smart manufacturing: hopes, successes and gaps · smart manufacturing smart manufacturing: hopes,...
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SmartManufacturing
SmartManufacturing:Hopes,SuccessesandGaps
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AllisonBarnardFeeney,ProgramManagerSmartManufacturingOperationsPlanningandControl
ThomasD.Hedberg,Jr.P.E.,ProjectLeaderDigitalThreadforSmartManufacturing
NISTEngineeringLaboratory
SmartManufacturing
Outline
• Hopes- NIST’sSmartManufacturingPlansFY13-18• Successes- WhatNISTprojectshavedeliveredinthepast4years• Gaps- WhatNISTwilldeliverinthenextyearandwhatourfutureplanscouldinclude
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SmartManufacturing
HopesakaNIST’sSmartManufacturingPlansFY13-18
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SmartManufacturing
NISThelpsdriveinnovation andreducerisksofadoptionofSmartManufacturingtechnologysolutions…bycontributingtostandards thatprovideacommonlanguageandtestmethodsthattechnologysuppliersanduserscanusetoassessandcommunicatetechnicalcapabilitiesandperformance
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SystemDesignandAnalysis
RoboticSystems
OperationsPlanningandControl
AdditiveManufacturing
SmartManufacturing
SmartManufacturingOperationsPlanningandControlProjects
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Cellular
SATCOM
MESH
Howcanyouusewirelesscommunications inindustrialenvironmentsformoreflexiblemanufacturing?
Howcanyouusedigitalmodelsbasedonopenstandardstosupporttheproductlifecycle,fromdesigntoproductiontoserviceandsustainment?
DigitalThreadforSmartManufacturingHowcanyouusesensors,data,andcomputationtoassessmachinehealth,optimizemaintenance,andavoiddowntime?
Prognostics,HealthManagementandControl
Howcanyouintegratedifferentanalysistools toimprovemanufacturingoperations?
SystemsAnalysisIntegrationforSmartManufacturingOperations
WirelessSystemsforIndustrialEnvironments
Howdoyousecurethecomputersandnetworks thatcontrolmanufacturingoperations?
CybersecurityforSmartManufacturingSystems
SmartManufacturing 6
Design Analysis Manufacturing QualityAssurance
Customer&ProductSupport
FROMINFORMATIONSILOS…
LifecycleInformationFrameworkandTechnology
HedbergJr,T.,BarnardFeeney,A.,Helu,M.,&Camelio,J.A.(2017).TowardsaLifecycleInformationFrameworkandTechnologyinManufacturing.JournalofComputingandInformationScienceinEngineering,17(2),021010-021010-021013.doi:10.1115/1.4034132
SmartManufacturing 7
Design Analysis Manufacturing QualityAssurance
Customer&ProductSupport
ProductLifecycleData
…TOLINKEDDATA…
LifecycleInformationFrameworkandTechnology
HedbergJr,T.,BarnardFeeney,A.,Helu,M.,&Camelio,J.A.(2017).TowardsaLifecycleInformationFrameworkandTechnologyinManufacturing.JournalofComputingandInformationScienceinEngineering,17(2),021010-021010-021013.doi:10.1115/1.4034132
SmartManufacturing 8
Design Analysis Manufacturing QualityAssurance
Customer&ProductSupport
ProductLifecycleData
DataCertificationandTraceabilityRootofTrust,KeyDistribution,CryptographicServices,DataQualityServices
…WITHBUILTINTRUSTANDTRACEABILITY…
HedbergJr,T.,BarnardFeeney,A.,Helu,M.,&Camelio,J.A.(2017).TowardsaLifecycleInformationFrameworkandTechnologyinManufacturing.JournalofComputingandInformationScienceinEngineering,17(2),021010-021010-021013.doi:10.1115/1.4034132
LifecycleInformationFrameworkandTechnology
SmartManufacturing
LifecycleInformationFrameworkandTechnology
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Design Analysis Manufacturing QualityAssurance
Customer&ProductSupport
ProductLifecycleData
DataCertificationandTraceabilityRootofTrust,KeyDistribution,CryptographicServices,DataQualityServices
Domain-SpecificKnowledge DecisionSupport Requirements
Management
Diagnosis,Prognosis,andControl
Data-DrivenApplications
…FORDRIVINGAPPLICATIONSWITHDATA!
