sor 2011-12 basic data karnataka water resources dept(r)

8/2/2019 SOR 2011-12 Basic Data Karnataka Water Resources Dept(R)

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BASIC DATA

CONTENTS PAGES

DATA FOR REVISING SCHEDULE OF RATES 3--14

DATA RATES FOR COARSE & FINE AGGREGATES 15--32

HIRE CHARGES OF MACHINERY / EQUIPMENT 33--48

LEAD / LIFT / LOADING & UNLOADING CHARGES 49--84

FINALISED BY SCHEDULE OF RATES COMMITTEE

GOVERNMENT OF KARNATAKA

dA E SPlP gPg

SCHEDULE OF RATES

zgn wAz j j nz

2011-12

G.O. No. WRD 123 KBN 2008 BANGALORE Dt: 04-06-2010

gPgz Dz A: dAE 123 PJ 2008 AUg : 04-06-2010

BASIC DATA

WATER RESOURCES DEPARTMENT

FOR THE YEAR :

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BASIC DATA

2


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BASIC DATA

OTHER COSTS ON MATERIAL / MACHINERY / LABOUR

DATA FOR WAGES OF WORKERS

SCHEDULE OF RATES

DATA FOR REVISING SCHEDULE OF RATES

STATEMENT OF RATES FOR MATERIALS

EXTRACT OF NOTIFICATION ON ROYALTY CHARGES

CAPITAL COST OF MACHINERY / EQUIPMENT

FOR THE YEAR : 2011-12

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BASIC DATA

2011-12

GENERAL GUIDE LINES :

a. Average of the prevailing market rates, ignoring freak rates, shall be the criteria for fixing market

rates for materials.

b. The rates for materials shall be inclusive of all taxes, duties and other local levies.

c. The rates for materials shall be inclusive of royalty charges wherever applicable.

d. The rates for materials, except those for which lead charges are admissible as per the statement

of lead charges, shall be for all leads.

e. The rates provided for useful rubble / stone chips from excavation shall be at dump yard.

f. The rates for steel / cement shall be at the supplier's stock yard.

Sl UNIT RATE

No. in `.

1 Acetylene gas cum 284.00

2 Acid resisting mortar mix kg 44.003 Acid resisting tiles Dozen 181.00

4 Acrylic emulsion paint ltr 198.00

5 Aluminium beading for glass fixing Rm 22.00

6 Anti-corrosive bituminous black paint ltr 103.00

7 Asphalt 80 / 100 Grade kg 33.00

8 Bentonite tonne 5500.00

9 Binding wire kg 55.00

10 Bolts / Nuts / Washers ( G.I. for general use ) kg 88.00

11 Bolts / Nuts / Washers ( Hot dipped galvanized for gates ) kg 105.00

12 Bolts / Nuts / Washers / Nails ( M.S. for general use ) kg 60.00

13 Bolts / Nuts / Washers ( Stainless steel for gates ) kg 165.00

14 Burnt bricks 1000 Nos 3850.00

15 Burnt stone slab 100 mm thick sqm 210.00

16 Cast iron blocks kg 35.00

17 Cement 43 Gr tonne 4800.00

18 Cement concrete solid bricks Each 19.00

19 Coal tar epoxy paint ltr 230.00

20 Coarse aggregate 10-4.75 mm ( Data rate ) cum 812.00

21 Coarse aggregate 20-10 mm ( Data rate ) cum 631.00



24 Coir brush Each 22.00

25 Copper sheet 16 SWG kg 468.00

26 Coursed rubble stone 300 x 300 x 450 mm Each 17.00

27 Coursed rubble stone 300 x 300 x 600 mm Each 22.00

28 Curing Compound ltr 105.00

29 D - cord Rm 9.0030 De-greasing / derusting / phosphate coating chemical ltr 265.00

31 Detonating fuse coil Rm 9.00

32 Detonator delay type Each 20.00

33 Detonator electric Each 11.00

GENERAL CONSTRUCTION MATERIALS

STATEMENT OF RATES FOR MATERIALS

FOR THE YEAR :

DESCRIPTION OF MATERIAL

4


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BASIC DATA

Sl UNIT RATE

No. in `.

