silicon systems group · proceedings and claims; and other risks described in applied’s sec...
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![Page 1: Silicon Systems Group · proceedings and claims; and other risks described in Applied’s SEC filings. All forward- looking statements are based on management’s estimates, projections](https://reader034.vdocument.in/reader034/viewer/2022042411/5f2acdd6e7255446d577e9f3/html5/thumbnails/1.jpg)
External UseSILICON SYSTEMS GROUP External UseSILICON SYSTEMS GROUP
Because Innovation Matters™
Silicon Systems Group
Toru WatanabePresident, Applied Materials, Japan
Semicon JapanNovember 30, 2010
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External UseSILICON SYSTEMS GROUP
Safe HarborThis presentation contains forward-looking statements, including those regarding the Applied Silicon Systems Group’s performance, strategic positions, products and opportunities. These statements are subject to known and unknown risks and uncertainties that could cause actual results to differ materially from those expressed or implied by such statements, including but not limited to: the level of demand for Applied’s products, which is subject to many factors, including: uncertain global economic and industry conditions, business and consumer spending, demand for electronic products and semiconductors, and customers’ utilization rates and new technology and capacity requirements; Applied’s ability to (i) develop, deliver and support a broad range of products, expand its markets and develop new markets, (ii) align its cost structure with business conditions, (iii) plan and manage its resources and production capability, (iv) implement initiatives that enhance global operations and efficiencies, (v) maintain effective internal controls and procedures, (vi) obtain and protect intellectual property rights in key technologies, and (vii) attract, motivate and retain key employees; risks related to legal proceedings and claims; and other risks described in Applied’s SEC filings. All forward-looking statements are based on management’s estimates, projections and assumptions as of November 30, 2010, and Applied undertakes no obligation to update any forward-looking statements..
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External UseSILICON SYSTEMS GROUP External UseSILICON SYSTEMS GROUPSILICON SYSTEMS GROUP
Silicon Systems Group Overview
#1 in the WFE and advanced packaging markets
In 2010, expect increased market sharein each SSG business
In 2011, expect to grow WFE market share for the 3rd consecutive year
Growth fueled by new product innovations aligned to technology inflections
3
Source: Gartner, April 2010
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External UseSILICON SYSTEMS GROUP
Astra™ DSA Anneal
Innovations Enable Inflections
4
Siconi™ for Epi
ADVANCEDPATTERNING
TRANSISTOR INTERCONNECTWAFER-LEVELPACKAGING
Mesa™ Etch
Avenir™ PVD/ALD
Centinel™ PVD
UVision® 4 Brightfield Reflexion® GT™CMPRaider-S™ ECD
InVia™ CVD
Avila™ CVD
Accelerating innovations – 15 new products in 15 months
Eterna™ FCVDTetra X™
Aera3™
Centris™ Etch
Silvia™ Etch
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External UseSILICON SYSTEMS GROUP External UseSILICON SYSTEMS GROUP
Applied Materials Conductor Etch Innovations
Ellie YiehVP and GM, Etch Business Unit
Semicon JapanNovember 30, 2010
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External UseSILICON SYSTEMS GROUP6
Conductor Etch is Fastest
Growing Etch Segment
Conductor etch ~ $1.6B market in 2010
New steps in advanced transistors, double patterning and advanced packaging driving growth
Applied already leads in advanced DRAM transistor critical etch
Source: Gartner, Sept 2010
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External UseSILICON SYSTEMS GROUP
Astra™ DSA Anneal
Innovations Enable Inflections
7
Siconi™ for Epi
ADVANCEDPATTERNING
TRANSISTOR INTERCONNECTWAFER-LEVELPACKAGING
Mesa™ Etch
Avenir™ PVD/ALD
Centinel™ PVD
UVision® 4 Brightfield Reflexion® GT™CMPRaider-S™ ECD
InVia™ CVD
Avila™ CVD
Accelerating innovations – 15 new products in 15 months
Eterna™ FCVDTetra X™
Aera3™
Centris™ Etch
Silvia™ Etch
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External UseSILICON SYSTEMS GROUP
Applied’s Conductor Etch Competitive Position
8
Leading in Advanced DRAM
(BBL/BWL architectures)
Requires <1 % Depth Non-Uniformity
VERTICAL SCALING
Expanding Positions in Double PatterningNAND, Foundry, Logic and DRAM
Requires <1 nm, 3σ CD Non-Uniformity
HORIZONTAL SCALING
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External UseSILICON SYSTEMS GROUP
Gap in Litho Roadmap is Etch Opportunity
9
Hard masks and double patterning enable below-wavelength patterning
Hard Mask Insertion
21.5
10.6
0.5 0.350.25
0.180.13
0.090.065
0.045
1980 1990 2000 2010 2012F
Above Wavelength
NearWavelength
BelowWavelength
Double Patterning
g-lineλ=436nm i-line
λ=365nm
DUVλ=248nm
193 (immersion)λ=193nm
193 (dry)λ=193nm
Resolution(µm)
Year of Production
0. 1
10
1
0.01
0.032
Lithography Gap
0.022
Sources: 2010 ITRS Roadmap, Applied Materials
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External UseSILICON SYSTEMS GROUP
Adding up the CD Variation
10
Tighter etch CD uniformity can give wider process window for litho
Logic / Foundry Double Patterning Scheme
Yield impacted by CD variation: (L1 , E2 , L3 , L4 , E5)
E2 = First hard mask etch CD variation
L1 = First litho CD variation
L3 + L4 = Second litho CD + overlay variation
E5 = Second hard mask etch CD variation
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External UseSILICON SYSTEMS GROUP
How Precise is the Etched Critical Dimension?
