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Labeling lPackaging Procedures forPalm Pilot Modem

Inc.

COMPANIY CONFIDENTIAL AND PROPRIETARYREPRODUCTION INWHOLE ORINPART IS PROHIBITED

?\

Jim Lilje, Product Engineering Manager

Design Engineer Date: QA Manager Date: Product Supervisor Date:

Doc. Cntrl. Date: Test Sup. Risq Date:

FN: palmlabel3

DOCUMENT I{UMBER 1OWIO9O

PAGE 1 OF 11

(Jnless othetwise specified, ifthis is a paper copy it is uncontrolled awl you must verify the current revision.

REVISION: A

1.0

Labeling lP ackaging Pro cedures forof Palm Pilot Modem

Purpose:This document provides labeling and packaging instructions for the Palm Pilot Modem.

2.0

SCOPE:

This document is limited to the Palm Pilot Modems where this document is specified in the work center details of the

bill of materials.

ORDER OF PRECEDENCE:

In the event of conflict between this document and others, this document shall take precedence.

DEFINITION OF'TERMS:

APPLICABLE DOCUMENTS:

RESPONSIBILITY:

4.0

5.0

6.0

The cognizant product engineer is responsible for the technical accuracy of this document.

The production supervisor is responsible for insuring that product is assembled to this procedure.

Q/A is responsible for verification of completion of product to the procedure.

6.1

6.2

6.3

1.0 PROCESS:

7.1 This section describes the labeling and packaging procedure for the Palm Pilot Modem. Specific part

numbers are available in the bill of material.

7.1.1 Perform this operation only on an ESD grounded work bench. Operator must be groundedat all times. Use gloves or finger cots when handling all components.

7.1.2. The labeling operation uses a software package that exists on the labeling station computer.

That software is accessed by picking the "BARONE PRINT" icon on the desktop, then pickingF7 on the menu that appears.

First pick this icon Then pick the F7 button

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Unless otherwise specffied, ifthk is a paper copy it is uncontrolled and you must verify the current revision.

REVISION: A

Labeling lP ackaging Procedures forof Palm Pilot Modem

7.1.3 The F7 button causes the next menu to appear. Choose the SMART3.lbl option and press OK.The number that you will be scanning and printing will appear in the next window.

Select the SMART3.lbl option

The latest scanned label numberappears here.

After this window is activated, it is left on the screen for continuously refreshed display of the latestserial number scanned.

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Unless otherwise speciJied, if this is d paper copy it is uncontolled antl you must verifu the current revision.

REVISION: A

Labeling lP ackaging Procedures forof Palm Pilot Modem

7 .1.4 The Palm Pilot Modem is labeled at a station configured as shown below.The flow of work through the station is from left to right as viewed by the operator.

Labeler video Label printer

Input Operator

Labeled and Packaged Output

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REVISION: A

Labeling lP ackaging Pro cedures forof Palm Pilot Modem

7. 1.5 The operator scans the label of a modem taken from the input box. This operation will prompt thelabel maker to produce a packaging label for this particular modem.

7.1.6 Insert the modem as shown. Remove the protective adhesive strip from the package andfold the package over on itself to glue the flap shut.

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REVISION: A

Labeling lPackaging Procedures forof Palm Pilot Modem

7.1.9 Return to steps 7.1.5 through 7.1.8 and repeat the packaging process until the first eggcrate has

been filled.7.1.10 When the first eggcrate has been filled, insert the false bottom as shown.

Insert the second eggcrate on top ofthe false bottom and begin the packaging operation againAs described in steps 7.1.5 through 7.1.8.

Insert the false bottom

Second eggcrate

7.1.11 Continue with the labeling and packaging process until every slot in the second layer has beenfilled except for the last three rows. This leaves ten spaces left to be filled. The last ten packaged

units require special handling as described in the next step.

Start here an

work to theright anddown.

First row is left empty

Leave the last 3 rows emptyBefore proceeding to the nextStep.

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REVISION: A

Labeling lP ackaging Procedures forof Palm Pilot Modem

Below is the flow diagram of the labeling/packaging operation for the Palm Pilot Modem.

Scan rnoclem

* Insert modern into package*Rernove protectiwe tape, seal package

Obtain label fromlabel printerand attaoh it to

outside of the package.

Insert tlre packaged rnodem into thefirst availalrle position in the

eggcrate.

irst eggcfilled?

Insert false lrottorn andsecon<l eggcrate

* Scan rno<lern* Insert modem into package *

* Rernove protective tape, seal packager.Obtain lalrel frorn latrel printer and attach i

to outside of package.

Insert the packaged rnodern into thefirst availalrle position in the

eggcrate.

I slots in seconeggcrate filled except fo

* Scan rnodern* Inser"t rnodern into paakage* Olttain label an<l lnsert it into

the unsealed paakage* Fold unsealecl package* lnsert unsealed package into

next available slot

eggcratefilled?

Close and seal lrox

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Unless otherwise speciJied, if this is a paper copy it is uncontrolled and you must verify the current revision.

REVISION: A