34 Detonator ordinary Each 6.00

35 Ductile iron pipe ( 18 kg / sqcm test pressure ) 1000 mm dia Rm 16500.00



38 Empty cement bag Each 2.00

39 Explosive ANFO kg 35.00

40 Explosive ANFO high strength booster kg 55.00

41 Explosive small dia ( Kelvex-220 or equivalent ) kg 50.00

42 Fine aggregate / sand ( unscreened ) ( Data rate ) cum 192.00

43 Fine aggregate / sand ( screened ) ( Data rate ) cum 248.00

44 Geo-textile ( filter fabric ) 200 gsm sqm 165.00

45 Geo-textile ( filter fabric ) 250 gsm sqm 198.00

46 G.I barbed wire 12 x 12 gauge kg 55.00

47 G.I chain link mesh 10 gauge 50 x 50 mm opening sqm 198.00

48 G I Pipe 100 mm dia B Class Rm 275.00

49 G I Pipe 15 mm dia A class Rm 88.0050 G I Pipe 25 mm dia A class Rm 110.00

51 G I Pipe 40 mm dia B class Rm 220.00

52 G I Pipe 50 mm dia A class Rm 220.00

53 G I Pipe 80 mm dia B Class Rm 255.00

54 G.I sheet ( plain ) tonne 55000.00

55 G.I Stretcher wire kg 66.00

56 Hariyala turfing sods sqm 17.00

57 Hectometre stone ( one line dressed ) Each 195.00

58 Hemp yarn kg 60.00

59 Honne wood planks cum 47300.00

60 Hume pipe with collar 150 mm dia Rm 176.00

61 Hume pipe with collar 300 mm dia Rm 358.00

62 Ironite compound kg 17.00

63 J- Bolts 300 mm long Each 22.00

64 Jungle wood planks cum 20900.00

65 Kilometre stone one line dressed Each 418.00

66 LDPE sheet ( Geo-membrane ) 500 micron thick sqm 88.00



69 MS pipe 200 / 300 mm dia kg 50.00

70 MS pipe 32 mm dia Rm 140.00

71 Murum cum 66.00

72 Oxalic acid ltr 66.00

73 Oxygen gas cum 53.00

74 Plain glass 4 mm thick sqm 330.00

75 Pre-stressed concrete pipe ( 18 kg / sqcm test pressure ) 1000 mm dia Rm 5690.00

76 Pre-stressed concrete pipe ( 18 kg / sqcm test pressure ) 1200 mm dia Rm 7085.0077 Pre-stressed concrete pipe ( 18 kg / sqcm test pressure ) 800 mm dia Rm 4235.00

78 PVC sealing strip Rm 35.00

79 PVC water stopper 310 mm wide Rm 185.00

80 Reinforcement steel tonne 39820.00


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BASIC DATA

Sl UNIT RATE

No. in `.

