sesec - motivation - goals - approach - results - benefit sesec approach v2.pdfdata and work load...
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Co-funded by the Intelligent
Energy Europe Programme of
the European Union 1 SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 2
Overview
Project Overview
Initial Situation / Motivation
Project Goals
Approach /Method
Results
Implementation / Benefit
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 3
Facts Partners
9 Partners from 6 countries
Duration
27/03/2012 – 26/09/2014
Programme
CIP, Intelligent Energy – Europe
Project Reference Number
IEE/11/827/SI2.614931
Coordinator
EURATEX, Mauro Scalia
SESEC is part of the Energy Made-to-Measure campaign
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 4 SESEC - Motivation - Goals - Approach - Results - Benefit
Energy Made-to-Measure is an information campaign pursuing Energy-Efficiency in Textile & Clothing companies. It provides news, tools and high quality information to enable companies to take action. more on www.euratex.eu
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 5
The SESEC Partners
SESEC - Motivation - Goals - Approach - Results - Benefit
LATIA associated partner since 2014
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 6 SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 7
Competitiveness
• Textile and clothing sector faces fierce competition from low-costs manufacturing countries
• Efficiency and competitiveness in textile and clothing manufacturing must take into account the current and future energy challenges
• Energy consumption is high and therefore energy costs have a significant impact on competitiveness of companies
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 8
Developments
• Energy Price Development in Europe
SESEC - Motivation - Goals - Approach - Results - Benefit
Development Fossil Fuel Import Prices (left) and Electricity Prices (right) [1]
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 9
Deficites
• Lack of reliable information and sound data on energy saving opportunities
• Lack of guidance to exploit energy saving opportunities
• High implementation cost of energy saving systems
• Long period for a complete return of investments, knowing that the European clothing industry suffers from heavy pressure from Asian and African competitors
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 10
Low Progress
• Very often old machinery with poor energy efficiency is in use
• Development of energy efficient machinery was less important
• In the past labour costs were more important than energy costs in production resulting in few organisational approaches considering energy aspects
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 11 SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 12 SESEC - Motivation - Goals - Approach - Results - Benefit
SESEC goal is to improve the Energy Efficiency in clothing industry, with special attention to small and medium enterprises
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 13
Improve Energy Efficiency
• Develop, test and offer an Energy Efficiency Scheme (ESS) for companies, particularly SMEs, of the European clothing industry.
• Extend the project impact beyond the companies and countries by transferring information and best practices
• Reduce quantity of energy consumed during the production process
• Avoid unnecessary consumption of energy
• Recover energy from the production process and reuse it
• Generate alternative energy sources (solar energy, wind turbines, …)
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 14
Additional Goals
• Provide content with sound information and benchmark data to the relevant European stakeholders
• Mobilise the wider European business community towards Energy Saving opportunities
• Create both meeting and training opportunities in Europe to exploit Energy Saving opportunities
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 15 SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 16 SESEC - Motivation - Goals - Approach - Results - Benefit
SESEC develops tools for Energy Efficiency and supports the tools use across Europe.
