soliphant m + fem57 + nivotester ftl325p … m with electronic insert fem57 + nivotester ftl325p ......

20
SD207F/00/en 71020799 Functional safety manual Soliphant M with electronic insert FEM57 + Nivotester FTL325P Level Limit Measuring System [Ex ia] CH1 CH1 T [Ex ia] CH1 CH2 CH3 CH1 CH2 CH3 T FTL325P FTL325P Application Overfill protection or operating maximum detection of all types of solids in tanks to satisfy particular safety systems requirements to IEC 61508. The measuring device fulfils the requirements concerning For safety functions up to SIL 2 Explosion protection by intrinsic safety EMC to EN 61326 and NAMUR Recommendation NE 21. Your benefits For overfill protection up to SIL 2 Independently assessed (Functional Assessment) by exida to IEC 61508 Permanent self-monitoring No calibration Protected against outside vibration Easy commissioning Space-saving switching unit Measuring system test by pressing a test-button Fail-safe by PFM technologie

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Page 1: Soliphant M + FEM57 + Nivotester FTL325P … M with electronic insert FEM57 + Nivotester FTL325P ... Repair ... – the sensor connection short circuits

SD207F/00/en71020799

Functional safety manual

Soliphant M with electronic insert FEM57+ Nivotester FTL325P Level Limit Measuring System

[Ex ia]CH1

CH1

T

[Ex ia]

CH1 CH2

CH3

CH1 CH2 CH3

T

FTL325P

FTL325P

ApplicationOverfill protection or operating maximum detection of all types of solids in tanks to satisfy particular safety systems requirements to IEC 61508.

The measuring device fulfils the requirements concerning• For safety functions up to SIL 2 • Explosion protection by intrinsic safety • EMC to EN 61326 and

NAMUR Recommendation NE 21.

Your benefits

• For overfill protection up to SIL 2– Independently assessed (Functional Assessment)

by exida to IEC 61508• Permanent self-monitoring• No calibration • Protected against outside vibration• Easy commissioning• Space-saving switching unit• Measuring system test by pressing a test-button• Fail-safe by PFM technologie

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Soliphant M + FEM57 + FTL325P

2 Endress + Hauser

Table of contents

SIL declaration of conformity. . . . . . . . . . . . . . . . . . . . 3

Functional Assessment Report. . . . . . . . . . . . . . . . . . . 4

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Structure of the measuring system with Soliphant M with FEM57 + Nivotester FTL325P . . . . . . . . . . . . . . . 5Level limit measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Safety function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Supplementary device documentation . . . . . . . . . . . . . . . . . . . . . . 7

Settings and installation instructions . . . . . . . . . . . . . . 7Installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Settings for Soliphant M with FEM57 . . . . . . . . . . . . . . . . . . . . . . 7Settings for Nivotester FTL325P-#3#3 (3 channel) . . . . . . . . . . . . 8

Response in operation and failure . . . . . . . . . . . . . . . . 9

Failure rates of electrical components . . . . . . . . . . . . . 9

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Recurrent function tests of the measuring system . . . 10

Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Specific values and wiring options . . . . . . . . . . . . . . . . . . . . . . . . 11

FMEDA Report . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

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Soliphant M + FEM57 + FTL325P

Endress + Hauser 3

SIL declaration of conformity

SIL05006b-en

Exam

ple

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Soliphant M + FEM57 + FTL325P

4 Endress + Hauser

Functional Assessment Report

L00-FEM5xxxx-01-06-xx-en-001

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Soliphant M + FEM57 + FTL325P

Endress + Hauser 5

Introduction

! Note! For general information about SIL please refer to: www.endress.com/sil

and in the Competence Brochure CP002Z "Safety in the Process Industry – reducing risks with SIL"

Structure of the measuring system with Soliphant M with FEM57 + Nivotester FTL325P

Level limit measuring system The measuring system is displayed in the following diagram (example).

L00-FTM5xxxx-16-06-xx-en-002

Safety function The safety function applies to all settings in MAX safety (monitoring of the covered state) and use of the NO contacts of the level relays.

The MAX safety setting has the effect that the level relay always works in quiescent current safety; i.e. the relay contact opens when:

• the switch point is exceeded (level exceeds response height)• a fault occurs• mains voltage fails

In addition to the level relay, the alarm relay works in operating current safety and closes the contact, when:

• one of the following faults occurs:– the sensor connection is interrupted– the sensor connection short circuits– the sensor identifies corrosion at the vibration system

• mains voltage fails

The measuring range of Soliphant M depends on the medium, mounting location and fork length.

