ski-doo - reproductionvintageparts.com · fiat washer hardened washer adjuster sleeve r.h. spring...

BOMBARDIERLTD//LTEE

ski-dooALPINE1969

DIVISION SKI-D00 DIVISION

PARTS MANUAL

MANUEL/PIECES

VALCOURT OUEBEC CANADA

GENERAL INFORMATION

PARTS CATALOGUE

BOMBARDIER SKI-D00

MODEL - MODELE

370 cc - MANUAL

370cc - ELECTRIC

640cc - ELECTRIC

INFORMATION GENERALE

CATALOGUE/PIECES

INDEX

DESCRIPTION SECTION

TRACK .............................................................................................. 0

DRIVE ...................................................................................................... I

WHEEL .................................................................................................... II

SUSP ENSION .......................................................................................... III

TRANSMISSION ...................................................................................... IV

SKI ............................................................................................................ V

STEERING .............................................................................................. VI

BRAKE .................................................................................................... VII

THROTTLE ............................................................................................ X

ENGINE & EXHAUST .......................................................................... XII

FUEL ........................................................................................................ XIII

ELECTRICAL ........................................................................................ XV

BODY ........................................................................................................ XVII

CHENILLE .............................................................................................. 0

COMMANDE ............................................................................................ I

ROU E ........................................................................................................ II

SUSPENSION .......................................................................................... III

TRANSMISSION ..................................................................................... IV

SKI .......................................................................................................... V

CONDUITE .............................................................................................. VI

FREIN ..................................................................................................... VII

ACCI_.L I_RATEUR ................................................................................. X

MOTEUR & ECHAPPEMENT .............................................................. XII

ESSENCE ................................................................................................ XIII

SYSTF.ME ELECTRIQUE ...................................................................... XV

CHASSIS ................................................................................................. xvn

PRINTED N CANADA NOVEMBER -- 1968 IBM 480 1009

SUSPENSION

"7_ _. 30 25 31 8 42 41 40

0 o32

14

TT13

15

2712

16

0

25

PRINTED IN CANADA

BOMBARDIER LTD./LTEE

SECTION 0.1-11-Ill - PAGE I NOVEMBER -- 1968 IBM _009

:susPzNsmm

I

143 44 45

46

1 570 0002

2 570 0003

3 529 0003

4 501 0019

5 414 0001

6 501 0018

7 387 2019

8 320 1102

9 s81___3x__10 414 0153

11 405 40O2

12 501 0007

13 300 i001

14 300 1000

15 392 0019

16 386 6019

i7 502 0002

18 502 0011

19 502 0015

20 405 4002

21 570 0205

22 502 0016

23 387 3013

24 3201062

25 408 2001

26 502 0010

26 502 0020

27 502 0008

28 399 8001

29 300 8043

Track Assembly

Insert (Track)

Insert Block (Tool)

Drive Axle

Sprocket

Mobile Flange

Nut

Machine Screw

Seal (with Spring)

Spring (For Seal)

Bearing

End Bearing Housing

Cap Screw

Cap Screw

Lock Washer

Nut

Wheel Support

Cap

Inner Flange

Bearing

Tire

Outer Flange

Nut

Machine Screw

Grease Fitting

Spring _A t_

Spring 9/32 I_

Cross Shaft

Tooth Lock Washer

Cap Screw

2 2

2 2

4 4

8 8

36 36

36 36

4 4

4 4

4 4

2 2

2 2

4 4

6 6

4 4

12 12

24 24

24 24

24 24

24 24

24 24

180 180

180 180

28 28

8 8

4 4

6 6

12 12

12 12

4

6

4

12

24

24

24

_a24

180

180

28

8

4

6

12

12

2 30

-- 31

-- 31

2 32

4 33

8 34

36

36 34

4

4 34

4

2 34

2

35

36

37

38

39

40

40

41

42

43

44

44

45

45

46

46

47

503 0043

570 0101

414 0327

570 0301

405 4002

503 0031

503 0036

503 0030

503 0035

503 0028

309 8027

391 0023

503 0044

503 0040

503 0033

503 0034

503 0016

386 6022

580 3025

580 0204

580 0205

580 3024

580 3023

581 0006

581 3014

503 0049

Rear Hub

Sproc ke t

Sprocket

Seal

Bearing

L.H. AdjustmentLink Plate

L.H. Adjustment

Link Plate

R.H, Adjustment

Link Plate

R.H. Adjustment

Link Plate

Center Adj. Eye Bolt

Cap Screw

Fiat Washer

Hardened Washer

Adjuster Sleeve

R.H. Spring

L.H. Spring

Retainer Washer

Nut

Drive Axle assembly

Wheel Assembly (Front)

Wheel Assembly (Rear)

Suspension Assembly

Suspension Assembly

Rear Hub Assembly

Rear Hub Assembly

Cap

30 503 0022 Rear Hub j 2 2

BOMBARDIER LTD./LT_E

PRINTED IN CANADA SECTION 0-1-11-111 - PAGE 2

2

4 4

4

4 4 4

4 4 4

2 2

2 2

2

4 4 4

4 4 4

4 4 4

4 4 4

4 4 4

2 2 2

2 2 2

4 4 4

4 4 4

2 2 2

4 4 4

2 2 2

2 2

2 2

2

'4 4 4

NovEMBER -- t968 IBM 480 1009

,_ CHAIN_CASE TRANSMISSION .... CHAIN CASE

@o0

6

12

\

2O 19

1 504 0054

2 504 1033

3 406 0003

4 405 4004

5 414 0139

6 391 0023

7 389 9004

8 303 1044

9 504 0014

9 504 0055

}0 412 1008

10 412 1009 Driving chain

i

q_RI_TED IN CANADA

Chain case

Tensioner

"O" ring

Bearing

Segment

Flat washer

Jam nut

Cap screw

Sprocket (39 teeth D.)


Driving chain

1 1 1

2 2 2

2 2 2

2 2 2

2 2 2

2 2 2

2 2 2

2 2 2

1 1

1 1

1

11

12

13

14

15

16

17

18

18

19

20

570 0408 Gasket

387 2022 Nut

504 0027

417 0009

389 8024

371 0032

570 0403

412 6003

412 6006

417 0025

417 0029


Spring washer

Nut

Cotter pin

Inspection cover

Connecting link single (1)

Cranked link double (2)

Bolt

.Nut

BOMBARDI ER LTD./LTEE

SECTION IV - PAGE 1

1 1 1

8 8 8

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

2 2 2

2 2 2

NOVEMBER -- 1968 IBM 480 1009

_4243 o41 42

28

1-2-3

3

4

5

6

7

8

9

10

11

12

13

13

13

13

13

14

15

16

17

18

19

19

19

19

20

417 1005

417 1006

417 1007

405 1006

402 1025

417 1008

417 1009

417 I010

417 1011

417 1012

402 1026

402 1023

402 1024 i

402 1025

1402 1026i

402 1126

417 1013

417 1014

417 1015 i[

417 1016

402 6016

417 10351

417 10361

402 6016417 i037 I

417 1017 I

i } _ '

LITHO'D IN CANADA

Housing Assembly 1

Stud M 8 x 52 8

Oil Seal 2

Ball Bearing with Groove Ring 2

Shim 0,5 mm 1

Sliding Gear 31 t. 1

Drive Shaft 1

Washer 25,2 mm 1

Shift Sprocket . 1

Needle Cage 2

Shim 1,0 mm 1

Shim 0,2 mm 25,5/340 as req.

Shim 0,3 mm 25,5/340 as req.

Shim 0,5 mm 25,5/340 as req.

Shim 1,0 mm 25,5/340 as req.

Shim 0,1 mm 25,5/340 as req.

Distance Sleeve 5,3 mm 1

Circlip 3

Layshaft Gear Ass'y. 34 and

13t. 1

Needle Cage J 2

Shim 1,0 2

Shim 0,3 mm 16,3/25,80 as req.

Shim 0,5 mm 16,3/25,80 as req.

Shim 1,0 mm 16,3/25,80 as req.

Shim 0,15 mm 16,3/25,80 as req.

