solar structure presentation 1
TRANSCRIPT
Kemrock Industries and Exports Ltd.The World’s most integrated composites based
Solar Structure manufacturer
Kemrock Campus
Plant Location: Village Asoj, Halol-Vadodara Express Way, Tal. Wadhodia, Vadodara – 391510.
Kemrock, a leader in the field of Composites in India, is fast growing to become one of the largest manufacturer of composite materials and end user products.
Established in 1981, Kemrock is a single point destination in concept design, prototypedevelopment, product testing, manufacturing, quality management, logistics support,installation and after sales service in composites, providing :
• Raw material and Engineered End Use Products• Standard and customized solutions with high level of product performance• Largest portfolio of composite products with high quality, engineered solutions• Compliance to customer specification and conformance to international standards• Integrated Management Systems ensuring customer satisfaction
Fiber Reinforced Polymer Composites are ideal replacements of traditional materialswhere corrosion resistance, weight, electrical performance or ongoing maintenancemay be a problem.
Company Profile
Continuous Improvement Program and Integrated Management System ensure:• Customer satisfaction,• Environment protection• Organizational safety norms.
Company is listed on:• Bombay Stock Exchange (www.bseindia.com : Scrip Code 526015 & Scrip ID KEMIE)• National Stock Exchange of India (www.nse-india.com : ISIN Code INE99B01012),
A major manufacturer of composites products having Vertical Integration of rawmaterial production ensures its competitive strength.
Kemrock has established a position of prominence both domestically andinternationally.
Company Profile
Quality Management
Certifications and Approvals
Integrated management system encompassing:
ISO 9001:2008ISO 14001: 2004OSHAS 18001:2007
Quality Assurance Team to oversees the manufacture of products, ensuring complete traceability and utmost quality
India’s First and only IRIS Certified CompanyIRIS – International Railway Industry Standard
Kemrock Corporate Offices
PRODUCT FOR SOLAR PV PLANTS
KEMROCK SOLAR STRUCTURE – Ground mount
FIXED TYPE & TILT TYPE STRUCTURE
PRODUCT FOR SOLAR PV PLANTS
KEMROCK SOLAR STRUCTURE – Roof Top mount
FIXED TYPE & TILT TYPE STRUCTURE
PRODUCT FOR SOLAR PV PLANTS
SHELTER FOR INVERTER ROOM
PRODUCT FOR SOLAR PV PLANTS
CABLE TRENCH COVER & CABLE TRAYS
PRODUCT FOR SOLAR PV PLANTS
LIGHTING POLE
MAJOR BENEFITS AGAINST METAL STRUCTURE
MAJOR ADVANTAGES OF FRP STRUCTURE.
1. Long life – Zero maintenance .
2. Light in weight - Transportation cost is 30 % lower than MS structure.
3. Easy to install – Cutting & drilling is easy due to light weight
4. No earthings are required – Electrically & Thermally insulated material.
5. Corrosion proof – No painting or Zinc coating required.
6. Do not deform under impact.
7. Aesthetically good – No Burring & Finishing required, No injury.
8. Fast in delivery and commissioning.
9. Complete solution for structure – Mounting plate, Structure & Purlins.
10.Low Cost of Ownership – Savings of Money.
MAJOR BENEFITS AGAINST METAL STRUCTURE
Why Kemrock ….
1. World Class R&D Centre.
2. Special design Software for Structure design.
3. All Raw material & Process in-house – Resin plant, Fabric plant and
Pultrusion process.
4. Testing facility.
5. World’s best technology from Top Glass, Italy.
6. Best in Quality.
Composites Manufacture
Kemrock’s organisation extends internationally, with amanufacturing capability in Milano, Italy and offices in UAE andUK in addition to the main production facility in Vadodara,Gujarat.
The Top Glass (www.topglass.it) facility in Italy is home to one ofthe world’s leading pultrusion producers. Regarded as a technicalleader in composites, Top Glass provides the highest level ofproject management and product development support.
Design and DevelopmentState of the art design studio for design and development toserve the customer needs, with:• Most advance software packages for industrial design• Talented and experienced team of design engineers• Optimization of the design of products and structures, using
3D modeling and finite element analysis. • Complete range of manufacturing processes and raw material
production to ensure correct product specification.• Accurate translation of optimized designs into reality
Design and Development
Research & Development
Design Division
Concept DesignIn-house state of the artIndustrial design capability.Prototyping.
FEA (Finite Element Analysis)Structural Design AnalysisStatic and Dynamic analysis
Detail Design3D Modeling (Detailed Designing)Drafting Prototype & Full Scale Model Testing Material Characterization
Design activities are done by Experienced Design & Analysis Engineers with exposure in Various standards globally.
-Industrial design, -Structural design, -Mechanical design,-Design Analysis -Product development
Hi-tech Design Software
State of the art computer software at Kemrock’s Design Studio ...
CAD • Catia V5• Inventer• Mechanica• AutoCAD
CAE• Hyperworks and its derivatrives HyperMesh, HyperForm, • HyperView, HyperGraph, MotionView, MotionSolve and • HyperSTudy
Optimisation• Optistruct• Radioos
Vertical Integration: Resins
Resins
Kemrock’s Vertical integration in major raw materials for captive consumption and for affiliated companies gives it a distinct advantage.
• Unsaturated polyesters Resins• Vinyl esters Resins • Epoxy Resin• Phenolic Resins
Georgia-Pacific Kemrock International Private Ltd. markets resin principally in the Middle East and Asian markets as a joint venture.
Fully Automated Resins Division
Technical Fabrics
Resin manufacturing is complemented with the production of technical fabrics. Glass, carbon and carbon/glass fabrics have various combinations:
Woven Fabrics• Warp(0) Woven Unidirectional• Woven Roving
Knitted Fabrics• Weft (90)Knit Unidirectional• BiPly (woven + mat)• Biaxial (0,90)• Double Bias (+45,-45)• Warp Triaxial (0,+45,-45)• Weft Triaxial (90,+45,-45)• Quadaxial (0,90,+45,-45)
Vertical Integration: Technical Fabrics
In-House Technical Fabric Division
Pultrusion Division
Kemrock’s plant in Vadodara is the biggest Pultrusion operation inthe world. This plant is an alliance with our strategic partners TopGlass (Italy), which provides us with the cutting edge technologyboth in Pultrusion and Pullwinding.
The combined capacity, coupled with our in-house raw materialmanufacturing capability enables us to provide commerciallycompetitive and technically superior Pultrusion solutions.
Pultrusion Division
More than 120 lines for Pultrusion manufacturing
Pultrusion manufacturing - Colored
Research & Development
Testing
State of the Art Testing Laboratory with more than 22 varieties of testing machines and equipment
Capabilities
• Chemical analysis• Physical Testing• Mechanical Testing• Weathering• Corrosion Resistance• Fire Testing
Details to arrange price proposal
Main Details required to arrange techno-commercial proposal
• Type of Structure required – Fixed / Tilt• PV Module size, Weight, Wattage capacity• Per Structure Wattage Capacity• Wind load• No of Structure.
For More details…
For more Details :-
Mr. Mukesh DobariyaSr. Manager SalesM/s Kemrock Industries & Exports Limited,5th Floor, Sidcup Tower, Near GERI,Race Course, Vadodara – 390007.Tele: 0265 – 2310131 / 2310132Fax: 0265 – 2310131 / 2310132Mobile – 09662506636Email: [email protected]
Kemrock Industries and Exports Ltd.The World’s most integrated composites manufacturer.
Thank you