The detection range is within the length of the fork and depends on the weight of the medium and the resulting type of fork:

• Standard fork with a length of 155 mm (Density of medium ≥ 10 g/l) and• Short fork with a length of 100 mm (Density of medium ≥ 50 g/l)

Soliphant M

[Ex ia]CH1

CH1

FTL325P

T

[Ex ia]

CH1 CH2

CH3

CH1 CH2 CH3

T

FTL325P

Electronic insert

Nivotester FTL325P(1 and 3 channel)

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Soliphant M + FEM57 + FTL325P

6 Endress + Hauser

The following settings are permitted for the safety function:

! Note! When the alarm relay releases, the level relay also releases.

! Note! The alarm relay is not part of the safety function!

Permitted versions of the Nivotester with Soliphant M with FEM57 for the safety function

The following combinations are permitted for the measuring system:

• Nivotester FTL325P-H###• Nivotester FTL325P-P###• Nivotester FTL325P-T###

! Note! Nivotester• Valid HW version (hardware): V01.00 or higher; valid from serial number

• Soliphant FTM50-#####7###R# or FTM50-#####7###S#• Soliphant FTM51-#####7###R# or FTM51-#####7###S#• Soliphant FTM52-#####7###R# or FTM52-#####7###S#

! Note! Soliphant• Valid FW version (firmware): V01.01.00 or higher• Valid HW version (hardware): V01.00 or higher

Permitted instrument types (# = all instrument versions permitted excepting 9 and Y)

Safety function data

The mandatory settings and data for the safety function can be found in the Appendix (Page 11).

The shortest reaction time (switching delay) has to be set.

! Note! MTTR is set at 8 hours under the condition that the electronics insert is on stock.Safety systems without a self-locking function must be monitored or set to an otherwise safe state after carrying out the safety function within MTTR.

Instrument Settings for the safety function As-delivered state

Soliphant – Self-test "OFF"– Self-test "ON"

Reduction of the PFDavg value

– Self-test "OFF"

– Density switch setting: low bulk density/density setting

– Density switch setting: high bulk density/density setting

– Diagnosis "ON" – Diagnosis "OFF"

NivotesterFTL325P-#3#3

– MAX safety – MAX safety

– All settings except "∆S function" (see chapter "Settings and installation intructions"

– 3 channel operation

NivotesterFTL325P-#1#1

– MAX safety – MAX safety

– 1 channel operation – 1 channel operation

2 C x x x x x x x x x.. ..

.. ..

01

Z

19992000

2026

12

C

Month: December

Year : 2001

JanuaryFebruary

December

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Soliphant M + FEM57 + FTL325P

Endress + Hauser 7

Supplementary device documentation

The following must be available for the measuring system:

Settings and installation instructions

Installation instructions The ambient conditions for the Nivotester FTL325P must correspond to IP54 (as per EN 60529).

Please refer to the Compact Instructions (KA) for information regarding the correct installation ofSoliphant M with FEM57. Since the application conditions have an effect on the safety of the measurement, pay attention to the notes in the Technical Information (TI) and Compact Instructions (KA).

Refer to the following documentation for instructions on setting the instruments:

Settings for Soliphant M with FEM57

The density switch setting has an influence on probability of failure and function test type (see Chapter "Appendix").The test mode setting has influence on the function test (see Chapter "Recurrent function tests of the measuring system").

Technical Information Operating Instructions

Nivotester FTL325PTI350F/00

1 channel device FTL325P-#1#1KA167F/00

3 channel device FTL325P-#3#3KA168F/00

Soliphant M FTM50, FTM51, FTM52TI392F/00

FTM50, FTM51KA229F/00

FTM52KA230F/00

Relevant contents Connection data, Installation instructions

Setting, configuration, remarks, function tests

Setting description in documentation

Nivotester 1 channel device FTL325P-#1#1KA167F/00

3 channel device FTL325P-#3#3KA168F/00

Soliphant M FTM50, FTM51KA229F/00

FTM52KA230F/00

Switch setting for the safety function:

L00-FTM5xxxx-19-05-xx-xx-016

or

L00-FTM5xxxx-19-05-xx-xx-017

One switch for selt-test

OFF Self-test switched OFF ON At the same time, switching delay 0.5 s when covered, density setting low bulk density

and diagnosis ON: Perform self-test when voltage returns. The PFDavg values reduced by the self-test are displayed in the "Appendix"

OFFON ON

OFF OFFON ON

OFF

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! Note! The SIL evaluation for the Soliphant M comprises the complete device, including the Nivotester, the electronics insert, the tuning fork with piezo drive, the process connection and the internal wiring.

In applications with extremely strong external vibrations > 0.05 g2/Hz and light weight bulk solids < 600 gr/l a functional test is recommended!

