simodrive_power_drive_en.pdf

Technical Information

for Operating theSIMODRIVE andPOWER DRIVEInverter Systems

with the Contouring Controls

TNC 410 PA/MTNC 426 PB/MTNC 430 PA/MiTNC 530

2 HEIDENHAIN Technical Information

1 Components for Operation with a

Non-HEIDENHAIN Inverter

1.1 Overview................................................................................................. 3

1.2 UV 105 Power Supply Unit ................................................................... 4

1.3 Interface Board for SIMODRIVE 611 D ................................................. 5

1.4 Protective PCB for SIEMENS inverter .................................................. 7

1.5 Cables and Covers (only LE 4xx M, CC 42x) ........................................ 7

2 Connections to the Components

2.1 Expansion Board for LE 4xx PA/PB .................................................... 10

2.1.1 Connection Overview ................................................................... 102.1.2 Connections to the Expansion Board ........................................... 11

2.2 UV 105 (Only LE 4xx M, CC 42x)......................................................... 12

2.2.1 Connection Overview ................................................................... 122.2.2 Connections ................................................................................. 132.2.3 Dimensions .................................................................................. 14

2.3 Expansion Board for LE 4xx M, CC 42x.............................................. 15

2.3.1 Connection Overview ................................................................... 152.3.2 Connections ................................................................................. 16

3 Mounting and Installation

3.1 General Information ............................................................................ 18

3.1.1 Configuration of Modules (only LE 4xx M, CC 42x) ..................... 183.1.2 Connecting the Modules (only LE 4xx M, CC 42x) ....................... 183.1.3 Mounting the Protective PCB in the Infeed/Regenerative Feedback Module of the SIMODRIVE 611 D Inverter .................. 193.1.4 Covering the Modules (only LE 4xx M, CC 42x) ........................... 19

3.2 Mounting the LE 4xx M, CC 42x with SIMODRIVE 611 D

in Single-Row Configuration .............................................................. 20

3.3 Mounting the LE 4xx M, CC 42x with POWER DRIVE ...................... 21

3.4 Mounting the LE 4xx M, CC 42x with SIMODRIVE 611 D

in Double-Row Configuration ............................................................. 22

1 Components for Operation with a Non-HEIDENHAIN

Inverter

1.1 Overview

LE 4xx M, CC 42x

with SIMODRIVE

inverter system

To operate an LE 4xx M or a CC 42x with the SIMODRIVE 611D-inverter system in single-row configuration you need the following components.

�UV 105 power supply unit� Protective PCB� Expansion board depending on the options�Ribbon cable for the PWM signals�Covers for the PWM cable

To operate an LE 4xx M or a CC 42x with the SIMODRIVE 611D-inverter system in double-row configuration you need the following components.

�UV 105 power supply unit� Installation kit for double-row configuration� Protective PCB� Expansion board depending on the options�Round cable with ribbon cable connector for the PWM signals�Covers for the PWM cable

LE 4xx M, CC 42x

with POWER DRIVE

inverter system

To operate an LE 4xx M or a CC 42x with the POWER DRIVE inverter system in single-row configuration you need the following components.

�UV 105 power supply unit�Ribbon cable for the PWM signals�Covers for the PWM cable

To operate an LE 4xx M or a CC 42x with the POWER DRIVE inverter system in double-row configuration you need the following components.

�UV 105 power supply unit� Installation kit for double-row configuration�Round cable with ribbon cable connector for the PWM signals�Covers for the PWM cable

LE 4xx PA/PB with

SIMODRIVE

inverter system

To operate an LE 4xx PA/PB with the SIMODRIVE inverter system you need the following components.

� Protective PCB� Expansion board depending on the options

April 2002 Components for Operation with a Non-HEIDENHAIN Inverter 3

1.2 UV 105 Power Supply Unit

The UV 105 power supply unit provides the LE 4xx M and the CC 42x with power during operation with the SIMODRIVE or POWER DRIVE inverter system.

The adapter connector must be connected with X69 of the UV 105.

The cover for the UV 105 and the adapter connector for X69 are included in the items supplied.

Id. Nr. 349 211-01 Adapter connector for X69

UV 105

Power supply 400 Vac ± 10%50 Hz to 60 Hz

Power consumption Approx. 300 W

Degree of protection IP20

Weight 4.1 kg

ID number 344 980-xx

Changes to UV 105

344 980-01 Initial version

344 980-02 Modification for double-row configuration

344 980-12 Only for HEIDENHAIN inverters!


1.3 Interface Board for SIMODRIVE 611 D

The SIEMENS SIMODRIVE 611 D inverter system is equipped with an expansion board for one or two control loops (for ribbon cable) or for two control loops (for cable with D-sub connector).