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 17
ESS Methodology - Plan
• Perform Energy Audits to identify energy consumption (in 2013 only)
• Develop and use an Energy Saving Scheme (ESS) based on a working method and softwares tools to identify measures for energy saving
• Companies autonomously implement the measures of their interest
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 18
SESEC's ESS
Production Manager
Top Management
Technical/Maintenance Manager
Commitment to
energy management
Production data, shifts
and work hours
Machinery technical
data and work load
ESS Methodology - Management
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 19
ESS Methodology - Do
• Create Action Plan
• Define reduction objectives
• Define priorities
• Define responsibilities
• Define implementation schedule
• Realise measures
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 20
ESS Methodology - Check
• Realise energy monitoring
• Collect data for a certain period
• Calculate SESEC energy indicators (Specific Energy Consumption, Carbonic Intensity)
• Compare result with defined reduction objectives
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 21
ESS Methodology - Act
• Evaluation of implemented measures
• Application of corrective measures
• Continuous search for more measures to implement and additional saving potential
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 22 SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 23
The SESEC Results
3 Tools of the Energy Saving Scheme:
– EDST (Energy Distribution Support Tool)
– EMBT (Energy Management and Benchmark Tool)
– SAT (Self Assessment Tool)
14 Training Modules
15+ Training Events
1 permanet
SESEC trainig platform
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 24
First Tool: EDST
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 25
Second tool: EMBT
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 26
Third tool: SAT
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 27
Third tool: SAT
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 28
Training Modules
Developed in a suitable way
for target groups
have a simple structure;
allows easy self-training;
available in English, Bulgarian, German, Italian, Portuguese , Romanian
and Lithuanian (in 2014)
are the basic material used at SESEC training events
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 29
List of Training Modules
Module 1: Supply contracts and shifting
Module 2: Utilization and Production Machines
Module 3: Compressed Air
Module 4: Steam/Heat production
Module 5: Renewable Energy and co-generation
Module 6: Lighting
Module 7: HVAC I (Heating)
Module 8: HVAC II (Ventilation and Air Conditioning)
Module 9: Vacuum / Cleaning
Module 10: Measurement and verification methodology
Module 11: Overall SESEC approach
Module 12: EDST (Energy Distribution Support Tool)
Module 13: EMBT (Energy Management and Benchmark Tool) Module 14: SAT (Self Assessment Tool)
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 30
Structure of the
Modules 1-10 Modules 1-10 (‚technical‘ modules)
Introduction: A short entry into the topic by showing different interesting aspects.
Theory: Highlighting the theoretical background without going too much into detail.
Exercises: Repetition of the learning content of the theoretical part and ask for answering (mostly closed)
questions.
Business Case: Exemplification with a business case, usually coming from a different industry highlighting the problem,
solutions/measures and the energy saving potential.
Summary: A repetition of the overall topic in a nutshell is provided here.
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 31
Structure of the
Modules 11-14 Modules 11 (project modul)
Motivation: Presentation of project SESEC’s intentions.
Goals: Description the main goals of the project.
Approach: Indication of the procedure and SESEC’s concept.
Results: Showing the most interesting results achieved during the project lifetime.
Benefit: Highlighting the benefits for the user group and overall industrial sector in Europe.
Modules 12-14 (tools modules)
Aim and Description: Giving an idea of the background and goals of the particular tool.
Functions: Description of important functionalities of each tool
Application: Showing how to apply and to use the particular tool
Results: Giving an impression of the most important and relevant results
of each tool.
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 32
Training Events
Goals:
To Present the SESEC results, notably
the Energy Saving Scheme,
to companies
Help companies to fully understand
and use the results
Benefits for the companies
technical personnel trained on how to use the tools,
company management informed on the best options for the
company.
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 33
Events Calendar
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 34
SESEC training-Platform
Contents:
Home / Start page
Training Modules
(in different
languages)
SESEC Tools (to be
downloaded)
SESEC - Motivation - Goals - Approach - Results - Benefit
http://www.sesec-training.eu/content/home
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 35 SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 36
Outcomes by 2014
Changing behaviour and development of skills:
Companies enabled to use
their Energy Saving Potential
Companies enabled to
implement Energy Efficiency
Reduced Energy
Consumption in at least
50 companies
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 37
Examples
The Italian company CANALI spa has been able to identify opportunities to optimize its
thermal and electric consumption.
In Bulgaria, thanks to SESEC, the producer Kris
Fashion has identified a potential saving of 10-15% in its annual energy consumption.
The Romanian company SC Datsa Textil SRL has identified a series of actions which have
already saved an average of 20% of the
electricity costs.
The Portuguese company DAMEL identified savings in lighting, variable speed in
production machine and insulation for up to
5% of their electricity consumption and for up
to 3% in the consumption of thermal energy.