" Caution! Changes to the settings at the electronic insert FEM57 after measuring system start-up can impair the safety function!

Settings for Nivotester FTL325P-#3#3 (3 channel)

It is recommended to leave the switching elements following the overfill protection in the safe state until the alarm signal has been acknowledged.

One switch for switching delay

0.5 s when covered, 1.5 s when uncovered (short fork 1 s)

5 s when covered, 5 s when uncovered

One switch for bulk density/density setting

≥ 50 g/l standard fork, ≥ 200 g/l short fork (high bulk density)

≥ 10 g/l standard fork, ≥ 50 g/l short fork (low bulk density)

One switch for diagnosis

OFF Diagnosis of abrasion and build-up switched OFF. ON Diagnosis of abrasion and build-up switched ON.

• For additional density setting to high bulk density: abrasion and build-up are indicated per LED at the electronic insert only

• For additional density setting to low bulk density: output of "signal on alarm" for abrasion and build-up

Channels 2+3 in ∆S function

" Caution!

This setting is not permitted for the safety function!

Channel 1 independent,Channels 2+3 in ∆S function

" Caution!

Channel 1 is permitted for the safety function!Channels 2 and 3 in this settings are not permitted for the safety function!

CH2

CH3

∆S

CH1

CH2

CH3�S

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Soliphant M + FEM57 + FTL325P

Endress + Hauser 9

" Caution! Observe the following for the Nivotester FTL325P:The operator must use suitable measures (e.g. current limiter, fuses) to ensure the relay contact characteristics are not exceeded:

• U ≤ 253 V AC 50/60 Hz , I ≤ 2 A, P ≤ 500 VA at cos ϕ ≥ 0.7 or• U ≤ 40 V DC, I ≤ 2 A, P ≤ 80 W

" Caution! Changes to the measuring system and settings after start-up can impair the protection function!

Response in operation and failure

The response in operation and failure is described in the following documentation:

Failure rates of electrical components

The underlying failure rates of electrical components are specified for the useful lifetime according toIEC 61508-2 Section 7.4.7.4. Note 3.

Repair

If a SIL-marked device that has been operated in a functional safety application fails, the "Declaration of Hazardous Material and De-Contamination" form containing the appropriate information "Used as a SIL device in a Safety Instrumented System" must be enclosed with the defective device when it is returned.

Setting description in documentation

Nivotester 1 channel device FTL325P-#1#1KA167F/00

3 channel device FTL325P-#3#3KA168F/00

Soliphant M FTM50, FTM51KA229F/00

FTM52KA230F/00

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10 Endress + Hauser

Recurrent function tests of the measuring system

The operativeness of the overfill protection must be checked periodicaly if the PFDavg values given in the Appendix are used. The check must be carried out in such a way that it is proven that the overfill protection functions perfectly in interaction with all components. This is guaranteed when the response height is approached in a filling process. If it is not practical to fill to the response height, suitable simulation of the level or of the physical measuring effect must be used to make the level sensor respond. If the operativeness of the level sensor/transmitter can be determined otherwise (exclusion of faults that impair function), the check can also be completed by simulating the corresponding output signal.

" Caution! Note the following points for the function test: • Test each channel individually by pressing the associated test key.• Check the electrical switching of relay contacts, e.g. using a hand multimeter connected to the terminals.• In multi-channel devices, all channels which do not carry out a safety function must be included in the

recurrent function tests if faulty functioning cannnot be detected by any other means - e.g. by means of independent protective measures or changing the response of the measuring point.

• A positive test result is optained when the system reaction corresponds to the description.• If the system reaction does not correspond to the described procedure, the monitored process

must be kept in a safe state by additional or different measures until the safety system is repaired.

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Soliphant M + FEM57 + FTL325P

Endress + Hauser 11

Appendix

Specific values and wiring options

Specific values and wiring options for the measuring system Soliphant M with FEM57 and Nivotester FTL325P.

The tables show values and wiring options relevant to safety for the measuring system.

