setco’s spindle & slide rebuild capabilities … · setco’s spindle & slide rebuild...

SETCO’S SPINDLE & SLIDE REBUILD CAPABILITIES

NORTH AMERICAN SERVICE CENTERS

ASIA SERVICE CENTERS

SPINDLE BRANDS SETCO REBUILDS

We Repair & Rebuild Almost Any Machine Tool Spindle

WESTERN SERVICE CENTER GREAT LAKES SERVICE CENTER MIDWEST SERVICE CENTER

CORPORATE OFFICE

SOUTHEAST SERVICE CENTER

Urgent Care Spindle Rebuild Services

Domestic, OEM, and Custom Spindles

On-site Spindle Vibration Analysis & Balancing

Belt-driven, CNC, Geared& Motorized Designs

Eight Strategically Located Spindle Centers

5572 Buckingham DriveHuntington Beach, CA 92649(714) 372-37301 (866) 362-0699 Toll-Free

41129 Jo DriveNovi, MI 48375(248) 888-89891 (877) 773-5349 Toll-Free

5880 Hillside AvenueCincinnati, OH 45233(513) 941-51101 (800) 543-0470 Toll-Free

5880 Hillside AvenueCincinnati, OH 45233(513) 941-51101 (800) 543-0470 Toll-Freewww.setco.com

2402 Tech Center Pkwy, Suite 200Lawrenceville, GA 30043(678) 407-62061 (800) 830-4992 Toll-Free

Expert High Speed Spindle Service

Slide Rebuilds & Reconditioning

ABRASIVE AETNA AGATHONAGTALPINEANAYAK ARROWASHAI ASV ATLAS AVON BARBER COLEMAN BARNES BAYER BEHR BERTONI & COTTI BIESSE BLAKE BLANCHARD BLOHM BOEHRINGERBONEHAM & TURNER BOWEN BOYER-SCHULTZ BRIDGEPORT BROTHER BROWN & SHARPE BRYANT C.B. FERRARICAMPBELL CANTONCARLSONCARLTON CARVER CHEVALIER CHIRON CHURCHILL CINCINNATI CINEX CITIZENCLEERMAN CLEVELAND COBURN COLLINSCOLMATIC

FRANZ KESSLERFRAUENTHALGALLMEYER & LIVINGSTON GAMFIOR GARDNER GILDEMEISTER GILMAN GIORDONA GLEASON GMN GMS GOMIYA GRISETTI GROB GROS-ITE HAAS HARDINGE HARIG HARIL HARVILL HAUSER HAWKHEALD HELLER HEMBURG HEMPLE HERBERT LINDER HERBOLD HERMLE HERTLEIN HESSALLHILLYERHIMMEL HITACHI HITACHI SEIKI HMCHOLZMA HOWAHUFFMAN HURCO HYDROMAT HYUNDAIIBAG IKEGAI

COLONIAL COLUMBO COMBING COMEC COVEL CYTECDAEWOO DAINICHI DANOBAT DEARBORN DECKEL MAHO DEMER DEPENDABLE DEUSCHLE DIBOLD DOALL DOOSANDROOP & REINDRR DUMORE DUNHAM EKSTROM ELB ELDORADO ELLIOT ELMO EMAGENSHU EUROTECHEVERITE EWAG EXCELLO EXCELLON FADAL FALCON FALVA FANUCFASSLER FAVETTO FELLOWS FEMCO FEMINA FIDIAFISCHERFORTUNE VICTOR FOSDICK

IMCIMF IMP IMPCO INCORINDEX INGERSOLL INVINCEABLE IONIC JAGERJET JOHNFORD JONES & SHIPMAN JUNG JUNGERK.O. LEEKAO KASPER KELLENBERGER KELLER KENT KENWARD KESSLER KIKINDA KINDTKINGSBURY KIRAKITAGAWA KITAKO KITAMURA KIWA KLINGELNBERG KOLB KOMO KONDIA KOYOKRUGER KUMER KURAKI LAMB LANCERLANDIS LASALLE LEADWELL LEBLOND MAKINO