Designation ID number

Interface PCB (1-axis version) for ribbon cable (LE 4xx M, CC 42x)

324 955-xx

Interface PCB (2-axis version) for ribbon cable (LE 4xx M, CC 42x)

359 002-xx

Interface PCB (2-axis version) for cable with D-sub connector (LE 4xx PA/PB)

324 952-xx

Changes to interface PCB (1-axis version)


324 955-04 Improved EMC

324 955-14 Layout revised, ready-signal LED displaced (adapted on 359 002-xx)



313 437-04 Improved EMC

359 002-01 Initial version, separate axis switch-off



324 952-02 Rebuilding (fault correction)

324 952-03 Changed layout (fault correction)

324 952-10 EMC improvements, 2nd reset LED

324 952-11 Layout error corrected


Maximum current consumption of HEIDENHAIN interface cards for the SIMODRIVE power modules from SIMODRIVE infeed module:

Maximum current consumption of the SIMODRIVE power module from the SIMODRIVE infeed/regenerative feedback module:

Unit bus pin Interface PCB for ribbon cable

(1-axis version) (2-axis version)

5.35 V 100 mA 175 mA

+15 V 75 mA 90 mA

-15 V 1 mA 2.5 mA

Enabling of safety relay

20 mA 20 mA

Unit bus pin Interface PCB (2-axis version) for cable

with D-sub connector

5.35 V 175 mA

+15 V 90 mA

-15 V 2.5 mA

Enabling of safety relay

20 mA

SIMODRIVE

power modules

Activation of

power transistors

Power for

fan

6SN1123-1AA00-0HAx 125 mA –

6SN1123-1AA00-0AAx 125 mA –

6SN1123-1AA00-0BAx 125 mA –

6SN1123-1AA00-0CAx 125 mA 125 mA

6SN1123-1AA00-0DAx 125 mA 100 mA

6SN1123-1AA00-0EAx 125 mA 200 mA

6SN1123-1AA00-0FAx 125 mA 300 mA

6SN1123-1AB00-0HAx 250 mA –

6SN1123-1AB00-0AAx 250 mA 125 mA

6SN1123-1AB00-0BAx 250 mA 125 mA

6SN1123-1AB00-0CAx 250 mA 100 mA


1.4 Protective PCB for SIEMENS inverter

The protective PCB protects the supply leads of the dc-link voltage from the SIMODRIVE inverter to the UV 105 or LE 4xx PA/PB.

1.5 Cables and Covers (only LE 4xx M, CC 42x)

Round cable 20-pin

(SIMODRIVE and

POWER DRIVE)

The 20-pin round cable connects the outputs of the LE 4xx M or CC 42x with the corresponding interface cards in the SIMODRIVE 611 D or the power modules of the POWER DRIVE. One cable is required for each axis or spindle.

Ribbon cable 20-pin

(SIMODRIVE and

POWER DRIVE)

The 20-pin ribbon cable connects the outputs of the LE 4xx M or CC 42x with the corresponding interface cards in the SIMODRIVE 611 D or the power modules of the POWER DRIVE. One 20-pin ribbon cable is required for each axis or spindle.

You can calculate the length of the required 20-pin ribbon cable as follows:

�� Add the width of all modules (including the UV 105 and installation kit) between the LE 4xx M or CC 42x and the power module for which the cable length is to be calculated.

�� Add to this total width the width of the power module for which you are calculating the cable length.

�� From the following table, select the next longer cable length(only LE 430 M/9 axes and CC 42x with more than 6 control loops: cable length after the next).


Protective PCB (for installation in SIEMENS infeed/regenerative feedback modules)

296 965-01

Note

The 20-pin round cable is needed only for the double-row design.

Length of 20-pin round cable ID number

1 m 360 888-01

2 m 360 888-02

3 m 360 888-03

4 m 360 888-04

5 m 360 888-05

7 m 360 888-07

Note

The 20-pin ribbon cable is needed only for the single-row design.


SIEMENS power module Width

6SN112x-1AA00-0HAx 50 mm

6SN112x-1AA00-0AAx 50 mm

6SN112x-1AA00-0BAx 50 mm

6SN112x-1AA00-0CAx 50 mm

6SN112x-1AA00-0DAx 100 mm

6SN112x-1AA00-0EAx 150 mm

6SN112x-1AA00-0FAx 300 mm

6SN112x-1AB00-0HAx 50 mm

6SN112x-1AB00-0AAx 50 mm

6SN112x-1AB00-0BAx 50 mm

6SN112x-1AB00-0CAx 100 mm

INDRAMAT power module Width

HDD12.2-W040N 50 mm

HDS12.2-W040N 50 mm

HDS13.2-W075N 100 mm

HDS13.2-W100N 100 mm

HDS14.2-W200N 150 mm

Length of the 20-pin ribbon cable ID number

100 mm 250 479-07

200 mm 250 479-08

300 mm 250 479-09

400 mm 250 479-10

500 mm 250 479-11

600 mm 250 479-12

700 mm 250 479-13

800 mm 250 479-14

900 mm 250 479-15

1000 mm 250 479-16

1100 mm 250 479-19

1200 mm 250 479-20

1300 mm 250 479-21


Covers for the cable

(SIMODRIVE)

The cables must be covered to protect them against interference.

