simon manufacturer of plastic products k szárhegy -2 plant...managed: far-east, hungary resident...
TRANSCRIPT
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SIMON Manufacturer of Plastic Products
Szabadbattyán plant
Kőszárhegy-2 Plant
Kőszárhegy-1 Plant
Kőszárhegy-3 warehouse
member of the Association of the Hungarian
Automotive Industry
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• 6500 m2 all production area• 1500 m2 assembly area• 4500 m2 warehouse• 80 pcs CNC injection molding machines• 30 million automotive parts per month• 90% sell to automotive market• 400 employees• IATF 16949, ISO 14001, ISO 9001• TO: 20 M€
(+1,8M€ in 2017. Awarded +23 M€)
SIMON Manufacturer of Plastic Products
Company was founded byMr. István Simon in 1985Automotive since: 1998
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Production plant 5000 m2 - Kőszárhegy-2
Production Technologies:• Automatic molding:
80 molding machines (25 to .. 550 to)• Overmolding (vertical):
2 molding machines• Silicon LSR 2 molding machines• Assembly manual, semi-aut
Services• Engineering• Tooling• Quality• Logistic• Storage
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Products - Molding
Overmolding Universal, automatic molding
800 active tools, 1200 PNs, 100 resins, 80 colorants.
Full automaticovermolding
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Through our clients our components are built into several OEM’s vehicles
Clients
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2017..2018 Q1- 11 pcs new fully electric
molding machines w/robot
Clamp. force [t]
Quantity [pcs]
2016 Q4-2018 Q1
25 8
50 11 1
80 17
100 22 9
120 3
160 10 1
200 7
350 1
550 1
Total: 80 11
Production Services - molding
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Secondary operations
• Assembly• Ultrasonic, vibration welding• Laser marking, engraving• Hot foiling, • Tampo printing experience,• 100% sorting, inspection,
1500 m2 assy plant:2 floors 60×12m
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• Manual assy of components
• Assembly of gaskets, scrims
• Semi automatic-, complex assembly, testing
Secondary operations – Assembly examples
Simon produces jigs, testers, adaptors
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Complete engineering service from 3D until serial production:• APQP, • Feasibility• DFM, Part design proposals
Simulation (Cadmould)• Process development
FC, FMEA, CP, MSA, Capa• Tool building local / Far East• High value added projects with
sub-assembly• Special machine & layout• PPAP L3
Design, produce, maintain:• Assembly equipment• Gages, jigs, testers, • Leakage adapters
Services - Engineering
Tool design: DFM, NX, CreoCadmould Simulation (Flow, deformation)
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Fully equipped toolshop• 800 active tools.• Maintenance, spare parts, repairs, • Overhauls• Conversion kits• Mold manufacturing
managed: Far-East, HungaryResident tool engineer Far-East
• New toolshop since in 2017. Apr
Technology: 53P, Kistler as standard• Systematic technology determination
(DoE, 53P, scientific molding). • Tool cavity pressure sensor technology (Kistler,
ComoInjection)• Machine tolerance control, equipped with,
automatic separation (Quality switch, robot)• Robot heads designed, produced internally
Services – Toolshop, Molding technology
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Certified management systems
ISO 14001 from 2010ISO TS 16949:2009IATF 16949:2016
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Measurement laboratory
Laboratory
Plastics lab:Aboni Hydrotracer
(moisture analyzer)
Si Analytics(Viscosity measuring)
Göttfert(MFI Tester)
Microvu Vertex 420 Optical 3D Measuring Machine – touch probe
Keyence image dimension measuring machine
Mitutoyo measuring scope
Laser scanner
GOM ATOS ScanPortPhotoscanner
CMM: Nikon LK V 8.7.6 touch + Laser scanner
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• Logistic• Storage & Freight
• ERP system throughout whole planning + production process.• Barcode controlled warehousing for raw materials, components,
packaging, semi-finished goods and finished goods.• Full traceability ensured.• Inland freights are made by our own vehicles.
High warehouse 4500 pallets
ERP powered by: [ ]
Services – Logistics
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Investment: Kőszárhegy (Step 4-5)
Step 2.Molding plant, toolshop
5000 m2
Step 3. 4500 pal.
warehouse 1500m2
assy plant
ÜzemStep 5.
New plant 5000m2
Step 6.
New plant10 000m2
Step4.Extention 2017:R+D centre, Toolshop
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Thank you!
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SIMON Plastic
Peter Simon Roland Hornyak József HauserCEO Op. Manager Business dev. leader.
Contacts