LIAN-FENGLIDKOPING LIMA LINCO LOH-GMN MAAG MAHO MANEX MASCO MASTER MATRIX MATSUURA MATTISON MAXIMMAZAKMCM CLOCKMEI SYSTEMSMEIDEN MIGHTY COMET MIKRONMILLTRONICSMITSUBISHI MITSUI MITSU-SEIKI MIYANO MONARCH MOORE MORI SEIKI MYFORD MYL NAKAMURA TOMENEO NEWELL NICHOLS NIGATA NILES NIPPEE NISSENNORMAC NORTON NSKNTC OBERG OERLIKON OKAMOTO

OKK OKUMA HOWAOLIVER OLOFFSON OMLAT-TORINO ONSRUD OOYA ORION ORTUNA OVERBECK PAATZ PANGBURN PARKER MAJESTIC PARVEXPBA PBS PERSKE PIAT PITTLER/KESSLE POPE PORTER PRATT-WHITNEY PRECISE RAMBAUDI RANSBURG REID REINECKER REISHAUERRIGID RIVETT ROCKWELL ROKU ROKU ROMAIRONOS ROSS ROYAL OAK RUDELSABRE SAIMP SAINT GOBAINSAMSUNG SATISLOHSAVWAY SCHNEIDERSCHUSSLER

SCM SECO SEIKO SEIKO SEIKI SETCO SFJ SHAPER SHEFFIELDSHEFFIELD SHIGYA SHINO SHIZOUKA SHODA SIARTO-SICAR SIGA SIGMA SIMPLEX SINTEX SJOGREN SAGINAW SKF SMG SOPKO SPINTECSPRINGFIELD STAMA STANDARD STEINMETZSTEP-TEC STOFFEL STUDER SUGAMISUHNERSUMMIT SUN TOOL SUPAFINASWISS-LATHE TAFT PIERCE TAI-CHIN TAKATORITAKISAWA TECHNICATEMPO THEMAC THOMPSON THOR TOSHIBA

TOS-HOSTIVAR TOYO KOGYOTOYODA TRAMINER TRAUB TREE TRUFLUTE TSCHUDIN TSUGAMI ULAM UNISON UVA VAN NORMAN VICTOR VOLLMER VOUMARD VULCANAIRE WADKIN WAGNER WAIDA WALTER WARD WARDELL WASINO WEDALCO WEISS WEISSER WENDT WENZLERWEST WINDWHACEONWHEELABRATOR WHITNON WICKMANWILLEMIN WIT-O-MATIC WOODS YACHYIO YAM YAMADAYAMAGUCHI YAMAZAKI YCKZIMMERMANZPS

INDIA WEST SERVICE CENTER

D1-4/8, S No 15/2, GKD Industrial Estate,Nanded Village, Pune 4110410091 20 6470-2938

INDIA EAST SERVICE CENTER

No.3C, K.K Street, Kasturi Nagar, Ayanambakkam,Chennai - 600 095

TAIWAN SERVICE CENTER

No.5, Gung Ye 8 RdTaichung 407, Taiwan, R.O.C.04-2358-1678

CHINA SERVICE CENTER

No. 16, Lane 88, Fengnian RoadMalu Town, Jiading DistrictShanghai 201801, P. R. China

490.000

387.82

330.00

R 25.00TYP.

179.82

75.82

125.00

91.00

15.000

TYP.

TYP.91.00

M12X1.75 THD. ~ 25.25 DP.4 HOLES (EYEBOLTS)

VIEW: ‘A’ - ‘A’

TYP.

E

E

A

EB

E

13.00 ~ THRU6 HOLES

C

A1

185.000

370.000

105.000

60.000

A1

A1

A1

A2

A2

A2

A2

30.0 ~ THRU

55.00TYP

‘E’‘E’ ‘E’

‘E’2 HOLES B

70.00TYP.

100.00TYP.

