solar panel manufacturers

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VJ Solar Installed one 15MW solar module manufacturing unit in Gujarat , two 15MW solar module manufacturing plant in Hyderabad and one 15MW solar module manufacturing unit installation in Hyderabad completed in June2013. The fifth 15MW solar module manufacturing plant installed in Luck now. Another 15MW solar module manufacturing unit is in transit for Jangareddy gudem Andhra Pradesh. Advances paid and the project is in line for 25MW unit for Nano bright solar, Hyderabad. Advance paid and project is in line for Bhopal 10MW plant Another seven15MW solar module manufacturing units will start in different places of India by Nov2013. VJSolar having its own Module manufacturing equipment plant at Hyderabad. VJSolar will support for Detailed project report, Plant design, Plant layout, supply, Installation, Training , raw materials source support and maintenance VJSOLAR ASIA GREEN ENERGY FROM SUN 4-126/2A, Old court road, adjacent to Shantha biotech, Athvelly village, Medchal, Ranga Reddy dist, Hyderabad 501 401, Andhra Pradesh, India. Web: www.vjsolarasia.com; mail: [email protected] Contact details: +91 8143011129; +91 799855517 TIN: 28562722800

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Solar Panel Manufacturing machines

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Page 1: Solar Panel Manufacturers

VJ Solar Installed one 15MW solar module manufacturing unit in Gujarat , two 15MW solar module manufacturing plant in Hyderabad and one 15MW solar module manufacturing unit installation in Hyderabad completed in June2013. The fifth 15MW solar module manufacturing plant installed in Luck now. Another 15MW solar module manufacturing unit is in transit for Jangareddy gudem Andhra Pradesh. Advances paid and the project is in line for 25MW unit for Nano bright solar, Hyderabad. Advance paid and project is in line for Bhopal 10MW plant Another seven15MW solar module manufacturing units will start in different places of India by Nov2013. VJSolar having its own Module manufacturing equipment plant at Hyderabad.

VJSolar will support for Detailed project report, Plant design, Plant layout, supply, Installation, Training , raw materials source support and maintenance of the supplied equipments for one year followed by AMC. VJSolar fabricated and using the Solar Module Laminators in VJSolar own factory of 10MW capacity by producing 300Watt SPV .

VJSOLAR ASIAGREEN ENERGY FROM SUN4-126/2A, Old court road, adjacent to Shantha biotech, Athvelly village, Medchal, Ranga Reddy dist, Hyderabad 501 401, Andhra Pradesh, India.Web: www.vjsolarasia.com; mail: [email protected] details: +91 8143011129; +91 799855517 TIN: 28562722800

Page 2: Solar Panel Manufacturers

Models MVJS-1, MVJS-2, MVJS-3

Nominal module of machine Length x Width x Height : 1500 x 1100 x 50MM, 2000 x 1400x 50MM, 2200 x 2200 x 50MM

Operating Temperature 150 °C ( Maximum)Pneumatic Supply 5-6 Kg/ cm2

Vacuum < 1m.bar

VJ SOLAR Asia Laminator

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Multi Blade Aluminum cutting machine supplied to Sri Swami Sai -- 2010

VJ Solar Installations

1

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Laminator 2.2 x 2.2meter supplied to Neeti Euro, Gujarat --2011

VJ Solar Installations

2

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Laser cutting, Laminator 2.2 x 1.8 meter & Sun Simulator supplied to Archana Solar—Andhra Pradesh--2012

VJ Solar Installations

3

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Laser cutting & Laminator 2.2 x 2.2meter supplied to Macro Solar Solar—Andhra Pradesh--2012

VJ Solar Installations

4

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Laser cutting, Laminator 2.2 x 2.2 meter & Sun Simulator supplied to JJ Solar—Andhra Pradesh--2013

VJ Solar Installations

5

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6Cell tester, Laser cutting, Laminator 2 .2x 2.2 meter , Module Tester --RRG Solar

Lucknow-2013

VJ Solar Installations

Page 9: Solar Panel Manufacturers

7 Laser cutting, Laminator 2 x 1.4 meter Proton Solar Kanpur--2013

VJ SOLAR Asia Laminator

VJ Solar Installations

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8 Module Tester--Macro Solar Andhra Pradesh--2013

VJ Solar Installations

Page 11: Solar Panel Manufacturers

9

VJ SOLAR Asia Laminator

Laser machine and Laminator 1.5x1.1Meter-Switch Gear Industries Andhra Pradesh--2013

VJ Solar Installations

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10Laser machine, Module tester and Laminator 2.2x2.2Meter-Sanjeev Industries

Andhra Pradesh--2013

VJ Solar Installations

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Technical Inputs Specifications

Project Capacity 10MW

Technology

Oil heating, heat exchange method for lamination

Diode Laser, for laser cutting machine

In line with iec60904-9 spectral Irradiance distribution requirement(AM1.5), for module tester.

Working area required Min 5000 SFT Max 6000 SFT, Including Store area

Production of Modules / Wp, per day . 176 No’s / 44000Wp, in 22Hrs per day considering 250Wp Mdl production. Aprox 12MW per year on 80% utilization of equipment, working 22hrs per day 350 days per year.

Power Required 25Hp , AC - 3Phase

Air required 500Lit @ 7.5kg/m2

Water Required 1000 Lit per day

Page 14: Solar Panel Manufacturers

For the 10MW solar module manufacturing unit VJSolar Asia suggest the following equipment.