L00-FTM5xxxx-05-06-xx-en-005

1oo1D architecture [CONF 1]

Soliphant M with FEM57

SIL SIL 2

HFT 0

SFF 96 %

PFDavg(low demand mode of operation)

0.010 x 10-2

λsd 157 FIT

λsu2 432 FIT

λdd 39 FIT

λdu 23 FIT

MTBF 157 years

Wiring scheme

L00-FTM5xxxx-04-06-xx-xx-010

Function test with test key annual

Complete function teste.g. by approaching level

not required within normal life time

PFM

0 1 2 3 4 5 6 7 8 9 10

Pro

bab

ility

PFDavg

0,120x10–2

0,180x10–2

0,100x10–2

0,160x10–2

0,080x10–2

0,140x10–2

0,040x10–2

0,020x10–2

0,000x10–2

0,060x10–2

Test interval[years]

1oo1D structure

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Soliphant M + FEM57 + FTL325P

12 Endress + Hauser

L00-FTM5xxxx-05-06-xx-en-006

*1 without self-test*2 with self-test (annual)

1oo1D architecture [CONF 2]

Nivotester FTL325P-#1#1Settings

L00-FEM5xxxx-14-06-06-xx-002

MAX

SIL SIL 2

HFT 0

SFF 97 %

PFDavg(low demand mode of operation)

0.014 x 10-2

λsd 175 FIT

λsu2 774 FIT

λdd 39 FIT

λdu 33 FIT

MTBF 101 years

Wiring scheme

L00-FTM5xxxx-04-06-xx-xx-004

CH1:

Function test with test key annual

Complete function teste.g. by approaching level

not required within normal life time

CH1

0 1 2 3 4 5 6 7 8 9 10

Pro

bab

ility

PFDavg

0,120x10–2

0,180x10–2

0,100x10–2

0,160x10–2

0,080x10–2

0,140x10–2

0,040x10–2

0,020x10–2

0,000x10–2

0,060x10–2

*1

*2

Test interval[years]

1oo1D structure

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Soliphant M + FEM57 + FTL325P

Endress + Hauser 13

L00-FTM5xxxx-05-06-xx-en-007

*1 without self-test*2 with self-test (annual)

1oo1D architecture [CONF 3]

Nivotester FTL325P-#3#3Settings

L00-FEM5xxxx-14-06-06-xx-002

MAX

SIL SIL 2

HFT 0

SFF 97 %

PFDavg(low demand mode of operation)

0.016 x 10-2

λsd 175 FIT

λsu2 827 FIT

λdd 39 FIT

λdu 38 FIT

MTBF 94 years

Wiring scheme

L00-FTM5xxxx-04-06-xx-xx-006

CH2 or CH3:

Function test with test key annual

Complete function teste.g. by approaching level

not required within normal life time

CH2

CH1

CH3

0 1 2 3 4 5 6 7 8 9 10

Pro

bab

ility

PFDavg

0,120x10–2

0,180x10–2

0,100x10–2

0,160x10–2

0,080x10–2

0,140x10–2

0,040x10–2

0,020x10–2

0,000x10–2

0,060x10–2

*1

*2

Test interval[years]

1oo1D structure

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Soliphant M + FEM57 + FTL325P

14 Endress + Hauser

L00-FTM5xxxx-05-06-xx-en-008

1oo2D architecture [CONF 4]

Nivotester FTL325P-#3#3Settings

L00-FEM5xxxx-14-06-06-xx-003

MAX

SIL SIL 2

HFT 1

SFF 97 %

PFDavg(low demand mode of operation)

0.001 x 10-2

λsd 175 FIT

λsu2 827 FIT

λdd 39 FIT

λdu 38 FIT

MTBF 94 years

Wiring scheme

L00-FTM5xxxx-04-06-xx-xx-014

Function test with test key annual

Complete function teste.g. by approaching level

not required within normal life time

CH2CH2

CH1CH1

CH3CH3

SPSSPS

1oo21oo2

0 1 2 3 4 5 6 7 8 9 10

Pro

bab

ility

PFDavg

0,120x10–2

0,180x10–2

0,100x10–2

0,160x10–2

0,080x10–2

0,140x10–2

0,040x10–2

0,020x10–2

0,000x10–2

0,060x10–2

Test interval[years]

1oo2D structure

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Soliphant M + FEM57 + FTL325P

Endress + Hauser 15

L00-FTM5xxxx-05-06-xx-en-009

2oo3D architecture [CONF 5]

Nivotester FTL325P-#3#3Settings

L00-FEM5xxxx-14-06-06-xx-004

MAX

SIL SIL 2

HFT 1

SFF 96 %

PFDavg(low demand mode of operation)

0.001 x 10-2

λsd 174 FIT

λsu2 854 FIT

λdd 39 FIT

λdu 50 FIT

MTBF 91 years

Wiring scheme

L00-FTM5xxxx-04-06-xx-xx-013

Function test with test key annual

Complete function teste.g. by approaching level

not required within normal life time

CH2CH2

CH1CH1

CH3CH3

SPSSPS

2oo32oo3

0 1 2 3 4 5 6 7 8 9 10

Pro

bab

ility

PFDavg

0,120x10–2

0,180x10–2

0,100x10–2

0,160x10–2

0,080x10–2

0,140x10–2

0,040x10–2

0,020x10–2

0,000x10–2

0,060x10–2

Test interval[years]