MILLING HEADS

MILLING HEADSDuAL AxIS & SINGLE AxIS rotAry HEADS

AutoMAtIC HEADS

FIxED HEADS

SEMI-AutoMAtIC MANuAL HEADS

MANuAL HEADS

C-SErIES ...................................................PG 3

A-SErIES ...................................................PG 7

F-SErIES ...................................................PG 13

M-SErIES ..................................................PG 13

x-SErIES ...................................................PG 17

over 100 years of manufacturing high performance precision spindles and slides

For over 100 years -- since 1912 -- Setco has been a U.S. leader in the design, manufacture, & service of high performance precision spindles and slides; which includes belt-driven, CNC, gear-driven, motorized models, high speed, high frequency spindles, and complete lines of dovetail, hardened way, linear bearing, tooling, utility slides, and single and multi-axis machine modules. Setco products are recognized worldwide for accuracy, durability, and quality.

In 2012 Setco acquired Neo Precision and established the Precision Series Spindle Line. Setco Taiwan is located in the Taichung Industrial Area and strives to become the highest quality spindle provider. Setco’s Precision line includes Direct-Drive Spindles, Motorized Spindles, and Swiveling Heads. Setco cooperates with well-known international companies from Japan and Europe to improve the skills of our workforce, technology of our products, and provide better service to our customers.

In addition, Setco also expanded in 2012 by acquiring UPSPL of Pune, India to service clients in the India market. Setco India recently moved to a new service center to support expanding service capabilities and new business.

For 2015, Setco will begin serving the China spindle repair market from our world class Shanghai service center. By summer of 2015 Setco will open a new service center in Chennai India to further serve the India Spindle Repair market.

Setco is the largest global independent rebuilder of precision machine tool spindles offering complete repair, rebuild, and spindle retrofit services. Spindle service is supported by six spindle service centers located in North America, Taiwan, and India to provide technical support for the following market segments.

Machine Tool Manufacturers Special Machine Tool Builders and Integrators Power Train Machinery Manufacturers and End Users Industrial End Users in General

Mission StatementA global precision spindle solutions and support network, partnering with customers to maximize productivity.

CoMPANy HIStory

setco.com setco.com1 2

NameTool SystemMax SpeedSpindle PowerSpindle Max TorqueLubricationA-Axis Division AngleA-Axis Swiveling AngleA-Axis Max TorqueC-Axis Division AngleC-Axis Rotary AngleC-Axis Max TorqueMeasuring SystemPositioning Accuracy


(rpm)(kW)(Nm)

(Nm)

(Nm)

(rpm)(kW)(Nm)

(Nm)

(Nm)

Two-Axis Fork Milling Head (DD Motor)HSK A631800029.5 / 3770.4 / 88.3Oil-AirContinually ±100º1378Continually±220º1500Absolute±2”

Two-Axis Orthogonal Milling Head (DD Motor)HSK A631800029.5 / 3770.4 / 88.3Oil-AirContinually ±115º993Continually±220º993Absolute±2”

ItEM/MoDEL C68M04 C68M02 ItEM/MoDEL C67 C66

235.0898265

230420

265 265

315350

Ø335Ø385 54

032

030

390

315

125

1025

55225

105?

105?

295

C axis=±220°

HI

C68M04 ///..................

DuAL AxIS rotAry HEADS DuAL AxIS rotAry HEADS

C67 ///..................

C66 ///.................. C68M02 ///..................

Two-Axis Fork Milling Head (DD Motor)HSK A10010000 / 1200055 / 64124 / 162Grease / Oil-AirContinually±100º1378Continually±220º1500Absolute±2”

Two-Axis Fork Milling Head (Worm Gear)HSK A631800029.5 / 3770.4 / 88.3Oil-AirContinually ±105º1000Continually±220º1000Absolute±2”

two-AxIS ortHoGoNAL MILLING HEAD (DD Motor)two-AxIS Fork MILLING HEAD (DD Motor)

two-AxIS Fork MILLING HEAD (DD Motor) two-AxIS Fork MILLING HEAD (worM GEAr)




(rpm)(kW)(Nm)

(Nm)

(Nm)

(rpm)(kW)(Nm)

(Nm)

(Nm)

Single-Axis Milling HeadHSK A6315000 / 18000S1=29.5 / S6=37S1=70.4 / S6=88.3Grease / Oil-AirContinually±120º993

Absolute±2”

Single-Axis Milling HeadHSK A10010000S1=55 / S6=64S1=124 / S6=162GreaseContinually±120º993

Absolute±2”

ItEM/MoDEL C63H01 C63H02 ItEM/MoDEL C63H03 C63H04

C63H01 ///..................

