solutions for transmission tower industry
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Nirvana Technology Pvt Ltd - Confidential
Solution for Transmission Solution for Transmission Tower IndustryTower Industry
G-15, Upper Ground Floor, Dreams The Mall G-15, Upper Ground Floor, Dreams The Mall LBS Marg, Bhandup (W), Mumbai, India.LBS Marg, Bhandup (W), Mumbai, India.Pin Code: 400078.Pin Code: 400078.Phone : +91-22-1661600 Phone : +91-22-1661600 Fax : +91-22-39167297Fax : +91-22-39167297Email Id : [email protected] Email Id : [email protected] Website : http://www.nirvanatec.comWebsite : http://www.nirvanatec.com
Nirvana Technologies Pvt. Ltd.
• Bring the FULL benefits of ERP to the Design, Planning and Production departments.
• Plug gaps in ERP, by addressing needs like BOM, Routing generation, Material optimization etc.
• Integrate diverse information sources into the workflow.
• Enhance automation and standardization.
An industry standard solution currently in use by leaders like Jyoti Structures Ltd., KEC, etc.
Nirvana Technology Pvt Ltd - Confidential
Solution ObjectivesSolution Objectives
Gaps in ERPGaps in ERP
Nirvana Technology Pvt Ltd - Confidential
ERPERPDesignDesign PlanningPlanning ProductionProduction
BOM & Routing information extraction
from CAD, PDF drawings & Blueprints.
Material planning Estimation and
purchase of Raw material for
Angles/Plates.
Material Optimization based on actual stocks
available
BOM, Routing data upload to ERP
Time estimation for production planning (based on tonnage
calc.)
Shop Drawings for Prod.CNC code generation as applicable for Angles,
plates.
Zinc Weight, Piece Weight
Calculations
Multiple formats, Vernet, Fanuc, Ficep, DXF,
DSTV,…
• Automatic/Manual BOM generation & capture of process information from diverse sources
– AutoCAD, PDF, Third-Party CAD drawings.
– Other packages like BoCad via custom import filters.
– Integrate with ERP to Upload BOM and process info.
Nirvana Technology Pvt Ltd - Confidential
Gaps Addressed
• Accurate Raw Material estimation
– At material indent with PR generation for Purchase.
– With actual stocks during Production..
– Tower split, subtype wise optimization for Angles and Plates
(based on PLUS 1D & PLUS 2D technologies).
Nirvana Technology Pvt Ltd - Confidential
Utlization% RM Code wise
Cut List RM Code wise
Stocks RM Code wise
Gaps Addressed
• Automatic Route generation with accurate process time calculations.
– Based on available Work Centre constraints and material
properties, processes.
Nirvana Technology Pvt Ltd - Confidential
Gaps Addressed
Accurate Process Time EstimationAccurate Process Time EstimationWork Centre constraints
Mark Nos., Thickness, Length, Processes
Process Time formulae based on Time Study.
• Automation in manufacturing
– Zinc calculations.
– Automated shop drawing generation.
– Interface with beam and plate lines.• CNC code for Vernet, Fanuc
controllers.• DXF drawings for Winsteel for Ficep.• DSTV files.
Nirvana Technology Pvt Ltd - Confidential
Gaps Addressed
DXF drawing for WinSteel
DSTV file Vernet CNC
PLUS AIDEAutoCAD In-house Design Extension
Annotation of structural drawing and capturing BOM and process data.
PLUS ADEPTAutomation in Design, Engineering, Production of Towers
Captures data for BOM, Routing & generates Shop Drawing, CNC for angles.
PLUS TOWEROPTTower Optimization
Optimization of Angles & Plates.
Transmission Tower Solution
Nirvana Technology Pvt Ltd - Confidential
• Manual extraction of BOM & Routing info. from CAD, PDF, Third party drawings…
– Simplified Data entry
– Common structured data format
– Accurate Piece weight and Zinc weight calculations.
– Batch upload to ERP
• Automatic BOM & Routing data captured while annotating structural drawing using PLUS AIDE.
– No double data entry, no errors,
– Manpower requirement reduced.Nirvana Technology Pvt Ltd - Confidential
Advantages
• Material optimization.
– Maximizes yield - significant money saving.
– Evaluate What-If – simulate different procurement scenarios.
• Improve procurement strategy.
– Handles maximum 3 open pallets, cleats.
• Accurate Time estimation & Routing.
– Better production scheduling.
Nirvana Technology Pvt Ltd - Confidential
Advantages
Advantages
• Shop drawing and CNC for angles generated automatically.
– Batch generation of required files for the workcenters available.
– Automatic generation => no human errors.
• Work in mm or inches.
• Can integrate with your ERP.
– Currently integrated with SAP, JD Edwards.
Nirvana Technology Pvt Ltd - Confidential
For a detailed presentation
Contact: Mr. Shrikanth Swaminathan Phone: +91-22-21661600 e-mail: [email protected] website: www.nirvanatec.com
Nirvana Technology Pvt Ltd - Confidential
To• Save raw material,• Compress the design-to-manufacture time,• Reduce manpower requirement,• Improve existing procurement strategy,• Benefit from higher automation in design, manufacturing
Based in Mumbai - commercial capital of India.
Unit under the Software Technology Park of India.
Dedicated to providing quality CAD/CAM solutions at lower Dedicated to providing quality CAD/CAM solutions at lower total cost of ownership.total cost of ownership.
Material Optimization Solutions forMaterial Optimization Solutions for
Nirvana Technology Pvt Ltd - Confidential
Sheet Metal Glass Wood
About Nirvana Technologies
Nirvana Technologies Pvt. LtdNirvana Technologies Pvt. Ltd..
Nirvana Technology Pvt Ltd - Confidential