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 38
Outcome (beyond 2014)
To stimulate permanent control of the Energy Efficiency in
the sector, also by engaging small and medium entrprises in
Energy Efficiency measures.
Consideration of the SESEC results by universities and schools
to motivate the new generations of clothing specialists on
Energy Efficiency.
Better engagement of machine producers
on redcution of energy consumption.
SESEC - Motivation - Goals - Approach - Results - Benefit
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 39
Questions ? [email protected]
EURATEX phone +32.2.285.48.81
News?
The Energy Made-to Measure group
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 40
Pictures references Slide 2 – reflex477: Overview over Paris from Sacré-Cœur – URI:
http://www.flickr.com/photos/35164559@N04/4223238879/sizes/m/in/photostream/ License: CC BY 2.0
(http://creativecommons.org/licenses/by/2.0/legalcode)
Slide 6 – John Jewell: Motivation – URI: http://www.flickr.com/photos/shstrng/7201546098/in/photolist-bYnNKU-fsnmn9-79hkKz-ce5xm7-
7AhD2S-8SBDYq-79hhKK-9MqgJA-g3M7nF-hXW6Ag-9JhUog-atnpd-54JcWq-9z1HnL-aFjYoW-5sBzwC-79hkNV-8K7ENQ-dsNAgy-ebWqP-
9KSKyN-9DfZi5-amC62o-4NpVog-8SBAGR-9e6VpN-pwxpU-KUD7o-3Fc4Me-aiogiU-gACsY-6P3gdg-5HPcQJ-357wU-bCBkLK-bTzVvB-8rccL-4NYD3L-8SBxnX-bMBbo2-6vfNEf-97cdMU-aFgaxR-7wveCc-mJcKg-aFgauR-88f39H-2CBYJ-de2U5y-ihnDm5-hiyZAF/lightbox/ License: CC BY
2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)
Slide 7 – BTO – Buy Tourism Online: Dopo il viaggio low cost il viaggio 'no cost'? BTO 2010 – URI:
http://www.flickr.com/photos/btouniversity/5273326660/sizes/m/in/photolist-92Zbib-92ZbFh-92W49k-92W5vD-8TCH2M-8MhF5F-bu8PAK-
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fjYJc9-fjGXNi-fjJBhg-fk1cim-fk6Mfj-fk6LkY-cwJGbf-fjNZV2-fk46yf-fjNSbV/ License: CC BY 2.0
(http://creativecommons.org/licenses/by/2.0/legalcode)
Slide 8 [1] pictures and data source EU ENERGY, TRANSPORT AND GAS EMISSIONS TRENDS TO 2050 REFERENCE SCENARIO 2013
pubblication of the Eruopean Commission, page 17 .
http://ec.europa.eu/energy/observatory/trends_2030/doc/trends_to_2050_update_2013.pdf#page=6&zoom=auto,-12,842 Slide 9 – Paul Keller: energy saving lightbulbs (1) – URI: http://www.flickr.com/photos/paulk/353225206/sizes/m/in/photolist-xdnxL-7tGtwz-
eAk4ZL-4w1tg9-ddFP6g-ddFDGZ-8RKPr4-8RKNK6-FeioZ-6CWMPF-dAhuoj-8ZjSgP-fL1r2b-Fvtds-awYcB5-5migh-5KGHHK-5G5Pwi-5KKLUG-
5KKMFj-8MS12Z-7nPdHc-5gXTH8-6JuDEC-8NwqXW-7fJ53q-96iXx7-96fW3k-7iY4Un-6GoTxU-54zC9L-Fk8My-jbJxRT-jbJxJP-jbNS23-dTG86N-dTArSZ-
