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Single Spindle Gang Tool Lathe

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Page 1: Somec - CNC New

Single Spindle Gang Tool Lathe

PRINTED IN USA 01/0813

Additional Features / Accessories

Outstanding design, superbconstruction, premium qualitycomponents throughout . . . theProdigy GT-27 delivers more forthe money than any competitivemachine in its class. It's packedwith a host of standard featuresthat many others consideroptional. What's more, it's flexibleso you can machine a widervariety of parts faster and moreaccurately.

1. 2.

4. 5.

3.

� Complete exterior coolant system� Door safety interlock switches� Air pressure switches� Auto lubrication, regulator, and filter for

use with pneumatic air tools� Extra resistors to dissipate spindle heat

while decelerating� Built-in PLC on GE Fanuc CNC control� Pre-installed hardware to accommodate

basic automation

GT-27 Standard Accessories� 4 M code outputs for driven power

spindles (Air or Electric)� Auxiliary device connection strip / Bar

Feeder interface

GT-27 Additional Standard Features� Gang tool mounting supports rapid,

independent tool change & touch-off� 20" tool plate for multiple tool

mounting flexibility� AC brushless X & Z-axis motors and

drives� Linear bearings on all linear axes� Non-heat generating pneumatic

collet closer w/work holding options� Synchronist drive belt for

transmission spindle motor� Threading capability with 1024-line

spindle encoder� Interior lower slant design allows for

efficient chip and coolant flow� Centralized lubricating system for the

trucks and the ballscrews

1. Chip Bucket - Chips and coolant areefficiently collected in the GT-27's chipbucket.

2. Air Pressure Switches and Gauges -Independent switches conveniently locatedon the front of the GT-27 precisely control air pressure to both the air chuck and livetooling.

3. Coolant System - A high-efficiencycoolant system driven by a powerful pump,assures reliable coolant filtration/flow evenunder prolonged machining conditions.

4. Non-Heat Generation PneumaticCollet Closer - This system assures precise, secure workholding.

5. Maintenance Cabinet - Quick andconvenient access to electrics, electronics,servo controller etc. is quick and easythanks to the conveniently located sidemaintenance cabinet.

SNK AMERICA, INC.MACHINE TOOL GROUP

1800 Howard Street Elk Grove, IL 60007Tel: 847.364.0801 Fax: 847.364.4363

Prodigy Sales: 1.866.379.6068www.snkamerica.com

Someca division of SNK AMERICA, INC.

www.somecmfg.com

PRODIGY 6PP 4:PRODIGY 6PP 2 SPREADS 4/2/08 2:04 PM Page 1

Page 2: Somec - CNC New

The Prodigy GT-27 delivers theperfect blend of performance,features and affordability.Designed to efficiently machine awide variety of materials to superbaccuracies, it is ideal for a broadrange of industries. Built frompremium quality components, thiscompact machine deliversoutstanding precision, surfacefinishes and throughput.

1.

2.

3.

4.

Applications

11 122

Aerospace - Switch Cover - Aluminum

Automotive - Headed Stop - High Strength Steel

General Purpose - Specialty Bolt - Brass

Oil & Gas - 9/16" Dia. Threaded High-Pressure Pipe -

Hastaloy

The Prodigy GT-27 has thedesign, construction andperformance features needed toefficiently machine a wide arrayof materials for virtually andindustry. So whether youmachine high-tech aerospacecomponents or basic screwmachine parts, the GT-27 standsready to go to work in your shop.

Automotive - Heater Standoff - Aluminum

Medical - Bone Screw Thread Sample - Plastic

Automotive - 2nd Operation Headed Insert - Steel

Automotive - Cable Screw - High Strength Steel

1. High-Rigidity 3000 pound PolymerBase - The one-piece Super-PolymerComposite Mineral Base absorbs cuttingenergy for quiet, chatter-free operation. Itstands up to aggressive cuts for superior stockremoval, surface finishes and extended tool lifeeven in the most demanding material. It willnot rust, warp, bend or bow. This type ofconstruction is typically found only onpremium priced machines.

2. High-Precision Guideways and Ball-Screws - The GT-27's high-performancepositioning system consists of precision linearroller bearings and 20mm (0.78") precisionground ball-screws. High resolution, state-of-the-art AC brushless Servomotors & digitaldrives, and the GE Fanuc Oi-Mate TC CNCprovide fast, accurate positioning and control.

