solar structure presentation 1

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Kemrock Industries and Exports Ltd. The World’s most integrated composites based Solar Structure manufacturer

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Page 1: Solar Structure Presentation 1

Kemrock Industries and Exports Ltd.The World’s most integrated composites based

Solar Structure manufacturer

Page 2: Solar Structure Presentation 1

Kemrock Campus

Plant Location: Village Asoj, Halol-Vadodara Express Way, Tal. Wadhodia, Vadodara – 391510.

Kemrock, a leader in the field of Composites in India, is fast growing to become one of the largest manufacturer of composite materials and end user products.

Page 3: Solar Structure Presentation 1

Established in 1981, Kemrock is a single point destination in concept design, prototypedevelopment, product testing, manufacturing, quality management, logistics support,installation and after sales service in composites, providing :

• Raw material and Engineered End Use Products• Standard and customized solutions with high level of product performance• Largest portfolio of composite products with high quality, engineered solutions• Compliance to customer specification and conformance to international standards• Integrated Management Systems ensuring customer satisfaction

Fiber Reinforced Polymer Composites are ideal replacements of traditional materialswhere corrosion resistance, weight, electrical performance or ongoing maintenancemay be a problem.

Company Profile

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Continuous Improvement Program and Integrated Management System ensure:• Customer satisfaction,• Environment protection• Organizational safety norms.

Company is listed on:• Bombay Stock Exchange (www.bseindia.com : Scrip Code 526015 & Scrip ID KEMIE)• National Stock Exchange of India (www.nse-india.com : ISIN Code INE99B01012),

A major manufacturer of composites products having Vertical Integration of rawmaterial production ensures its competitive strength.

Kemrock has established a position of prominence both domestically andinternationally.

Company Profile

Page 5: Solar Structure Presentation 1

Quality Management

Certifications and Approvals

Integrated management system encompassing:

ISO 9001:2008ISO 14001: 2004OSHAS 18001:2007

Quality Assurance Team to oversees the manufacture of products, ensuring complete traceability and utmost quality

India’s First and only IRIS Certified CompanyIRIS – International Railway Industry Standard

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Kemrock Corporate Offices

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PRODUCT FOR SOLAR PV PLANTS

KEMROCK SOLAR STRUCTURE – Ground mount

FIXED TYPE & TILT TYPE STRUCTURE

Page 8: Solar Structure Presentation 1

PRODUCT FOR SOLAR PV PLANTS

KEMROCK SOLAR STRUCTURE – Roof Top mount

FIXED TYPE & TILT TYPE STRUCTURE

Page 9: Solar Structure Presentation 1

PRODUCT FOR SOLAR PV PLANTS

SHELTER FOR INVERTER ROOM

Page 10: Solar Structure Presentation 1

PRODUCT FOR SOLAR PV PLANTS

CABLE TRENCH COVER & CABLE TRAYS

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PRODUCT FOR SOLAR PV PLANTS

LIGHTING POLE

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MAJOR BENEFITS AGAINST METAL STRUCTURE

MAJOR ADVANTAGES OF FRP STRUCTURE.

1. Long life – Zero maintenance .

2. Light in weight - Transportation cost is 30 % lower than MS structure.

3. Easy to install – Cutting & drilling is easy due to light weight

4. No earthings are required – Electrically & Thermally insulated material.

5. Corrosion proof – No painting or Zinc coating required.

6. Do not deform under impact.

7. Aesthetically good – No Burring & Finishing required, No injury.

8. Fast in delivery and commissioning.

9. Complete solution for structure – Mounting plate, Structure & Purlins.

10.Low Cost of Ownership – Savings of Money.

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MAJOR BENEFITS AGAINST METAL STRUCTURE

Why Kemrock ….

1. World Class R&D Centre.

2. Special design Software for Structure design.

3. All Raw material & Process in-house – Resin plant, Fabric plant and

Pultrusion process.

4. Testing facility.

5. World’s best technology from Top Glass, Italy.

6. Best in Quality.

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Composites Manufacture

Kemrock’s organisation extends internationally, with amanufacturing capability in Milano, Italy and offices in UAE andUK in addition to the main production facility in Vadodara,Gujarat.