81 Resin bond Cement capsule Each 55.00

82 Rivets kg 66.00

83 Rolling shutter sqm 2240.00

84 Rolling shutter top cover Rm 430.00

85 Rough stone 200 x 200 x 750 mm Each 14.00

86 Rubber bottom seal ( flat type ) ( IS : 11855 ) Rm 162.00

87 Rubber corner seal ( music note type teflon claded ) ( IS : 11855 ) Rm 815.00

88 Rubber corner seal ( music note type uncladed ) ( IS : 11855 ) Rm 325.00

89 Rubber side seal ( music note type teflon claded ) ( IS : 11855 ) Rm 745.00

90 Rubber side seal ( music note type uncladed ) ( IS : 11855 ) Rm 260.00

91 Rubber side seal ( Z-type ) ( IS : 11855 ) Rm 325.00

92 Size stone 150 to 200 mm height Each 6.00



95 Shahabad stone slab sqm 198.00

96 Shalimastic sealing compound kg 99.0097 Stainless steel plates / flats kg 132.00

98 Steel door ( frame and Shutter tubular sections ) sqm 4136.00

99 Steel door ( frame CRCA sheet Shutter tubular sections ) sqm 3553.00

100 Steel window ( tubular frame and tubular section shutter excluding glass) sqm 1980.00

101 Steel window ( tubular frame and Z section shutter excluding glass) sqm 1540.00

102 Stone chips ( at dump yard ) cum 176.00

103 Stone chips ( at quarry ) cum 264.00

104 Structural steel angle / channel / beam / bars tonne 41750.00

105 Structural steel plate / flats tonne 44000.00

106 Super Plasticizer ( Conplast RP-264 or equivalent ) ltr 83.00

107 Synthetic Enamel paint 1st quality ltr 194.00

108 G.I sheet corrugated Class-II 1 mm thick tonne 59400.00

109 Tarfelt joint filler board 12 mm thick sqm 358.00

110 Tarfelt joint filler board 20 mm thick sqm 580.00

111 Through stones 200 x 200 x 300 to 450 mm long Each 10.00



114 Un-coursed rubble stones ( at dump yard ) cum 150.00

115 Un-coursed rubble stones ( at quarry ) cum 220.00

116 Water proof cement paint kg 35.00

117 Water proofing compound kg 44.00

118 Welding electrode 4 mm dia x 450 mm ( general purpose ) Each 7.00

119 Welding electrode 4 mm dia x 450 mm ( radiographic low hydrogen ) Each 13.00

120 Welding electrode 4 mm dia x 450 mm ( stainless steel ) Each 47.00

121 Weld mess 100 x 50 mm 10 gauge non-galvanized sqm 165.00

122 Wire brush Each 33.00

123 Weld mesh 50 x 50 mm 13 gauge sqm 165.00124 Wire mesh 20 Gauge ( Chain link galvanized 50 x 50 mm opening ) sqm 165.00

125 Zinc kg 155.00

126 Zinc chromate red oxide primer paint ltr 155.00

127 Zinc rich epoxy primer ( zinc content : 90 % ) ltr 655.00

128 Rapid wire mesh 50 x 50 mm opening non-galvanized sqm 121.00


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BASIC DATA

GENERAL GUIDELINES: ( Rates get updated automatically based on rates for basic metals )

a. For cast steel / Alloy steel / Forged steel / Bronze, alluminium alloy components the rates shall

be inclusive of cost of basic metal for these components, casting / forging charges, machining

charges and applicable excise duty on finished alloy component.

b. The rate in the total rate column shall be rounded off to nearest ` : 5.00.

Sl DESCRIPTION OF MANUFACTURED COMPONENTS Basic Casting / Excise Total

No. metal machining duty on rate in `.

in . or forging ( 1 + 2 ) (1+2+3)

per kg per kg 8.24% per kg

1 2 3 4

1 Cast steel components :( Basic metal - steel )

Wheel / Pulley / Hub / Plummer / Roller 35.50 90.75 10.40 135.00

Drum / Gear 35.50 113.44 12.27 160.00

Pinion 35.50 115.50 12.44 165.00

2 Forged steel components : ( Basic metal - structural steel )Hook / Shackle 44.00 123.75 13.82 180.00

3 Alloy steel components IS-1570 : ( Basic metal - stainless steel )

Shaft ( carbon steel ) 90.00 90.75 14.89 195.00

Pin ( stainless steel ) 120.00 99.00 18.05 235.00

4 Bronze, alluminium alloy components IS-305 : ( Basic metal - copper )

Bearing / Bush 430.00 214.50 53.11 700.00

2011-12

Sl UNIT RATE

No. in `.