3. Oil Lubrication System - Lubricationto critical components is assured through theconveniently located lube system.

4. American made - JapaneseEngineered - Originally designed & engineeredin Japan, the GT-27 is proudly built andsupported by a highly trained work force atSNK's state-of-the-art manufacturing facility,Somec, in Maitland, Florida.

PRODIGY 6PP 4:PRODIGY 6PP 2 SPREADS 4/3/08 8:19 AM Page 2

Page 3: Somec - CNC New

Innovative Design & Construction

3

GE Fanuc 0i-Mate TC CNC Control -Renowned world-class performance.Proven reliability. Feature packed. Simpleprogramming and operation. Conveniencefeatures include a Jog Pulse Generator,PCMCIA Port & RS-232C Port for DataDownload and easy-to-read Color Displaywith Cutter Path Graphics.

38"

34"

47"Base - Rock-solid

3,000 pound Polymerbase is designed towithstand heavy cuttingconditions and helpsthe GT-27 deliverconsistent superbaccuracies and finesurface finishes.

Work Envelope - "Lift the hood" andyou'll find a generouswork envelope and 12"X-Axis travel and 6.5"Z-Axis travel. The toolplate has a T-slot forfast secure toolmounting of up to 12total tools dependingon configuration.

Page 4: Somec - CNC New

Engineered for Optimum Productivity

4 5

The watchwords for today'sprogressive machinist are - producethe most accurate parts as quicklyand cost effectively as possible. Youcan accomplish this and more withGT-27. Gang tool design providessubstantially faster cycle times byeliminating tool changes associatedwith turret machines. Fewermachine parts also mean lesschance of mechanical failure. Andthe GT-27 delivers more accuratecuts because of short tool tip toguideway distance and its rigidpolymer bed construction.

Spindle - The ultra-rigid spindleproduces great low-end torque for heavycuts in tough materials and up to 6,000rpm for superior workpiece finishes. Itfeatures C-Axis control for real-worldmachining flexibility. A non-heatgenerating pneumatic collet is standard.

Tool Block - The generous 20"tool plate can accommodate up to 10tools total. A robust T-slot holds bothdead and live tools securely. Toolchangeover is fast and easy.

Chip Blanket - Efficient coolant flowand chip removal are accomplishedthrough interior lower slant design. Chipsare discharged into a side-mounted chipbucket.

PRODIGY BRO 5:PRODIGY BRO 3 4/2/08 1:48 PM Page 4

Page 5: Somec - CNC New

Engineered for Optimum Productivity

4 5

The watchwords for today'sprogressive machinist are - producethe most accurate parts as quicklyand cost effectively as possible. Youcan accomplish this and more withGT-27. Gang tool design providessubstantially faster cycle times byeliminating tool changes associatedwith turret machines. Fewermachine parts also mean lesschance of mechanical failure. Andthe GT-27 delivers more accuratecuts because of short tool tip toguideway distance and its rigidpolymer bed construction.

Spindle - The ultra-rigid spindleproduces great low-end torque for heavycuts in tough materials and up to 6,000rpm for superior workpiece finishes. Itfeatures C-Axis control for real-worldmachining flexibility. A non-heatgenerating pneumatic collet is standard.

Tool Block - The generous 20"tool plate can accommodate up to 10tools total. A robust T-slot holds bothdead and live tools securely. Toolchangeover is fast and easy.

Chip Blanket - Efficient coolant flowand chip removal are accomplishedthrough interior lower slant design. Chipsare discharged into a side-mounted chipbucket.

PRODIGY BRO 5:PRODIGY BRO 3 4/2/08 1:48 PM Page 4

Page 6: Somec - CNC New

6 7

15

12

9

6

3

00 2000 4000 6000

1500 4500

4hP2.93hP

Operating Zone

Motor Speed (rpm)

Out

put (

hP)

Output - Motor Speed Graph

Horsepower Ratings

ß 33/10000iRated Output: 15 min rated 7.4hp 5kWMax. Speed: 6000rpm

Rigid High-Precision Spindle for Power, Versatility & Speed

The super-rigid GT-27 isequipped with a powerful C-AxisSpindle that truly expandsmachining capability. In addition tohigh-speed turning operations,

you can easily cut slots, offset holes, cross-holes, bolt-hole circles and a multitude of

other operations that traditionally required

secondary operations on a milling machine or

machining center. Imagine -now you can drill, mill, tap, threadand more in a single chucking foroptimum accuracy and throughput. Prodigy GT-27 truly acceleratesmachining potential to the next level.

