shandong highland shenglong sucker … shenglong...1. company profile catalogues shandong highland...
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SHANDONG HIGHLAND SHENGLONG SUCKER ROD .LTD.REPORT MATERIAL
Shengli Oilfield Highland Petroleum Equipment Co., Ltd
2015.3
Company Profile1.
CATALOGUES
SHANDONG HIGHLAND SHENGLONG SUCKER ROD .LTD.
Products2.
Production process and Equipment3.
Quality Control and Detection
capability
4.
Advantages and Prospects5.
1. Company ProfileShengli Oilfield Highland Petroleum Equipment Co., Ltd was established in 1992. As an established
leader in domestic petroleum equipment industry, it is committed to develop and manufacture variety
array of oilfield products categorizing from drilling equipment, production equipment, tubular goods and
pipelines to chemicals and offer oilfield services. Technical innovation is always the focus for this
National Hi-tech Enterprise and it owns 120 odds national patents, of which 18 are invention patents.
Years of sales effort has made our products blossoming in nearly every domestic oilfields. Products have
been distributed to more than 30 countries such as USA, Canada, Argentina, Cuba, Russia, Kazakhstan,
Uzbekistan, Indonesia etc.
Our strategic goal is to become a national and then an international petroleum equipment supplier
harnessed with cutting edge technology, offering products and solutions for any challenging customer
demand.
GD US company
Weatherford
Halliburton
Cote d'Ivoire
Highland Shenglong Sucker Rod Co., Ltd., a subsidiary of Shengli Oilfield Highland Petroleum Equipment C
o., Ltd, is a leading manufacturer of a variety of sucker rods, polished rods, drive rods, sink bars, Plug-
in rods and couplings. Relying on advanced equipment, exquisite technology, perfect testing method and scie
ntific management mode, the company has played an important role in the sucker rod manufacturing industry.
In recent years, based on advanced operation principle, the company has established relations with well-
recognized companies from many countries and regions and the products have been sold both at home and ab
road all over the world.
Patent
Shandong Highland Shenglong Sucker Rod.Ltd.have patent certificates
in the heat treatment, the appearance and characteristic.
Company Profile
2. Products
•1、Grade C、D、K、KD and HL sucker rods and pony rods
Conventional products and Packaging
Nominal size
in
Nominal diameter
of thread
in
Sucker rod
Length
ft
Pony rod
Length
ft
5/8”15/16”
25ft
30ft
2ft
4ft
6ft
8ft
10ft
12ft
3/4” 11/16”
7/8” 13/16”
1” 13/8”
11/8” 19/16”
Products
•Grade K、KD anti-corrosive solid sucker rod
The H2S、CO2、CL- such corrosive media in the production fluid will
corrosive the sucker rod and cause failure easily, resulting great loss. Due to
this situation, we developed grade K、KD anti-corrosive solid sucker rod.
Product use special nickel-chromium molybdenum alloy steel material,
produced by special process. Many years application can proved, that can
effective prevent H2S、CO2、CL- such corrosive media effect on the sucker
rod, and been successfully applied in the offshore petroleum.
Products
SPECIFICATIONS
Nominal
in
Nominal Diameter of the Thread
in
Length
ft
1”Forging15/16 ”SR 8’
11’16’22’24’25’26’30’36’40’
13/16 ”SR
11/8”15/16 ”PR
11/16 ”PR
11/8” Forging15/16 ”SR
11/16 ”SR
11/4” 13/16 ”PR
11/4” Forging 13/16 ”SR
11/2” 13/8 ”PR
11/2” Forging 19/16 ”SR
Polished
Rod size
in
11/8” 11/4” 11/2”
Sucker rod size
in5/8”、3/4” 7/8” 1”
•2、Polished rod
Products
•3、Sinker barSinker bar is to prevent the large pump pumping, pumping heavy oil and deep pumping,
the sucker rod string’s weight can not offset the resistance during down stroke, the lower
sucker rod occur the vertical bending. Suker rod string instability and bending easily lead to
early failure of sucker rod, increased stroke loss, reduce the pump efficiency, increase wear
between sucker rod and tubing. Sinker bar made of the high quality carbon steel or alloy steel,
Three strength grade sinker bar(grade 1.2 and 3)are manufactured according to API Spec 11B
specifications.
GtadeMin tensile strength
kpsi MPa
1 90 621
2 90 621
3 115 793
Mechanical Strength Property
Products
Nominal size
in
Nominal
Diameter of the
Thread in
Elevator neck
OD
mm
Min elevator
neck Length
in
Sinker bar
length
ft
11/4”15/16 ”SR 22.23 1/3
25ft
30ft
11/4” 11/16 ”PR 22.23 1/3
13/8”15/16 ”SR 25.40 1/3
13/8” 11/16 ”PR 25.40 1/3
11/2” 11/16 ”SR 25.40 1/3
15/8” 13/16 ”SR 25.40 1/3
13/4” 13/16 ”SR 25.40 1/3
Specifications
Products
The coupling used the high quality carbon steel or alloy steel, manufacture
class T, class SM full size coupling, or slim hole coupling and sub-coupling, also
can manufacture class KD coupling, double direction abrasion proof coupling,
polished rod coupling or ultra strength coupling according to API Spec11B
specifications.