dTArKZ-5W9DrT-8FJQVF-63amRa-fxWKBH-eojC3W-eojCyE-enJVs8-eojCib-4hBb7q-2wXocK-jYAUQp-jYyETn-jYzHov/ License: CC BY 2.0
(http://creativecommons.org/licenses/by/2.0/legalcode)
Slide 10 – Anita Hart: Under construction – URI: http://www.flickr.com/photos/anitakhart/4626206362/sizes/m/in/photolist-83NvYE-6aXpzG-
8eWXQM-aznsug-8e99sN-cvGTJo-48HgPu-bjv1i-5oLfap-7Mhxg8-dV9R7P-dVfwim-dVfxoG-4hrwgA-3YaMUb-4wsDz8-87sJQh-87sJL1-87py16-
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License: CC BY-SA 2.0 (http://creativecommons.org/licenses/by-sa/2.0/legalcode)
Slide 14 – Cliff: Target by Jasper Jones – URI: http://www.flickr.com/photos/nostri-imago/3137422976/sizes/m/in/photolist-5Mf7xA-kcfJzP-
kchDkq-kcfohV-kzbcY4-kzdks7-9mPiuV-kzn7Yx-kznszz-5fU6jg-9hUsoJ-kzbbqK-AANd-cxPqK5-fJxMe9-fzhHXk-bhcKwD-fzhGXV-d8UGtS-fJxNb1-
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(http://creativecommons.org/licenses/by-sa/2.0/legalcode)
s
Co-funded by the Intelligent
Energy Europe Programme of
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Pictures references Slide 22 – U.S. Army Corps of engineers: USACE, Sembach develop net-zero energy master plan – URI:
http://www.flickr.com/photos/usacehq/6511627729/sizes/m/in/photolist-aVpN4B-8UfzYF-cBUEjh-eR8TNX-eR8Ua6-eR8Va8-eR8UM2-eRkhaY-
eR8U7n-eRkhxW-eRkit7-eR8UgD-am2TBu-8VkYiH-smDnB-5JT6vp-cVwyBu-5w7MDn-5w7YgT-5w7MGZ-5w7YkD-5w7YqF-5w7YuB-cVwyrs-
eRke5u-eRkhMj-eRkgy7-eR8Rhi-eR8SFM-eR8UxV-eR8MEg-eR8TaT-eR8TsZ-eR8UUX-eR8RG8-eRkc8Y-eRkdhW-eR8Psv-eR8Uuk-eR8Mgc-eR8UBX-
eR8TBv-eRkgbq-eRkeKQ-8Vp1Wb-cVwyPU-5w7MAX-5wc8D3-eR8RWP-eR8TFP-eR8Qm8/ / License: CC BY 2.0
(http://creativecommons.org/licenses/by/2.0/legalcode)
Slide 23 – Jeremy Keith: Calculations – URI: http://www.flickr.com/photos/adactio/2888172883/sizes/m/in/photolist-5pdDbc-9Zhp3v-9Zhp3i-
9Zhp3p-A3LSa-7hWEnu-adTRaA-6TAiN1-aFyyZ8-bvXJfN-6inb4B-jj4bL4-KfpRy-42nPft-6XhLbh-gRs776-eZQG4R-6msUg1-dZDCcb-9Q3u5m-
6pJEC6-65SsbR-7NBVEb-XSpYG-dYZzba-7ncHwg-7ngBGw-d9qHbL-9QDty8-8Ykfxm-5VDvCM-7WRvr7-dMScsp-4RWRqh-4RWRo3-ozpsW-
agLGTC-4rAMee-895YF8-dCjb6i-mSbzJ-7fqPNp-7ZZD7e-5pdBF2-7FCj1G-BCcvh-5YdGZB-fGMzCS-bJuKh-9vRNZ3-fHsK3x/ License: CC BY 2.0
(http://creativecommons.org/licenses/by/2.0/legalcode)
Slide 26 – Jeaffry Beall: Search! – URI: http://www.flickr.com/photos/denverjeffrey/2561885967/sizes/m/in/photolist-4UokrH-6HkZ5i-8HTQJ8-
ft4SZz-ft4kSz-ft4NBV-ft4m2Z-ftj1J3-ftiMuL-ftj4cq-ft4tMz-ftiYf7-ft4NEv-ftiYou-ft4T36-ft4tPv-ft4tA6-ftiYr7-ftiMpS-ft4tSr-ftj1z1-ft4kWx-ftiMAQ-ft4kZB-