Distance Sleeve 7,5 mm 1

21

22 1019

23 1020

24 1021

25 412 1011

26

27

28

29

30

31

32

33

34

35

36

36

37

38

39

4O

41

42

43

44

417 1022

417 1023

402 0015

402 5011

417 1024

4i7 1025417 1026

417 1027

417 1028

417 1029

417 1030

417 1031i

i 417 1032417 1033

j 402 0031

402 2106

402 0016402 0018

1417 1034

! 402 2003

Lay Axle

Dowel Tube

Washer 25,3

Tensioner Sprocket 12 t.

Double Roller Chain 1/2 x

5/16", 64 Links

O-Ring

Tensioner Axle Assembly

Lock Washer 6

Hex. Screw M 8 x 15

Gear Change Fork

Index Rod

O-Ring

Index Spring

Ball 1/4" 0

Gear Change Shaft Assembly

Shim 0,3 mm 14,3/200

Shim 0,5 mm 14,3/200

Hex. Nut M i0

Gear Change Lever

Washer 8,4 mm

Lock Nut M 8

Lock Washer 8

Hex. Nut M 8

Vent Plug M 18 x 1,5

Stud M 8 x 18

BOMBARDI ER LTD./LTE_E

1

1

1

1

1

1

1

1

I

1

i

as req.

as req.

1

1

1

1

10

10

1

2

SECTION IV- PAGE 1A FEBRUARY"-- 1969 IBM 480 1009

DRIVEN PULLEY TRANSMISSION POULIE COMMANDEE

6 4

15

10

12

11

NO NO ......... _*"_ _._awrvt _,v,_x

, , : [ 370 370E640E NO. NO. , 370 370E640E

1 581 3013 Driven pulley ass'y. 1 1 9 414 0126 Cam slider shoe I 3 3 3I

2

2

3

4

5

6

7

8

581 3019

504 1042

504 1050

504 1043

372 1124

504 10-44

372 1065

414 0138

504 1035

Driven pulley ass'y.

Sh aft

Shaft

Fixed pulley half

Roll pin

Sliding pulley half

Roll pin

Release spring

Outer cam

PRINTED IN CANADA

1 1

1 1

3 3

1 1

2 2

1 1

1 1

1

1

1

3

1 14

2 15

1 15

1

10

11

11

12

13

504 1031

504 1045

504 1048

504 1032

417 0008

504 1036

570 0411

570 0414

BOMBARDI ER LTD./LTEE

SECTION IV - PAGE 2

Spacer (1 1/8")

Spacer (1/2")

Spacer

Disc

Spring washer

Retainer washer

Drive belt

Drive belt

1 1 1

1 1

1

1 1 1

1 1 1

1 1 1

1 1

ii

NOVEMBER -- 19158 IBM 480 1009

2

04

5

7

/13 1

14

(i)

581 3011

581 3012

504 1009

504 1010

504 2008

405 4005

504 2013

414 0013

504 2033

582 1011

Drive pulley ass'y.

Drive pulley ass'y.

Shim (.024")

Shim (.048")

Inner half

Bearing

Spring seat

Spring

Outer half

Centrifugal governor

8 582 1018 Centrifugal govemoi ass'y

PRINTED IN CANADA

1 1

1

1 1 1

1 1 1

1 1 1 12

1 1 1 12

1 1 1 13

1 1 13

1 14

9 504 2041 Pressure lever kit

(1/40 hole)

9 504 2040 Pressure lever kit

(3/8" e[ hole)

10 504 2026 Governor washer

11 309 8010 Bolt

300 0001 Bolt

300 0081 Bolt

386 6019 Nut

386 6024 Nut

504 2034 Centrifugal governor

BOMBARDI gR LTD./LTIEE

4 4

1 1

1 1

4 4

4 4

SECTION IV - PAGE 3 NOVEMBER -- I968 IBM 480 1009

13 11 13 20

I

19

18

m

_ 17 14 15 5

6

10

12

16

15

1

2

3

4

5

6

7

8

9

10

580 3022

582 0102

505 0004

505 0002

387 2022

505 0018

505 0014

505 0013

505 0015

570 0502

Ski ass'y.

Leaf spring ass'y.

Ski runner

Runner shoe

Nut

Main leaf spring

First auxiliary spring

Auxiliary leaf spring

Auxiliary leaf spring

Rebound leaf spring

PRINTED IN CANADA

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

11 505 0045

12 -31Kl-g095"-

13 386 6024

14 505 0033

15 505 0034

16 505 0035

17 371 0011

18 505 0022

19 57O 0501

20 309 8007

BOMBARDIER LTD./LTI_E

SECTION V- pAGE 1

Spring coupler

qZgp screw

Nut

Spring slider cushion

Retainer pin

Washer

Cutter pin

Union link

Retaining cable

BoIt

1 1 1

2 2 2

3 3 3

1 1 1

2 2 2

2 2 2

2 2 2

2 2 2

1 1 1

1 1 1

NOVEMBER - 1 968 IBM 480 1 009

:STEERING : : :: CONDUITE

12

11

10

ITEM PARTNO,

1 506 0082

2 506 0042

3 506 0029

4 414 0127

5 506 0051

6 392 0026

7 300 0123

8 506 0083

Ski leg

Bushing

Bashing

Spring

Steering arm

Lock washer

Cap screw

Steering shaft

7 ! ( .£ - dO, I NO. " 370 370E 640E

1 i 1 9 506 0091 Ball bushing 1 1 1

1 1 1 10 560 6003 Bolt 1 1 1

1 1 , 1i 386 6026 Nut I 1 1 1

1 1 1 12 506 0084 Steering column with r

1 1 1 bushing 1 1 1

1 1 1 13 506 0085 Retainer plate 2 9

1 1 1 14 300 0003 Bolt 4 4 4

1 1 1 15 386 6019] Nut I zt 4- 4

BOMBARD ER LTD../LTEE

mR_NTE. D tN CANADA SECTION Vl - :mAGE 1 NDVEME3ER -- 1968 IBM 480 1009

STEERING CONDUITE

11 12 10

506 0074

300 0040

386 6022

414 0172

581 4007

581 1036

506 0073

390 5004

Upper Column

Bolt

Nut

Spring

Handle Assembly

Control Handle wish Slug

Slug Retainer

Rivet (For Slug)

PRINTED [N CANADA

1

®I3

2 2 2

2 2 2

1 1 1

1 1 1

2 2 2

2 2 2

2 2 2

10

11

12

13

54

15

qp

414 0002

399 8006

300 3126

570 1503

414 0044

114 0043

Grip

Lock Washer

Bolt

Grommet

Clip

Hose Tie

BOMBARDIER LTD./LTEESECTION VJ -- PAGE 2

2 2 22 2 2

1 1 1

1 1 1

2 2 2

1 1 1

1 1 1

• , i _ • _ _'_:i_I i •

NOVEMBER -- _968 IBM480 1009

1 16_

\17

I0

11

12

13

9

10

10

560 7002

560 7003

414 0075

300 8050

414 0068

414 0074

414 0070

414 0357

414 0069

387 2022

414 00?7

414 0356

391 0023

tb

4

11

12 13 I

:iDES "RIP_ r_'::_ ;o_-_

Disc Brake Assembly

U -- Bracket

Bushing

Bolt

Casting (Cam Side)

Pin (Push)

Washer

Puck (Carrier Side)

Casting Puch

Carrier Side

Nut

Compression Spring

Cam

Washer

23

22

15

J19

18

20 20 21

/

1 1 1 14 1 382 4022 Slotted Nut 1 1 1t 1 1 15 _ 371 0002 Cotter Pin 1 1 14 4 4

2 2 2

1 1 1

2 2 2

1 1 1

2 2 2

1 1 1

2 2 2

1 1 1

1 1 1

1 1 1

16 I 386 6019

17 I 507 0027

18 [ 414 0064

19 I 560 7001

20 [ 391 0021

21 I 386 6019

22 I 414 0278

22 r 414 0276

22 ] 414 0277

23 I 414 0274

23 I 414 0273

23 I 414 0275

Nut

Brake Cable Ferrule

Spring

Cap Screw

Flat Washer

Nut

Brake Cable

Throttle Cable

Throttle Cable

Brake Housing

Throttle Housing

Throttle Housing

1 1 1

1 1 1

1 1 1

1 1 1

2 2 2

1 I 1

1 1 1

1 1

1 1

1 1


PRINTEE) IN CA_NADA ; SECTION Vll-X -- PAGE i NOVEMBER " I968 IBM 480 1009

ROTAX ENGINE

1969

640 cc - ELECTRIC

, BOMBARD ER LTDJLTI_.EPRiNTED ZNCANADA , SECTION XIi : :

NOVEMBER -- i 9158 ] aM 480i 009

ICRANKcAsE, sTARTER ' CARTER DE MOTEUR, DIeMARREUR

--17-- -- 17--

1,2,3.