•4、Coupling
Products
MECHANICAL
STRENGTH
PROPERTY
GradeMin Tensile Strength
Hardnesskpsi MPa
T 95 655 56HRA~62HRA
SM 95 655Base hardness56HRA~62HRA,Sprayed layer hardness≥595HV200
SPECIFICATIONS
Nominal size inLength
mm
Wrench square length
mm
Wrench square width
mm
5/8 S.H 101.6 ―― ――5/8 101.6 31.8 34.9
3/4 S.H 101.6 ―― ――3/4 101.6 31.8 38.1
7/8 S.H 101.6 ―― ――7/8 101.6 31.8 41.3
1 S.H 101.6 ―― ――
1 101.6 38.1 47.6
11/8 114.3 41.3 53.9
1 S.H sub coupling 114.3 ―― ――
1 sub coupling 114.3 38.1 47.6
11/8 sub coupling 127.0 41.3 53.9
5、The accessories of sucker rod
Our company also can manufacture polished rod clamp, polished rod
stuffing box, Sucker rod guide and sucker rod anti-drop device etc.
Products
Products
We can offer the sample package, nylon package, wooden package
etc. according to customer requirements.
6、Package
Products
1.Drive Rod
Drive Rod, High quality alloy
steel, Special threaded connection
, Made of high-quality processing
technology , Can significantly
reduce the frequency of sucker rod
failure , Consequential loss
reduction。
Special non-standard products
SPECIFICATIONS
Nominal size
in
Head size
in
Length
ft
Driver rod Pony rod
1” 7/8”
25ft
30ft
2ft
4ft
6ft
8ft
10ft
12ft
11/8” 1”
11/4” 1”
11/2” 11/8”
Products
2. Plug rod
Our plug rod product patents.
Performed for the actual
situation oilfield screw pump
well designed high torque,
torsional with plug male and
female head, coupled with the
use of longer coupling with
locking cap to prevent the
reversal。
二、 Products
• Incoming inspection of raw materials - raw straightening -
materials testing - upsetting - heat - heat straightening - ends
straightening - Shot - Magnetic Particle Testing - thread rolling -
Assembly - pouring paint corrosion - Packaging - test storage
• Polished rod drawing - raw straightening - (materials testing) -
(upsetting) - heat - heat straightening - (magnetic particle
inspection) - rough polished - thread rolling - fine polishing -
Assembly - oiled corrosion - Packaging - test storage
三、Production process and Equipment
Materials testing equipment: by magnetic flux leakage inspection
equipment for testing of raw materials, strictly control the quality of the
material surface.
3. Production process and Equipment
Upsetting equipment: The company has more than one level forging machine
can process a variety of conventional rod and adjustable rod, polished rod and
so on.
三、Production process and Equipment
Automatic forging equipment: the new purchased forging machine can ma
ke company production capacity up to 20 million meters per year.
The new equipment is one of the world's most advanced forging machine:
1. The military technology is adopted for the first time for material scale pr
eprocessing;
2. The heating temperature control can achieve + 9 ℃ (precision control);
3. Four precision forging molding to ensure the product quality;
4. Effectively reduce the influence of human factors on the quality.
Production process and Equipment
Heat treatment equipment:
Our company owns two heat treatment lines: One is equipped with the biggest
continuous resistance furnace of sucker rod in China, the production length can reach up
to 10 meters, our customers are both at home and abroad; for the other heat treatment
line, the internal furnace temperature is stable at ±5℃ (ultra-precision control)
Production process and Equipment
Thermal straightening equipment:
Multi-level thermal straightening to ensure that the requirements of domestic and
foreign customers straightness.
Production process and Equipment
Testing equipment: testing the country's first head row four stations, detection accuracy
up to 7/50 (the highest testing standards).
Production process and Equipment
CNC Equipment: All threads are used automatic CNC machining rolling, equipment and
personnel quality assurance requirements in accordance with API threads;
Production process and Equipment
Leaching paint equipment: leaching paint production line to achieve uniform coverage rod
full length film, the film thickness of 0.04 ~ 0.06mm.
Production process and Equipment
The new production line coupling product quality to achieve the perfect level
三、Production process and Equipment
4. Quality Control and Detection capability
1. Our raw materials are sourced from Sucker Shougang Corporation, Xinjiang Bayi
Iron and Steel, Xining Special Steel and other manufacturers. Each furnace number of
raw materials into the factory, our company is testing samples of raw materials, check
the material, verify the chemical composition, we preserve relevant information for five
years in accordance with standards for future inquiries.