1.

2.

1. Dead Tooling - Basic turning, drilling,grooving and threading operations are donethrough use of dead tooling. The tool blockholds up to 10 tools total. Modular designexpands machining flexibility - quick andsimple tool changeover modifies themachine's capability to suit your changingmachining requirements.

2. Live Tooling - Need to performcomplex cuts? No problem. The GT-27'sprecise C-Axis in combination with a widevariety of live tooling takes your productioncapabilities to new heights. Mill, offset drill,cut slots, even complex shapes with ease. Live tooling allows the widest possible varietyof parts for a machine of this size.

PRODIGY BRO 5:PRODIGY BRO 3 4/2/08 2:58 PM Page 6

Page 7: Somec - CNC New

6 7

15

12

9

6

3

00 2000 4000 6000

1500 4500

4hP2.93hP

Operating Zone

Motor Speed (rpm)

Out

put (

hP)

Output - Motor Speed Graph

Horsepower Ratings

ß 33/10000iRated Output: 15 min rated 7.4hp 5kWMax. Speed: 6000rpm

Rigid High-Precision Spindle for Power, Versatility & Speed

The super-rigid GT-27 isequipped with a powerful C-AxisSpindle that truly expandsmachining capability. In addition tohigh-speed turning operations,

you can easily cut slots, offset holes, cross-holes, bolt-hole circles and a multitude of

other operations that traditionally required

secondary operations on a milling machine or

machining center. Imagine -now you can drill, mill, tap, threadand more in a single chucking foroptimum accuracy and throughput. Prodigy GT-27 truly acceleratesmachining potential to the next level.

1.

2.

1. Dead Tooling - Basic turning, drilling,grooving and threading operations are donethrough use of dead tooling. The tool blockholds up to 10 tools total. Modular designexpands machining flexibility - quick andsimple tool changeover modifies themachine's capability to suit your changingmachining requirements.

2. Live Tooling - Need to performcomplex cuts? No problem. The GT-27'sprecise C-Axis in combination with a widevariety of live tooling takes your productioncapabilities to new heights. Mill, offset drill,cut slots, even complex shapes with ease. Live tooling allows the widest possible varietyof parts for a machine of this size.

PRODIGY BRO 5:PRODIGY BRO 3 4/2/08 1:50 PM Page 6

Page 8: Somec - CNC New

Machine Specifications

8

GE-Fanuc 0i-Mate TC CNC Control SpecificationsThe GE-Fanuc 0i-Mate CNC Control is the perfect for the

Prodigy GT-27. It's easy to program and is loaded with featuresthat will boost productivity and operator convenience. And youcan machine with confidence knowing this control is designed,built and backed by the industry leader in machine tool controls.A two year warranty is standard.

Offset Geometry Data Screen

Table Position Screen

Tool Path Data Screen

9

GT-27 GE FANUC 0i-Mate TC Control - � Manual Pulse Generator� Cutter Path Graphics� Part Program Storage of 250,000

characters� Maximum Tool Offset Storage of 64

Offsets per Program� Maximum Machine Offset Storage of 6

Offsets per Program

� RS-232C Port� PCMCIA Port on Front of LCD Color

Display Unit� Feed Rate Override� Spindle Speed Override

PCMCIA Port

RS-232C Port

SPINDLE MOTORSpindle Motor (15 min rated): 7.4hp (5kW)Spindle RPM (Variable): 100 to 6,000rpmSpindle Bore: 1.0625" (27mm)Maximum Bar Size: 1.0625" (27mm)Tool Block Center Height: 0.5" (12.7mm)Spindle Nose: 5CMaximum Chuck Size: 4" (101.6mm)AXIAL MOVEMENTX Axis Travel (Maximum): 12" (305mm)Z Axis Travel (Maximum): 6.5" (165mm)C Axis Indexing Increment: Indexes at every 0.001°Feed Rate: 300ipm (7.6 m/min)Rapid Traverse: 800ipm (20.3 m/min)UTILITIES and REQUIREMENTSAxis Drives: Digital with Brushless MotorCoolant Pump: 0.25hp (0.2kW)Compressed Air: 5SCFM Required (Clean, Dry Air)Voltage: 208 - 230VPhase: 3 PhasePower Requirements: 7.5 KVAMachine Weight: 3,840 lbs (1,741 kg)Machine Dimensions (LxDxH): 38" x 34" x 47" (965 x 864 x 1,194mm)