4,4A,5

3

4

4A

5

6

7

8

8A

9

10

11

12

13

14

402 0167

402 0007

402 0123

402 0009

402 0161

402 0016

402 0018

402 0113

402 0173

402 1038

402 0117

402 0115

402 1158

402 0134

402 4117

Crankcase Assy.

Stud M 8 x 56

Stud M 8 x 37

Stud M 8 x 46

Dowel pin 5t_l x 10

Lock washer 8

Hex. nut M 8

Stud M 12 x 42.5

Distance sleeve 22 MM

Lock washer 12

Hex.nut M 12

Stud M 8 x 16,

fan housing

Locking washer 8

Hex. nut M 8

Stud M 5 x 11. 5,

armature plate

1

2

9

1

2

12

12

4

4

4

4

4

4

4

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

402 4133

402 0105

402 0076

402 0019

402 0020

402 7059

402 2002

402 7060

402 0016

402 0017

402 7070

402 0016

402 0018

402 4022

402 0105

Washer 5. 3

Hex. stop nut M 5

Stud M 8, cylinder

Sealing ring

Oil drain screw

Dowel tube, electric

starter

Stud M 8 x 25,

electric starter

Electric starter assy.

Lock washer 8

Hex. nut M 8

Starter bracket

Lock washer 8

Hex. nut M 8

Washer 5, 3 / 11 x 1

Lock nut M 5

640E: ;

2

2

8

2

2

1

2

1

2

2

1

1

1

2

2

:_i:!_<_i':_;_!:_:!:_;__:_i_;_ _:i,;_iili!i:;!/ii!ii/:/: i_i! if• }i!̧_ ¸¸¸¸ i

• : BOMBARDIER LTD./LTEEPRINTED 11_ CANADA " SECTION XII pAGE 2 NOVEMBER -- 1968 IBM 480 1009

FAN I_ :. .... ' VENTILATEUR

19 t 26

18_

23 /_ U25

4

5

6

7

8

9

10

11

12

13

402 0158

402 0118

402 0126

402 0136

402 1018

402 1009

402 0129

402 0163

402 0129

402 1084

402 1086

402 0121

402 0160

Fan housing

Locking ring

Fan with shaft assy.

Ball bearing

Washer

Woodruff key 3 x 5

Shim

Pulley half

Shim

Lock washer 14

Hex. nut M 14 x 1,5

V-belt

Cylinder cowl, right

IT:EM::

15 402 0133

16 402 0151

17 402 2125

18 402 0125

19 402 0152

20 402 2142

21 402 4129

22 402 2169

23 402 2104

25 402 0174

26 402 0138

Spring washer B 6

Flat head screwM6 x30

Cyl. screw M 6 x 80

Spring washer B 8

Flat head screw 5/16 x 15

Stud M 6 x 191

Washer 6,2

Locking nut M 6

Lock nut M 6

Adjustment bolt,

gas cable

Support spring,

gas .cable

3

2

1

2

2

1

2

1

1

22

20 18 19

16 16

1,2

2

3

3

3

3

4

5

6

7

8

9

10

11

402 1155

402 1119

402 1112

402 1113

402 1114

402 1115

402 1139

402 1119

402 1108

402 1101

402 1101

402 1026

402 1036

402 1156

Crankshaft assy.

O-ring

Shim 1, 0 MM

Shim 0, 15 MM

Shim 0, 3 MM

Shim 0, 2 MM

Bail bearing

0-ring

Retaining disk

Oil seal

0il seal

Washer, cam spring

Spring, breaker cam

Breaker cam

As

As

As

As

1

3

Req.

Req.

Req.

Req.

2

2

2

1

1

1

1

1

12 402 1040 Lock washer 1

13 402 1043 Hex. nut M 18 x 1, 5 1

PmNTED JN CANADA

14

15

16

17

18

18

19

19

20

20

21

402 1010

402 1033

402 1064

402 1067

402 1151

402

402

402

402

402

402

1152

1153

1154

1132

1133

1144

Woodruff key 5 x 6. 5

Needle cage

Gudgeon pin

Circlip, gudgeon pin

Piston assy. with rings

7613, std.s p.t.o, side

Dto., 76, 513, Ist oversize

Piston assy. with rings

7613, std. magneto side

Dto., 76, 513, 1st oversize

Dto., 7613, 2 MM high, std.

Dto., 76, 513, 1st oversize

Distance sleeve 24 MM,

engine without electric

2

2

2

4

starter only 1

402 5051 Starter gear 86 t. 1

..... i

BOMBARDI ER LTD./L'EEESECTION XII . _AGE _ NOVEMBE_ - i968 IBM 480 100g

CYLINDER' MUFFLER 10 9

o-7--o o-- 7--0

5 6

CYLINDRE, SILENCIEUX

l -- 25 1

26_ A_27

29 or _o 29

17o Q B o17

18 I t 18

-2a2

j-

5O

51

45 c, o,45

1 402 2137

2 402 2127

3 402 2128

4 402 2101

5 402 2129

6 402 2130

7 402 2131

8 402 0017

9 402 2145

10 402 2146

17 402 0031

18 402 2106

22 402 2072

23 402 0018

24 402 2159

25 402 2102

26 402 2138

Gasket, cylinder flange

Cylinder, p.t.o, side

Cylinder magneto side

Gasket, cylinder head

Cylinderhead, p.t.o, side

Cylinder head, magneto

side

Washer, cylinder head

Hex. nut M8

Distance Nut M 8/5 / 16"

Distance Nut M8/1/8 --

27 NPT

Washer

Lock nut M 8

Isolating washer

Hex. nut M 8

Stud M 8 x 41

Stud M 6 x 25

Intake gasket, p.t.o.

27side cylinder

402 2139 Intake gasket, magneto

i side cylinder

PRINTED IN CANADA

1

BOMBARDI ER L'I'D./LTEE

SECTION Nil _ pAGE 5

28 402 2150

29 402 2107

30 402 2104

31 402 2140

32 402 2151

33 402 2159

34 402 2171

41 402 2038

42 402 2100

43 402 2113

44 402 2109

45 402 0016

Intake manifold

Washer 6, 2

Lock nut M6

Ring gasket

Intake cover

Stud M 8 x 41 Carburator

Isolating flange, 20,5 MM

thick

Stud M 8 x 19, exhaust

flange

Gasket,- exhaust flange

Muffler socket 99 MM,

p.t.o, side

Muffler socket 127, 5 MM,

magneto side

Lock washer 8

54610,5 402 0017 Hex. nut M8402 2188 Muffler system assy.

51 / 402 2189 Inlet tube

53 I 402 2190 Hex. screw M 8 x 1654 402 0016 Lock washer 8

55 402 0017 Hex. nut M 8

NOVEMBER 1968 IBM 480 '[009

1

0_3

2

17

22 1

16,- g 6(15 _ 21 _I_

2° /F2h (

_14 _ 9 7

15 j 10

16

A

J

1

2

3

4

5

6

7,8,9,

7

8

9

10

402 5046

402 0015

402 501

402 7058

402 5036

402 5037

402 5023

402 5022

402 5038

402 5044

402 5047

Rewind starter assy.

Lock washer 6

Hex. screw M 6 x 15

Starter housing

Starter stop

Countersunk screwM 5 x 8

Spring cartridge assy.

