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SmartPlant P&ID SmartPlant P&ID GetSmart SmartPlant University Intergraph November 30, 2011 SmartPlant Engineering & Schematic

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Page 1: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

SmartPlant P&IDSmartPlant P&ID

GetSmartSmartPlant University

IntergraphNovember 30, 2011

SmartPlant Engineering & Schematic

Page 2: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Agenda

ObjectivesT d ’ T i Today’s Topic

Presentation/Demonstration Poll Questions/Conclusions Poll Questions/Conclusions Questions & Answers

SmartPlant Engineering & Schematic 2

Page 3: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

SmartPlant Enterprise

SmartPlant P&ID EngineeringSmartPlant P&ID Engineering Integrity

SmartPlant Engineering & Schematic

Page 4: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

SmartPlant E&S Solving Business Problems Designing the Process

– SP P&IDS f t d Ri k Miti ti Safety Safety and Risk Mitigation

– SP Process Safety Controlling the Process

SP InstrumentationPower

Safety

– SP Instrumentation Powering the Process

– SP Electrical Value add Engineering

Controls Value add Engineering

– SmartSketch– SP Explorer

Validating the Designg g– ETAP– SmartPlant P&ID Engineering Integrity Process

SmartPlant Engineering & Schematic

Motor Operated Control valve

Page 5: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

GetSmart Webinars

Increase the utilization of the products/solutions offering– New features– Existing but under utilized– Tips and Tricks– User Experiences– User Experiences

Increase the productivity Learn about integration Complementary solution from our partners to help

complete the work process Opportunity to ask questions to the PPM teamsOpportunity to ask questions to the PPM teams See what the peers think with poll questions And more……….

SmartPlant Engineering & Schematic 5

Page 6: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Objectives

Get more mileage out of SP Engineering & Schematics Solution

Increase productivity, design quality and bottom line Be a Front Runner with innovative solutions Making Smart Decisions

The Presenters Mike Herod, SmartPlant P&ID Product Manager, HuntsvilleMike Herod, SmartPlant P&ID Product Manager, Huntsville Frank Joop, E&S Global Business Development

SmartPlant Engineering & Schematic 6

Page 7: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

The Topic

SmartPlant® P&ID Engineering IntegritySmartPlant P&ID Engineering Integrity– Making the Right Decision Early

SmartPlant Engineering & Schematic

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Page 8: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

SmartPlant P&ID Engineering Integrity

Save time during P&ID checking Avoid making costly changes late in a project cycleAvoid making costly changes late in a project cycle Ensure the quality and dependability of data to

downstream disciplines Capture the company’s best practices Check for safety

Engineering Interface that quick/intuitive to build rules Easy to check Easy to check Comes delivered with over 3000 checks

– Derived from ISO 10418/API 14C

SmartPlant Engineering & Schematic

Page 9: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Validation at each project milestone

Check at each project milestone– Time consuming– Consistencyy– Faster releases means faster project execution– Great ROI as if;

1 hour to check a P&ID 500 P&ID on the project 4 releases Is 2000 hours @$60 equals $ 120,000

Leverage the intelligent P&ID capabilities beyond reports, validation and integration

Rev 1 Rev 2 Rev 3 Rev 4

SmartPlant Engineering & Schematic

Page 10: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

SmartPlant P&ID

System Editing Rules

SmartPlant Engineering & Schematic

Page 11: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

SmartPlant P&ID

System Editing Rules

SmartPlant Engineering & Schematic

Page 12: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

SmartPlant P&ID

System Editing Rules Display SetsDisplay Sets

SmartPlant Engineering & Schematic

Page 13: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

SmartPlant P&ID

System Editing Rules Display SetsDisplay Sets

SmartPlant Engineering & Schematic

Page 14: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

SmartPlant P&ID

System Editing Rules Display SetsDisplay Sets Reports Automation (Llama, Plaice)( )

SmartPlant Engineering & Schematic

Page 15: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

SmartPlant P&ID

SmartPlant P&ID contains a wealth of data– Object IdentityObject Identity– Properties Select Lists Text UOMs

– Connectivity (topology)Connectivity (topology)

SmartPlant P&ID Engineering Integrity will use all that data to provide Engineering Information on the state of the design

SmartPlant Engineering & Schematic

Page 16: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

SP P&ID Engineering Integrity

SmartPlant Engineering & Schematic

Page 17: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

SP P&ID Engineering Integrity

Save time checking the P&IDs– All drain valves, unless noted otherwise, are 3/4”.All drain valves, unless noted otherwise, are 3/4 .