G-CodesG00 Rapid Interpolation (traverse)G01 Linear Interpolation (feed)G02 Circular Interpolation (clock-wise arc)G03 Circular Interpolation (counter-clock-wise arc)G04 Dwell (paused motion)G07 .1(G107)Cylindrical InterpolationG10 Programmable data inputG11 Programmable data input cancelG12 .1(G112)Polar coordinate interpolation modeG13 .1(G113)Polar coordinate interpolation mode cancelG17 X-Y plane selectionG18 Z-X plane selectionG19 Y-Z plane selectionG20 Outer diameter/internal diameter cutting cycleG21 Thread Cutting CycleG22 Stored stroke function onG23 Stored stroke function offG24 Endface turning cycleG27 Reference position return checkG28 Return to Reference positionG30 2nd, 3rd, 4th Reference position returnG31 Skip FunctionG33 Thread CuttingG34 Variable-lead Thread CuttingG40 Tool Nose Radius Compensation OffG41 Tool Nose Radius Compensation LeftG42 Tool Nose Radius Compensation RightG52 Local coordinate system settingG53 Machine coordinate system settingG54 Workpiece coordinate system 1 selectionG55 Workpiece coordinate system 2 selectionG56 Workpiece coordinate system 3 selectionG57 Workpiece coordinate system 4 selectionG58 Workpiece coordinate system 5 selectionG59 Workpiece coordinate system 6 selectionG65 Macro callingG66 Macro modal callG67 Macro modal call cancelG72 Finishing cycleG73 Stock removal, turningG74 Stock removal, facingG75 Pattern RepeatingG76 End Face Peck DrillingG77 Outer Diameter/Inner Diameter DrillingG78 Multi-pass threading, canned cycleG80 Canned Cycle CancelG83 Face Drilling Cycle (used with live and stationary tooling)G84 Face Tapping (used with live tooling)G86 Cycle for Face BoringG87 Side Drilling Cycle (used with live tooling)G88 Cycle for Side TappingG89 Cycle for Side BoringG90 Absolute ProgrammingG91 Incremental ProgrammingG94 Per Minute FeedG95 Per Revolution FeedG96 Constant Surface Speed ModeG97 Constant Surface Speed Mode CancelG98 Return to Initial LevelG99 Return to R-point Level

M-CodesM00 Unconditional StopM01 Optional StopM02 Program StopM03 Spindle rotation, forwardM04 Spindle rotation, reverseM05 Spindle rotation stopM08 Coolant On

M09 Coolant OffM10 Collet / chuck unclampM11 Collet / chuck clampM19 Orient Spindle (C-axis)M20 2-Axis Mode (used for turning)M21 3-Axis Mode (used during C-axis work)M29 Rigid Tapping Mode M30 Program stop and re-windM31 Interlock BypassM42 Auto Door OpenM43 Auto Door CloseM44 Parts CounterM50 Live Tool 1 OnM51 Live Tool 1 OffM52 Live Tool 2 OnM53 Live Tool 2 OffM54 Live Tool 3 OnM55 Live Tool 3 OffM56 Live Tool 4 OnM57 Live Tool 4 OffM60 Bar Feeder COM 1M61 Bar Feeder COM 2M62 Bar Feeder COM 3M63 Spindle Forward and Coolant OnM64 Spindle Reverse and Coolant OnM74 Error Detect OnM75 Error Detect OffM76 Chamfer On (Threading)M77 Chamfer Off (Threading)M98 Call Sub-program

Specifications subject to change without notice.