Cell Testing Machine ---Equipment to sort the electrical parameters of the solar cells.Laser cutting machine– The machine is used to cut the solar cells into required dimensions in order to manufacture off grid modules, from 3Wp to 75Wp.Laminator—The laminator machine is used to laminate the solar cells with EVA, TPT and Cu.Sun Simulator—The machine is used to test the laminated solar modules to get the exact electrical parameters of the solar module at slandered test Conditions.Aluminum Cutting Machine: To cut the aluminum profiles as per the design.Aluminum Punching machine: To make the mounting holes and drain hole on the back side of the aluminum profile.Jigs– Jigs including Tabbing tables, Stringing rotating mini, Layup tables, Lay up stands, Trimming tables, Framing tables.Air Compressor– The air compressor is used to supply the air to the laminator pneumatic system and for the framing pneumatic gun.Temperature controlled Soldering Irons: The temperature controlled soldering irons are used for Tabbing and to make the strings with the solar cells.

Page 15: Solar Panel Manufacturers

Cell TesterSpecifications Std

Range of light intensity 100mW/cm²

Light intensity non uniformity

±3%

Instability degree of irradiation

±2%

Test results consistency ±1%

Single flash time 10ms

Measuring voltage & current

0 to 100V/20A

Test parameters Isc, Voc, Pmax, Vm, Im, FF, Temp, Rs, Rsh

Page 16: Solar Panel Manufacturers

Laser cutting machine VJSA-50YAG

Laser Power 50W

Laser YAG

Scribing Speed 100mm/sec

Scribing Accuracy ±10µm

Cooling method Water Chiller

Floor Space required 2*4 meters

Grows Weight 500Kg

Power required 3Kw

DI Water required to change per week

30 Lit

Laser lamp replacement time

800-1000Hrs

Page 17: Solar Panel Manufacturers

Model VJSA-TCTSLamp Spectrum In line with iec60904-9

spectral Irradiance distribution requirement(AM1.5)

Light Intensity 100mW/cm2(continuous adjustable range20-20mW/cm2)

Light intensity non uniformity

=±3%

Light intensity instability degree of irradiation

≤2%

Test results consistency ≤1%Test results of electrical properties

≤2%

Single flash time 10 to 100msEffective test range 2000x1200mm, 3Wp to 300WpMeasuring voltage 0-100VMeasuring current 0-20ATest Parameters Isc, Voc, Pmax, Vm,Im,FF,Temp,

Rs, RshXenon lamp changing time

1,00,000 flash times

Sun Simulator

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LaminatorLaminator VJSA-LSEMI-2.2X2.2

Laminating Size 2.2x2.2meter

Temperature control precision ±1°C

Temperature uniformity ≤±1.5°C

Heating Mode Oil Heating

Controllable working temperature

30°C to 180°C

Vacuum sucking capacity 70L/s

Equipment Dimensions 2680x2700x1290mm

Power supply AC380V 3phase

System Control PLC

Air supply pressure 0.5Mpa~0.8Mpa

Water requirement 200 Lit in recirculation for vacuum pump cooling

Page 19: Solar Panel Manufacturers

Location precision:≤0.20mmCorner error:±5’Cutter side vertical: ≤0.10mm/100mmCutter side plate: ≤0.05mmRoughness of cutting side:Ra12.5μmPower:380V 50HZ(three phase and four wire)Rated power:2X2.2KWSpindle speed: 2800rpmSpecification of cutter blade: φ500×4.4×φ30×Z120Max width of cutting: 135mmMax height of cutting :300mmRange of cutting length: 400-4200mmAngle of cutting: 45°、 90°( 22.5°、 67.5°)Working speed: stepless regulation:0-3000mm/minAir pressure: 0.5-0.8MPaAir consumption:200L/minOutline size:5500×1750×1950mm(LxWxH)Weight: 1800KG

Aluminum Cutting Machine

Page 20: Solar Panel Manufacturers

Nominal pressure:50KNNominal stroke:10mmStroke of upper moveable bench:0-50mmMaximum die height:145mmThroat depth:100mmLower bench dimension:350mm×190mmUpper bench dimension:280mm×190mmDie handle hole dimension(diameter depth): 35H8mm×35mm∮Standard distance between station:800mmPneumatic pressure of cylinder:0.45MPa-0.55MPaVoltage of electric control system:220V 50HZMaximum outsidedimension(length×width×height):2400mm×630mm×1800mm

PUNCHING MACHINE

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Plant Layout, Model-1

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Plant Layout, Model-2

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Terms & Conditions

i. Quote CIF Mumbai, 100% TT before dispatch.

ii. Civil and electrical works under scope customer.

iii. Installation and training by Vjsolar Asia.

iv. Warranty 1year.

v. After sale service by VJSolar Asia for 1year.

vi. Supply with in 40days max and 30days minimum.

vii. The quote is valid for 30days only.

Page 25: Solar Panel Manufacturers

Scope of Work

01.Design of the module manufacturing facility.02.Design of plant layout.03.Supply of solar module manufacturing equipment.04.Traing on equipment, process of solar module manufacturing, before the equipment reaches the customer facility in VJSolar Asia.05.Instalation of the equipment.06.Online training on the installed equipment.07.One year after sale service for the supplied equipment.08.Sharing the data of BoM vendors.09.Technical advise for the marketing solar systems.