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A DURO-LAST ® CASE STUDY With over 30 years of experience in the commercial roofing industry, Merit Roofing Systems of Richardson, Texas, has worked on a multitude of re-roofing projects that collectively have involved a wide assortment of roof decks and substrates. But perhaps there has never been such a variety of re-roof challenges as what Merit dealt with during a project with the Aubrey, Texas, Independent School District. This 118,000 square-foot re-roof project, the largest in Aubrey ISD’s history, involved areas over the office, computer room, band hall, and gym- nasium of Aubrey High School, and virtually the entire roof of Brockett Elementary. New roofing systems were installed over several different existing roof types, from modified bitumen to standing seam metal. The age of the existing roof systems, ongoing leaks, and the potential for energy savings were the primary factors that prompted the ISD to investigate roof replacement. The Interlocal Purchasing System, also known as TIPS/TAPS, is a purchasing cooperative that serves school districts, colleges and universities, and federal, state, and local municipalities. Merit Roofing’s involvement with TIPS/TAPS, as well as the company’s strong roofing history with many Independent School Districts in Texas, helped secure Merit’s position as the contractor of choice for the Aubrey ISD project. Given the different types of roofs on the Aubrey buildings, several re-roof options were considered, including using both single-ply membrane and standing seam metal. However, Merit and Aubrey representatives eventually decided that Duro-Last single-ply membranes would be the best choice for all roof surfaces. “The standing seam metal roof on Brockett Elementary was particularly unattractive,” said H.L. Brockett, Building Superintendent for the district. “It had little or no insulation value. With the extreme heat that we have here in Texas, the Duro-Last solution we came up with was a perfect fit, both in terms of aesthetics and functionality.” One key factor that went into the selection of Duro-Last was a September 2010 visit by ISD representatives to Saginaw, Michigan, for a tour of Duro-Last’s headquarters and production operation. They learned about how custom-fabrication of roofing systems sets Duro-Last apart from other manufacturers. “We were very impressed with the cleanliness of the manufacturing operation and attention to quality,” said Aubrey ISD Superintendent James Monaco. The fact that Duro-Last customizes every roofing system to fit building specifications gives us an added measure of assurance that the roofs on our buildings will perform effectively well into the future.” Every Duro-Last roof system is delivered to the job site with up to 85% of membrane seaming completed in the factory. Also, custom fabricated stacks and curb flashings eliminate most rooftop labor from critical roof areas – transitions and changes of plane. Many Roofs, One Solution for Texas Independent School District Aubrey ISD – Aubrey, Texas Brockett Elementary – Aubrey, Texas “We were very impressed with the cleanliness of the manufacturing operation and attention to quality,” Discover The Duro-Last Difference. (Continued on reverse side) 800-248-0280 www.duro-last.com

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Page 1: Slagle Roofing & Construction, Inc. - DYslagleroofing.com/wp-content/uploads/2016/04/aubrey.pdfWith over 30 years of experience in the commercial roofing industry, Merit Roofing Systems

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With over 30 years of experience in the commercialroofing industry, Merit Roofing Systems of Richardson,Texas, has worked on a multitude of re-roofingprojects that collectively have involved a wideassortment of roof decks and substrates. But perhapsthere has never been such a variety of re-roofchallenges as what Merit dealt with during a projectwith the Aubrey, Texas, Independent School District.This 118,000 square-foot re-roof project, thelargest in Aubrey ISD’s history, involved areas overthe office, computer room, band hall, and gym-nasium of Aubrey High School, and virtually theentire roof of Brockett Elementary. New roofingsystems were installed over several different existingroof types, from modified bitumen to standingseam metal. The age of the existing roof systems, ongoingleaks, and the potential for energy savings were theprimary factors that prompted the ISD to investigateroof replacement.The Interlocal Purchasing System, also known asTIPS/TAPS, is a purchasing cooperative that servesschool districts, colleges and universities, andfederal, state, and local municipalities. MeritRoofing’s involvement with TIPS/TAPS, as well asthe company’s strong roofing history with manyIndependent School Districts in Texas, helpedsecure Merit’s position as the contractor of choicefor the Aubrey ISD project. Given the different types of roofs on the Aubreybuildings, several re-roof options were considered,including using both single-ply membrane andstanding seam metal. However, Merit and Aubreyrepresentatives eventually decided that Duro-Last

single-ply membranes would be the best choice forall roof surfaces. “The standing seam metal roof on BrockettElementary was particularly unattractive,” said H.L.Brockett, Building Superintendent for the district.“It had little or no insulation value. With the extremeheat that we have here in Texas, the Duro-Lastsolution we came up with was a perfect fit, both in terms of aesthetics and functionality.”