Rewind spring

Spring guide

Cover, spring guide

Rope sheave

[TITY_ii!L

Pivot arm

Friction washer

Pawl

Pawl spring

Pawl spring stop

Friction spring

Cover washer

Circlip

Bolt 5 x6, starter rope

Rubber buffer

Starter rope 1350 MM

i 12 402 5028 1

13 402 5027 1

14 402 5029 2

15 402 5030 2

16 402 5031 2

17 402 5032 1

18 402 5033 1

19 402 5034 1

20 402 5016 1

21 402 5039 1

22 402 5052 1

11 402 5026 D-washer 1 23 402 5019 Starter grip 1

BOMBARDIER LTD.;LTEE '

PRINTED IN cANADA SECTION XII - pAGE 6 NOVEMBER -- 1968 IBM 480 1009

12V 75W ALLUMAGE

1_25 a

25 _25 b

1_1128 ! ]l 1_133 ii134

_ _--_J 47 1"42_ _ 43

r

2

1+16 402 4169

2 402 4178

3 402 4167

4 402 0015

5 402 4148

6 402 4149

402 4096

402 0146

402 4118

402 5050

402 0162

402 1158

402 0134

402 4122

402 4158

402 0168

402 7008

402 4160

402 4024

402 7004

402 0175

402 7062

402 7003

402 4075

402 4075

402 7003

PRINTED IN CANADA

7

8

9

10

11

12

13

14

15

16

17

18

19

2O

20

21

22

23

24

25A

25B 4027071 Plug protector

Magneto generator assy.

12 V. 75 W.

Armature plate assy.

Magneto ring

Lock washer 6

Cyl. screw

Ma'gneto housing

Spring, centrifugal weight

Centrifugal weight

Bearing screw,

Stud M 8 x 15

V-belt pulley

Locking washer 8

Hex. nut M 8

Cable grommet

Cable grommet

Rubber sleeve 55 MM

Ignition coil

Plastic clamp, cables

Lock washer 5

Cyl. screw M 5 x 22,

Cyl. screw M 5 x 12,

Mass. cable assy.

yellow, 80 MM

Protection cap,

Ignition cable 200 MM

Ignition cable 200 MM

Protection cap, cable

25C 402 4182

26 402 4080

27 402 4152

28 402 4155

29A

30

31

32

33

34

35

36

37

38

39

40

41

42

43

44

45

46

2

1

1

2

2 47

BOMBARDI ER LTD./LTF-ESECTION XII - PAGE 7

402 4183

402 4024

402 4048

402 4151

402 4161

402 4150

402 4146

402 7049

402 4068

402 4164

402 4049

402 4050

402 7016

402 4162

402 4159

402 4177

402 4166

402 4155

402 4141

Protection cap, spark plug

Spark plug M280 T31

Armature plate alone

Lighting coil with

cables 550 MM

Contact pin

Lock washer 5

Cyl. screw M 5 x 28

Generator coil, bottom,

right hand winding

Distance sleeve

Generator coil, top,

left hand windingCountersunk screw M5 x 38

Hex. nut M5

Condenser

Cable, condenser

Pivot pin, contact breaker

Contact points set

Parts set, armature plate

Generator cable assy.,

blue-black, 610-80 MM

Rubber cap

Faston connector

Shorting cable, black,

215 MM, with pin

Shorting cable, yellow,

290 MM, with pin

Lubricating wick

•:•!: :i ••• •• : ::7::• •ii/:i/: •i i/:• • / i i_& iii _: _i_I :

NOVEMBER -- 1968 IBM 480 lOOg

: III o MARREUR I [ECTRIQUE

Spule !

I.

42 143

'+, )/ _ ......,,-I "::h::_// ............ _ :_

1

1

2

3

10oll

11

12

13

14

15

16

20

25,2626

27

28

29

402 7064

402 7065

402 7020

402 7069

402 7066

402 7023

402 7025

402 7026

402 7027

402 4024

402 7049

402 7067

402 7068

402 7O24

402 7030

402 7032

402 7033

Field winding, coils 3&4

Field winding, coils 1 & 2

Countersunk screw M6 x 10

Connecting rail

Drive end bracket

Bearing bushing

Engaging lever

Screw M 5

Bushing

Lock washer 5

Hex. nut M 5

Armature

Drive assy.

Bearing bushing

Helical spring,

armature brake

Washer 10. 3/20/0.5

Isolating washer

1

1

4

1

1

1

1

1

1

3

1

1

1

1

36 402 7023

37 402 7035

38

39A

39B

40

41

42

43

50

402 7031

402 7036

402 7037

402 4023

402 7048

402 7040

402 2158

402 7041

51 402 7042

53 402 7036

54 402 7043

60 402 0016

61 402 7044

100 402 7045

Bearing bushing

Carbon brush set

(4 pieces)

Carbon brush springCyl. screw M 4 x 8

Cyl. screw M 4 x 6

Lock washer 4

Screw M 5

Closing band

Cyl. screw M 4 x 16

Relay assy. (with parts

ill. no. 53-59)

Countersunk screw M5 x 50

Cyl. screw M 4 x 8

Plate, terminal 50

Lock washer 8

Hex. nut M 8

Parts set for terminal

10. 3 / 16 / 1 I 1 ] 101 402 7046 Parts set for armature 1

35 402 7034 Commutator end bracket [ [

assy. (with parts ill. / I

no. 36-40) / 1 /

' : BOMBARDIER LTD./LTEE

PRINTED iN CANADA SECTION Xll- pAGE 8 NOVEMBER -- _968 IBM 480 1009

_ _ i _ _!_iiii_iill_ _i_i!illi_ii!_i_̧I_¸Iiii!_ii_ii_i!_i_i_,,i_!,_i_,_ii

..... • T ' i ¸ •

REPAIR TOOLS ,

7-

1]

II

)

U

: NO. N0_: 640E,

1,2,3, 402 8050 Tool set assy. 14,6,

1

2

3

402 8046

402 8049

402 8039

402 8022

402 8024

One-end wrench 11MM

Angular wrench 10/13 MM

Bolt 8 x 130,

socket wrench

Socket wrench, spark plug

Socket wrench 13 MM

like:No:;t ;NO;+:++

] }J C

7 402 8002 Remover, bearing 832 010 1

8 402 8044 Pulley assy. flywheel 11 9 l 402 8045 Wrench to hold

1 magneto housing 110 402 8005 Protection cap 1

1 12 [ 402 8053 Wrench to hold

1 pulley halves 1

1 11 402 8055 Pulley assy. starter gear 1

.... :::i /i : ;̧ ¸¸¸¸

BOMBARDI ER LTD./LTgE

PRINTED IN CANADA . SECTION Xll : PAGE 10 NOVEMBER -- 1968 iBM 480 1009

i

NGINE : MOT

ROTAX ENGINE

1969

370 cc - MANUAL

370 cc - ELECTRIC


PRINTED IN CANADA sEcTION XII - pAGE 11

.... i .....

NOVEMBER -- 1968 IBM 480 1009

FAN COWL, FAN, ELECTRIC STARTER DEMARREUR,

==35

VENTILATEUR

t

15

1,2,3,

4,5,

1

2

3

4

5

6

7

8

9

10

11

12

13

402 0045

402 0109

402 0110

402 0070

402 0015

402 0069

402 0084

402 0016

402 0017

402 0086

402 0054

402 0060

402 4024

402 5045

Fan cowl ass'y

Fan cowl

Cover, fan cowl

Fit bolt M6

Lock washer 6

Cyl. screw M6 x 28

Labyrinth ring

Lock washer 8

Hex. nut M8

Front cylinder cowl

Rear cylinder cowl

Clamp, ignition cable

Lock washer 5

Flat headed screwM5 x8

1 1

1 1

1 1

2 2

4 4

4 4

1 1

6 6

6 6

1 1

1 1

2 2

8 8

8 8

18 402 5012

19 402 4096

20 402 7001

21 402 0146

22 402 4094

23 402 4089

24 402 7055

26 402 2003

27 402 4005

28 402 0016

29 402 2041

30 402 7054

14 402 202t Stud M6 x 20, coil 31 402 4022I

mounting bracket 2 2 32 I 402 0105I

15 402 4108 Fan ass'y 1 1 33 I 402 0015

i

16 40_ 4011 Ring gear 101 t. 1 1 34 402 4028

17 402 0015 Lock washer 6 8 8 35 402 0092

BOMBARDI ER LTD./LTIEE

PRINTED iN CANADA SECTION Xll - pAGE ].2

Hex. screw M6 x 15

Spring, centrifugal weight

Washer, bearing screw

Centrifugal weight

Bearing screw M6

Stud M6 x 15,

starting pulley

Cover, starter flange

Stud M8 x 18,electric starter

Electric starter

Lock washer 8

Hex. nut MS, for

wrench 11 mm

Starter bracket

Washer 5. 3 mm

Hex. stop nut M5

Lock washer 6

Cyl. screw M6 x 15

Direction plate

8 8

1 1

1 1

1 1

1 1

2 2

1

2

1

4

2

2

2

1 1

NOVEMBER -- 1968 IBM 480 1009

CRANKCASE i .......... ..............CARTER DE.... MOTEUR........ .....