The cover for the LE 4xx M or the CC 42x is supplied with the LE 4xx M or CC 42x. The cover for the UV 105 is supplied with the UV 105.

The covers for the power modules and a lateral termination cap for the covers must be ordered separately:

�� Add the width of all power modules (for widths see 20 pin ribbon cable)

�� To this total width, add at least 50 mm(to cover the infeed/regenerative feedback module)

�� From the following table, select the covers that you need to attain the calculated total width.

Note

The covers for the power modules are needed only for the SIMODRIVE inverter systems, not for the POWER DRIVE inverter systems.

Length of covers for the power

modules

ID number

50 mm 329 032-05

75 mm 329 032-06

100 mm 329 032-10

250 mm 329 032-25


Lateral termination cap for the power module covers

340 181-01

Warning

Ensure that the unit bus on the infeed/regenerative feedback module is completely covered.


2 Connections to the Components

2.1 Expansion Board for LE 4xx PA/PB

2.1.1 Connection Overview

Warning

Do not engage or disengage any connecting elements while the unit is under power!

Note

The signal ground (X131) of the SIMODRIVE inverter must connected with the central signal ground of the machine!

Up to Id. Nr. 324 952-03, the signal ground (X131) of the SIMODRIVE inverter must connected with the central signal ground of the machine!

To ensure noise immunity, HEIDENHAIN recommends against mixed use of the interface cards Id. Nr. 324 952-10 (A)/11 and Id. Nr. 324 952-03/02/01

X1 PWM, axis/spindle

Grounding conductor (connect with the central grounding point of the machine)

RESET X1/RESET X2 Axes/spindle disabled by LE (red)

READY Ready for operation (green)

AS1 Contact 1 of the normally closed contactAS2 Contact 2 of the normally closed contactK663 Safety relay for pulse releaseK9 Supply voltage of SIMODRIVE unit bus

for safety relayX2 PWM, axis/spindle

X351 SIMODRIVE unit bus


2.1.2 Connections to the Expansion Board

X1, X2 PWM

connection

Pin layout:

D-sub connection Assignment

1 Do not assign

2 PWM U1

3 PWM U2

4 PWM U3

5 Reset

6 Ready

7 –Iactl 2

8 –Iactl 1

9 0 V U1

10 0 V U2

11 0 V U3

12 0 V (analog)

13 ERR

14 +Iactl 2

15 +Iactl 1

Housing External shield

April 2002 Connections to the Components 11

2.2 UV 105 (Only LE 4xx M, CC 42x)


Warning


��

Power supply over UZ

Terminal 5 V power supply

Ribbon cable Supply, status signals

X69 Status signals fromengaged adapter connector

X31 Power supply


2.2.2 Connections

The UV 105 has a 50-line ribbon cable for power supply to the LE 4xx M or CC 42x.

It is your responsibility to protect the infeed lines of the dc-link voltage from the SIMODRIVE 611 D to the UV 105. HEIDENHAIN offers a protective PCB (Id. Nr. 296 965-01) for installation in SIEMENS infeed/regenerative feedback modules. This PCB has four A/500 V fuses.

X31: Supply voltage

of the UV 105

Supply voltage: 400 V ± 10 %

Pin layout:

Supply of the

UV 105 with UZ

The UV 105 is powered with dc-link voltage UZ through a cable that is connected in place of the conductor bar.

Danger

The UV 105 power supply unit must be opened only by HEIDENHAIN service personnel.Do not engage or disengage any terminals while they are under power.

Connecting terminal Assignment

U Ua

a. Connecting cable: 1.5 mm2, shielded

V VEquipment ground (YL/GY)

Warning

The power at the terminals U1 and U2 must be supplied via an isolating transformer (300 VA, basic insulation in accordance with EN 50178 or VDE 550)


2.2.3 Dimensions


2.3 Expansion Board for LE 4xx M, CC 42x


Warning


Note

The signal ground (X131) of the SIMODRIVE inverter must connected with the central signal ground of the machine!