11
Etched CD variation range of
0.8 nm:
10,000X smaller than a red
blood cell diameter,matched over
thousands of wafers
Red Blood Cells
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External UseSILICON SYSTEMS GROUP
Patterning Etch Steps Growing
12
Added steps increase process cost for customers
+10 steps
DRAM 4X nm DRAM 2X nm
+6 steps
NAND 4X nm NAND 2X nm
Logic 45 nm
+10 steps
Logic 22 nm
Source: Applied Materials estimate
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External UseSILICON SYSTEMS GROUP
Relentless Cost-per-Bit Reduction
13
$ / M
B
Source: Gartner, Applied Materials
Cost reduction is key for customers
F F
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External UseSILICON SYSTEMS GROUP
Applied’s Etch Leadership in Productivity and Technology
14
30% lower cost-per-wafer with leading critical etch performance
Lower Cost-Per-Wafer (normalized)
Impr
oved
CD
Con
trol
CentrisPlatform
TraditionalPlatform
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External UseSILICON SYSTEMS GROUP
Applied’s Centris Platform: Performance Worth Repeating
15
Combines industry-leading Mesa chambers with high-productivity Centris platform
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External UseSILICON SYSTEMS GROUP
6 Mesa Chambers
Building a Productivity Powerhouse with Centris
Four-FOUP
Interface
Dual-Blade Robot
Optimized Gas Panel
En-Route Abatement
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External UseSILICON SYSTEMS GROUP
3 Etch Chambers
Seijo™ En-Route Abatement Doubles the Number of Etch Chambers
4 process chambers total
Traditional Platform
Abatement Chamber
6 Etch Chambers
Centris Platform
8 process chambers total
2 SeijoAbatement Chambers
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External UseSILICON SYSTEMS GROUP
AdvantEdge Mesa Chamber: Angstrom-level Precise Etch
18
Mesa Source
<1nm CD Uniformity<1% Etch Depth Uniformity
Pulsync™
Advanced plasma controlMicroloading benefit
Extending Silicon Etch Memory leadership
1st ultra-flat uniformity ICP* etcher enabling ≤3xnm node
Rapid adoption with >200 chambers in 9 months
Source
BiasPulse Pulse
* Inductively Coupled Plasma
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External UseSILICON SYSTEMS GROUP
Mesa Source: Breakthrough Etch Rate Uniformity
19
Traditional Mesa
Limited Uniformity Improved Uniformity
Limited Electrical Field Tunability Electrical Field Decoupled and Tunable
Breakthrough Mesa source delivers ultra-flat etch rate map
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External UseSILICON SYSTEMS GROUP External UseSILICON SYSTEMS GROUPSILICON SYSTEMS GROUP
Mesa Pulsync Mitigates Microloading
20
SEVERE LOADING – No Pulsing
MINIMAL LOADING – With Pulsync
Mesa’s Pulsync technology minimizes micro-loading in etch depthSEM image used with customer permission
Challenge: Bi-Modal Trench Depth Distribution with Spacer Double Patterning
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External UseSILICON SYSTEMS GROUP
Auto-Calibration
Management Software
6 Mesa Chambers, Auto-
Calibrated to Same Standard
Centris Enables the Same CD Every Time
Central Reference Standards
E3™ software identifies
excursions
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External UseSILICON SYSTEMS GROUP
Improved Process Parameter Repeatabilityvia Auto-Calibration
22Patent Applied For
Ch ACh BCh CCh DCh ECh F
Auto-calibration
off
Auto-calibration
on
Base Pressure
Time (days)
OLD CONTROL LIMIT
NEW CONTROL LIMIT
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External UseSILICON SYSTEMS GROUP
38.0
39.0
40.0
41.0
42.0
43.0
0 250 500 750 1000
Centris Etch Matching of 4,000 Wafers
23
Chamber matching demonstrated at 0.8nm range across 4,000 wafers
Post
-Pro
cess
CD
(nm
)
Number of wafers
Upper Spec Limit
Lower Spec Limit
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External UseSILICON SYSTEMS GROUP
Device YieldDevice Yield
Device Yield Benefit from Tighter Controls
24
Centris PlatformPR
OC
ESS
PER
FOR
MAN
CE
Traditional PlatformPR
OD
UC
TPE
RFO
RM
ANC
E
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External UseSILICON SYSTEMS GROUP
Capital Productivity Benefit for Customers
NAND 2Xnm at 250K WSPM, One Etch Application
3 ETCH, 1 ABATEMENT PLATFORM
6 ETCH, 2 EN-ROUTE ABATEMENT PLATFORM
Unique 8-chamber architecture enables best-in-class productivity
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External UseSILICON SYSTEMS GROUP
“Green” Benefits of Lower Facilitization Costs
26
~35% improvement in energy savings from standard etchers
One Platform saves an Olympic-size swimming pool of water per year
Lower CO2 emissions per Platform: equivalent to taking 50 cars per year off the road
Assumes SEMI S23 standard calculations
Green benefits contribute one-third of cost-per-wafer savings
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External UseSILICON SYSTEMS GROUP
Applied’s Conductor Etch Platforms are Well Positioned at Leading Customers
2727
AdvantEdgeChamber
AdvantEdgeMesa Chamber
CentrisPlatform
>1500 chambers
>200 chambers in first 9 months
5 customers; includes entry
into 2 new customers
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External UseSILICON SYSTEMS GROUP
Applied’s Centris Platform: Performance Worth Repeating
28
Precise Intelligent ProductiveTightest CD uniformity
Tightest depth uniformity on each wafer
Auto-calibrating Industry-leading at 30% lower cost-per-wafer
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External UseSILICON SYSTEMS GROUP