single stage centrifugal compressor development kevin finney ray zhou xiaoyi li krishna murty...

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Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003 Compresso r Motor Coupler

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Collector –Manufactured and assembled with pipe flanges –Ready for attachment to mass flow meter

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Page 1: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003

Single Stage Centrifugal Compressor Development

• Kevin Finney• Ray Zhou• Xiaoyi Li• Krishna Murty• Jinying Zhu• Brian Gulliver• Dipjyoti Acharya

July 23, 2003

CompressorMotorCoupler

Page 2: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003

• Curved Blade Impellers– Balancing completed and parts returned

• Extra Motor and Controller Ordered– Should arrive September 5th

– Extra controller in rotation• Straight Blade Impeller

– Being sent to American Hoffman for balancing• Inlet Guide Vane

– Received from 3-Dimensional Engineering

Status of Compressor Parts

Page 3: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003

Status of Compressor Parts

• Collector– Manufactured and assembled

with pipe flanges– Ready for attachment to mass

flow meter

Page 4: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003

Compressor Testing

• Motor Characterization– Free Spin Power Test

Motor Free Spin Power Consumption

0

20000

40000

60000

80000

100000

120000

140000

160000

180000

0 50 100 150 200 250

Input Power (W)

Shaf

t Spe

ed (R

PM)

OscilliscopePoly. (Oscilliscope)

Page 5: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003

Compressor Testing Issues• Controller Problem

– Occurred after free spin test– Received new controller from Koford– Ran motor since and new controller works

Page 6: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003

Compressor Testing

• Blank Shaft Testing– Bearing and coupler

losses – Shaft Alignment

Page 7: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003

Compressor Assembly Animation

Page 8: Single Stage Centrifugal Compressor Development Kevin Finney Ray Zhou Xiaoyi Li Krishna Murty Jinying Zhu Brian Gulliver Dipjyoti Acharya July 23, 2003

Future of Compressor Development

• Run coupler and bearing test• Attach pressure and temperature

transducers• Run compressor with curved and straight

blade impellers• Compare results of both impellers