC

B-4


in. mm. in mm. Box NA3/4 CC or

NPT Outlet1 CC or



2 CC or NPT Outlet

4 100 4.80-5.45 122-140

6 150 6.85-7.45 175-190

8 200 9.05-9.65 230-245

10 250 11.05-12.05 282-307

12 300 13.20-14.20 335-360

16 400 17.40-18.40 442-467


MULTIPLIER

SERVICE SADDLESMODEL 3411AS ALL STAINLESS SADDLE

B-5

PANEL & LIFTER BAR: Type 304 (18-8) Stainless Steel per ASTM A240.

BOLTS & NUTS: Type 304 (18-8) Stainless Steel per ASTM A193 and A194. NOTE: Hex nuts are furnished with fusion bonded coating to prevent seizing and galling.

WASHERS: Delrin per MIL-A50424.

LUGS: Type 304 (18-8) Stainless Steel per ASTM A240.

OUTLET: Type 304 (18-8) Stainless Steel per ASTM A276.


HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4” C900 O.D. 4.80 with 3/4 CC outlet. Order 3411AS - 4 x 3/4 CC.

GASKET DETAIL

ALL STAINLESS SERVICE SADDLE TWINSEAL GASKET

Mechanical Seal

Hydraulic Seal

The patented dual o-ring TwinSeal® gasket incorporates both hydrostatic and mechanical forces to affect a positive seal on all pipe surfaces. As the distribution system’s pressure increases, the tightness of the seal is equally increased. This unique design compensates for expansion and contraction due to pressure or temperature variances in water mains and service lines. The large area of gasket in contact with the pipe also serves to prevent saddle rotation while in service and the tapered ends provide a contoured fit to the pipe.

Pipe Size Pipe OD Range Single Stud Design for All Pipe MaterialsWidth

Custom Sizes and Ranges Available3/4 CC or NPT Outlet 1 CC or NPT Outlet

in. mm. in. mm. in. mm.

3 80 3.48-3.52 88-90 4 100

3 1/2 90 3.98-4.02 101-102 4 100

4 100 4.50-4.80 114-122 4 100

5 125 5.54-5.84 141-148 4 100

6 150 6.63-6.90 168-175 4 100

8 200 8.63-9.05 219-230 4 100


MULTIPLIER

B-6


HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4” C900 O.D. 4.80 with 3/4 CC outlet. Order 3412AS or 3414AS - 4 x 3/4 CC.







MODEL 3414AS ALL STAINLESS WIDE RANGE SADDLE







Pipe Size Pipe OD Range Extra Wide Range Design for All Pipe MaterialsWidth

Custom Sizes and Ranges Available 3/4 CC or NPT Outlet

1 CC or NPT Outlet



2 CC or NPT Outletin. mm. in. mm. in. mm.

4 100 4.50-5.10 114-130 8 200

5 125 5.54-6.14 141-156 8 200

6 150 6.63-7.23 168-184 8 200

8 200 8.63-9.83 219-250 8 200

10 250 10.75-11.95 273-304 8 200

12 300 12.75-13.95 324-354 8 200

Pipe Size Pipe OD Range Double Stud Design for All Pipe MaterialsWidth

Custom Sizes and Ranges Availble 3/4 CC or NPT Outlet

1 CC or NPT Outlet



2 CC or NPT Outletin. mm. in. mm. in. mm.

3 80 3.48-3.52 88-90 6 150

3 1/2 90 3.98-4.02 101-102 6 150

4 100 4.50-4.80 114-122 6 150

5 125 5.54-5.84 141-148 6 150

6 150 6.63-6.90 168-175 6 150

8 200 8.63-9.05 219-230 6 150

10 250 10.75-11.10 273-282 6 150

12 300 12.75-13.20 324-335 6 150


MULTIPLIER


HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 16” C900 O.D. 17.40 with 3/4 CC outlet. Order 3416AS - 16A x 3/4 CC.NOTE: Other ranges, tap sizes available upon request.

B-7


BOLTS & NUTS: Type 304 (18-8) Stainless Steel per ASTM A193 and A194. NOTE: Hexnuts are furnished with fusion bonded coating to prevent seizing and galling.





Pipe Size Pipe OD Range Extra Wide Range Design for All Pipe MaterialsWidth

Custom Sizes and Ranges Available

3/4 CC or NPT Outlet

1 CC or NPT Outlet



2 CC or NPT Outlet

2 1/2, 3 FIP Outletin. mm. in. mm. in. mm.

