shf-430 shw-440 rev0 · 2014-05-10 · shf-430 high/low pulley kit (plate loaded) swh-440 high/low...

A S S E M B L Y I N S T R U C T I O N S

TABLE OF CONTENTS:

Introduction

Pg. 1

Assembly Instructions

Pg. 1 - Pg. 11

Cable Mapping Diagrams

Pg. 10 - Pg. 11

Parts Lists

Pg. 12 / Pg. 14

Exploded View Diagrams

Pg. 13 / Pg. 15

Warranty

Back Page

High/Low Pulley Kit(Smith-Half Cage Option)

Includes Assembly for:

SHF-430High/Low Pulley Kit (Plate Loaded)

SWH-440High/Low Pulley Kit (w/200 lbs. Weight Stack)

A m e r i c a ’ s P r e m i e r E x e r c i s e E q u i p m e n t

SHF-430_SHW-440 Rev0© 2003 TASK INDUSTRIES, INC.

Revision Date 11-11-04SHF-430 Pictured above attach to the Smith-Half Cage

69 3/4"

75"

L 75" W 69 3/4" H 84"

About the High/Low Pulley Kit

Congratulations on your new purchase of the High/Low Pulley Kit. We hope you are completely satisfi ed with this product and wish you many years of enjoyment.

Tuff Stuff Equipment

This Tuffstuff product has been built to precise quality standards and has been carefully packaged to ensure that damage will not occur during shipment. The Home Lifetime Warranty and signature indicating fi nal inspection has been conducted by our line foreman, is an expression of our confi dence in the completeness, the materials, and workmanship of this product.

Warranty

SEE A COPY OF WARRANTY ON BACK PAGE.

Registration Card

To avoid unnecessary delays in warranty service and to insure that a permanent record of your purchase is on fi le with our factory, be sure to complete the warranty registration card and send it to Task Industries today.

Prior to the Assembly of the High/Low Pulley Kit

1. We advise you to consult your local Tuff Stuff retailer if you should have a question or problem regarding the proper assembly of this unit.

2. Neatly organize and identify all parts according to the Parts Lists and the Exploded View Diagrams.

Tool Requirements

1. One 7/8” combination wrench2. One 3/4” combination wrench3. One 9/16” combination wrench4. One 1/2” combination wrench5. One ratchet6. One 9/16” socket7. One rubber mallet8. Measuring tape9. Utility knife

Note: Due to continuing product improvements, specifi cations and designs are subject to change without notice.

Specifi cations

SHF-430 SHW-440

1. Maximum Wt. Capacity 200 lbs. 200 lbs. Fixed

2. Total Machine Weight 100 lbs. 300 lbs.

3. Footprint (LWH) - See Front Cover

High/Low Pulley Kit1

Step 1 Assembling the Bottom Assembly Holder and the Center Upright

A. Using a rubber mallet, insert the illustrated Plastic Insert Caps to the Bottom Assembly Holder (#20) and the Adjustable Foot

Support (#18).

B. Insert the Adjustable Foot Support (#18) into the receptacle of the Bottom Assembly Holder (#20).

C. Attach the Bottom Assembly Holder (#20) and the Center

Upright (#22) to the Bottom Cross Brace (#1) using hardware shown.

D. Attach a Nylon Pulley 4 1/2 Rd. (#106) to the Center Upright

(#22) using hardware shown.

SCREWWIDTH

WASHER DIAMETER

NUT DIAMETER

SCREWLENGTH

Hardware Measurement Diagram

Assembly ListItem # Description Qty.