One key factor that went into the selection ofDuro-Last was a September 2010 visit by ISDrepresentatives to Saginaw, Michigan, for a tour ofDuro-Last’s headquarters and production operation.They learned about how custom-fabrication ofroofing systems sets Duro-Last apart from othermanufacturers. “We were very impressed with the cleanliness ofthe manufacturing operation and attention toquality,” said Aubrey ISD Superintendent JamesMonaco. The fact that Duro-Last customizes everyroofing system to fit building specifications gives us an added measure of assurance that the roofs on our buildings will perform effectively well intothe future.”Every Duro-Last roof system is delivered to the jobsite with up to 85% of membrane seaming completedin the factory. Also, custom fabricated stacks andcurb flashings eliminate most rooftop labor fromcritical roof areas – transitions and changes of plane.

Many Roofs, One Solution for TexasIndependent School District

Aubrey ISD – Aubrey, Texas Brockett Elementary – Aubrey, Texas

“We were very impressed with thecleanliness of the manufacturingoperation and attention to quality,”

Discover The Duro-Last Difference.

(Continued on reverse side)

800-248-0280www.duro-last.com

Page 2: Slagle Roofing & Construction, Inc. - DYslagleroofing.com/wp-content/uploads/2016/04/aubrey.pdfWith over 30 years of experience in the commercial roofing industry, Merit Roofing Systems

“Duro-Last”, “Duro-Fleece”, “EXCEPTIONAL Metals”, and the “World’s Best Roof” are registered marks owned by Duro-Last, Inc.

ENERGY STAR® is only valid in the United States.Case Study - Aubrey-Brockett Schools 10/13 – M#DL11-0018

The roofing system for the Aubrey project was manu-factured in Duro-Last’s Jackson, Mississippi, facility. “A good portion of the project allowed us to use Duro-Last’s prefabricated membrane,” said Merit ProjectManager Brian Kimbrell. “This saved us installationtime on the roof and provided minimal disruption tobuilding activities during the time we were on-site.”

Project Details• The high school gymnasium has a barrel-shapedroof that’s almost 14,000 square feet in size. Meritused 50-mil fully-adhered Duro-Fleece™ membraneon this section.

• The remainder of the high school project re-coveredapproximately 39,000 square feet of modifiedbitumen. Merit mechanically attached the 40-milDuro-Last roofing system.

• On Brockett Elementary, 13,000 square feet werere-covered using the mechanically-attached 40-milDuro-Last roofing system.

• The rest of the Brockett project – more than 51,000square feet – was 50-mil Duro-Fleece membraneinstalled over standing seam metal, with appropriateflute filler and DensDeck® re-cover board attachedto the metal deck.

• The Brockett installation also included metal guttersand downspouts, prefabricated by EXCEPTIONAL®

Metals, a division of Duro-Last.

All of the Duro-Last membrane used in the projectwas white and highly reflective. After the project wascompleted, Monaco said, “The reflective membrane isreally making a difference. We are starting to see energysavings in these facilities and are optimistic that thesesavings will be substantial.”Merit Roofing Systems has been an authorized Duro-Last contractor since 1997. As an Elite Contractor, Meritis recognized consistently by Duro-Last for qualityworkmanship and sales excellence. “The Aubrey project proved that the combination ofMerit Roofing Systems and Duro-Last can address anyre-cover challenge that may arise,” said Merit’s Kimbrell.“We have relationships with many ISDs throughout NorthTexas, and our work on the Aubrey installation willposition us well for consideration on upcoming projects.”

800-248-0280www.duro-last.com

Discover The Duro-Last Difference.

Saginaw, Michigan • Sigourney, Iowa • Grants Pass, Oregon • Jackson, Mississippi • Carrollton, Texas •

The Duro-Last Roofing Systemis proudly manufactured in theUnited States of America.