14 350A 14.00-15.20 356-386

8 200B 15.30-16.50 389-419

16 400 A 16.60-17.80 422-452 8 200

18 450A 18.00-19.20 457-488

8 200B 19.50-20.70 495-526

20 500 A 21.60-22.80 549-579 8 200

24 600A 24.00-25.20 610-640

8 200B 25.80-27.00 655-686

30 750A 30.00-31.20 762-792

8 200B 32.00-33.20 813-843

36 900

A 36.00-37.20 914-945

8 200B 37.90-39.10 963-993

C 39.10-40.30 993-1024

42 1100

A 42.00-43.20 1067-1097

8 200B 44.20-45.40 1123-1153

C 45.50-46.70 1156-1186

48 1200

A 48.00-49.20 1219-12508 200

B 50.50-51.70 1283-1313

C 51.80-53.00 1316-13468 200

D 53.10-54.30 1349-1379


MULTIPLIER

B-8

SERVICE SADDLESMODEL 3421AS SINGLE STRAP ALL STAINLESS SADDLE “WIDE RANGE”







STRAP WIDTH: 2”

HOW TO ORDER: Choose nominal pipe sizes x outlet size and thread configuration. EXAMPLE: 12” ductile iron pipe with a 1” CC tap. Order 3421AS-12A x 1CC.NOTE: Other ranges, tap sizes available upon request.

Nominal Pipe Size Clamp OD Range List Prices

in. mm in. mm. 3/4, 1 CC or NPT Outlet

4 100 A 4.35-5.65 111-144

5 125 A 5.40-6.40 137-163

6 150 A 6.45-7.75 164-197

8 200 A 8.50-9.80 216-249

10 250A 10.25-11.55 260-293

B 10.95-12.35 278-314

12 300A 12.30-13.60 312-345

B 13.14-14.44 334-367


MULTIPLIER

SERVICE SADDLES







STRAP WIDTH: 2”

MODEL 3422AS DOUBLE STRAP ALL STAINLESS SADDLE “WIDE RANGE”

HOW TO ORDER: Choose nominal pipe sizes x outlet size and thread configuration. EXAMPLE: 12” ductile iron pipe with a 1” CC tap. Order 3422AS-12A x 1CC. NOTE: Other ranges, tap sizes available upon request.

B-9

Nominal Pipe Size Clamp OD Range List Price

in. mm in. mm.3/4, 1 CC or NPT Outlet

1 1/4, 1 1/2 CC or NPT Outlet

2 CC or NPT Outlet

4 100 4.35-5.65 111-114

5 125 5.40-6.40 137-163

6 150 6.45-7.75 164-197

8 200 8.50-9.80 216-249

10 25010.25-11.55 260-292

10.95-12.35 278-314

12 30012.30-13.60 312-345

13.14-14.44 334-367

14 35014.00-15.30 356-389

15.40-16.70 391-424

16 40016.20-17.50 412-445

17.90-19.20 455-488

18 450 19.20-20.40 488-518

20 500 21.50-22.80 546-579

24 600 25.70-27.00 653-686


MULTIPLIER

B-10

SERVICE SADDLESMODEL 3417AS STAINLESS SADDLE WITH STRAPS

HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4” Ductile Iron O.D. 4.80 with 3/4 CC outlet. Order 3417AS - 4B x 3/4 CC Epoxy. NOTE: Please advise when saddles are being ordered for use on C900 pipe.Manufacturer Suggestion: For PVC pipe applications, order saddle which has OD of pipe at the top of the range.

BODY CASTING: Stainless Steel 18-8 ASTM A743.



NUTS: Type 304 (18-8) Stainless Steel per ASTM A194. NOTE: Hex nuts are furnished with fusion bonded coating to prevent seizing and galling.


Please consult factory representatives for pricing.

••Not to be used on IPS PVC

Pipe Size Pipe OD Range Double Strap Double Strap

in. mm. in. mm.3/4, 1 CC or NPT

1 1/4, 1 1/2, 2 CC or NPT

4 100

A 4.00-4.50 102-114

B 4.74-5.63 120-143

C 4.74-5.14 120-131

6 150A 6.00-6.63 152-168

B 6.84-7.64 174-194

8 200A 8.00-8.63 203-219

B 8.54-10.10•• 216-257

10 250A 10.00-11.10 254-282

B 10.64-12.12 270-308

12 300A 12.00-13.20 305-335

B 12.62-14.32 321-364

12-14 300-350 A 14.73-15.65 374-398

16-18 400-450 A 17.40-18.88 442-480

18 450 A 19.50 495

20 500 A 21.60 549

24 600 A 25.80 655


MULTIPLIER

B-11

SERVICE SADDLES

BODY CASTING: Ductile Iron per ASTM A536.