SINGLE AxIS rotAry HEADS SINGLE AxIS rotAry HEADS

C63H03 ///..................

C63H04 ///.................. C63H02 ///..................

Single-Axis Milling HeadHSK A6312000 / 15000S1=18.5 / S1=21.5S6=61.8 / S6=72.3GreaseContinually ±120º993

Absolute±2”

Single-Axis Milling HeadHSK T6312000 / 15000 / 20000S1=11 / S3=22S1=45.7 / S3=110Grease / Oil-AirContinually ±120º993

Absolute±2”

SINGLE-AxIS MILLING HEADSINGLE-AxIS MILLING HEAD

SINGLE-AxIS MILLING HEAD SINGLE-AxIS MILLING HEAD


A55 ///.................. A56 ///..................

A62 ///.................. A58 ///..................

AutoMAtIC HEADS AutoMAtIC HEADS

NameTool SystemMax SpeedClamping ForceLubricationTool Release PressureMax TorqueA-Axis Division AngleA-Axis Swiveling AngleC-Axis Division AngleC-Axis Rotary AngleExtension Distance


(rpm)(kgf)

(kgf / cm2)(Nm)

(mm)

(rpm)(kgf)

(kgf / cm2)(Nm)

(mm)

Auto. Change 90ºMilling Head (32 Gripper)BT5035001200Grease601000--5º/ 2.5º/ 1º360º-

Auto. Change Extend 90ºMilling Head (32 Gripper)BT503500M24 BoltGreaseManual300--5º/2.5º360º500

ItEM/MoDEL A55 A58 ItEM/MoDEL A56 A62Auto. Change Swiveling Milling Head (32 Gripper)BT5035001200Grease6010005º/ 2.5º/ 1º± 110º5º/ 2.5º/ 1º-90 ~+270-

Auto. Change Extend Milling Head (32 Gripper)BT5035001200Grease60650----300 / 500

Auto CHANGE 90° ANGLE MILLING HEAD Auto CHANGE ExtEND 90º MILLING HEAD

Auto CHANGE ExtEND MILLING HEADAuto CHANGE ortHoGoNAL MILLING HEAD


A55x ///.................. A55F ///..................

A58F ///..................




(rpm)(kgf)

(kgf / cm2)(Nm)

(mm)

(rpm)(kgf)

(kgf / cm2)(Nm)

(mm)

Auto. Change 90ºMilling Head (4-Pull Stud)BT5020001800Grease702000--5º, 2.5º, 1º360º-

Auto. Change 90ºMilling HeadISO 50 DIN17002400Grease

4000--2.5º360º-

ItEM/MoDEL A55x A58x ItEM/MoDEL A55F A58FAuto. Change Swiveling Milling Head (4-Pull Stud)BT5020001800Grease7020005º± 110º5º, 2.5º± 180º-

Auto. Change Swiveling Milling HeadISO 50 DIN17002400Grease

40002.5º±110º2.5º-90º~ +180º-

Auto CHANGE 90° MILLING HEADAuto CHANGE 90° MILLING HEAD

Auto CHANGE SwIVELING MILLING HEAD

A58x ///..................

Auto CHANGE SwIVELING MILLING HEAD


A56F ///.................. A62F ///..................




(rpm)(kgf)

(kgf / cm2)(Nm)

(mm)

(rpm)(kgf)

(kgf / cm2)(Nm)

(mm)

Auto. Change Extend 90ºMilling HeadISO 50 DIN18001200Grease

190--2.5º360º750

Auto. Change Extend Milling HeadISO 50 DIN20002400Grease

2500----680

ItEM/MoDEL A56F ItEM/MoDEL A62F

Auto CHANGE ExtEND MILLING HEADAuto CHANGE ExtEND 90° MILLING HEAD


FIxED HEADS FIxED HEADS

F59 ///..................

