SETCO’S SPINDLE & SLIDE REBUILD CAPABILITIES

NORTH AMERICAN SERVICE CENTERS

ASIA SERVICE CENTERS

SPINDLE BRANDS SETCO REBUILDS

We Repair & Rebuild Almost Any Machine Tool Spindle

WESTERN SERVICE CENTER

INDIA SERVICE CENTER

GREAT LAKES SERVICE CENTER

TAIWAN SERVICE CENTER

MIDWEST SERVICE CENTER

CORPORATE OFFICE

SOUTHEAST SERVICE CENTER

Urgent Care Spindle Rebuild Services

Domestic, OEM, and Custom Spindles

On-site Spindle Vibration Analysis & Balancing

Belt-driven, CNC, Geared& Motorized Designs

Six Strategically Located Spindle Centers

5572 Buckingham DriveHuntington Beach, CA 92649(714) 372-37301 (866) 362-0699 Toll-Free

D1-4/8, S No 15/2, GKD Industrial Estate,Nanded Village, Pune 4110410091 20 6470-2938

41129 Jo DriveNovi, MI 48375(248) 888-89891 (877) 773-5349 Toll-Free

No.5, Gung Ye 8 RdTaichung 407, Taiwan, R.O.C.04-2358-1678

5880 Hillside AvenueCincinnati, OH 45233(513) 941-51101 (800) 543-0470 Toll-Free

5880 Hillside AvenueCincinnati, OH 45233(513) 941-51101 (800) 543-0470 Toll-Freewww.setco.com

3650 Burnette Park DriveSuwanee, GA 30024(770) 932-23531 (800) 830-4992 Toll-Free

Expert High Speed Spindle Service

Slide Rebuilds & Reconditioning

ABRASIVE AETNA AGATHONAGTALPINEANAYAK ARROWASHAI ASV ATLAS AVON BARBER COLEMAN BARNES BAYER BEHR BERTONI & COTTI BIESSE BLAKE BLANCHARD BLOHM BOEHRINGERBONEHAM & TURNER BOWEN BOYER-SCHULTZ BRIDGEPORT BROTHER BROWN & SHARPE BRYANT C.B. FERRARICAMPBELL CANTONCARLSONCARLTON CARVER CHEVALIER CHIRON CHURCHILL CINCINNATI CINEX CITIZENCLEERMAN CLEVELAND COBURN COLLINSCOLMATIC

FRANZ KESSLERFRAUENTHALGALLMEYER & LIVINGSTON GAMFIOR GARDNER GILDEMEISTER GILMAN GIORDONA GLEASON GMN GMS GOMIYA GRISETTI GROB GROS-ITE HAAS HARDINGE HARIG HARIL HARVILL HAUSER HAWKHEALD HELLER HEMBURG HEMPLE HERBERT LINDER HERBOLD HERMLE HERTLEIN HESSALLHILLYERHIMMEL HITACHI HITACHI SEIKI HMCHOLZMA HOWAHUFFMAN HURCO HYDROMAT HYUNDAIIBAG IKEGAI

COLONIAL COLUMBO COMBING COMEC COVEL CYTECDAEWOO DAINICHI DANOBAT DEARBORN DECKEL MAHO DEMER DEPENDABLE DEUSCHLE DIBOLD DOALL DOOSANDROOP & REINDRR DUMORE DUNHAM EKSTROM ELB ELDORADO ELLIOT ELMO EMAGENSHU EUROTECHEVERITE EWAG EXCELLO EXCELLON FADAL FALCON FALVA FANUCFASSLER FAVETTO FELLOWS FEMCO FEMINA FIDIAFISCHERFORTUNE VICTOR FOSDICK

IMCIMF IMP IMPCO INCORINDEX INGERSOLL INVINCEABLE IONIC JAGERJET JOHNFORD JONES & SHIPMAN JUNG JUNGERK.O. LEEKAO KASPER KELLENBERGER KELLER KENT KENWARD KESSLER KIKINDA KINDTKINGSBURY KIRAKITAGAWA KITAKO KITAMURA KIWA KLINGELNBERG KOLB KOMO KONDIA KOYOKRUGER KUMER KURAKI LAMB LANCERLANDIS LASALLE LEADWELL LEBLOND MAKINO

