solar turbines increases productivity and flexibility with associative process planning and...
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liveworx.com # L I V E W O R X
SOLAR TURBINES INCREASES PRODUCTIVITY AND FLEXIBILITY WITH ASSOCIATIVE PROCESS PLANNING AND INTELLIGENT PRODUCT EXECUTION
Eric Horn PLM Solution Architect – Solar Turbines
June 8th, 2016
JP Provencher VP, Manufacturing Strategy and Solutions - PTC
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2 # L I V E W O R X
Speakers
PTC – IOT Manufacturing
Solar Turbines Manufacturing Journey
AGENDA
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3 # L I V E W O R X
JP Provencher
VP, IoT Manufacturing Solutions
PTC
Eric Horn
PLM Solution Architect
Solar Turbines Incorporated
PLM Projects
– Options and Variants
– MPMLink
– Publishing CAD Visuals
– Linked Data
SPEAKERS
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4 # L I V E W O R X
Speakers
PTC – IOT Manufacturing
Solar Turbines Manufacturing Journey – Now
– Coming Soon
– Future
AGENDA
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5 # L I V E W O R X
Smart Manufacturing
A WAVE OF TRANSFORMATION IS COMING TO MANUFACTURING
Industrie 4.0 Made in China 2025
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6 # L I V E W O R X
Tuesday, June 7
4:00 – 4:45 p.m.
5:00 – 5:45 p.m.
IN THE WORDS OF LEADING MANUFACTURERS
Wednesday, June 8
10:45 – 11:45 a.m.
3:30 – 4:15 p.m.
3:30 – 4:15 p.m.
3:30 – 4:15 p.m.
Thursday, June 9
9:30 – 10:15 a.m.
Aerospace OEM 10:30 – 11:15 a.m.
* A subset of the IoT for Manufacturing sessions at LiveWorx
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7 # L I V E W O R X
STAGE ONE: UNDERSTAND
Make decisions quickly by connecting
and unifying different sources and
structures of internal and external data
in real-time
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8 # L I V E W O R X
STAGE TWO: ADVANCE
Streamline your operations and
continuously innovate through
digital processes, predictive
analytics and a guided workforce
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9 # L I V E W O R X
STAGE TWO: ADVANCE
Streamline your operations and
continuously innovate through
digital processes, predictive
analytics and a guided workforce windchill MPMLink
ptc navigate
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10 # L I V E W O R X # L I V E W O R X
WINDCHILL MPMLINK
BENEFITS
CAPABILITIES
• Manufacturing BOM Management
• Process Plan Management
• Manufacturing Change Management
• Integration to Operations
• Integral Work Instruction Management
• Control Characteristic Management
Validate Process Plan in 3D
Leverage 3D for mBOM DMU
Associative mBOM definition,
restructuring and reconciliation
Enable Engineering &
Manufacturing
Collaboration
Increased production quality
and performance
Reduce product
development cost
Shorten time to
production
(and to Market)
• Manufacturing change
control and propagation to
mBOM, process plans,
resources, instructions and
documents.
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11 # L I V E W O R X # L I V E W O R X
PTC NAVIGATE FOR OPERATOR EFFICIENCY
Improved operator
productivity
Improved
quality
Higher flexibility with
specific unified screen
per process /work cell BENEFITS
Lower TCO and
higher value from
existing systems
CAPABILITIES
• One unified screen for the operator with contextual, order specific, information from all sources
• Bi-directional integrations
• 3D, Augmented Reality delivery
• Automated and manual data capture to build quality genealogy
• Support for smart tools
• Real-time quality check to error proof execution
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12 # L I V E W O R X # L I V E W O R X
AUGMENTED REALITY GUIDED WORKERS
Augmented Reality 3D Illustrations 3D Animations
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13 # L I V E W O R X
Speakers
PTC – IOT Manufacturing
Solar Turbines Manufacturing Journey – Now
– Coming Soon
– Future
AGENDA
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14 # L I V E W O R X
• Low Volume
• High Complexity
• Highly Customized
• Paramount Reliability
PROBLEM
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NATURAL GAS TRANSMISSION
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Driving Question
Why put so much automation / upfront
definition for assembling a unique product
every time
Time to Market ---- Time to
Customer Need
• Custom Designed
• Custom Manufacturing
Planned
• Assembled / Tested /
Delivered on Time
• World Class Product Quality
• Built Safely with No Injuries
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17 # L I V E W O R X
MANUFACTURING JOURNEY
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# L I V E W O R X 18
NOW
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Build Facility
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Assembly Workstation
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Assembly Station Work Instruction
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# L I V E W O R X 22
COMING SOON
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23 # L I V E W O R X
• Problem: – mBOM in ERP Produces Flat BOM by
Manufactured Item
– Running MRP is Difficult and Time Consuming
– Hours Spent to Reconcile
• Solution: – Send the Operation Label as Part of the
mBOM
– ERP to Use Operation Label for MRP Reports
mBOM
Op10
Phantom
Hardware Kit
Bolt
Nut
Washer Bracket
Support
Op20
Phantom
Module
Hardware Kit
Bolt
Nut
Washer Motor
PARTS LIST BY OPERATION
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24 # L I V E W O R X
• MPMLink mBOM Released to ERP
• Vertical Lift Module (VLM) – Integrated into ERP
– Receives Advice File from ERP
– Sends Advice Back to ERP
• Organizes by Assembly Operation
• Saves Time & Reduce Error
• Parts Consumed by Operation from Work instruction
SMART WAREHOUSE
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# L I V E W O R X 25
FUTURE
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26 # L I V E W O R X
• 2 Projector System
• Display Assembly Instructions
• Validation Done On-The-Fly
LIGHT GUIDED WORK INSTRUCTIONS
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27 # L I V E W O R X
LIGHT GUIDED DEMO
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28 # L I V E W O R X
EBOM MBOM Process Plan
AUGMENTED REALITY
Virtual Reality
Augmented Reality
EXPERIENCE IT IN THE XTROPOLIS
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29 # L I V E W O R X
Windchill
ERP MES
BIDIRECTIONAL MANUFACTURING DATA FLOOR
• Execution System Enablers – Paperless Documentation
– Complete Definition for Operator
– Fully Illustrated Work Instructions
– Operational Flow
– Linked to PLM and ERP
• Problem Reports Back to Engineering
• Capture Operation Completeness to ERP
• Data Collection
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30 # L I V E W O R X
• 3D Shop Floor Design
• Movement of Product
• Efficiency of Layout
FACTORY DESIGN
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31 # L I V E W O R X
SUMMARY
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# L I V E W O R X 32
PLEASE VOTE FOR THIS PRESENTATION
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liveworx.com