o _16 _o

13_ _ __13

18 _18

.......... 19 .................. 19 .r_

2

51t e [t5

"___ 4

22 °,I I

11o oll_12 12_

1,2,3,

4,5,

3

4

5

6

7

8

9

10

11

12

13

402 0004

402 0010

402 1015

402 0007

402 0013

402 0016

402 0017

402 0023

402 0091

402 0025

402 0026

402 0047

Crankcase Ass'y

Stud M8 x 65

Dowel Tube

Stud M8 x 56

Crankcase Gasket

Lock Washer 8

Hex. Nut M8

Stud M10 x 39

Distance Sleeve

Lock Washer 10

Hex. Nut M10

Stud M6 x 18,

Bearing Cover

1 1

2 2

2 2

4 4

2 2

6 6

6 6

4 4

4 4

4 4

4 4

3 3

14 402 2076

15,24 402 0111l/ 16 402 0015

17 402 2053

18 402 2003

19 402 0077

20,21 402 0106

21 402 5045

22 402 0015

23 402 0040

24 402 0112

Gasket, Bearing Cover

Bearing Cover with O-ring

Lock Washer 6

Hex. Nut M6

Stud M8 x 18, Fan Cowl

Stud M8X 138, Cylinder

Gas Cable Bracket Ass'y

Flat Headed Screw M5 x 8

Lock Washer 6

Cyl. Screw M6 x 10

(engine without

electric starter)

O-ring, Bearing Cover

1 1

1 1

3 3

3 3

6 6

4 4

1 1

1 1

1 1

1

1 1

BOMBARDIER LTD./LTEEpRINTED IN CANADA SECTION XII :L pAGE 13 NOVEMBER -- 1968 IBM 480 1009

CRANKS ..... ....HAFT, PISTONS ARME DE MANIVELLE, PISTONS

14_13

9_, _ 8

_18

_18

_-7

15

1617 u

18 _

7

8

9

10

11

12

402

402

402

402

402

402

1088

1013

1008

1007

1105

1068

402 1003

402 1041

402 1026

402 1036

402 1127

402 1010

Crankshaft Ass'y

Distance Sleeve,

Crankshaft

Roller Bearing

Deep Groove Ball Bearing

Groove Ring, Ball Bearing

Locking Ring 72,

Roller Bearing

Oil Seal

Circlip 30 x 1, 5

Washer, Breaker Cam Spring

Spring, Breaker Cam

Breaker Cam

Woodruff Key

1

1 1

1 1

1 1

1 1

1 1

2 2

1 1

1 1

1 1

1 1

1 1

13

14

15

16

16

17

18

19

19

402 1040

402 1043

402 1033

402 1044

402 1160

402 1063

402 1067

402 1081

402 1070

Lock Washer, Crankshaft

Hex. Nut M18 x 1, 5,

Crankshaft

Needle Cage,

Gudgeon Pin

Piston with 2 Rings,

62 MM 0, Std.

Dto., 62,5 MM 0,

1st oversize

Gudgeon Pin

Circlip, Gudgeon Pin

Piston Ring 62MM 13, Std.

Dto., 62,5 MM, 13,

1st oversize

1 1

1 1

2 2

2 2

2 2

2 2

4 4

4 4

4 4

PRINTED IN CANADA

BOMBARDI ER LTD./LTF:.E

SECTIO N XII - pAGE 14 NOVEMBER -- 1968 IBM 480 1009

CYLINDER, MUFFLER i CYLINDRE' SILENCIEUX

5

Q rl41 _14

%

27_ 13@12

_11

oeloDIi7

_14 2 5

16-_ 1"9 - 6

17 17

402 2079

402 2080

402 2027

402 2074

402 2073

402 0031

402 0018

402 2022

402 2159

402 2090

402 2171

Front cylinder

Rear Cylinder

Gasket, cylinder head

Gasket, cylinder flange

Cylinder head

Washer, cylinder head

Hex. nut M8

Stud M8 x 30, for

isolating flange

10 mm thick

Stud M8 x 41, for

isolating flange

20 mm thick

Isolating flange 10 ramthick

Isolating flange 20 mm

thick

"PRINTED IN CANADA

1 1

1 1

2 2

2 2

2 2

8 8

8 8

2 2

2 2

1 1

1 1

11

12

13

14

15

16

17

18

19

20 402

22 402

23 402

24 402

25 402

26 402

27 402

BOMBARDI ER LTD./LTI_E

SECTION Xll - PAGE 15

402 2075

402 2078

402 2041

402 0030

402 2043

402 2147

402 0018

402 2066

402 2065

2067

2064

2050

2049

0031

2001

2072

Carburetor shield

Gasket, intake flange

Hex. nut M8

Stud M8 x 21, 5

Exhaust gasket

Lock washer 8

Hex. nut M8

Exhaust elbow

Asbesto string, 320 ram

Exhaust elbow

Muffler ass'y

Clamp, muffler

Clamp, muffler outlet tube

Washer 1

Hex. screw M8 x 18 1

Isolating washer 2

NOVEMBER -- 1968 IBM480 1009

1 1

1 1

2 2

4 4

2 2

2 2

4 4

1 1

1 1

1 1

1 1

1 1

1 1

1

1

2

27

19v _23

21

22_)@ g_)20

16 14

1 77

19_

1310

)/

3

4

5

6

7

8

9

10

11

12

402 5004

402 0015

402 2053

402 5041

402 5008

402 0015

402 3031

402 5009

402 5037

402 5022

402 5038

402 5044

Starting Pulley

Lock Washer 6, Starting

Pulley

Hex. NutM6 Starting Pulley

Rewind Starter Ass'y

Starter Housing

Lock Washer 6

Hex. Screw M6 x 12

Starter Stop

Countersunk Screw M5 x 8

Rewind Spring

Spring Guide

Cover, Spring Guide

1 1 13

14

3 3 15

3 3 16

1 1 17

1 1 18

4 4 19

4 4 20

1 1 21

2 2 22

1 1 23

1 1 24

1 1 25

26

402

402

402

402

402

402

402

402

402

402

402

402

402

402

5015

5026

5028

5027

5029

5030

5031

5032

5033

5034

5039

5020

5019

5021

Rope Sheave

D-Washer

Pivot Arm

Friction Washer

P awl

Pawl Spring

Pawl Spring Stop

Friction Spring

Washer 38/6. 5/1

CirclipRubber Buffer

Starter Rope 1500 mm

Starter Grip

Starter Rope with Grip

1 1

1 1

1 1

1 1

2 2

2 2

2 2

1 1

1 1

1 1

1 1

1 1

1 1

1 1

J

18 22

L..