18 ADJUSTABLE FOOT SUPPORT 1

20 BOTTOM ASSEMBLY HOLDER 1

22 CENTER UPRIGHT 1

68 FLAT WASHER SAE 3/8” 6

83 HEX HEAD CAP SCREW 3/8-16 X 3 1/4 2

100 NYLON INSERT JAM LOCK NUT 3/8-16 1

102 NYLON INSERT LOCK NUT 3/8-16 2

106 NYLON PULLEY 4 1/2 RD. 1

112 PLASTIC INSERT CAP 2 X 3 2

113 PLASTIC INSERT CAP 2” RD. 2

22

83

6868

106

83

6879

68100

112

20

112

6868

113

18

113

1

102

High/Low Pulley Kit 2

Step 2 Assembling the Top Assembly

A. Using a rubber mallet, insert two Plastic Insert Caps 2 X 3 (#112) into the tube-ends of the Top Assembly (#32).

B. Attach the Top Cable Adjuster Bracket (#33) to the Top Assembly (#32) using hardware shown.

C. Assemble the two Rubber Grommets (#121) to the 1” Holes of the Top Assembly (#32).

D. Attach the Lat Bar Holder (#25) and a Nylon Pulley 4 1/2 Rd. (#106) to the Top Assembly (#32) using hardware shown.

E. Mount the Top Assembly (#32) to the bracket of the Center Upright (#22) and secure the Top Assembly (#32) to the Top

Cross Brace (#6) using hardware shown.

Note: Do not secure the Top Assembly (#32) to the Center Upright (#22) at this time as it will be done once the

Lat Cable (#26) has been routed. See Cable Mapping Diagrams on pages 10-11


25 LAT BAR HOLDER 1

32 TOP ASSEMBLY 1

33 TOP CABLE ADJUSTER BRACKET 1

62 FINISHED HEX NUT 1/2” 1










106 NYLON PULLEY 4 1/2 RD. 2

112 PLASTIC INSERT CAP 2 X 3 2

121 RUBBER GROMMET 3/4” ID (2867-012) 2


112

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33

Step 3 Assembling the Carriage (#21) (This step applies for SHF-430 only)

A. Insert the Guide Rods (#23) into the receptacles of the Bottom Assembly Holder (#20).

B. Slide two Flat Washers 3/4 X 2 (#66) onto the Guide Rods (#23). Next, slide the Spacer Tubes (#31) onto the Guide

Rods (#23).

C. Slide another set of Flat Washers 3/4 X 2 (#66) onto the Guide Rods (#23) to come to rest on top of the Tube Spacers

(#31). Next, slide the Rubber Donuts (#119) onto the Guide Rods (#23) to come to rest on top of the Flat Washers 3/4 X 2 (#66).

D. Using a rubber mallet, insert two Plastic Insert Caps 1 7/8 Rd. (#110) into the tube-ends of the Carriage (#21). Next, slide the Carriage (#21) onto the Guide Rods (#23) allowing it to come to rest on top of the Rubber Donuts (#119).

E. Align the Guide Rods (#23) to the bottom holes of the Top Assembly (#32). Next bring the Guide Rods (#23) up and lock them into position using two Hex Head Cap Screws 3/8-16 X 2 1/2 (#80), four Flat Washers SAE 3/8” (#68), and two Nylon Insert Jam Lock Nuts 3/8-16 (#100)


21 CARRIAGE 1

23 CHROME SOLID GUIDE ROD 3/4 X 72 2

31 SPACER TUBE 2

66 FLAT WASHER B/O 3/4 X 2” 4




110 PLASTIC INSERT CAP 1 7/8” RD. 2

119 RUBBER DONUT 3/4 X 2 1/2 2


31

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23 CHROME SOLID GUIDE ROD 3/4 X 72 2

30 SELECTOR PIN W/COIL 3/8 X 4 1

43 15 LB WEIGHT PLATE 5



61 DECAL-WEIGHT NUMBERS REF 1




119 RUBBER DONUT 3/4 X 2 1/2 2

132 TOP PLATE/ SELECTOR BAR 1


Step 3 Assembling the Weight Stack (This step applies for SHW-440 only)

A. Insert the Guide Rods (#23) into the receptacles of the Bottom Assembly Holder (#20).

B. Slide the Rubber Donuts (#119) onto the Guide Rods (#23).

C. Carefully begin sliding the Weight Plates (#43, #44, #45) onto the Guide Rods (#23) in the corresponding order . Begin with the Weight Plate labeled with a number 20, next Weight Plate labeled with number 19, and so on.