PRODIGY BRO 5:PRODIGY BRO 3 4/3/08 8:58 AM Page 8

Page 9: Somec - CNC New

Machine Specifications

8

GE-Fanuc 0i-Mate TC CNC Control SpecificationsThe GE-Fanuc 0i-Mate CNC Control is the perfect for the

Prodigy GT-27. It's easy to program and is loaded with featuresthat will boost productivity and operator convenience. And youcan machine with confidence knowing this control is designed,built and backed by the industry leader in machine tool controls.A two year warranty is standard.

Offset Geometry Data Screen

Table Position Screen

Tool Path Data Screen

9

GT-27 GE FANUC 0i-Mate TC Control - � Manual Pulse Generator� Cutter Path Graphics� Part Program Storage of 250,000

characters� Maximum Tool Offset Storage of 64

Offsets per Program� Maximum Machine Offset Storage of 6

Offsets per Program

� RS-232C Port� PCMCIA Port on Front of LCD Color

Display Unit� Feed Rate Override� Spindle Speed Override

PCMCIA Port

RS-232C Port

SPINDLE MOTORSpindle Motor (15 min rated): 7.4hp (5kW)Spindle RPM (Variable): 100 to 6,000rpmSpindle Bore: 1.0625" (27mm)Maximum Bar Size: 1.0625" (27mm)Tool Block Center Height: 0.5" (12.7mm)Spindle Nose: 5CMaximum Chuck Size: 4" (101.6mm)AXIAL MOVEMENTX Axis Travel (Maximum): 12" (305mm)Z Axis Travel (Maximum): 6.5" (165mm)C Axis Indexing Increment: Indexes at every 0.001°Feed Rate: 300ipm (7.6 m/min)Rapid Traverse: 800ipm (20.3 m/min)UTILITIES and REQUIREMENTSAxis Drives: Digital with Brushless MotorCoolant Pump: 0.25hp (0.2kW)Compressed Air: 5SCFM Required (Clean, Dry Air)Voltage: 208 - 230VPhase: 3 PhasePower Requirements: 7.5 KVAMachine Weight: 3,840 lbs (1,741 kg)Machine Dimensions (LxDxH): 38" x 34" x 47" (965 x 864 x 1,194mm)

G-CodesG00 Rapid Interpolation (traverse)G01 Linear Interpolation (feed)G02 Circular Interpolation (clock-wise arc)G03 Circular Interpolation (counter-clock-wise arc)G04 Dwell (paused motion)G07 .1(G107)Cylindrical InterpolationG10 Programmable data inputG11 Programmable data input cancelG12 .1(G112)Polar coordinate interpolation modeG13 .1(G113)Polar coordinate interpolation mode cancelG17 X-Y plane selectionG18 Z-X plane selectionG19 Y-Z plane selectionG20 Outer diameter/internal diameter cutting cycleG21 Thread Cutting CycleG22 Stored stroke function onG23 Stored stroke function offG24 Endface turning cycleG27 Reference position return checkG28 Return to Reference positionG30 2nd, 3rd, 4th Reference position returnG31 Skip FunctionG33 Thread CuttingG34 Variable-lead Thread CuttingG40 Tool Nose Radius Compensation OffG41 Tool Nose Radius Compensation LeftG42 Tool Nose Radius Compensation RightG52 Local coordinate system settingG53 Machine coordinate system settingG54 Workpiece coordinate system 1 selectionG55 Workpiece coordinate system 2 selectionG56 Workpiece coordinate system 3 selectionG57 Workpiece coordinate system 4 selectionG58 Workpiece coordinate system 5 selectionG59 Workpiece coordinate system 6 selectionG65 Macro callingG66 Macro modal callG67 Macro modal call cancelG72 Finishing cycleG73 Stock removal, turningG74 Stock removal, facingG75 Pattern RepeatingG76 End Face Peck DrillingG77 Outer Diameter/Inner Diameter DrillingG78 Multi-pass threading, canned cycleG80 Canned Cycle CancelG83 Face Drilling Cycle (used with live and stationary tooling)G84 Face Tapping (used with live tooling)G86 Cycle for Face BoringG87 Side Drilling Cycle (used with live tooling)G88 Cycle for Side TappingG89 Cycle for Side BoringG90 Absolute ProgrammingG91 Incremental ProgrammingG94 Per Minute FeedG95 Per Revolution FeedG96 Constant Surface Speed ModeG97 Constant Surface Speed Mode CancelG98 Return to Initial LevelG99 Return to R-point Level