2. Our raw material rod 100% inspection to ensure product quality from the source.
Quality Control and Detection capability
3. Magnetic flux leakage inspection for raw materials of sucker rods uses
NT-93C automatic magnetic flux leakage detector. The company has
acquired three magnetic flux leakage inspection certificates, which
effectively assures 100% of magnetic flux leakage inspection.
Quality Control and Detection capability
4. During the processing of sucker rod en forging, infrared thermometer
and close-up heating equipment are used to control the beginning
temperature that avoids overheating and the appearance of grain-
coarsening phenomenon.
5. Quenching is one of the important processes during sucker rod
manufacturing to meet the mechanical requirement. The company
currently has a large size precision instrument controlled rod continuous
heating, using original way through immersion quenching for overall heat
treatment of sucker rod. Each furnace takes at least two samples to do the
mechanical testing while lab reports record kept for at least five years.
6. A variety of equipment guaranteed the straightness of sucker rod ends
complied with API 11B standard.
Quality Control and Detection capability
7. Blast intensity is 0.25 ~ 0.4A (using the arc high value gauge), the rod s
urface coverage is greater than 100%. Blasting increase the surface residua
l compressive stress and improve the material’s anti-fatigue ability.
8. The sucker rod head is machined by automatic CNC, the precision is gr
eatly increased and the quality is stable. The rod head threads adopt roller
extrusion molding and the overall strength is greatly improved after the thr
ead extrusion 9. Clean the thread and coat with thread compound, both en
ds are equipped with special seal structure protector and protecting plug.
10. Apply spray painting to ensure the sucker rod surface anticorrosion wit
hout omission.
Quality Control and Detection capability
Thread length Measurer
Carbon and sulfur analyzer Roughness Tester
Hardness Tester
Balance
Quality Control and Detection capability
The main test equipment
The main test equipment
Infrared Thermometer
Direct Reading Spectrometer
Thickness Pressure Test Bench
Microscope
Quality Control and Detection capability
1. Highland sucker rod is a qualified supplier of Baker Hughes. We have
years of sucker rod exporting experience, the products have been sold to
America, Australia, middle-east, middle-Asia, south east of Asia and Europe.
We have intuitive understanding different customers from various areas with
different requirements. We have rich experiences in product quality control of
different regions.
2. Highland company signed cooperation agreement with GuoJinHua on
Aug 2014 to establish Shandong Highland Shenglong Sucker Rod Company.,
Ltd of which brought new product concept to Highland. Highland has
understood and grasped the requirement for quality control by Cameron, and
based on the original, improved each technical indicators, which made a big
development on the quality for sucker rod.
5. Advantages and Prospects
Advantages
3. Highland Shenglong has bought an automatic horizontal forging machine (to be
installed on August), which has the best quality of all over the world. The forging
temperature can be controlled at ±9℃ that assured the stability of internal organization.
It also uses military technology to prevent scale generation, improve the forged parts,
expand forging work surface and especially four time forging forming makes sure the
appearance of sucker rods. It has advantages of high working efficiencies, automatic
forging and reduced the impact of human factors. We transformed the heat treatment
furnace to make sure the temperature can be control at ±5℃ and solved the scratch
issue of rod body. We analyzed the rod straightness issue and thus self-designed
advanced facility to assure the straightness of sucker rod complied with API standard.
On the thread processing, we adopted CNC lathe and a set of effective process control to
assure the consistency of the thread. We also self-designed and made painting
equipment, of which significantly improved the appearance quality of sucker rod. We
can provide satisfied products to meet customer’s requirements from different regions.
Advantages and Prospects
4. We have perfect quality management system, all the process in a controlled state. Key
data such as Production data,test data, inspect dataetc are all stored for more than five
years. First inspection, shift inspection and sampling inspection throughout the production
process of sucker rod. If customers have special requirements for products, we would
inspect every sucker rod to ensure quality, and we have similar experience. The quality of
our workers and staff members is excellent, more than 90% graduated from Senior High
School or Technical Secondary School. All the staff have been trained and proved be
qualified through examination before taking the job. The requirements of customer is our
business criteria.
5. By strengthening internal management, effective cost control, to provide customers
with the most cost-effective products.
Advantages and Prospects
We Continually improve technique,process ,production capacities
and puts a premium on cost control.
The company's purpose:the best quality ,the large production
capacities, the highly cost effective .We would provide customers
with the best products and the best service.
We always respect customers and sincerely hope that they would
put forward their suggestions, we could meet customer demand for
products.
Our company looking for cooperator who have the same ambition
to join us, cooperation will yield a win-win result.
Advantages and Prospects
Prospects