D. Slide the Top Plate/Selector Bar (#132) onto the Guide Rods (#23) allowing it to come to rest on the completed Weight Stack.

D. Locate the Selector Pin w/Coil (#30) and slide its ring over the Selector Bar (#132).

E. Align the Guide Rods (#23) to the bottom holes of the Top Assembly (#32). Next bring the Guide Rods (#23) up and lock them into position using two Hex Head Cap Screws 3/8-16 X 2 1/2 (#80), four Flat Washers SAE 3/8” (#68), and two Nylon Insert Jam Lock Nuts 3/8-16 (#100)

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125

LA

T B

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LD

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2215

191

LAT

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R C

HR

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126

LA

T C

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193

L-LO

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H00

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27

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G H

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N T

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61

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W R

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128

LO

W R

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P2217

196

NY

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LL 1

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1N

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RT

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133

TO

P C

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BR

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2N

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15 L

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LB W

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H15

251

121

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GR

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BN

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129

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169

FO

AM

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X 1

BN

H00

432

131

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RA

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ND

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BN

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761

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CR

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GR

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6 X

1 3

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MB

LY

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RT

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BLA

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85

68

68

68

100

68

68

81

106

68

80

68

102

32

100

68

67

100

68

68

80

121

67

62

33 100

68

68

79

100

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19

106

19

68

79

79

68

106

68

100

119

119

112

112

68

79

106

68

83

68

68

100

22

81

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106

68

80

68

100

20

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102

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113

116

70

69

109

69

70

24

27

55

53

53

56

23

23

100

68

100

25

101

83

113

93

112

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57

61

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43

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132

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DO NOT DISC ARD THIS MANUAL

TASK INDUSTRIES, INC.1325 E. Franklin Ave., Pomona, CA 91766

Ph: 909-629-1600 Fax: 909-629-4967

E-mail: [email protected] Net: www.tuffstuff.net

H OM E L I F ET IM E W ARRANTY

TuffStuff products are warranted to the retail purchaser to be free from defects in materials and workmanship. TuffStuff exclusive Home Lifetime Warranty coverage extends for the life of the product while owned by the original retail purchaser, and used only in a home or residential setting unless otherwise noted in the owner’s manual.

This warranty does not cover: 1. TuffStuff products sold for and used in a commercial or institutional setting. 2. Any damage, failure or loss caused by accident, misuse, neglect, abuse, improper assembly, improper

maintenance, or failure to follow instructions or warnings in the owner’s manual and warning labels posted on the machine.

3. Use of products in a manner for which they were not designed. 4. Original product that is altered, or the use of replacement parts and components of another manufac-

turer other than TuffStuff.

Limitations: The foregoing shall constitute the sole remedy of the purchaser and the sole liability of TuffStuff with regard to warranty, whether express or implied by operation of law or otherwise, including but not limited to any implied warranties of merchantability or fitness. TuffStuff shall in no event be liable for incidental or consequential losses, damages or expenses in connection with exercise products. TuffStuff’s liability hereunder is expressly limited to the repairs or replacements of warranted defective parts.

Procedures: Warranty service will be performed at TuffStuff’s facility in Pomona, California. TuffStuff will have the option of either repair or replacement at no charge for any defective product. Purchaser is responsible for installation of repaired or replaced parts and all transportation and insurance costs on returned or replaced equipment to and from TuffStuff’s facility in Pomona.

This warranty gives you specific legal rights and you may also have other rights, which may vary from state to state. Effective July 1, 2004.

This warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual of the cause of action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in writing by an authorized representative of the party. Contact TuffStuff at 1325 E. Franklin Avenue, Pomona, California 91766, before returning any defective equipment.

Note: Retain your sales receipt and be sure to mail in the warranty registration card to insure that a permanent record of your purchase is on file with the factory and to avoid unnecessary delays in warranty service.

shf-430 shw-440 rev0 · 2014-05-10 · shf-430 high/low pulley kit (plate loaded) swh-440 high/low...

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