BALE: Carbon Steel per AISI 1080, with electrogalvanized dichromate finish for added corrosion resistance.

NUTS: Carbon Steel, Grade A per ASTM A563.

GASKET: Patented NBR TwinSeal® dual o-ring design incorporating both hydrostatic and mechanical forces to affect a dynamic seal.

FINISH: Epoxy.

MODEL 3411DI DUCTILE IRON SADDLE WITH BALE

HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4” Ductile Iron O.D. 4.80 with 3/4 CC outlet. Order 3411DI 4-5 x 3/4 CC Single Bale. NOTE: Please advise when saddles are being ordered for use on C900 pipe.Manufacturer Suggestion: For PVC pipe applications, order saddle which has OD of pipe at the top of the range.

Standard epoxy coating applied 3-5 mils, heavier applications available. Please consult factory representatives for pricing.

*Not Available in 1 1/2 CC.

Pipe Size Pipe OD Range Single Bale With Epoxy Coating

in. mm. in. mm.1/2 NPT, 3/4 &

1 CC or NPT Outlet1 1/4, 1 1/2 CC or

NPT Outlet2 CC or

NPT Outlet

1 25 1.31-1.39 33-35

1 1/4-1 1/2 32 1.61-1.92 41-49

2 50 2.38 61

2 50 2.35-2.56 60-65

2 1/4-2 1/2 55-65 2.44-2.91 62-74

3 80 2.97-3.54 75-90

3-4 80-100 3.74-4.55 95-116

4-5 100-125 4.74-5.63 120-143

5-6 125-150 5.94-6.70 151-170

6 150 6.84-7.60 174-193

6-8 150-200 7.69-8.72 195-222

8-10 200-250 8.54-10.10 217-257

10-12 250-300 10.64-12.12 270-308

12-14 300-350 12.62-14.32 321-364

*


MULTIPLIER

SERVICE SADDLESMODEL 3413 DUCTILE IRON SADDLE WITH BALES

HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4” Ductile Iron O.D. 4.80 with 3/4CC outlet. Order 3413 - 4B x 3/4 CC Double Bale. NOTE: Please advise when saddles are being ordered for use on C900 pipe.Manufacturer Suggestion: For PVC pipe applications, order saddle which has OD of pipe at the top of the range.

B-12


BALES: Carbon Steel per AISI 1080, with electrogalvanized dichromate finish for added corrosion resistance.

NUTS: Carbon Steel, Grade A per ASTM A563.


FINISH: Epoxy.

Pipe Size Pipe OD Range Double Bales With Epoxy Coating

in. mm. in. mm.1/2 NPT, 3/4 & 1 CC

or NPT Outlet 1 1/4, 1 1/2, 2 CC

or NPT Outlet

2 50 A 2.38-2.50 61-64

3 80A 3.50 89

B 3.45-4.05 88-103

4 100

A 4.00-4.50 102-114

B 4.74-5.63 120-143

C 4.74-5.14 120-131

6 150A 6.00-6.63 152-168

B 6.84-7.64 174-194

8 200A 8.00-8.63 203-219

B 8.54-10.10•• 216-257

10 250A 10.00-11.10 254-282

B 10.64-12.12 270-308

12 300A 12.00-13.20 305-335

B 12.62-14.32 321-364

12-14 300-350 A 14.73-15.65 374-398

16-18 400-450 A 17.40-18.88 442-480

18 450 A 19.50 495

20 500 A 21.60 549

24 600 A 25.80 655


*Not Available in 1 1/2 CC or 2 NPT or CC ** Not Available in 2 CC ••Not to be used on IPS PVC


MULTIPLIER

B-13

SERVICE SADDLESMODEL 3415 DUCTILE IRON SADDLE WITH STRAP

HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4” Ductile Iron O.D. 4.80 with 3/4 CC outlet. Order 3415 4-5 x 3/4 CC Shop or Nylon Coat. NOTE: Please advise when saddles are being ordered for use on C900 pipe.Manufacturer Suggestion: For PVC pipe applications, order saddle which has OD of pipe at the top of the range.


STRAP: Type 304 (18-8) Stainless Steel per ASTM A240.