2oo3D structure

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Soliphant M + FEM57 + FTL325P

16 Endress + Hauser

L00-FTM5xxxx-05-06-xx-en-006

*1 without self-test*2 with self-test (annual)

1oo1D architecture [CONF 6]

Nivotester FTL325P-#3#3Settings

L00-FEM5xxxx-14-06-06-xx-005

MAX (∆S: not for safety function)

SIL SIL 2

HFT 0

SFF 97 %

PFDavg(low demand mode of operation)

0.014 x 10-2

λsd 175 FIT

λsu2 774 FIT

λdd 39 FIT

λdu 33 FIT

MTBF 101 years

Wiring scheme

L00-FTM5xxxx-04-06-xx-xx-009

CH1:

Function test with test key annual

Complete function teste.g. by approaching level

not required within normal life time

CH1

CH2

CH3∆S

CH2

CH1

CH3SIL

0 1 2 3 4 5 6 7 8 9 10

Pro

bab

ility

PFDavg

0,120x10–2

0,180x10–2

0,100x10–2

0,160x10–2

0,080x10–2

0,140x10–2

0,040x10–2

0,020x10–2

0,000x10–2

0,060x10–2

*1

*2

Test interval[years]

1oo1D structure

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Soliphant M + FEM57 + FTL325P

Endress + Hauser 17

FMEDA Report

L00-FEM57xxx-01-06-xx-en-002

L00-FEM57xxx-01-06-xx-en-001

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on

fig

ura

tio

n o

verv

iew

C

on

fig

ura

tio

ns

[CO

NF

1]

F

EM

57

[CO

NF

2]

F

EM

57

with

Niv

ote

ste

r F

TL

32

5P

as s

ing

le c

ha

nn

el d

evic

e in

sin

gle

ch

an

ne

l m

od

e

[CO

NF

3]

F

EM

57

with

Niv

ote

ste

r F

TL

32

5P

as t

hre

e c

ha

nn

el d

evic

e in

sin

gle

ch

an

ne

l m

od

e

with

tw

o o

utp

ut

rela

ys in

pa

ralle

l

[CO

NF

4]

F

EM

57

with

Niv

ote

ste

r F

TL

32

5P

as t

hre

e c

ha

nn

el d

evic

e in

du

al ch

an

ne

l m

od

e

with

on

e c

ha

nn

el h

avin

g t

wo

ou

tpu

t re

lays in

pa

ralle

l

[CO

NF

5]

F

EM

57

with

Niv

ote

ste

r F

TL

32

5P

as t

hre

e c

ha

nn

el d

evic

e in

th

ree

ch

an

ne

l m

od

e

[CO

NF

6]

F

EM

57

with

Niv

ote

ste

r F

TL

32

5P

as t

hre

e c

ha

nn

el d

evic

e in

sin

gle

ch

an

ne

l m

od

e

Th

e f

ailu

re r

ate

s u

se

d i

n t

his

an

aly

sis

are

th

e b

asic

fa

ilure

ra

tes f

rom

th

e S

iem

en

s s

tan

da

rd

SN

29

50

0.

Acco

rdin

g t

o t

ab

le 2

of

IEC

61

50

8-1

th

e a

ve

rag

e P

FD

fo

r syste

ms o

pe

ratin

g i

n l

ow

de

ma

nd

mo

de

ha

s t

o b

e

10

-3 t

o <

10

-2 f

or

SIL

2 s

afe

ty f

un

ctio

ns.

A g

en

era

lly a

cce

pte

d d

istr

ibu

tio

n o

f P

FD

AV

G v

alu

es o

f a

SIF

ove

r th

e s

en

so

r p

art

, lo

gic

so

lve

r p

art

, a

nd

fin

al

ele

me

nt

pa

rt a

ssu

me

s

tha

t 3

5%

of

the

to

tal S

IF P

FD

AV

G v

alu

e is c

au

se

d b

y t

he

se

nso

r p

art

. F

or

a S

IL 2

ap

plic

atio

n t

he

to

tal

PF

DA

VG v

alu

e o

f th

e S

IF s

ho

uld

be

sm

alle

r th

an

1,0

0E

-02

, h

en

ce

th

e m

axim

um

allo

wa

ble

P

FD

AV

G v

alu

e f

or

the

se

nso

r p

art

wo

uld

th

en

be

3,5

0E

-03

.