1 Electric pole with fixtures Each 4600.00

2 Flood light 250 W ( Sodium vapour lamp ) Each 715.00

3 Flood light set Each 1320.00

4 Fluoscent tube light 40 W Each 55.00

5 Fluoscent tube light set Each 210.00

6 Circuit breaker & other accessories Set 33000.00

7 HT / LT Line conductor 1000 m 29700.00

8 PVC Armoured cable 10 sqmm and below Rm 53.00

9 PVC Armoured cable 16 sqmm Rm 64.00



FOR THE YEAR :

FOR GATES / HOISTS & ALLIED WORKS

MATERIALS FOR POWER SUPPLY WORKS

ADDITIONAL MANUFACTURED MATERIALS FOR GATES & HOISTS

FOR THE YEAR :

2011-12


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BASIC DATA

2011-12


a. The Capital cost of machinery / equipment shall be for new machinery / equipment and shall be

inclusive of all taxes, duties, other levies.

b. The cost of transport vehicles / equipment shall be exclusive of cost of tyres and tubes.

c. The cost of drill rods / drill bits / air hose / water hose / road tax / insurance charges and other

consumeable accessories shall not be included in the capital cost.

d. In cases, where the current capital cost of machinery / equipment could not be collected through

enquiries, the capital cost considered for previous year may be updated on the basis of average

percentage increase / decrease in the index for machinery published in the R.B.I Bulletin.

Sl UNIT COST

No. in `.

1 Agitator car / Transit mixer 2 cum ( excluding tyres ) Each 1867900

2 Air compressor 5 cmm electric Each 465400

3 Air compressor 7 cmm diesel Each 674600

4 Air compressor 7 cmm electric Each 5933005 Air compressor 8.5 cmm diesel Each 818400

6 Air compressor 8.5 cmm electric Each 728200

7 Air compressor 15 cmm electric Each 1100000

8 Angle Dozer 90 hp Each 3793500

9 Batching plant 6 cum / hour rated capacity with accessories Each 1403900



12 Bending machine Each 503300

13 Concrete bucket 1.5 cum Each 40800

14 Concrete hand mixer 45 / 30 ltr Each 29800

15 Concrete mixer 300 / 200 ltr (diesel) Each 120100

16 Concrete mixer 300 / 200 ltr ( electric ) Each 110700

17 Concrete mixer 600 / 400 ltr (diesel) Each 242600

18 Concrete mixer 600 / 400 ltr ( electric ) Each 222600

19 Concrete paver 100 sqm / hr Each 1922000

20 Convey mucker ( excluding tyres ) Each 3203300

21 Core drilling machine Each 893400

22 Diesel generating set 30 KVA Each 463500

23 Diesel generating set 50 KVA Each 728700

24 Diesel Loco 45 hp Each 1358600

25 Dewatering pump 5 hp ( diesel ) Each 27500

26 Dewatering pump 5 hp ( electric ) Each 23300





31 Drifter Each 73030032 Drilling jumbo ( excluding tyres ) Each 1050600

33 Dumper 5 cum ( excluding tyres ) Each 1098000

34 Geophysical Electric resistivity meter Each 309000

35 Grouting pump Each 81800

DESCRIPTION OF MACHINERY / EQUIPMENT

DETAILS OF CAPITAL COST OF MACHINERY / EQUIPMENT

FOR THE YEAR :

8


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BASIC DATA

Sl UNIT COST

No. in `.