M-CodesM00 Unconditional StopM01 Optional StopM02 Program StopM03 Spindle rotation, forwardM04 Spindle rotation, reverseM05 Spindle rotation stopM08 Coolant On

M09 Coolant OffM10 Collet / chuck unclampM11 Collet / chuck clampM19 Orient Spindle (C-axis)M20 2-Axis Mode (used for turning)M21 3-Axis Mode (used during C-axis work)M29 Rigid Tapping Mode M30 Program stop and re-windM31 Interlock BypassM42 Auto Door OpenM43 Auto Door CloseM44 Parts CounterM50 Live Tool 1 OnM51 Live Tool 1 OffM52 Live Tool 2 OnM53 Live Tool 2 OffM54 Live Tool 3 OnM55 Live Tool 3 OffM56 Live Tool 4 OnM57 Live Tool 4 OffM60 Bar Feeder COM 1M61 Bar Feeder COM 2M62 Bar Feeder COM 3M63 Spindle Forward and Coolant OnM64 Spindle Reverse and Coolant OnM74 Error Detect OnM75 Error Detect OffM76 Chamfer On (Threading)M77 Chamfer Off (Threading)M98 Call Sub-program

Specifications subject to change without notice.

PRODIGY BRO 5:PRODIGY BRO 3 4/3/08 8:58 AM Page 8

Page 10: Somec - CNC New

Innovative Design & Construction

3

GE Fanuc 0i-Mate TC CNC Control -Renowned world-class performance.Proven reliability. Feature packed. Simpleprogramming and operation. Conveniencefeatures include a Jog Pulse Generator,PCMCIA Port & RS-232C Port for DataDownload and easy-to-read Color Displaywith Cutter Path Graphics.

38"

34"

47"Base - Rock-solid

3,000 pound Polymerbase is designed towithstand heavy cuttingconditions and helpsthe GT-27 deliverconsistent superbaccuracies and finesurface finishes.

Work Envelope - "Lift the hood" andyou'll find a generouswork envelope and 12"X-Axis travel and 6.5"Z-Axis travel. The toolplate has a T-slot forfast secure toolmounting of up to 12total tools dependingon configuration.

10

1. Bar Feeders- Boost parts output byadding a high performance bar feeder to theProdigy GT-27. These feeders are perfectcompanions. They're versatile, dependableand are designed to run a wide range of stock.

2. Chucks and Collets - Accurate,secure workholding is crucial to maintainconsistent machining accuracy and partsgeometry. Choose from a wide range ofchucks and collets to suit specific workholdingapplications.

3. Live Tooling - Make full use of theprodigy GT-27's C-axis by adding live toolingand accessories. Live tooling expandsmachining capability and flexibility. Choosefrom pneumatic and electric models. Live toolreduction gear units are also available toprovide increased torque for tough materialsand more aggressive cuts.

4. Parts Conveyor- The GT-27 PartsConveyor moves finished parts from themachine's work envelope to your own externalcollection bin without the need to open eitherof the machine's two access doors. Thiseliminates the need to interrupt productionthereby maximizing cutting time. It's avaluable addition to the prodigy GT-27especially when using a bar feeder. Easy to install.

4.

Accessories to Boost Productivity, Accuracy and Flexibility

3.

2.

1.

PRODIGY BRO 5:PRODIGY BRO 3 4/2/08 1:47 PM Page 2

Page 11: Somec - CNC New

The Prodigy GT-27 delivers theperfect blend of performance,features and affordability.Designed to efficiently machine awide variety of materials to superbaccuracies, it is ideal for a broadrange of industries. Built frompremium quality components, thiscompact machine deliversoutstanding precision, surfacefinishes and throughput.

1.

2.

3.

4.

Applications

11 122

Aerospace - Switch Cover - Aluminum

Automotive - Headed Stop - High Strength Steel

General Purpose - Specialty Bolt - Brass

Oil & Gas - 9/16" Dia. Threaded High-Pressure Pipe -

Hastaloy

The Prodigy GT-27 has thedesign, construction andperformance features needed toefficiently machine a wide arrayof materials for virtually andindustry. So whether youmachine high-tech aerospacecomponents or basic screwmachine parts, the GT-27 standsready to go to work in your shop.