Th

e le

ve

l lim

it sw

itch

S

olip

ha

nt

M w

ith

P

FM

o

utp

ut

FE

M5

7 is

co

nsid

ere

d to

b

e a

T

yp

e B

1

co

mp

on

en

t w

ith

a h

ard

wa

re f

au

lt t

ole

ran

ce

of

0.

Fo

r T

yp

e B

co

mp

on

en

ts w

ith

a h

ard

wa

re f

au

lt t

ole

ran

ce

of

0 t

he

SF

F s

ha

ll b

e >

90

% a

cco

rdin

g

to t

ab

le 3

of

IEC

61

50

8-2

fo

r S

IL 2

(su

b-)

syste

ms.

En

dre

ss+

Ha

use

r to

ge

the

r w

ith

exi

da.c

om p

erf

orm

ed

a q

ua

lita

tive

an

aly

sis

of

the

me

ch

an

ica

l p

art

s o

f th

e l

eve

l lim

it s

witch

So

liph

an

t M

with

PF

M o

utp

ut

FE

M5

7.

Th

is a

na

lysis

wa

s u

se

d b

y

exid

a t

o c

alc

ula

te t

he

fa

ilure

ra

tes o

f th

e s

en

so

r e

lem

en

t u

sin

g d

iffe

ren

t fa

ilure

ra

te d

ata

ba

se

s

([N

5],

[N

6],

[N

7]

an

d e

xida

‘s e

xp

eri

en

ce

d-b

ase

d d

ata

co

mp

ilatio

n)

for

the

diffe

ren

t co

mp

on

en

ts

of

the

se

nso

r e

lem

en

t (s

ee

[R

1])

. T

he

re

su

lts o

f th

e q

ua

ntita

tive

an

aly

sis

we

re u

se

d f

or

the

ca

lcu

latio

ns d

escri

be

d in

se

ctio

n 5

.2 t

o 5

.6.

1 T

yp

e B

co

mp

on

en

t:

“Co

mp

lex”

co

mp

on

en

t (u

sin

g m

icro

co

ntr

olle

rs o

r p

rog

ram

ma

ble

lo

gic

); fo

r d

eta

ils

see 7

.4.3

.1.3

of IE

C 6

1508-2

.

The d

ocum

ent

was p

repare

d u

sin

g b

est

effort

. T

he a

uth

ors

make n

o w

arr

anty

of

any k

ind a

nd s

hall

not

be lia

ble

in

any e

vent

for

incid

enta

l or

consequential dam

ages in c

onnection w

ith t

he a

pplic

ation o

f th

e d

ocum

ent.

© A

ll rights

on t

he f

orm

at

of

this

technic

al re

port

reserv

ed.

Failu

re M

od

es, E

ffects

an

d D

iag

no

sti

c A

naly

sis

Pro

ject:

Le

ve

l lim

it s

witch

So

liph

an

t M

w

ith

PF

M o

utp

ut

FE

M 5

7 a

nd

Niv

ote

ste

r F

TL

32

5P

A

pp

lica

tio

ns w

ith

le

ve

l lim

it d

ete

ctio

n in

so

lids (

MA

X d

ete

ctio

n)

Cu

sto

me

r:

Endre

ss+

Hauser

Gm

bH

+C

o. K

G

Ma

ulb

urg

G

erm

an

y

Co

ntr

act

No

.: E

+H

03

/03

-22

R

ep

ort

No

.: E

+H

03

/03

-22

R0

33

Ve

rsio

n V

1,

Re

vis

ion

R1

.0,

Ju

ly 2

00

5

Ste

ph

an

Asch

en

bre

nn

er

Page 18: Soliphant M + FEM57 + Nivotester FTL325P … M with electronic insert FEM57 + Nivotester FTL325P ... Repair ... – the sensor connection short circuits

Soliphant M + FEM57 + FTL325P

18 Endress + Hauser

L00-FEM57xxx-01-06-xx-en-004

L00-FEM57xxx-01-06-xx-en-003

© e

xida.c

om G

mbH

e+

h 0

3-0

3-2

2 r

033 v

1 r

1.0

.doc,

July

5,

2005

Ste

phan A

schenbre

nner

Page 4

of

4

Th

e b

oxe

s m

ark

ed

in

g

ree

n (

)

me

an

th

at

the

ca

lcu

late

d P

FD

AV

G va

lue

s a

re w

ith

in th

e

allo

we

d r

an

ge

fo

r S

IL 2

acco

rdin

g t

o t

ab

le 2

of

IEC

61

50

8-1

an

d t

ab

le 3

.1 o

f A

NS

I/IS

A–

84

.01

–1

99

6 a

nd

do

fu

lfill

th

e r

eq

uir

em

en

t to

no

t cla

im m

ore

th

an

35

% o

f th

is r

an

ge

, i.e

. to

be

be

tte

r th

an

or

eq

ua

l to

3,5

0E

-03

.