36 Guniting / sand blasting equipment Each 220100

37 Ice plant with accessories 30 t / day Each 1893100

38 Jack hammer Each 47800

39 Mobile crane 8 t ( pick & carry ) ( excluding tyres ) Each 1099000

40 Mobile crane 25 t ( revolving ) ( excluding tyres ) Each 17293700

41 Needle vibrator 40 mm ( petrol ) Each 20900

42 Needle vibrator 40 mm ( electric ) Each 18500

43 Needle vibrator 60 mm ( petrol ) Each 23600

44 Needle vibrator 60 mm ( electric ) Each 21000

45 Pile boring rig with accessories Each 4017000

46 Planing machine 4 m stroke Each 597400

47 Plate shearing machine upto 12 mm Each 644200

48 Pneumatic placer 0.5 cum Each 464800

49 Pneumatic tamper Each 49800

50 Pug cutting machine Each 41700

51 Pusher leg Each 3320052 Road roller diesel 10 t Each 1013500

53 Shovel 0.50 cum 75 hp Each 2791300

54 Shovel 0.85 cum 110 hp Each 4617500

55 Spinning machine with accessories Each 502600

56 Stationery derric crane 5 t Each 515000

57 Tipper 5 cum ( excluding tyres ) Each 881100

58 Tipping tub 1.5 cum Each 115400

59 Tower crane 5 tonne Each 8827100

60 Transformer 250 KVA Each 305900

61 Truck 10 t ( excluding tyres ) Each 876000

62 Upright drilling machine Each 47400

63 Ventilation fan 20 hp Each 134900

64 Vibrating plate compactor ( diesel ) Each 123600

65 Vibratory pad foot roller 8 t Each 2557500

66 Waggon drill Each 768900

67 Water tanker 8000 ltr ( excluding tyres ) Each 867800

68 Welding transformer Each 36400

69 Winch 35 hp ( electric ) Each 292500

2011-12

Sl UNIT RATE

No. in `.

1 Jaw crusher 900 x 500 mm ( 120 tph ) with 50 hp motor Each 1560500

2 Jaw crusher 500 x 300 mm ( 60 tph ) with 30 hp motor Each 9105003 Jaw crusher 400 x 225 mm ( 10 tph ) with 25 hp motor Each 455300

4 Jaw plates 900 x 500 mm ( serreted ) Set 117100



AGGREGATE CRUSHING & PROCESSING PLANT


DESCRIPTION OF MACHINERY / EQUIPMENT

FOR THE YEAR :

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BASIC DATA

2011-12

Sl UNIT RATE

No. in `.

1 Air hose 25 mm dia Rm 165.00

2 Air hose 50 mm dia Rm 217.00

3 Cardium compound kg 88.00

4 Casing shoe bit Each 9135.00

5 Diamond core bit BX size Each 10420.00

6 Diamond core bit NX size Each 13200.00

7 Diesel ltr 46.65

8 Double tube core barrel Each 12100.00

9 Electric power ( HT-2B category ) including tax Kwhr 6.00

10 Extension drill rod with coupling sleeve Rm 3630.00

11 Gear oil HP-90 ltr 175.00

12 Grease GEM RR3 kg 213.00

13 Jack hammer drill rod 1.5 m Each 3740.0014 Jack hammer drill rod 2.5 m Each 6225.00

15 Lubricants ltr 187.00

16 Nozzle for guniting / sand blasting gun Each 343.00

17 Nylon Conveyor belt 3 ply 600 mm width Rm 1915.00

18 Nylon Conveyor belt 3 ply 1000 mm width Rm 2990.00

19 Paving Cylinder Each 24130.00

20 Petrol ltr 65.65

21 Rails 30R / 45R( 30 kg / m / 45 kg / m) tonne 46200.00

22 Reamer shell Each 4460.00

23 Shutter oil ltr 28.00

24 Spinning belt Each 8800.00

25 T.C.Cross bit 50 mm dia Each 3835.00



28 Tyres and Tubes for truck Set 14300.00

29 Water hose ( pressure ) 20 mm dia Rm 140.00

30 Wire rope of specified type ( for Winch / Hoist / Crane ) - IS-2266 kg 115.00

2011-12


a. The rate provided for ' SUNDRIES' ( Lumpsum provision for unquantified inputs in the data rates )

shall be updated on the basis of general percentage increase / decrease in the market rates oron the basis of increase / decrease in R.B.I ' All Commodity' index.

b. The rate for structural steel fabrication shall include cost of all materials (except structural steel ),

machinery, labour and one coat of primer painting.

c. Demand charges and electric power charges shall be as per prevailing power supply tariff.

d. Rate of interest on capital cost shall be as approved by Govt or other competent authority.

ACCESSORIES TO MACHINERY / EQUIPMENT

OTHER COSTS ON MATERIAL / MACHINERY / LABOUR

FOR THE YEAR :


FOR THE YEAR :

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BASIC DATA

e. Contractor's profit shall be considered only on Fuel / Energy charges and Sundries ( if any ) in the

data rates for ' Machinery component' since basic hire charge of machinery / equipment includes

interest on average capital cost of machinery / equipment.