24 2

_6 '=_-_

1"

10

11

12

13

14

14

15

16

17

18

19

20

402 4171

402 4172

402 4167

402 4022

402 4024

402 5001

402 0015

402 4028

402 4114

402 0015

402 2053

402 7008

402 4024

402 7004

402 4179

402 7010

402 7011

402 7012

402 7003

402 7006

402 7007

Magneto generator ass'y

12V 75W

Armature plate ass'y with

cable grommet

Magneto ringWasher

Lock washer 5

Cyl. screw M5 x 15

Lock washer 6

Cyl. screw M6 x 15

Mounting flange,

ignition coils

Lock washer 6

Hex. nut M6

Ignition coil

Lock washer 5

Cyl. screw M5 x 22

Flat head screw M5 x 22

Connection cable ass'y,

blue

Mass cable ass'y, yellow

Mass cable, yellow, 175 mm

Protection cap,

ignition coil, cable

Ignition cable 465 mm

Ignition cable 410 mm

1 1

1 1

1 1

3 3

3 3

3 3

4 4

4 4

1 1

2 2

2 2

2 2

4 4

3 3

1 1

1 1

1 1

1 1

2 2

1 1

1 1

21 402 4076 2 2

22 402 4145

23 402 4037

24 402 4068

25 402 4071

26 402 4072

27 402 4116

28 402 4180

29 4024107

30 402 4024

31 402 4048

31 402 7004

32 402 4070

33 402 4049

34 402 4050

35 402 7016

36 402 7017

Spark plug protector

Spark plug BOSCHW240 T1

Armature plate alone

Condenser

Lubricating wich

(to be riveted)

Rivet, lubricating wick

Lubricating wick

(to be inserted)

Generator coil

Lighting coil with 2 cables

400 mm and contact pins

Lock washer 5

Cylinder screw M5 x 28,

for lighting coil

Cyl. screw M5 x 25, for

generator coil

Cable, condenser

Pivot pin, contact breaker

Contact and breaker

points set

Parts set

Generator and shorting

cables ass'y

2 2

1 1

1 1

1 1

1 1

1 1

1 1

1 1

4 4

2 2

2 2

1 1

1 1

1 1

1 1

1 1

pRINTED IN CANADA : SEcTIoN :Xll --PAGE 17 NOVEMBER- 1968 IBM 480 1009

; • ........... x ......... , ......... :,. - -

50

51 _ 54 53

50 _i_ _6°_

........ i <,::c.,:.i_.. _.. ; !::j _(iii_ 5t _ /" .......... " ..........

_;-.._ _ _r---f_ ,; ........: i °8_t_

o 3, °il...lkt /"- \\\ _-i' ....... -. i\\\\\ ,,--IE°/

\_\__<,\\\\\\\ ci/, '7,',, II ;D_.:'il

"" :--" "'" 29

Spull 2

Spull 4

i

1

2

3

10

11

12

13

14

15

16

20

25

26

27

28

29

402 7052

402 7053

402 7020

402 7051

402 7050

402 7023

402 7025

402 7026

402 7027

402 4024

402 7049

402 7056

402 7029

402 7024

402 7030

402 7032

402 7033

Field Winding Coils 1 & 2

Field Winding Coils 3 & 4


Connecting Rail

Drive End Bracket Ass'y

(with Bearing Bushing

Ill. No. 11)

Bearing Bushing

Engaging Lever

Screw M5

Bushing

Lock Washer 5

Hex. Nut M5

Armature

Drive Ass'y (with Bearing

Bushing Ill. No. 26)

Bearing Bushing

Helical Spring, Armature

Brake

Washer 10.3/20/0.5 ram,

Armature Brake

Isolating Washer

10.3/16/1 mm

i L

PRIN't'ED IN C ll',l i D A

35 1402 7034

36 1402 7023

37 1402 7055

38 1402 7031

39A 1402 7036

39B 1402 7037

40 1402 7O25

41 1402 7048

42 I402 7040

43 I402 7038

50 1402 7041

51 1402 7042

53 1402 7036

54 1402 7043

60 1402 0016

61 1402 7044

100 1402 7047

101 1402 7046

Commutator End Bracker

Ass'y (with Parts Ill.

No. 36 to 40)

Bearing Bushing

Carbon Brush Set(4 pieces)

Carbon Brush Spring

Cyl. Screw M4 x 8

Cyl. Screw M4 x 6

Engaging Lever

Cyl. Screw M5

Closing Band

Cyl. Screw M4 x 20

Relay Ass'y (with Parts Ill.

No. 5349)


Cyl. Screw M4 x 8,

Terminal 80

Plate, Terminal 50

Lock Washer 8

Hex. Nut M8

Parts Set for Terminal

Parts Set for Armature

BOMBARDIER LTD./LTF-:-ESECTION XI:I - PAGE 18 NOVEMBER -- 19158 IBM 480 t009

IN TAKE SILENCER ASPIRATEUR D'AIR

8

IO _1_ 11

12

NO. NO. .......... i 370 370E NO. NO. .... ..... 37 37£

1 402 3003 i Silencer Bottom 1 1 7 386 6119 / Lock Nut 3 3

' 1 1 8 ] 414 0271 _:Intake Silencer Cap 1 12 402 3007 ] Silencer Socket

3 402 3019 I Collar Stud 3 3 9 I 414 0186 i Console Crest 1 14 414 0171 i Lower Half Intake Silencer 1 1 10 517 0123 i Crest Retaining Ring 1 1

5 414 0170 Upper Half Intake Silencer 1 1 11 402 3022 ChoKer Rod 1 1

6 402 3015 Retaining Disk 1 1 12 402 3020 I Choker Button 1 1

BOMBARDIER LTDo/LTf_E

PRINTED iN CANADA SECTION Xll _- PAGE 19 NOVEMBER . 1968 IBM 480 1009

1

2

3 4

1,2, 402 8027

3,4

1 402 8023

2 402 8039

3 402 8026

4 402 8024

4 402 8047

5 402 8033

Tool Set

Fork Wrench 10 / 13 mm

Pin 8 x 130 mm, Socket Wrench

Socket Wrench 21 ram, Spark Plug

Socket Wrench 13 mm

Socket Wrench i1 mm

Puller Ass'y for Bearings

:;i:Noiii'ii!li!!:N !!ilil6 402 8004

7 402 8005

8 402 8014

9 402 8035

10 402 8037

11 402 8034

Puller for Flywheel

Protection Cap 18 mm

Holder with Bolt, Connecting Rod

Sleeve for Oil Seal

Stamp to mount Oil Seal

Wrench to hold Fan

12 _ 402 8038 I Holder, Crankshaft

I402 1008 and 402 1007 ................................. .]

BOMBARDtER LTD,/LTEEPR[;NTED IN CANADA SECTION Xl] --PAGE 20

NOVEMBEP, I 968 iBM 480 1009

13

11

12

15

22

!

6

7

8

9

9

10

11

11

360 8007

512 0011

57O 1202

512 0012

512 0060

512 0056

399 9006

386 6024

309 8025

512 0050

512 0061

512 0057

512 0023

512 0058

Carriage Bolt 4 4

Threaded Bushing 4 4

Insulator Rubber 4 4

Engine Support 2 2

Engine Support (Front)

Engine Suppor_ (Rear)

Flat Washer 4 4

Nut 4 a

Bolt w/Knurling 4 a

Leaf Spring 2 2

Leaf Spring (Front)

Leaf Spring (Rear)

Engine Bracket 1 1

Engine Bracket

PRINTED N CANADA

........ ! ...... .......