Be

ca

use

th

e S

afe

Fa

ilure

Fra

ctio

n (

SF

F)

is a

bo

ve

90

% f

or

all

co

nsid

ere

d v

ers

ion

s,

als

o t

he

a

rch

ite

ctu

ral

co

nstr

ain

ts r

eq

uir

em

en

ts o

f ta

ble

3 o

f IE

C 6

15

08

-2 f

or

Typ

e B

su

bsyste

ms w

ith

a

Ha

rdw

are

Fa

ult T

ole

ran

ce

(H

FT

) o

f 0

are

fu

lfill

ed

.

Th

e f

ailu

re r

ate

s lis

ted

ab

ove

do

no

t in

clu

de

fa

ilure

s r

esu

ltin

g f

rom

in

co

rre

ct

use

of

the

le

ve

l lim

it

sw

itch

So

liph

an

t M

with

PF

M o

utp

ut

FE

M5

7,

in p

art

icu

lar

hu

mid

ity e

nte

rin

g t

hro

ug

h in

co

mp

lete

ly

clo

se

d h

ou

sin

gs o

r in

ad

eq

ua

te c

ab

le f

ee

din

g t

hro

ug

h t

he

in

lets

.

Th

e lis

ted

fa

ilure

ra

tes a

re va

lid fo

r o

pe

ratin

g str

ess co

nd

itio

ns ty

pic

al

of

an

in

du

str

ial

fie

ld

en

vir

on

me

nt

sim

ilar

to I

EC

60

65

4-1

cla

ss C

(sh

elte

red

lo

ca

tio

n)

with

an

ave

rag

e t

em

pe

ratu

re

ove

r a

lo

ng

pe

rio

d o

f tim

e o

f 4

0ºC

. F

or

a h

igh

er

ave

rag

e t

em

pe

ratu

re o

f 6

0°C

, th

e f

ailu

re r

ate

s

sh

ou

ld b

e m

ultip

lied

with

an

exp

eri

en

ce

ba

se

d f

acto

r o

f 2

,5.

A s

imila

r m

ultip

lier

sh

ou

ld b

e u

se

d

if f

req

ue

nt

tem

pe

ratu

re f

luctu

atio

n m

ust

be

assu

me

d.

A u

se

r o

f th

e l

eve

l lim

it s

witch

So

liph

an

t M

with

PF

M o

utp

ut

FE

M5

7 c

an

utiliz

e t

he

se

fa

ilure

ra

tes i

n a

pro

ba

bili

stic m

od

el

of

a s

afe

ty i

nstr

um

en

ted

fu

nctio

n (

SIF

) to

de

term

ine

su

ita

bili

ty i

n

pa

rt f

or

sa

fety

in

str

um

en

ted

syste

m (

SIS

) u

sa

ge

in

a p

art

icu

lar

sa

fety

in

teg

rity

le

ve

l (S

IL).

A f

ull

tab

le o

f fa

ilure

ra

tes is p

rese

nte

d in

se

ctio

n 5

.2 t

o 5

.6 a

lon

g w

ith

all

assu

mp

tio

ns.

It i

s i

mp

ort

an

t to

re

aliz

e t

ha

t th

e “

no

eff

ect”

fa

ilure

s a

nd

th

e “

an

nu

ncia

tio

n”

failu

res a

re in

clu

de

d

in t

he

“sa

fe u

nd

ete

cte

d”

failu

re c

ate

go

ry a

cco

rdin

g t

o I

EC

61

50

8.

No

te t

ha

t th

ese

fa

ilure

s o

n its

o

wn

w

ill n

ot

aff

ect

syste

m re

liab

ility

o

r sa

fety

, a

nd

sh

ou

ld n

ot

be

in

clu

de

d in

sp

uri

ou

s tr

ip

ca

lcu

latio

ns.

Th

e f

ailu

re r

ate

s a

re v

alid

fo

r th

e u

se

ful lif

e o

f th

e le

ve

l lim

it s

witch

So

liph

an

t M

with

PF

M o

utp

ut

FE

M5

7,

wh

ich

is e

stim

ate

d t

o b

e b

etw

ee

n 8

an

d 1

2 y

ea

rs (

se

e A

pp

en

dix

3).