Automotive - Heater Standoff - Aluminum

Medical - Bone Screw Thread Sample - Plastic

Automotive - 2nd Operation Headed Insert - Steel

Automotive - Cable Screw - High Strength Steel

1. High-Rigidity 3000 pound PolymerBase - The one-piece Super-PolymerComposite Mineral Base absorbs cuttingenergy for quiet, chatter-free operation. Itstands up to aggressive cuts for superior stockremoval, surface finishes and extended tool lifeeven in the most demanding material. It willnot rust, warp, bend or bow. This type ofconstruction is typically found only onpremium priced machines.

2. High-Precision Guideways and Ball-Screws - The GT-27's high-performancepositioning system consists of precision linearroller bearings and 20mm (0.78") precisionground ball-screws. High resolution, state-of-the-art AC brushless Servomotors & digitaldrives, and the GE Fanuc Oi-Mate TC CNCprovide fast, accurate positioning and control.

3. Oil Lubrication System - Lubricationto critical components is assured through theconveniently located lube system.

4. American made - JapaneseEngineered - Originally designed & engineeredin Japan, the GT-27 is proudly built andsupported by a highly trained work force atSNK's state-of-the-art manufacturing facility,Somec, in Maitland, Florida.

PRODIGY 6PP 4:PRODIGY 6PP 2 SPREADS 4/3/08 8:19 AM Page 2

Page 12: Somec - CNC New

The Prodigy GT-27 delivers theperfect blend of performance,features and affordability.Designed to efficiently machine awide variety of materials to superbaccuracies, it is ideal for a broadrange of industries. Built frompremium quality components, thiscompact machine deliversoutstanding precision, surfacefinishes and throughput.

1.

2.

3.

4.

Applications

11 122

Aerospace - Switch Cover - Aluminum

Automotive - Headed Stop - High Strength Steel

General Purpose - Specialty Bolt - Brass

Oil & Gas - 9/16" Dia. Threaded High-Pressure Pipe -

Hastaloy

The Prodigy GT-27 has thedesign, construction andperformance features needed toefficiently machine a wide arrayof materials for virtually andindustry. So whether youmachine high-tech aerospacecomponents or basic screwmachine parts, the GT-27 standsready to go to work in your shop.

Automotive - Heater Standoff - Aluminum

Medical - Bone Screw Thread Sample - Plastic

Automotive - 2nd Operation Headed Insert - Steel

Automotive - Cable Screw - High Strength Steel

1. High-Rigidity 3000 pound PolymerBase - The one-piece Super-PolymerComposite Mineral Base absorbs cuttingenergy for quiet, chatter-free operation. Itstands up to aggressive cuts for superior stockremoval, surface finishes and extended tool lifeeven in the most demanding material. It willnot rust, warp, bend or bow. This type ofconstruction is typically found only onpremium priced machines.

2. High-Precision Guideways and Ball-Screws - The GT-27's high-performancepositioning system consists of precision linearroller bearings and 20mm (0.78") precisionground ball-screws. High resolution, state-of-the-art AC brushless Servomotors & digitaldrives, and the GE Fanuc Oi-Mate TC CNCprovide fast, accurate positioning and control.

3. Oil Lubrication System - Lubricationto critical components is assured through theconveniently located lube system.

4. American made - JapaneseEngineered - Originally designed & engineeredin Japan, the GT-27 is proudly built andsupported by a highly trained work force atSNK's state-of-the-art manufacturing facility,Somec, in Maitland, Florida.

PRODIGY 6PP 4:PRODIGY 6PP 2 SPREADS 4/3/08 8:19 AM Page 2

Page 13: Somec - CNC New

Single Spindle Gang Tool Lathe

PRINTED IN USA 01/0813

Additional Features / Accessories

Outstanding design, superbconstruction, premium qualitycomponents throughout . . . theProdigy GT-27 delivers more forthe money than any competitivemachine in its class. It's packedwith a host of standard featuresthat many others consideroptional. What's more, it's flexibleso you can machine a widervariety of parts faster and moreaccurately.

1. 2.

4. 5.

3.