HedbergJr,T.,BarnardFeeney,A.,Helu,M.,&Camelio,J.A.(2017).TowardsaLifecycleInformationFrameworkandTechnologyinManufacturing.JournalofComputingandInformationScienceinEngineering,17(2),021010-021010-021013.doi:10.1115/1.4034132
SmartManufacturing
SuccessesakaWhatNISTprojectshavedeliveredinthepast4years
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SmartManufacturing
MajorProductsStandards• ISO10303-242:2014ManagedModel-based3DEngineering(STEPAP242)
• ANSI/DMSCQualityInformationFramework2.0:2014and2.1:2016(QIF)
• MTConnect1.3.1• OMGSystemsModelingLanguageV1.4(SysML)
Events• AnnualMBESummit,April2-5,2018
Software• STEPFileAnalyzer• DigitalManufacturingCertificate(DMC)toolkit
Data• NISTSmartManufacturingSystemsTestBed- VolatileDataStream/QDR
• TechnicalDataPackages• CAD,STEP,MTConnect,QIFResults
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SmartManufacturing
PMIValidationandConformanceTesting
• SupportingPMIstandardsimplementationinCAD
• VerifiedandvalidatedrepresentationofPMIconceptsinCADmodels
• https://go.usa.gov/mGVm
• NISTSTEPFileAnalyzerhttps://go.usa.gov/yccx
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ExamplepresentationofGD&Tannotation
OverviewofCADCapabilities
SmartManufacturing
• Investigatemodel-basedenterprise(MBE)cost-savingsbycomparingmanufacturingandinspectionviaa2Ddrawingvs.3Dmodelworkflow
• Foundonaverage~75%reductioniscycle-timewhenusingamodel-basedprocessinplaceofadrawing-basedprocess
• https://go.usa.gov/xnc3A
• Fullreportavailableat:http://dx.doi.org/10.1115/1.4032697
Hedberg Jr, T. D., Lubell, J., Fischer, L., Maggiano, L., & Barnard Feeney, A. (2016). Testing the Digital Thread in Support of Model-Based Manufacturing and Inspection. Journal of Computing and Information Science in Engineering, 16(2), 1-10. doi:10.1115/1.4032697
TestingtheDigitalThread
SmartManufacturing
DesigntoManufacturingandInspection• Proof-of-Conceptdemonstratorforstandards-basedtransportofPMIdownstreamtomanufacturingandFirstArticleInspections
• Reducedand/oreliminaterecreationofpartdesigndata,reduceriskoferrorintroductiondownstream
• https://go.usa.gov/xnc3v
• Report:https://go.usa.gov/xnc3f
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Trainer, A., Hedberg Jr, T., Barnard Feeney, A., Fischer, K., & Rosche, P. (2016). Gaps Analysis of Integrating Product Design, Manufacturing, and Quality Data in the Supply Chain using Model-Based Definition. 2016 MSEC, Blacksburg, VA
SmartManufacturing
Tolerancing StandardsandModelingChallenge• Utilizedatainterchangestandards(QIF)fordesignandmetrologyinformationtocapturemetrologycapability
• Metrologycapabilityencodedinastandardizedformatandusedtosupportdesign,manufacturing,andmetrologyactivities
• QIFResources,Rules,MBD
• Dr.EdMorsepresentinginQIFSymposium
• Report:ttps://go.usa.gov/xnc3t15
http://qifstandards.org/https://go.usa.gov/xncrr
SmartManufacturing
DigitalManufacturingCertificateToolkit
• ToolkitincludesaUserInterfaceandAPIforReading,Writing,andVerifyingdigitalsignaturesinmodels
• SupportsG-Code(ISO6983),QIF2.0,PDF/PRC,andSTEPP21formats
• Toolkitandsourcecodeavailableat:https://github.com/usnistgov/DT4SM
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SmartManufacturing
NISTSmartManufacturingSystemsTestBed
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• Referencearchitectureandimplementation
• Richsourceofdataforfundamentalresearch
• Physicalinfrastructureforstandardsandtechnologydevelopment
• Demonstrationtestcasesforeducation
• https://go.usa.gov/xnqJr
• Report:https://go.usa.gov/xncc3
SmartManufacturing
MonitoringManufacturingSystems• Simulatedcycletimeforfeaturewas15seconds,butmeasuredcycletimewas80seconds.Feedratemismatchaffectsproductionschedule
• Determinerootcauseoffeedmismatchandremedyproductionschedulingissues
• Integratemultipledatasourcesfromsystemsacrosstheproductlifecycletodeterminecausationusingdataanalytics
• Report:https://go.usa.gov/xnccB
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SmartManufacturing
NIST-MTCCollaboration• Thescenarioisacontractdesignhouse(NIST)andOEM(MTC)relationship.Theassemblywasdesigned,manufactured,inspectedbybothparties.MTConect andQIFdatawascollectedandanalyzed.
• Datainteroperabilityissuesexist.Manualdatamanipulationwasrequired.PersistentIDsarerequiredtomakealldatatraceabletotheauthorityCADmodelthroughallprocesssteps.
• Thisisnoteasy!
• Dr. TobyMaw,MTCKeynoteinQIFSymposium
• Paperonthiscollaborationisforthcoming
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Testassemblyproducedfordataintegrationexperiment.
SmartManufacturing
GapsakaWhatNISTwilldeliverinthenextyearandwhatourfutureplanscouldinclude
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SmartManufacturing
Announcing…
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SmartManufacturing
ClientSupportSystem(e.g.,PDM,ERP,MES,QMS)
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UserRequestHandler
AccessControl
Query
Get
Post
Update
Delete
UserDatabase
API
QueryController
DigitalObject
Controller
Agent-basedAdapter
MasterHandleSystem
[identifiersystem]
DigitalObjectRepository MetadataRegistry
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HedbergJr,T.,BarnardFeeney,A.,Helu,M.,&Camelio,J.A.(2017).TowardsaLifecycleInformationFrameworkandTechnologyinManufacturing.JournalofComputingandInformationScienceinEngineering,17(2),021010-021010-021013.doi:10.1115/1.4034132
SmartManufacturing
GeneratingaCyber-PhysicalGraph
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realizes
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SmartManufacturing
Staytuned…
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https://go.usa.gov/xnqwyPublicationSearch:https://go.usa.gov/xnc2e
Disclaimer:Anymentionofcommercialproductsisforinformationonly;itdoesnotimplyrecommendationorendorsementbyNIST.