4 12

4 13

4 14

14

1 15

1 16

a 17

4 18

6 19

20

1 21

1 22

23

1

BOMBARDIER LTD.,'LT-_E

SECTI3N XII - PAGE 21

512 0062

386 6022

514 0020

514 0034

512 0063

414 0222

408 8002

512 0051

414 0186

517 0123

570 1503

300 5000

399 9032

16

10

17

Engine Protector 1

Nut 4 4 6

Exhaust Pipe 1 1

Exhaust Pipe 1

Muffler Bracket 1

Muffler Clamp 2 fJ 1 1 3

Exhaust Clamp 1-7/8 13 1

Engine Console i

Console Crest 1

Crest Retaining Ring 1

Grommet 2

Cap Screw a

Flat Wash _r a

NOVEMBER -- 1968 IBM480 1009

No_E

PRINTED IN CANADA

BOMBARDI ER LTD./LTI_ESECTION Xll' PAGE 22 NOVEMBRE -- 1'968 IBM480 1009

_ i ¸ • • _• ••

ESSENCE

18

19 20

21

17

22

14

13

12

10 15 11

8

13 "7 16

Filler Pipe

Clamp

1 513 0027 Retaining Strip 4 4 4 12 570 1303 1 1 1

2 390 4003 Pop Rivet 4 4 4 13 408 8002 2 2 2

3 414 0355 Fuel Tank 1 1 1 14 513 0044 Filler Neck 1 1 1

4 517 0061 Protector Strip 2 2 2 15 414 0128 Hose Clamp 2 2 2

5 320 1070 Machine Screw 2 2 2 16 410 9031 Plastic Strip 1 1 1

6 386 6013 Nut 2 2 2 17 580 3028 Fuel Tank Cap Ass'y 1 1 1

7 414 0106 Fuel Fitter 1 1 1 t 18 El414 0290 Fuel Tank Cap 1 1 1

8 513 0035 Fuel Line Adaptor 1 1 1 tl 19 1414 0293 Gasket 1 1 1

9 414 0182 Fuel Line (Mult. 12") - - -- I] 20 / 5t3 0047 Spring i 1 1

10 513 0013 Fuel Line Adaptor 1 1 1 II 21 I 300 5080 Bolt 1 1 1?? _70 1719 Filler Ple Grommet 1 111 414 0130 Fuel Line (Muir. 12") ..... J - " "p 1

BOMBARDIER I_TDI/LT_EE

pRINTED IN cANADA SECTION Xlll - PAGE 1 NOVEMBER -- 1968 IBM480 1009

48 55

54

53

47

43

23

49

5051

40 41,3g

7

5"/

_ _• • i!iii"?:i ¸ -:' : ;;./:; .......

89

1011121314151617181920212223242526

27282930313233

40400114040013404001440402104040180404002840400314040033404016540402114040212404016640401674040168404018140400504040054404006840400584040063404006440401584040067404006940400724040073

404 0169

404 0080

404 0081

404 0170

404 0171

404 0213

404 0173

*Body Channel Welch Plug

Choke Friction Ball

Choke Friction Spring

Choke Shaft & Lever

Choke Shutter

Choke Shutter Screw

Diaphragm Gasket

* Di aphr a gm

Diaphragm Cover

Elbow Connector Assembly

Flange Gasket

Fuel Pump Gasket

*Fuel Pump Diaphragm

Fuel Pump Body

*Fuel Strainer Screen

Fuel Strainer Cover Gasketi

*Idle Mixture Screw

*Idle Mixture Screw Spring

Idle Mixture Screw Washer

Idle Mixture Screw Packing

*Idle Speed Screw

Idle Speed Screw Cup

*Idle Speed Screw Spring*Inlet Control Lever

*Inlet Control Lever Pin


Ret. Screw

*Inlet Needle, Seat& Gasket

Inlet Seat Gasket

*Inlet Tension Spring

Inlet Valve Gasket

*Inlet Valve Diaphragm

Inlet Valve Body

Inlet Valve Body Screw

& Lockwasher

(*) Indicates contents of repair parts kit.

2

1

1

1

1

2

1

1

1

1

1

1

I

1

1

1

1

1

1

1

1

1

1

1

1

37

38

39

40

41

42

43

44

45

46

47

48

49

5O

51

52

53

54

55

56

57

404 0055

404 0147

404 0144

404 0063

404 0068

404 0058

404 0179

404 0174

404 0089

404 0214

404 0048

404 0215

404 0216

404 0217

404 0218

404 0104

404 0105

404 0106

404 0219

404 0116

404 0028

404 0220

404 0221

404 0222

*High Speed Mixture Screw

High Speed Mixture Screw

Gland


Gland Gasket


Packing


Spring


Washer

*Main Fuel Jet (.120)

Main Fuel Jet Gasket

Nozzle Check Valve

Throttle Cable Bracket

Throttle Cable Bracket

Ret. Screw

Throttle Cable Clamp

Throttle Cable ClampRet. Screw

Throttle Cable Clamp

Ret. Nut

Throttle Shaft & Lever

Throttle Shaft Clip

Throttle Shaft Clip

Lockwasher

Throttle Shaft Clip

Ret. Screw

*Throttle Shaft Return

Spring

Throttle Shutter

*Throttle Shutter Screw

*Throttle Wire Ret. Screw

*Gasket Set

Repair Parts Kit

I

CARBURETOR : HD8B FOR 370cc : iCARBURATEuR. .... :

5l

50

55

BO M BARD I ER LT D,/LT E ESEC'rfoN Xlll" PAGE NOVEMBER -- _ 968 IBM 480 _ 009

1 404 0183

2 404 0011

3 404 0013

4 404 0014

5 404 0021

6 404 0180

7 404 0028

8 404 0031

9 404 0033

10 404 0165

11 404 0207

12 404 0166

13 404 0167

14 404 0168

15 404 0049

16 404 0050

17 404 0051

18 404 0052

19 404 0054

20 404 0068

21 404 0058

22 404 0063

23 404 0065

24 404 0158

25 404 0067

26 404 0069

27 404 0072

28 404 0073

29 404 0169

30 404 0080

31 404 0081

Body Channel Line

Connection

* Body Channel Welch Plug

Choke Friction Ball

Choke Friction Spring

Choke Shaft & Lever

Choke Shutter

Choke Shutter Screw

Diaphragm Gasket

* Diaphragm

Diaphragm Cover

Flange Gasket

Fuel Pump Gasket

*Fuel Pump Diaphragm

Fuel Pump Body

*Fuel Strainer Screen

Fuel Strainer Cover

Gasket

Fuel Strainer Cover

*Fuel Strainer Cover

Ret. Screw

*Idle Mixture Screw

*Idle Mixture Screw Spring

Idle Mixture Screw Washer

Idle Mixture Screw

Packing

*Idle Speed Screw

Idle Speed Screw Cup

*Idle Speed Screw Spring

*Inlet Control Lever



Ret. Screw

*Inlet Needle, Seat

& Gasket

Inlet Seat Gasket

*Inlet Tension Spring

(*)Indicates contents of Repair Parts Kit

1

2

1

1

1

1

2

1

1

1

1

1

1

1

1

32

33

34

35

36

37

38

39

4O

4t

42

43

44

45

46

47

48

49

5O

51

52

53

54

55

56

404 0170

404 0171

404 0172

404 0173

404 0055

404 0147

404 0144

404 0063

404 0068

404 0058

404 0179

404 0174

404 0089

404 0101

404 0104

404 0105

404 0106

404 0110

404 0116

404 0028

404 0148

404 0149

404 0135

404 0208

404 0184

Inlet Valve Gasket

*Inlet Valve Diaphragm

Inlet Valve Body

Inlet Valve Body Screw

& Lockwasher



Gland


Gland Gasket


Packing


Spring


Washer

*Main Fuel Jet (.120)

Main Fuel Jet Gasket

Nozzle Check Valve

Throttle Shaft & Lever

Throttle Shaft Clip

Throttle Shaft Clip

Lockwasher

Throttle Shaft Clip

Ret. Screw

*Throttle Shaft Return

Spring

Throttle Shutter

*Throttle Shutter Screw

Throttle Stop Pin

Throttle Stop Pin

Lockwasher

*Throttle Wire Connection

Screw

*Gasket & Packing Set

Repair Parts Kit

EL EC TRIC .... _ i i_ _:E_L_C_R !QIUE I'I_

0

0

1

\

0

0

pRINTED IN CANADA .SECTION XV- pAGE NOVEMBRE --196B |BM 480 1009

5

6

7

8

9

10

11

12

13

14

15

16

17

1 410 1006

2 670 1503

3 410 1004

4 414 0251

581 3015

410 9033

410 9035

414 0281

410 9040

410 6010

410 5008

410 9019

410 5006

320 1061

387 3013

517 0096

Ignition Switch

Ignition Switch Boot

Headlight Switch

Headlight Switch Knob

Harness Assy W/Block

Ignition Switch Block

Headlight Switch Block

Label (45W)

Spirap Tubing (Mul. 12")

Projector

Bulb (45W)

Tail Lamp Assembly

Tail Lamp Lens

Tail Lamp Bulb

Machine Screw

Nut

Clip

1

1

1

1

1

1

1

1

1

1

1

1

2

2

2

2

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

409 0005

409 0017

409 2017

409 2009

515 0102

409 2003

409 2004

409 6018

409 6021

409 6022

409 6020

670 1701

410 9016

409 2005

409 2006

414 0345

389 8010

Pin Contac¢or

Open Barrel

Pin & Housing Assembly

Receptacle

Wire Clamp

Pin Housing (1 Cir.)