Sl RATE

No.

1 Contractor's Overheads on Material / Machinery / Labour % 5.00

2 Contractor's Profit on Material / Fuel & Energy charges / Labour % 10.00

3 Demand charges ( HT-2B category ) on power supply ` / KVA / month 190.00

4 Excise duty on Gate / Hoist supplies % 8.24

5 Hidden cost on Labour ( common to all works ) % 15.00

Hidden cost on Labour ( additional for Dam works ) % 5.00

Hidden cost on Labour ( additional for Tunnel works ) % 10.00

Hidden cost on Labour ( additional for Gate works ) % 15.00

6 Insurance charges on gate / hoist parts % on cost 1.00

Insurance charges on machinery % / annum 1.00

7 Interest on capital cost % / annum 11.00

8 Road tax on transport vehicles ( Tipper / Truck ) `./ annum 11560.009 Small T & P on Material / Machinery / Labour % 1.00

10 Structural steel fabrication ( general purpose ) kg 11.00

11 Sundries ( Lumpsum rate for unquantified inputs ) LS `: 33.00

2011-12

As per Govt of Karnataka Notification No:

Sl Name of minor minerals

No.

1 Murum 10.00 / tonne

2 Ordinary building stones 30.00 / tonne

3 Lime stone under title ' Shahabad stone ' 80.00 / 10 sqm

4 Ordinary sand: 30.00 / tonne

2011-12

GENERAL GUIDE LINES :a. The basic wages shall not be less than the minimum wages fixed by the Government.

b. The basic wages need not be revised every year and any revision, if warranted, shall take into

consideration the local conditions for perticular category of worker and the trend in quoted rates.

c. The Variable Dearness Allowance ( Living allowance ) shall be revised as per the procedure laid

down in the Government notification on minimum wages.

CI 56 MMN. 2006, Bangalore, dated 23 - 06 -2007.

FOR THE YEAR :

Entire state

in `.

Entire state

Entire state

UNIT

STATEMENT OF WAGES OF WORKERS

Rate / Unit Qty

Entire state

Area of applicability

FOR THE YEAR :

DESCRIPTION OF OTHER COSTS

ROYALTY CHARGES ON MATERIALS

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BASIC DATA

Computation of variable DA ( Living allowance ) :

Current state annual average CP index for industrial workers ( CI ) : 4284

Base state annual average CP index for industrial workers ( BI ) : 2491

Amount of variable DA per point CP index `: 0.03

Difference in Current & Base index ( CI - BI ) : 1793

Variable DA / Day = ( Difference in index ) x ( Rate of DA per point ) x 30 / 26

`: 62.05 / Day

Sl VDA / Day

No. in `:

ZONE-I ZONE-II ZONE-I&II ZONE-I ZONE-II

I . SKILLED CATEGORY:

1 Bar bender 111.70 108.70 62.05 173.75 170.75

2 Black smith / Tin smith / Rivetor 94.20 91.20 62.05 156.25 153.25

3 Blaster ( Licensed ) 99.70 96.70 62.05 161.75 158.75

4 Carpenter Cl- I 111.70 108.70 62.05 173.75 170.755 Electrician ( Licensed ) 95.70 92.70 62.05 157.75 154.75

6 Fitter Cl- I 98.20 95.20 62.05 160.25 157.25

7 Floor Polisher / Tile Layer 97.70 94.70 62.05 159.75 156.75

8 Foreman 129.70 126.70 62.05 191.75 188.75

9 Gauge reader 94.20 91.20 62.05 156.25 153.25

10 Maistry / Work Inspector 94.20 91.20 62.05 156.25 153.25

11 Mason Cl- I / Brick layer Cl- I 111.70 108.70 62.05 173.75 170.75

12 Mechanic Cl- I 110.20 107.20 62.05 172.25 169.25

13 Operator Air compressor / DG set 100.20 97.20 62.05 162.25 159.25

14 Operator Batching plant 100.20 97.20 62.05 162.25 159.25

15 Operator Bus / Ambulance/ Lorry / Tanker 102.20 99.20 62.05 164.25 161.25

16 Operator Concrete / Asphalt mixer 100.20 97.20 62.05 162.25 159.25

17 Operator Concrete / Asphalt paver 100.20 97.20 62.05 162.25 159.25

18 Operator Concrete pump / Placer 100.20 97.20 62.05 162.25 159.25

19 Operator Core drilling machine 100.20 97.20 62.05 162.25 159.25

20 Operator Crane / Tower crane / Cable way 109.20 106.20 62.05 171.25 168.25

21 Operator Drilling jumbo / Loco / Winch 102.20 99.20 62.05 164.25 161.25

22 Operator Grouting / Guniting / Shotcreting 97.20 94.20 62.05 159.25 156.25

23 Operator Jackhammer/ Pneumatic tamper 98.20 95.20 62.05 160.25 157.25

24 Operator Pump / Ventilation fan 96.20 93.20 62.05 158.25 155.25

25 Operator Lathe/ Drilling/ Shearing machine 105.20 102.20 62.05 167.25 164.25

26 Operator Bending / Planing machine 105.20 102.20 62.05 167.25 164.25

27 Operator Road roller 99.70 96.70 62.05 161.75 158.75

28 Operator Shovel / Scraper / Dozer 109.20 106.20 62.05 171.25 168.25

29 Operator Spillway / Sluice gate 101.70 98.70 62.05 163.75 160.75

30 Operator Crusher / Conveyor / Mucker 100.20 97.20 62.05 162.25 159.25

31 Operator Tipper / Dumper / Transit mixer 102.20 99.20 62.05 164.25 161.2532 Operator Concrete vibrator 96.20 93.20 62.05 158.25 155.25

33 Operator Vibratory plain / padfoot roller 101.70 98.70 62.05 163.75 160.75

34 Operator Wagon drill / Drifter 98.20 95.20 62.05 160.25 157.25

35 Painter Cl- I 98.20 95.20 62.05 160.25 157.25

Basic wage / DayCATEGORY OF WORKER

in `: in `:

Total wage / Day

12


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BASIC DATA

Sl VDA / Day

No. in `:


I . SKILLED CATEGORY ( Contd ) :

36 Plumber ( Licensed ) / Pipe fitter 105.20 102.20 62.05 167.25 164.25

37 Sarang / Khalasi 98.20 95.20 62.05 160.25 157.25

38 Spun pipe moulder 100.70 98.20 62.05 162.75 160.25

39 Stone chiseller CI- I / Stone cutter Cl- l 100.70 98.20 62.05 162.75 160.25

40 Struct. steel Fabricator / Marker / Erector 110.20 107.20 62.05 172.25 169.25

41 Welder / Gas Cutter 110.20 107.20 62.05 172.25 169.25

II . SEMI SKILLED CATEGORY:

1 Asphalt Sprayer / Boiler attendant 94.20 91.20 62.05 156.25 153.25

2 Bhisti 93.20 90.70 62.05 155.25 152.75

3 Carpenter Cl- II / Erector shuttering 100.70 98.20 62.05 162.75 160.25

4 Chavali / Navagani 126.20 123.20 62.05 188.25 185.25

5 Crowbarman / Jumperman 94.20 91.20 62.05 156.25 153.25

6 Fitter Cl- II 100.70 98.20 62.05 162.75 160.25

7 Gangman / Head / Survey mazdoor 94.20 91.20 62.05 156.25 153.258 Gardener / Trained mali 94.20 91.20 62.05 156.25 153.25