FINISH: Epoxy.


*Not Available in 1 1/2 CC or 2 CC or NPT ** Not Available in 2 CC or NPT ***Not Available in 2 CC

Pipe Size Pipe OD Range Single Strap

in. mm. in. mm.Epoxy

1/2 NPT, 3/4 & 1 CC or NPT

Epoxy 1 1/4, 1 1/2, 2 CC or NPT

1 25 1.31-1.39 33-35

1 1/4-1 1/2 32 1.61-1.92 41-49

2 50 2.13 54

2 50 2.38 61

2 50 2.35-2.56 60-65

2 1/4-2 1/2 55-65 2.44-2.91 62-74

3 80 2.97-3.54 75-90

3-4 80-100 3.74-4.55 95-116

4-5 100-125 4.74-5.63 120-143

5-6 125-150 5.94-6.70 151-170

6 150 6.84-7.60 174-193

6-8 150-200 7.69-8.72 195-222

8-10 200-250 8.54-10.10 217-257

10-12 250-300 10.64-12.12 270-308

12-14 300-350 12.62-14.32 321-364


MULTIPLIER

SERVICE SADDLESMODEL 3417DI DUCTILE IRON SADDLE WITH STRAPS

HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4” Ductile Iron O.D. 4.80 with 3/4 CC outlet. Order 3417 - 4B x 3/4 CC Epoxy. NOTE: Please advise when saddles are being ordered for use on C900 pipe.Manufacturer Suggestion: For PVC pipe applications, order saddle which has OD of pipe at the top of the range.

B-14






FINISH: Epoxy.


Pipe Size Pipe OD Range Double Strap Double Strap


3/4, 1 CC or NPT

Epoxy 1 1/4, 1 1/2, 2 CC or NPT

2 50 A 2.38-2.50 61-64

3 80A 3.50 89

B 3.45-4.05 88-103

4 100

A 4.00-4.50 102-114

B 4.74-5.63 120-143

C 4.74-5.14 120-131

6 150A 6.00-6.63 152-168

B 6.84-7.64 174-194

8 200A 8.00-8.63 203-219

B 8.54-10.10•• 216-257

10 250A 10.00-11.10 254-282

B 10.64-12.12 270-308

12 300A 12.00-13.20 305-335

B 12.62-14.32 321-364

12-14 300-350 A 14.73-15.65 374-398

16-18 400-450 A 17.40-18.88 442-480

18 450 A 19.50 495

20 500 A 21.60 549

24 600 A 25.80 655

*Not Available in 1 1/2 CC or 2 NPT or CC ** Not Available in 2 CC ••Not to be used on IPS PVC


MULTIPLIER

B-15

SERVICE SADDLESMODEL 3417SW DUCTILE IRON SADDLE WITH SINGLE WIDE STRAP

HOW TO ORDER: Choose nominal pipe size x outlet size and thread configuration. EXAMPLE: 4” Ductile Iron O.D. 4.80 with 3/4 CC outlet. Order 3417NW - 4B x 3/4 CC Shop or Nylon Coat. NOTE: Please advise when saddles are being ordered for use on C900 pipe.Manufacturer Suggestion: For PVC pipe applications, order saddle which has OD of pipe at the top of the range.


STRAP: Type 304 (18-8) Stainless Steel per ASTM A240.




FINISH: Epoxy.


*Not Available in 1 1/2 CC or 2 NPT **Not Available in 2 CC ••Not to be used on IPS PVC

Pipe Size Pipe OD Range Single Wide Strap


3/4, 1 CC or NPT

Epoxy 1 1/4, 1 1/2,

2 CC or NPT

2 50 A 2.38-2.50 61-64

3 80A 3.50 89

B 3.45-4.05 88-103

4 100

A 4.00-4.50 102-114

B 4.74-5.63 120-143

C 4.74-5.14 120-131

6 150A 6.00-6.63 152-168

B 6.84-7.64 174-194

8 200A 8.00-8.63 203-219

B 8.54-10.10•• 216-257

10 250A 10.00-11.10 254-282

B 10.64-12.12 270-308

12 300A 12.00-13.20 305-335

B 12.62-14.32 321-364

12-14 300-350 A 14.73-15.65 374-398

16-18 400-450 A 17.40-18.88 442-480

18 450 A 19.50 495

20 500 A 21.60 549

24 600 A 25.80 655

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service saddles€¦ · 800.800.0932 fax: 940.723.8378 09.08 material specifications subject to...

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