LIAN-FENGLIDKOPING LIMA LINCO LOH-GMN MAAG MAHO MANEX MASCO MASTER MATRIX MATSUURA MATTISON MAXIMMAZAKMCM CLOCKMEI SYSTEMSMEIDEN MIGHTY COMET MIKRONMILLTRONICSMITSUBISHI MITSUI MITSU-SEIKI MIYANO MONARCH MOORE MORI SEIKI MYFORD MYL NAKAMURA TOMENEO NEWELL NICHOLS NIGATA NILES NIPPEE NISSENNORMAC NORTON NSKNTC OBERG OERLIKON OKAMOTO

OKK OKUMA HOWAOLIVER OLOFFSON OMLAT-TORINO ONSRUD OOYA ORION ORTUNA OVERBECK PAATZ PANGBURN PARKER MAJESTIC PARVEXPBA PBS PERSKE PIAT PITTLER/KESSLE POPE PORTER PRATT-WHITNEY PRECISE RAMBAUDI RANSBURG REID REINECKER REISHAUERRIGID RIVETT ROCKWELL ROKU ROKU ROMAIRONOS ROSS ROYAL OAK RUDELSABRE SAIMP SAINT GOBAINSAMSUNG SATISLOHSAVWAY SCHNEIDERSCHUSSLER

SCM SECO SEIKO SEIKO SEIKI SETCO SFJ SHAPER SHEFFIELDSHEFFIELD SHIGYA SHINO SHIZOUKA SHODA SIARTO-SICAR SIGA SIGMA SIMPLEX SINTEX SJOGREN SAGINAW SKF SMG SOPKO SPINTECSPRINGFIELD STAMA STANDARD STEINMETZSTEP-TEC STOFFEL STUDER SUGAMISUHNERSUMMIT SUN TOOL SUPAFINASWISS-LATHE TAFT PIERCE TAI-CHIN TAKATORITAKISAWA TECHNICATEMPO THEMAC THOMPSON THOR TOSHIBA

TOS-HOSTIVAR TOYO KOGYOTOYODA TRAMINER TRAUB TREE TRUFLUTE TSCHUDIN TSUGAMI ULAM UNISON UVA VAN NORMAN VICTOR VOLLMER VOUMARD VULCANAIRE WADKIN WAGNER WAIDA WALTER WARD WARDELL WASINO WEDALCO WEISS WEISSER WENDT WENZLERWEST WINDWHACEONWHEELABRATOR WHITNON WICKMANWILLEMIN WIT-O-MATIC WOODS YACHYIO YAM YAMADAYAMAGUCHI YAMAZAKI YCKZIMMERMANZPS

SETCO SPINDLES

Introducing Setco ReBuild, the premier precision spindle repair service that delivers the best value, highest performance, and the most dependable customer service in the industry. Setco offers the

most extensive spindle service in North America, servicing most any make, model, and size; including foreign, domestic, and OEM brands.

With Setco you get the benefit of working with the leading manufacturer recognized for the most reliable precision spindles in North America to take

your manufacturing performance to a higher level. Our ReBuild and retrofit service packages are the best in the industry and can increase power,

enable higher spindle speeds, improve reliability, and bring better accuracy to your machine.

For special machine applications, our in-house engineering and manufacturing capabilities allow us to re-engineer and make new parts, as

well as retrofit newer spindle technology into older designs for even greater performance. Setco Rebuild will maximize spindle performance to improve productivity, decrease downtime, and reduce maintenance costs while

improving spindle reliability.

We back all of our work in writing and offer the best warranty in the industry. With Setco you have a spindle partner that will help you grow and get the most out of

your business.

*Authorized Kessler Service Partner

QUALITY COMMITMENT

REPAIR SERVICESSetco is ISO 9000-9001 certified, proving our products meet global standards for quality and performance. ISO 9000-9001 certification is Setco’s commitment to continuous improvement and dedication to manufacturing products that meet or exceed customer expectations to compete in global economy. Setco’s commitment is the best in the industry and backed by a written warranty.

