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SICEM SAGA – CMP FOR PAPER INDUSTRY
� PRODUCTION UNIT, HYSTORY
� RAW MATERIAL
� PRODUCT APPLICATIONS AND SALES
� PRODUCTION PROCESS
� BALES AND TRASPORT UNITS
� QUALITY CONTROL AND R&D
� ENERGY MANAGEMENT AND ENVIRONMENTAL POLICY
� CERTIFICATES
www. sicemsaga.com
SICEM SAGA – HISTORY
• In the wood industry since 1920
• Ing. Giorgio Gazza founded Sicem Saga in 1960
• Strong impulse to new products and patents in 1980-90
• Now planning significant production increase
SICEM SAGA – PRODUCTION UNIT
Production
Waste Water Treatment
Warehouse
Wood yard
SICEM SAGA – RAW MATERIAL
• Sicem Saga utilizes rejects of poplar wood, debarked, coming
from the several saw mills and plywood mills located in
northern Italy and poplar logs.
• All the poplar utilized by the wood industry in Italy comes from
plantations.
SICEM SAGA – PRODUCT APPLICATIONS
PRODUCT CHEMIMECHANICAL PULP
MAIN APPLICATIONS COATED PAPER
TISSUE
COATED BOARD
PRINTING & WRITING
SATURATED BASE PAPER
SICEM SAGA – SALES
board
4,8%
coated woodfree
woodcontaining
50,5%printing wirting
1,2%
specialty
10,5%
tissue
18,1%
coated packaging
14,9%
SALES RATES vs PAPER GRADE (ADMT)
SICEM SAGA – SALES
BDESH
0,7%CHINA
5,3%
GERMANY
15,0%
INDIA
0,1%
INDONESIA
0,1%
ITALY
72,7%
SERBIA
1,2%
SLOVAKIA
3,1%
SLOVENIA
1,6%
TURKEY
0,2%
SALES RATES vs COUNTRY (ADMT)
50000
60000
70000
80000
90000
100000
110000
2007 2008 2009 2010 2011 2012
TON
YEAR
Sales volume (MT)
ESTIMATE
SICEM SAGA – CMP VISUAL APPEARANCE
CMP SICEM SAGA
BHK EUCALYPTUS
PRODUCT APPLICATIONS – COATED PAPER
RECOMMENDED CMP GRADES
C.M.P. Sicem 85/48
C.M.P. Sicem 80/48
C.M.P. Sicem 70/48
C.M.P. Sicem 85/57
BENEFITS ON COATED PAPER QUALITY
� Wide choice of brightness grades
� Smooth paper surface
� Low shive content
� Excellent printability
� No linting in offset printing
PRODUCT APPLICATIONS – TISSUE PAPER
RECOMMENDED CMP GRADES
C.M.P. Sicem 80/38
C.M.P. Sicem 85/38
BENEFITS ON TISSUE PAPER QUALITY
�High brightness
� Softness
� Voluminosity
� Excellent web formation
� limited yellowing
PRODUCT APPLICATIONS – COATED BOARD
RECOMMENDED CMP GRADES
C.M.P. Sicem 80/48
C.M.P. Sicem 70/44
C.M.P. Sicem 60/44
C.M.P. Sicem 30/32
BENEFITS ON COATED BOARD QUALITY
� CMP grades for top and bottom layers
� High brightness on top layer
� Good formation
� Surface coverage
� High bulk inside base layer
PRODUCT APPLICATIONS
PRINTING & WRITING
RECOMMENDED CMP GRADES
C.M.P. Sicem 70/48
C.M.P. Sicem 85/48
BENEFITS ON P&W PAPER QUALITY
�High brightness
� Excellent opacity
� Low shive content
� Excellent web formation
� High bulk grades available
PRODUCT APPLICATIONS
SATURATED BASE PAPER
RECOMMENDED CMP GRADES
C.M.P. Sicem 50/38
BENEFITS ON P&W PAPER QUALITY
� Good bulk
� Mechanical properties
� High porosity and absorption
SICEM SAGA – PRODUCTION PROCESS
1. NEW debarking drum
2. Chemical impregnation
3. Refining
4. Fiber selection process
5. Bleaching with peroxide
6. Drying process
7. Wrapping and delivery
PRODUCTION PROCESS
1. New debarking drum
PRODUCTION PROCESS
2. Chemical impregnation
3. Pulp Refining
PRODUCTION PROCESS
3. Fiber selection process
4. Bleaching with peroxide
PRODUCTION PROCESS
5. Drying process and bales pressing
6. Wrapping and delivery
BALES AND TRANSPORT UNITS
Typical Unit size for standard grades
SIX BALES UNIT EIGHT BALES UNIT
Size 90 (L) X 128 (W) X 165 (H) 90 (L) X 128 (W) X 215 (H)
Gross weight 1410 kg 1880 kg
Wires 3-4 Galvanized wires 2,5 mm 3-4 Galvanized wires 2,5 mm
CMP Bales, flash dried
Typical Bale size for standard grades:
Size: 90 (L) X 64 (W) X 50 (H)
Gross Weight: 235 kg
Wires: 2 Galvanized wires (lenght)
2 Galvanized wires (width)
Diameter 2,5 mm
Transport Units
Typical Unit size for standard grades:
Six bales unit Eight bales unit
Size: 90 (L) X 128 (W) X 165 (H) 90 (L) X 128 (W) X 215 (H)
Gross weight: 1410 kg 1880 kg
Wires: 3-4 Galvanized wires 2,5 mm 3-4 Galvanized wires 2,5 mm
BALES AND TRANSPORT UNITS
SIX BALES TRANSPORT UNIT
Size: 90 (L) X 128 (W) X 165 (H)
Gross weight: 1410 kg
Wires: 3-4 Galvanized wires 2,5 mm
BALES AND TRANSPORT UNITS
SICEM SAGA – QUALITY CONTROL AND R&D
• Production dept. quality control
guarantees a 24h follow up
• End quality control with state-of-the art
equipment
• R&D allows to design tailor-made
products for each customer needs
SICEM SAGA – QUALITY CONTROL AND R&D
Last generation spectrophotometer for ISO
brightness control
Microscopic analysis
SICEM SAGA – ENERGY MANAGEMENT
CHP (COMBINING HEAT & POWER PLANT)
• CHP Plant guarantees heat and power cogeneration
• High yield natural gas motors
• Heat from CHP used for CMP drying process
• Engineered power management
SICEM SAGA – ENVIRONMENTAL POLICY
• All the raw material from renewable resources
• High yield wood for unit of pulp
• Low quantity of water
• Low energy consumption
• Bleaching without the use of chlorine
• Low water pollution load
SICEM SAGA – CERTIFICATES
� UNI EN ISO 14001 2005
� FSC ACCREDITED 2004
� 100% PRODUCTION TCF