NameTool SystemMax SpeedClamping ForceLubricationOil PressureMax TorqueA-Axis Division AngleA-Axis Swiveling AngleC-Axis Division AngleC-Axis Rotary Angle

(rpm)(kgf)

Kgf / cm2

(Nm)

Fixed Mulit-Angular Swiveling HeadBT5035001200Grease6010005º0º~180º5º-90º~ +270º

ItEM/MoDEL F59

1

0

0

0

0

0

0

0

0

0

A Axis0°~180°

355

473

Ø185

Ø352

285

Ø380

200

1015.5

Ø310 h7

51692.5

481

70

292.5

250

355 94.5

85 297 43

57

104

38

F54 ///..................

F58 ///..................

NameTool SystemMax SpeedClamping ForceLubricationOil PressureMax TorqueA-Axis Division AngleA-Axis Swiveling AngleC-Axis Division AngleC-Axis Rotary Angle

(rpm)(kgf)

Kgf / cm2

(Nm)

5-Face Auto Milling HeadBT5035001200Grease601000--5º360º

ItEM/MoDEL F54 F58Fixed Multi-Angular Swiveling HeadBT5035001200Grease6010005º± 110º5º-90º~ +270º

1

0

0

0

0

0

0

0

0

0

355

190

Ø185

Ø352

357209

310

355 94.5

38

593.5

1015.5

310

5 FACE Auto MILLING HEAD

FIxED MuLtI-ANGuLAr SwIVELING HEAD

FIxED MuLtI-ANGuLAr SwIVELING HEAD


MANuAL VErtICAL HorIzoNtAL MILLING HEAD

SEMI-AutoMAtIC MANuAL HEADS SEMI-AutoMAtIC MANuAL HEADS


(rpm)(kgf)

(kgf / cm2)(Nm)

(mm)

Manual Vertical Horizontal Milling HeadBT5035001200Grease6010005º~180ºT Trench

-

ItEM/MoDEL M57

M57 ///.................. M55 ///..................

M58 ///..................

Name

Tool SystemMax SpeedClamping ForceLubricationTool Release PressureMax TorqueA-Axis Division AngleA-Axis Swiveling AngleC-Axis Division AngleC-Axis Rotary AngleExtension Distance

(rpm)(kgf)

(kgf / cm2)(Nm)

(mm)

Fully Manual Change 90ºMilling Head (32 Gripper)BT5035001200~1500GreaseManual1000--5º/ 2.5º/ 1º360º-

ItEM/MoDEL M55 M58Fully Manual Change Swiveling Milling Head (32 Gripper)BT5035001200~1500GreaseManual1000T Trench

5º/ T Trench

-

MANuAL CHANGE 90° ANGLE MILLING HEAD

MANuAL CHANGE ortHoGoNAL MILLING HEAD


Ø73.

5

75

150

39632

2.5

Ø150

Ø248

428

32

Ø168 H7/g6

Ø128

2562

.5

Ø228

15

(BT50)

BT40

MANuAL HEADS MANuAL HEADS

x56 ///..................

x62 ///..................

500

32

Ø248

Ø168 H7/g7

Ø128

100

308

Ø230

Ø185

25

Ø187

15

NameTool SystemMax SpeedClamping ForceLubricationMax TorqueA-Axis Division AngleA-Axis Swiveling AngleC-Axis Division AngleC-Axis Rotary AngleExtension Distance

(rpm)(kgf)

(Nm)

(mm)

Extend 90º Milling HeadBT503500M24 BoltGrease300----500

ItEM/MoDEL x56 x62Extend Milling HeadBT5035001200Grease650----300 / 500

x55S/L ///..................

x57 ///..................

NameTool SystemMax SpeedClamping ForceLubricationMax TorqueA-Axis Division AngleA-Axis Swiveling AngleC-Axis Division AngleC-Axis Rotary AngleExtension Distance

(rpm)(kgf)

(Nm)

(mm)

90º Angle Milling HeadBT502500M24 BoltOil1200

ItEM/MoDEL x55S/L x57Universal Milling HeadBT502500M24 BoltGrease1000

uNIVErSAL MILLING HEAD

90° ANGLE MILLING HEAD

ExtEND MILLING HEAD (300L/500L)

ExtEND 90º MILLING HEAD


setco’s spindle & slide rebuild capabilities … · setco’s spindle & slide rebuild...

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