Socket Housing (1 Cir.)

Wire Red (Mult. 12")

Wire Black (Mult. 12")

Wire Yellow (Mult. 12")

Wire Brown (Mutt. 12")

Grommet

Grommet

Pin Housing (2 Cir.)

Socket Housing (2 Cir.)

Knob Decal

Speed Nut

3

1

1

5

1

1

1

1

1

1

1

1

2

ii_!?i!!:i_il;:i;_;i:¸_!i_;,;:_,," _"'

c_

o_

c_

c_

c,l_r

c_

,_; : "__. _i.i,; ::: _ .i _ ,_,_°_._"_:.:_:,. _ _....__

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

34

1 410

2 670

3 410

4 414

5 414

6 581

6 581

7 410

8 410

9 410

10 410

11 389

12 320

13 387

410

410

410

414

58O

410

410

320

387

517

391

410

515

515

386

4O9

323

386

409

410

360

360

1007

1503

1004

0251

0345

3016

3017

9033

9035

9034

9032

8010

0061

3013

9038

6010

5009

0280

4008

9019

5006

1061

3013

0096

0021

3002

0156

0096

3019

6006

2102

6019

6026

3004

5020

5050

Ignition Switch

Ignition Switch Boot

Headlight Switch

Headlight Switch Knob

Knob Decal

Harness Assembly

Harness Assembly

Ignition Switch Block

Headlight Switch Block

Rectifier Block

Rectifier w/fuse

Speed Nut

Machine Screw

Nut

Fuse Holder

Projector

Bulb (35 W.)

Label (35 W.)

Tail Lamp Assembly

Tail Lamp Lens

Bulb

Machine Screw

Nut

Clip

Flat Washer

Battery 12V.

Battery Retaining Cover

Rod

Wing Nut

Ground Wire

Machine Screw

Nut

Current Wire

Battery Cap

Boit (N)

Bolt (P)

1

1 1

1 1

1 1

1 1

2 2

2 2

2 2

1 1

1 1

1 1

1 1

1 1

1 1

2 2

2 2

2 2

2 2

1 1

1 1

1 1

2 2

2 2

1 1

1 1

1 1

1 1

6 6

1 1

1 1

_ _T_EM

35

36

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

53

54

55

56

57

57

58

59

60

386 4022

409 2017

409 2005

409 2006

409 2003

409 2004

409 2010

409 2014

409 2009

409 0004

409 0005

515 0102

409 0019

409 0020

570 1505

409 6018

409 6020

409 6021

409 6022

409 6019

409 6025

109 5022

414 0351

414 0352

414 0350

670 1701

410 9016

410 3003

410 9041

410 9023

099 0004

Wing Nut (P)

Pin & Socket (6 Cir.)

Pin Connector (2 Cir.)

Socket Connector (2 Cir.)

Pin Connector (1 Cir.)

Socket Connector (1 Cir.)

Tab

Receptacle

Receptacle 14 Ga.

Socket Contactor

Pin Contactor

Wire Clamp

Open Barrel

Open Barrel

Protection Cap

Wire Red 16 Ga. (Mult. 12"

Wire Brown 16 Ga.

(Mult. 12")

Wire Black 16 Ga.

(Mult. 12")

Wire Yellow 16 Ga.

(Mult. 12")

Wire Yellow & Red 16 Ga.

(Mult. 12")

Wire Red 14 Ga. (Mult. 12"'_

Wire Green 14 Ga.

(Mult. 12")

Wire (Lighter)

Wire (Lighter)

Lighter Ass'y

Grommet

Grommet

Acid Container

Fuse 5 Amp. 35 Volts

Fuse 9 Amp. 35 Volts

Vinyl Tape

1

1

1

1

1

1

2

8

3

_g

4

1

2

1

1

1

1

1

1

1

1

2

8

3

8

4

1

2

1

1

m

m m

1

1

1 1

1 1

1 1

2 2

1 1

35 386 4019 WingNut (N) 1 i

..... BOMBARDIER LTD./LTEE

PRINITE:DiN CANADA ; : SECTIoNXV -- PAGE4 NOVEMBER -- 1968 iBM480 1009

24

13

21--

16

l

10

./12

/o

11

_2

18

1 571 1762 Front Bottom Plate 12") 1 1 1 13 570 1711 Rubber Washer 3 3 3

2 414 0188 Plastic Seater(Muit. -- -- -- 14 517 0143 Pulley Guard 1 1 1

3 517 0054 Plate Seal 1 1 1 15 386 0022 Wing Nut 3 3 3

4 414 0038 Body Moulding 1 1 1 16 517 0172 Foot Pad 2 2 2

5 390 4004 Pop Rivet 14 14 14 17 517 0087 Hitch Plate 1 1 1

6 390 2002 Tubular Rivet 10 10 10 18 517 0097 Pin 1 1 1

6 390 2001 Tubular Rivet 20 20 20 19 371 8002 Cotter Pin 1 1 1

7 517 0161 Ski Holder r 1 1 1 20 518 0133 Jack 1 1 1

8 327 5106 Machine Screw 4 4 4 21 570 1728 End Cap 2 2 29 391 0021 Flat Washer 4 4 4 414 0066 Epoxy Glue -- - --

10 386 6019 Nut 4 4 4 22 518 0084 Pulley Guard Holder 1 1 1

11 300 3041 Bolt ] 2 2 2 23 300 0004 Bolt 1 1 1

1 ) 386 6022 Nut i 2 2 2 24 386 6019 Nut 1 1 1, -. .............................. r • ,I

- BOMBARDI FR LTD:/_LTEE '

pRINTED IN CANADA sECTION XVli -pAGE 1 _ NOVEMBER ' i968 iBM'480 1009 ::

15

1

1

1

2

3

4

5

6

6

6

7

580 3012 Cab ass'y.

580 3032 Cab ass'y.

580 3037 Cab ass'y.

571 1750 Cab bonding

414 0062 Hood catch

399 9003 Flat washer

390 400i I Pop rivet414 0238 Identification label

414 0239 _ Identification label

414 0240 Identification label

414 0248 crest

1

1

1 1 1

2 2 2

14 14 14

14 14 14

2

2

2

2 2

8

8

9

9

10

10

11

12

13

14

414 0259

414 0260

570 1731

570 1740

414 0283

414 0284

390 4007

414 0254

570 1720

517 0142

414 0255

R,H. Stripe

L.H. Stripe

L.H. scoop ring

R.H. scoop ring

R.H. louvre

L.H. louvre

Pop rivet

Windshield

Windshield anchor strip

gindshield anchor tab

Moulding (Mult. 12")

1 1 1

1 1 1

1 1 1

1 1 1

1 1 1

1 1 I

12 12 12

1 1 1

1 1 1

9 9 9

13 14

10

1 580 3027 Seat ass'y. 1 1 1 414 0385 Seat cable(Mult. 12") -- -- -

2 571 1724 Offset cover 1 1 1 409 0012 Parallele connector 2 2 2

3 390 4012 Pop rivet 6 6 6 10 390 4013 Pop rivet 1 1 1

4 414 0339 Leatherette 1 1 1 11 320 0061 Machine screw 1 1 1

5 414 0151 Hinge 2 2 2 12 391 0017 Flat washer 1 1 1

6 324 1060 Machine screw 6 6 6 13 580 3026 Padded backrest ass'y._ 1 1 1

7 390 4011 Pop rivet 6 6 6 14 414 0338 Leatherette 1 1 1

BOMBARDIER LTDI)LTFE

SECTION XVII ' PAGE 3 NOVEMBER -- I g6B tBM 4BD 1009

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