1. 1. Target time Actual time NAME OF COVER THIS BOX CONTAINS A SUMMARY OF THE STEPS FOR THE CHANGEOVER Best Achievable Actual Best achievable time Actual time
2. 2. Target time Actual time NAME OF COVER 2L PET COLD CAUSTIC CIP Notes: CIP planned time: 2hrs Estimated time: 1 hr 40 mins Actual CIP itself takes approximately 45 mins Pre- CIP procedures as before The following tasks begin when the last bottle out of filler Estimated time 3 mins 15 mins 40 mins 5 mins 12 mins 25 mins Filler op Drop bottle lifts+ valves on top of filler Mojo pipes Empty cap chute Start CIP Costic checked Monitor CIP Rinse water checked Get mojo ready for a rinse (if needed) Rinse Water sample (if needed) Blow + charge up + 3 rounds relief Bottles to lab + ring bottle blower Cups on Run line out+ Change-over CIP support Accept CIP end Alarm Open valves to drain Valves on top of filler Bottle lifts.Syrup room Support on Charge-up labeller op Empty caps Cups on Run line out + Change-over Standby filler area Cups off House-keeping 3 rounds Kister op Cups on Run line out+ Change-over Standby filler area Cups off House-keeping Pal op Cups on Run line out+ Change-over Standby filler area Cups off House-keeping st Ring Kisters Palletisers Cups on CIP support CIP support Cups off Support on Charge-up
3. 3. Target time Actual time NAME OF COVER 1. Drain the filler. a. Turn auto-fill switch to off b. Switch CIP on c. Switch guards to released and open guards d. Turn 2 counter pressure valves off together e. Turn off bottle lifts off together f. Close guards and switch to Locked g. Reset A B C+F By filler entrance Left of capper D D E E G Filler guards
4. 4. Target time Actual time NAME OF COVER 2. Drain the carbo-cooler (CC) tank a. Turn CC tank outlet off b. Open drain valve c. Turn water chamber off d. Open CC drain valve e. Press mix chamber to drain A B C D E Mojo PanelSW LOCATION Valve open picture Valve closed picture Valve positions
5. 5. Target time Actual time NAME OF COVER 3. Swop air supply to CO2 a. Turn air valve supply off b. Alter CO2 pressure to XXX c. Open CO2 valves A B C SW LOCATION SW LOCATION Mojo Panel
6. 6. Target time Actual time NAME OF COVER 4. First CC tank fill a. Shut drain on CC tank b. Turn water chamber to run c. Switch carbo-troll on d. Switch compressor on e. Switch plungers and mix pump to hand CC TANK STARTS TO FILL A B CDE E Mojo Panel
7. 7. Target time Actual time NAME OF COVER 5. Close air valves, open CO2 valves back of filler 6. Mojo pre-flush a. When filled mix pump and plungers to auto CC tank will drain till auto cuts in b. Close drain valve c. Send over product to filler at reduced setting XXX A A B C Mojo Panel SW location SW location
8. 8. Target time Actual time NAME OF COVER 7. Flush filler a. Turn filler on b. Switch filling valves to auto c. Flush till temperature 8.5-9 C 9. Second CC tank fill a. Turn off pumps b. Turn CC outlet valve off c. Open drain valve TANK WILL EMPTY d. Close drain valve e. Wait for pressure to reach XXX f. Switch pumps back to auto AB C C+DE A A+F B SW location MOJO Panel Above MOJO Panel
9. 9. Target time Actual time NAME OF COVER 10. Prepare filler for product a. Close filling valves b. Turn off CIP at filler c. Switch guards to released and open guards d. Turn 2 counter pressure valves off together e. Turn off bottle lifts off together f. Close guards and switch to Locked g. Reset A B C+F By filler entrance Left of capper D D E E G Filler guards
10. 10. Target time Actual time NAME OF COVER 11. Send over product a. Send product over at full setting b. Send CO2 up to XXX A B 12. Filler bowl charge a. Press auto fill select button to on WAIT FOR FILLER TO FILL A Mojo panel Filler panel
11. 11. Target time Actual time NAME OF COVER 13. First product run a. Release bottle stop for 3seconds to allow 6 bottles into filler. Close bottle stop b. Test first bottle in Steinfurth remove remainder c. Open bottle stop Start production run Pack Target 330ml 2.8+/- 0.14 1.5L 3.3 +/- 0.14 A Filler panel By labeller infeed CO2 Targets