� Complete exterior coolant system� Door safety interlock switches� Air pressure switches� Auto lubrication, regulator, and filter for

use with pneumatic air tools� Extra resistors to dissipate spindle heat

while decelerating� Built-in PLC on GE Fanuc CNC control� Pre-installed hardware to accommodate

basic automation

GT-27 Standard Accessories� 4 M code outputs for driven power

spindles (Air or Electric)� Auxiliary device connection strip / Bar

Feeder interface

GT-27 Additional Standard Features� Gang tool mounting supports rapid,

independent tool change & touch-off� 20" tool plate for multiple tool

mounting flexibility� AC brushless X & Z-axis motors and

drives� Linear bearings on all linear axes� Non-heat generating pneumatic

collet closer w/work holding options� Synchronist drive belt for

transmission spindle motor� Threading capability with 1024-line

spindle encoder� Interior lower slant design allows for

efficient chip and coolant flow� Centralized lubricating system for the

trucks and the ballscrews

1. Chip Bucket - Chips and coolant areefficiently collected in the GT-27's chipbucket.

2. Air Pressure Switches and Gauges -Independent switches conveniently locatedon the front of the GT-27 precisely control air pressure to both the air chuck and livetooling.

3. Coolant System - A high-efficiencycoolant system driven by a powerful pump,assures reliable coolant filtration/flow evenunder prolonged machining conditions.

4. Non-Heat Generation PneumaticCollet Closer - This system assures precise, secure workholding.

5. Maintenance Cabinet - Quick andconvenient access to electrics, electronics,servo controller etc. is quick and easythanks to the conveniently located sidemaintenance cabinet.

SNK AMERICA, INC.MACHINE TOOL GROUP

1800 Howard Street Elk Grove, IL 60007Tel: 847.364.0801 Fax: 847.364.4363

Prodigy Sales: 1.866.379.6068www.snkamerica.com

Someca division of SNK AMERICA, INC.

www.somecmfg.com

PRODIGY 6PP 4:PRODIGY 6PP 2 SPREADS 4/3/08 8:17 AM Page 1

Page 14: Somec - CNC New

Single Spindle Gang Tool Lathe

PRINTED IN USA 01/0813

Additional Features / Accessories

Outstanding design, superbconstruction, premium qualitycomponents throughout . . . theProdigy GT-27 delivers more forthe money than any competitivemachine in its class. It's packedwith a host of standard featuresthat many others consideroptional. What's more, it's flexibleso you can machine a widervariety of parts faster and moreaccurately.

1. 2.

4. 5.

3.

� Complete exterior coolant system� Door safety interlock switches� Air pressure switches� Auto lubrication, regulator, and filter for

use with pneumatic air tools� Extra resistors to dissipate spindle heat

while decelerating� Built-in PLC on GE Fanuc CNC control� Pre-installed hardware to accommodate

basic automation

GT-27 Standard Accessories� 4 M code outputs for driven power

spindles (Air or Electric)� Auxiliary device connection strip / Bar

Feeder interface

GT-27 Additional Standard Features� Gang tool mounting supports rapid,

independent tool change & touch-off� 20" tool plate for multiple tool

mounting flexibility� AC brushless X & Z-axis motors and

drives� Linear bearings on all linear axes� Non-heat generating pneumatic

collet closer w/work holding options� Synchronist drive belt for

transmission spindle motor� Threading capability with 1024-line

spindle encoder� Interior lower slant design allows for

efficient chip and coolant flow� Centralized lubricating system for the

trucks and the ballscrews

1. Chip Bucket - Chips and coolant areefficiently collected in the GT-27's chipbucket.

2. Air Pressure Switches and Gauges -Independent switches conveniently locatedon the front of the GT-27 precisely control air pressure to both the air chuck and livetooling.

3. Coolant System - A high-efficiencycoolant system driven by a powerful pump,assures reliable coolant filtration/flow evenunder prolonged machining conditions.

4. Non-Heat Generation PneumaticCollet Closer - This system assures precise, secure workholding.

5. Maintenance Cabinet - Quick andconvenient access to electrics, electronics,servo controller etc. is quick and easythanks to the conveniently located sidemaintenance cabinet.

SNK AMERICA, INC.MACHINE TOOL GROUP

1800 Howard Street Elk Grove, IL 60007Tel: 847.364.0801 Fax: 847.364.4363

Prodigy Sales: 1.866.379.6068www.snkamerica.com

Someca division of SNK AMERICA, INC.

www.somecmfg.com

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