X73 Enabling connector

Grounding conductor (connect with the central grounding point of the machine)

SH1 Pulse release disabled (red)SH2 Pulse release disabled (red)READY Ready for operation (green)

Sliding switch (1-axis version):Input for PWM signals: X111 or X112



X351 SIMODRIVE unit bus

1-axis 2-axisversion version


2.3.2 Connections

X73 Enabling

connector

Pin layout:

a. max. 125 V

Terminal

clamp

Assignment Old

designation

Note

1 24 V K9 Power supply from the SIMODRIVE unit bus

2 0 V

3 ON K663 Safety relay for pulse release

4 Do not assign

5 Do not assign

6a OE1 AS1 Contact 1 of the normally closed contact

7a OE2 AS2 Contact 2 of the normally closed contact

Warning

A recovery diode is required in the proximity of inductive loads, e.g. relay or contactor coils.


X111, X112 PWM

connection to

LE 4xx M, CC 42x

Pin layout:

Ribbon cable connector 20-pin Assignment

1a PWM U1

1b 0 V U1

2a PWM U2

2b 0 V U2

3a PWM U3

3b 0 V U3

4a SH2

4b 0 V (SH2)

5a SH1

5b 0 V (SH1)

6a +Iactl 1

6b –Iactl 1

7a 0 V (analog)

7b +Iactl 2

8a –Iactl 2

8b 0 V (analog)

9a Do not assign

9b BRK

10a ERR

10b Ready


3 Mounting and Installation

3.1 General Information

3.1.1 Configuration of Modules (only LE 4xx M, CC 42x)

For each power module, the LE 4xx M or CC 42x with the SIMODRIVE 611 D inverter system needs the proper expansion board from HEIDENHAIN. The UV 105 power module is required to supply the LE 4xx M or CC 42x.

Only the UV 105 supply module is required to operate the LE 4xx M or CC 42x with the POWER DRIVE inverter system.

In all cases, the UV 105 supply module is arranged next to the LE 4xx M or CC 42x at left. In single-row configuration, the inverter system is arranged additionally next to the UV 105 at its left. The double-row inverter configuration can be arranged anywhere in the electrical cabinet and is limited only by the maximum cable length of the PWM cable of the LE 4xx M or CC 42x.

3.1.2 Connecting the Modules (only LE 4xx M, CC 42x)

If you use the SIMODRIVE 611 D, the feed lines of the dc-link voltage to the UV 105 must be protected with the protective PCB. For this purpose the infeed/regenerative feedback module of the SIMODRIVE 611 D inverter is installed.

The 50-line ribbon cable of the UV 105 connects the LE 4xx M or the CC 42x with the UV 105 and supplies the power. The CC 42x is also supplied with 5 V over two lines from the UV 105.

Single-row configuration:

The 20-pin ribbon cable connects the LE 4xx M or CC 42x with the interface cards from HEIDENHAIN in the SIMODRIVE 611 D power modules or the power modules of the POWER DRIVE inverter. These 20-line ribbon cables supply the PWM signals from the axes and the spindle.

Double-row configuration:

The 20-pin round cable connects the LE 4xx M or CC 42x with the interface cards from HEIDENHAIN in the SIMODRIVE 611 D power modules or the power modules of the POWER DRIVE inverter. The cables are lead to the inverter rows through the installation kit.These 20-pin ribbon cables supply the PWM signals from the axes and the spindle.


3.1.3 Mounting the Protective PCB in the Infeed/Regenerative Feedback Module of the

SIMODRIVE 611 D Inverter

Fasten the protective PCB in the infeed/regenerative feedback module with the provided mounting panel

3.1.4 Covering the Modules (only LE 4xx M, CC 42x)

The cables on the inverters must be covered to protect them against interference.

The protective cover for the LE or CC 42x is supplied along with the LE or CC 42x, and that for the UV 105 is provided with the UV 105.

The covers for the HEIDENHAIN expansion boards for the single-row and double-row configuration must be ordered separately to match the inverter configuration.

No covers from HEIDENHAIN are required for the POWER DRIVE inverters.

U1 V1 W1

X131

–

++

–

To the UV 105 orLE 4xx PA/PB

Infeed/regenerative

Protective PCB

April 2002 Mounting and Installation 19

3.2 Mounting the LE 4xx M, CC 42x with SIMODRIVE 611 D in Single-Row

Configuration

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3.3 Mounting the LE 4xx M, CC 42x with POWER DRIVE

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April 2002 Mounting and Installation 21

3.4 Mounting the LE 4xx M, CC 42x with SIMODRIVE 611 D in Double-Row

Configuration

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Maintain the

minimum spacing

between rows!

LE 4xx MCC 42x, MC 422


simodrive_power_drive_en.pdf

Documents

d inverter

simodrive inverter systemto

dinverter system

siemens inverter

power drive inverter

configuration of modules

connection overview

singlerow configuration