The Top Glass (www.topglass.it) facility in Italy is home to one ofthe world’s leading pultrusion producers. Regarded as a technicalleader in composites, Top Glass provides the highest level ofproject management and product development support.

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Design and DevelopmentState of the art design studio for design and development toserve the customer needs, with:• Most advance software packages for industrial design• Talented and experienced team of design engineers• Optimization of the design of products and structures, using

3D modeling and finite element analysis. • Complete range of manufacturing processes and raw material

production to ensure correct product specification.• Accurate translation of optimized designs into reality

Design and Development

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Research & Development

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Design Division

Concept DesignIn-house state of the artIndustrial design capability.Prototyping.

FEA (Finite Element Analysis)Structural Design AnalysisStatic and Dynamic analysis

Detail Design3D Modeling (Detailed Designing)Drafting Prototype & Full Scale Model Testing Material Characterization

Design activities are done by Experienced Design & Analysis Engineers with exposure in Various standards globally.

-Industrial design, -Structural design, -Mechanical design,-Design Analysis -Product development

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Hi-tech Design Software

State of the art computer software at Kemrock’s Design Studio ...

CAD • Catia V5• Inventer• Mechanica• AutoCAD

CAE• Hyperworks and its derivatrives HyperMesh, HyperForm, • HyperView, HyperGraph, MotionView, MotionSolve and • HyperSTudy

Optimisation• Optistruct• Radioos

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Vertical Integration: Resins

Resins

Kemrock’s Vertical integration in major raw materials for captive consumption and for affiliated companies gives it a distinct advantage.

• Unsaturated polyesters Resins• Vinyl esters Resins • Epoxy Resin• Phenolic Resins

Georgia-Pacific Kemrock International Private Ltd. markets resin principally in the Middle East and Asian markets as a joint venture.

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Fully Automated Resins Division

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Technical Fabrics

Resin manufacturing is complemented with the production of technical fabrics. Glass, carbon and carbon/glass fabrics have various combinations:

Woven Fabrics• Warp(0) Woven Unidirectional• Woven Roving

Knitted Fabrics• Weft (90)Knit Unidirectional• BiPly (woven + mat)• Biaxial (0,90)• Double Bias (+45,-45)• Warp Triaxial (0,+45,-45)• Weft Triaxial (90,+45,-45)• Quadaxial (0,90,+45,-45)

Vertical Integration: Technical Fabrics

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In-House Technical Fabric Division

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Pultrusion Division

Kemrock’s plant in Vadodara is the biggest Pultrusion operation inthe world. This plant is an alliance with our strategic partners TopGlass (Italy), which provides us with the cutting edge technologyboth in Pultrusion and Pullwinding.

The combined capacity, coupled with our in-house raw materialmanufacturing capability enables us to provide commerciallycompetitive and technically superior Pultrusion solutions.

Pultrusion Division

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More than 120 lines for Pultrusion manufacturing

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Pultrusion manufacturing - Colored

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Research & Development

Testing

State of the Art Testing Laboratory with more than 22 varieties of testing machines and equipment

Capabilities

• Chemical analysis• Physical Testing• Mechanical Testing• Weathering• Corrosion Resistance• Fire Testing

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Details to arrange price proposal

Main Details required to arrange techno-commercial proposal

• Type of Structure required – Fixed / Tilt• PV Module size, Weight, Wattage capacity• Per Structure Wattage Capacity• Wind load• No of Structure.

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For More details…

For more Details :-

Mr. Mukesh DobariyaSr. Manager SalesM/s Kemrock Industries & Exports Limited,5th Floor, Sidcup Tower, Near GERI,Race Course, Vadodara – 390007.Tele: 0265 – 2310131 / 2310132Fax: 0265 – 2310131 / 2310132Mobile – 09662506636Email: [email protected]

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Kemrock Industries and Exports Ltd.The World’s most integrated composites manufacturer.

Thank you