© e

xida.c

om G

mbH

e+

h 0

3-0

3-2

2 r

033 v

1 r

1.0

.doc,

July

5,

2005

Ste

phan A

schenbre

nner

Page 3

of

4

Tab

le 2

[C

ON

F 1

] – F

ailu

re r

ate

s a

cco

rdin

g t

o IE

C 6

1508

sd

su

2

dd

du

SF

F

DC

S 3

D

CD 3

15

7 F

IT

43

2 F

IT

39

FIT

2

3 F

IT

96

%

26

%

62

%

Tab

le 3

: [C

ON

F 1

] – P

FD

AV

G v

alu

es

T[P

roo

f] =

1 y

ea

r T

[Pro

of]

= 5

ye

ars

T

[Pro

of]

= 1

0 y

ea

rs

PF

DA

VG =

9,9

6E

-05

P

FD

AV

G =

4,9

8E

-04

P

FD

AV

G =

9,9

6E

-04

Tab

le 4

[C

ON

F 2

] / [C

ON

F 6

] – F

ailu

re r

ate

s a

cco

rdin

g t

o IE

C 6

1508

sd

su

2

dd

du

SF

F

DC

S 3

D

CD 3

17

5 F

IT

77

4 F

IT

39

FIT

3

3 F

IT

96

%

18

%

54

%

Tab

le 5

: [C

ON

F 2

] / [C

ON

F 6

] – P

FD

AV

G v

alu

es

T[P

roo

f] =

1 y

ea

r T

[Pro

of]

= 5

ye

ars

T

[Pro

of]

= 1

0 y

ea

rs

PF

DA

VG =

1,4

3E

-04

P

FD

AV

G =

7,1

3E

-04

P

FD

AV

G =

1,4

2E

-03

Tab

le 6

[C

ON

F 3

] – F

ailu

re r

ate

s a

cco

rdin

g t

o IE

C 6

1508

sd

su

2

dd

du

SF

F

DC

S 3

D

CD 3

17

5 F

IT

82

7 F

IT

39

FIT

3

8 F

IT

96

%

17

%

50

%

Tab

le 7

: [C

ON

F 3

] – P

FD

AV

G v

alu

es

T[P

roo

f] =

1 y

ea

r T

[Pro

of]

= 5

ye

ars

T

[Pro

of]

= 1

0 y

ea

rs

PF

DA

VG =

1,6

5E

-04

P

FD

AV

G =

8,2

4E

-04

P

FD

AV

G =

1,6

5E

-03

Tab

le 8

[C

ON

F 4

] – F

ailu

re r

ate

s a

cco

rdin

g t

o IE

C 6

1508

sd

su

2

dd

du

SF

F

DC

S 3

D

CD 3

17

5 F

IT

82

7 F

IT

39

FIT

3

8 F

IT

96

%

17

%

50

%

Tab

le 9

: [C

ON

F 4

] – P

FD

AV

G v

alu

es

T[P

roo

f] =

1 y

ea

r T

[Pro

of]

= 5

ye

ars

T

[Pro

of]

= 1

0 y

ea

rs

PF

DA

VG =

8,2

9E

-06

P

FD

AV

G =

4,2

1E

-05

P

FD

AV

G =

8,5

8E

-05

Tab

le 1

0 [

CO

NF

5]

– F

ailu

re r

ate

s a

cco

rdin

g t

o IE

C 6

1508

sd

su

2

dd

du

SF

F

DC

S 3

D

CD 3

17

4 F

IT

85

4 F

IT

39

FIT

5

0 F

IT

95

%

16

%

43

%

Tab

le 1

1:

[CO

NF

5]

– P

FD

AV

G v

alu

es

T[P

roo

f] =

1 y

ea

r T

[Pro

of]

= 5

ye

ars

T

[Pro

of]

= 1

0 y

ea

rs

PF

DA

VG =

1,1

2E

-05

P

FD

AV

G =

5,9

8E

-05

P

FD

AV

G =

1,2

9E

-04

2 N

ote

th

at th

e S

U c

ate

go

ry in

clu

de

s fa

ilure

s th

at d

o n

ot ca

use

a s

pu

rio

us trip

3 D

C m

ea

ns th

e d

iag

no

stic c

ove

rag

e (

sa

fe o

r d

an

ge

rou

s).

Page 19: Soliphant M + FEM57 + Nivotester FTL325P … M with electronic insert FEM57 + Nivotester FTL325P ... Repair ... – the sensor connection short circuits

Soliphant M + FEM57 + FTL325P

Endress + Hauser 19

Page 20: Soliphant M + FEM57 + Nivotester FTL325P … M with electronic insert FEM57 + Nivotester FTL325P ... Repair ... – the sensor connection short circuits

Soliphant M + FEM57 + FTL325P

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Endress+Hauser

GmbH+Co. KG

Instruments International

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Deutschland

Tel. +49 76 21 9 75 02

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