SmartPlant Engineering & Schematic

Page 18: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Save time checking the P&ID

All drain valves, unless noted otherwise, are 3/4”.

The unmarked drain valve is 4”, not 3/4”

SmartPlant Engineering & Schematic

Page 19: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Quality Data to downstream disciplines

All Control Valves must: have an Actuatorhave an Actuator have an Opening Action defined and this must be shown

on the drawing

▪ Globe valve (piping) vs Globe Control Valve (instrument)

SmartPlant Engineering & Schematic

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Page 20: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Avoid costly changes late in project

Equipment vent/drain valves sized according to volume of vessel

SmartPlant Engineering & Schematic

Page 21: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Avoid costly changes late in project

Equipment vent/drain valves sized according to volume of vesselvolume of vessel

Calculate volume & look-up in chart for Vent & Drain sizes& Drain sizes

SmartPlant Engineering & Schematic

Page 22: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Company/Project Best Practises

Compliance with engineering guidelines/best practices Control valves less than certain size should have blocks & bypass Control valves less than certain size should have blocks & bypass

Drain valves in water service should be freeze protected according to winterization guideline

SmartPlant Engineering & Schematic

Page 23: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Save time checking P&IDs

Topology & Data There should be a pressure indicator on the discharge ofThere should be a pressure indicator on the discharge of

centrifugal pumps - followed by a check valve - a drain valve and an isolation block valve.

SmartPlant Engineering & Schematic

Page 24: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Company Best Practises

Design check

No pipe size over 2” if flow-rate is < 80 GPM

N G t V l i C ti i No Gate Valves in Caustic service

SmartPlant Engineering & Schematic

Page 25: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Safety Checks

If a PSV inlet and outlet have block valves they will be CSO.

– Topology: Look on either side of PRV to determine if there are valves.– Data: If valves are found, the correct property ‘Fail Action’ is checked for CSO

definition– Visual: If CSO definition is found then rule will determine if the correct label is– Visual: If CSO definition is found then rule will determine if the correct label is

attached

SmartPlant Engineering & Schematic

Page 26: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

The SmartPlant P&ID Engineering Integrity Rules

SmartPlant Engineering & Schematic

Page 27: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

The SmartPlant P&ID Engineering Integrity Rules

SmartPlant Engineering & Schematic

Page 28: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

The SmartPlant P&ID Engineering Integrity Results

SmartPlant Engineering & Schematic

Page 29: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

The Results - Failed

SmartPlant Engineering & Schematic

Page 30: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Rules in Compliance with ISO 10418/API 14C

SmartPlant Engineering & Schematic

Page 31: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

SmartPlant Engineering & Schematic

Page 32: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Poll Question

SmartPlant Engineering & Schematic

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Page 33: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Question #1

R l d i i i i k t f t t DRule driven engineering is a key part of our strategy. Do youthink that rules can lower cost and increase quality of thedesign/projects or it is too difficult to capture/create the rulesdesign/projects or it is too difficult to capture/create the rulesand have to them cover enough to be beneficial

Yes, the rules can lower projects costs and risks and increase quality Yes, but it is a challenge to create the right and sufficient rules No, as manual checking will always be needed, g y Do not know

SmartPlant Engineering & Schematic

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Page 34: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Summary

Engineering Interface that quick/intuitive to build rules Easy to checkEasy to check Powerful capabilities

Save time during P&ID checking Avoid making costly changes late in a project cycle Ensure the quality and dependability of data to

downstream disciplines Capture the company’s best practices Capture the company s best practices Check for safety

SmartPlant Engineering & Schematic

Page 35: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Today’s presentation

SmartPlant Engineering & Schematic

Page 36: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Q&AQ&A

SmartPlant Engineering & Schematic

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Page 37: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

Additional Information & Recordingg

The recording of the webinar and additional informationcan be found at:

htt // i t h / / bihttp://www.intergraph.com/ppm/webinars.aspxor

http://www.intergraph.com/go/eshttp://www.intergraph.com/go/es

SmartPlant Engineering & Schematic 37

Page 38: SmartPlant P&IDSmartPlant P&ID - intergraph.com · SmartPlant E&S Solving Business Problems Designing the Process – SP P&ID S f t d Ri k Miti tiSafety and Risk Mitigation Safety

The Future of

Engineering –

Today

SmartPlant Engineering & Schematic