ftiYkQ-ft4kQk-ftj3Xf-ft4ifF-ftj4aN-ft4idH-ftiMyd-ft4SWz-ft4tFM-ft4NGH-ftiMsh-ftj1LW-ft4ikk-ftiYid-ft4tJV-ftj1Bs-ftj47S-8Qyd1T-bETP1X-brYWDA-
9RuP1k-dWFCY5-9v31YY-5AbKww-2E5yrt-ftiYcj-ft4STr/ License: CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)
Slide 31 – U.S.Army RDCOM: HENAAC-Hispanic Engineer National Achievement Awards Conference –
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dnswjV-dnsAV7-dmYbgN-dnsxiZ-dnszYW-dmY7Sc-dmY9LG-dnsAbu-dmY9H7-dmYckm-dkEX9Y-j4Je2D-eLWJLZ-eM98o1-eM98vJ-eLWJx6-
eM9Ne3-dSRJdG-ej4t2T-ejacP3-ej4t5e-ej4sMF-ejacV3-ejacSE-ej4sZk-ejacK5-ejacWU-ejacHU-ejad3q-ejacG5-96oWoY-75kLRT-7gGmPy-
7gCqsp-7gGmGb-7gCpVe-79B2xb-7gGmqh-7gCqvT-79xa1t-7gCq9x-75kLcg-7gGmLb/ License: CC BY 2.0
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Slide 30 – NASA Goddard Space Flight Center: WALL•E DLN Training 4 – URI:
http://www.flickr.com/photos/nasa_goddard/6550026839/sizes/m/in/photolist-aYNAMe-aYNANK-bWc7Zf-bWc8nS-bWc8uE-bWc8DN-
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daoBjK-daoA4A-daozRm-daoCQS-daoBAj-daoCYN-daozTa-daoAid-daoCdZ-daoAZy-daoyqF-dA3nWq/ License: CC BY 2.0
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Slide 33 and 34 – Procsilas Moscas: structures (untitled I) – URI: http://www.flickr.com/photos/procsilas/11303274/sizes/m/in/photolist-ZW53-
duyzdn-cwjihu-dGz2M1-5t7BSJ-4c9EEF-8kkG59-cuGCeG-4KKtpJ-NwxQP-bvfcfw-5KVqAB-hqB55-gVfTrM-ok6bz-8LtToW-7JyUr3-7JuYXP-7JuYWg-7JyUyG-5ExBDi-7fa5X9-6wfCER-8n9aPM-bVoQvq-871iWd-9LTwic-9LTwd8-8kkG69-4rgB4A-mCg3W-87x8ZW-ekarjY-8XQvoM-9LWiTN-
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Slide 35 – eveosblog.de: Event Rent auf der Best of Events 2011 – URI: http://www.flickr.com/photos/eveos/5372614412/sizes/m/in/photolist-
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CC BY 2.0 (http://creativecommons.org/licenses/by/2.0/legalcode)
Co-funded by the Intelligent
Energy Europe Programme of
the European Union 42
Slide 39 – SteFou!: Climbing to the Top – URI: http://www.flickr.com/photos/stephen-oung/5360392190/sizes/m/in/photolist-9aFpR1-k2yCd-
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License: CC BY 2.0 (http ://creativecommons.org/licenses/by/2.0/legalcode)
Slide 39 – sources public website of the quoted companies
Slide 41 – PSNH: Holding the future of energy? – URI: http://www.flickr.com/photos/psnh/3326606986/sizes/m/in/photolist-64XJmS-6PAZSi-
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(http://creativecommons.org/licenses/by/2.0/legalcode)
Pictures references