For the location of the nearest Setco Sales Office and Spindle Center, call toll-free 1 (800) 543-0470 or visit our website:www.setco.com

PRECISION SPINDLE SOLUTIONS

2.062

.928

1.219

.6252 .001

.6255.620

.001 A

SETCO SPINDLESREBUILD PROCESS1

We do a “failure analysis” on all spindles to isolate and determine

the reason it failed.

ANALYSIS

4We replace or recondition parts to OEM

specs to ensure ‘like new’ operating performance. Housings are sleeved and

machined, shafts are chromed and reground, and then all spindle components are checked for balance. Bearings and seals are replaced,

and motors are tested and rewound.

REPLACEMENT

2We inspect all components for any signs of wear, improper fit and size.

This includes: bearing journals, bores, shoulders, shafts, caps,

bushings, and spacers.

INSPECTION 3We “firm price” our rebuilds, free of

charge, and without obligation. Once approved, work is started immediately. If you decide not to have Setco rebuild

your spindle, we promptly return it to you.

PRICE QUOTE

RETURN

B E B

E

103.00TYP

51.50TYP

40.00

190.00

0.025/304.8 A

110.025109.975

0.025

A

B

E

190.00

0.025/304.8 A

110.025109.975

0.025

0.026 C

0.005 B

A

0.025/304.8 A

0.025/304.8

312.025311.975

520.000

208.025207.975

104.025103.975

A

0.025/304.8 A

A

A

A

6When your rebuild is complete, we return it to you with ‘like new’ performance and backed with a

written 12-month warranty.

5We reassemble your spindle,

precision balance and run-in under controlled conditions. We also

collect signature data and record it for future reference.

REASSEMBLY

SETCO SPINDLES

The most common spindle failure is caused by bearing failure due to contaminations from coolant ingress, condensation,

contamination, or chip damage. Contamination enters the spindle because the spindle seal failed. The Setco AirShield has eliminated

spindle failure due to bearing contamination and proven itself as the best and most reliable spindle seal in the industry and proven by

extensive testing over 10 years without a single failure attributable to the AirShield performance.

The patented and patent pending AirShield3 design is the only spindle seal that offers both dynamic and static protection for 100% elimination

of coolant ingress and spindle contamination. This seal configuration is designed for tight quarter new spindle applications and a perfect retrofit seal

for existing spindles that have recurring bearing contamination problems.

The AirShield3 is available in a wide variety of standard sizes, ranging from 25mm to 250mm inside diameter (.98” to 9.8” I.D.). Best of all, the AirShield3 has

a standard 3-year limited warranty - the best in the industry.

AIRSHIELD3 FEATURES

AIRSHIELD3

Highest Spindle Seal Reliability in the Industry

100% Elimination of Bearing Contamination

Sizes to Fit Most Popular Spindle Models: Domestic, Foreign & OEM

Retrofitable to Many Existing Seal Designs

Best Warranty in the Industry: 3-years Against Contamination, Standard

Not Speed Limited & Can Mount in Any Attitude

AIRSHIELD3

B0.0250.025

50’ C/LFRONTAIR PURGE

265.00

151.845

151.795

78.70

278.00

1.00 REL

310.00

1.0 X 1.0 DP. GROOVE INDICATESHIGH KEY LOCATION

155.00

78.70

16.000

22.00 - THRU4 HOLES

REF EDGE

A0.055

B0.006

C

B

.02550.00

TYPC

1

44.450

THIS SURFACE IS NOTELECTROLESS NICKEL PLATED OR PAINTED

(FINISHED SURFACE)

1/4 N.P.T.AIR PURGE INLET10-15 PSIG (4.5-5.1 SCFM)CLEAN DRY AIR AT INLETPER SETCO SPEC #AIR 09-97SEE NOT #10TO FRONT AIR SEAL DESIGNVERIFY WITH GAGE AT THIS PORT

50’ C/LFRONTAIR PURGE

44.450

310.00

302.00

284.190