9 Helper Air compressor / DG set 94.20 91.20 62.05 156.25 153.25

10 Helper Batching plant 94.20 91.20 62.05 156.25 153.25

11 Helper Blasting 94.20 91.20 62.05 156.25 153.25

12 Helper Bus / Ambulance / Lorry / Tanker 94.20 91.20 62.05 156.25 153.25

13 Helper Bending /Shearing /Planing machine 94.20 91.20 62.05 156.25 153.25

14 Helper Carpenter 94.20 91.20 62.05 156.25 153.25

15 Helper Concrete / Asphalt mixer 94.20 91.20 62.05 156.25 153.25

16 Helper Concrete / Asphalt paver 94.20 91.20 62.05 156.25 153.25

17 Helper Core drilling machine 94.20 91.20 62.05 156.25 153.25

18 Helper Crane / Tower crane / Cable way 94.20 91.20 62.05 156.25 153.25

19 Helper Drilling jumbo / Loco / Winch 94.20 91.20 62.05 156.25 153.25

20 Helper Fitter / Fabrication 94.20 91.20 62.05 156.25 153.25

21 Helper Grouting / Guniting / Shotcreting 94.20 91.20 62.05 156.25 153.25

22 Helper Jack hammer / Pneumatic tamper 94.20 91.20 62.05 156.25 153.25

23 Helper Laboratory / Instrumentation 94.20 91.20 62.05 156.25 153.25

24 Helper Road roller 94.20 91.20 62.05 156.25 153.25

25 Helper Shovel / Scraper / Dozer 94.20 91.20 62.05 156.25 153.25

26 Helper Crusher / Conveyor / Mucker 94.20 91.20 62.05 156.25 153.25

27 Helper Tipper / Dumper / Transit mixer 94.20 91.20 62.05 156.25 153.25

28 Helper Vibrator 94.20 91.20 62.05 156.25 153.25

29 Helper Vibratory plain/ padfoot roller 94.20 91.20 62.05 156.25 153.25

30 Helper Wagon drill/ Drifter 94.20 91.20 62.05 156.25 153.25

31 Lineman Electric / Telephone 94.20 91.20 62.05 156.25 153.25

32 Mason Cl- ll / Brick layer Cl-II 100.70 98.20 62.05 162.75 160.25

33 Mechanic Cl- II 103.70 100.70 62.05 165.75 162.75

34 Painter Cl- II 94.20 91.20 62.05 156.25 153.2535 Patkari / Neeraganti / Sowdy 93.20 90.70 62.05 155.25 152.75

36 Stone Chiseller Cl- II 98.20 95.70 62.05 160.25 157.75

37 Stone breaker / Hammerman 98.20 95.70 62.05 160.25 157.75

38 Valveman / Canal sluice operator 93.20 90.70 62.05 155.25 152.75

in `:

Total wage / DayCATEGORY OF WORKER Basic wage / Day

in `:

13


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BASIC DATA

Sl VDA / Day

No. in `:


III . UN-SKILLED CATEGORY:

1 Cement / Asphalt handling mazdoor 85.70 83.70 62.05 147.75 145.75

2 Civic worker 84.70 82.70 62.05 146.75 144.75

3 Heavy mazdoor 83.20 81.70 62.05 145.25 143.75

4 Light mazdoor 81.70 80.20 62.05 143.75 142.25

5 Watchman 81.70 80.20 62.05 143.75 142.25

IV . OTHER CATEGORY:

1 Boatman with boat 122.20 119.20 62.05 184.25 181.25

2 Care-taker / conductor / Lift attender 93.70 90.70 62.05 155.75 152.75

3 Cartman with double bullock cart 131.20 128.20 62.05 193.25 190.25

4 Cartman with single bullock cart 111.70 108.70 62.05 173.75 170.75

5 Cook / Messman 95.20 92.20 62.05 157.25 154.25

6 Dhobi 93.70 90.70 62.05 155.75 152.75

7 Diploma Engineer / Surveyor 107.20 104.20 62.05 169.25 166.25

8 Diver with headgear 131.20 128.20 62.05 193.25 190.259 Graduate / Laboratory Assistant 101.70 98.70 62.05 163.75 160.75

10 Graduate Engineer / Geologist 153.70 150.70 62.05 215.75 212.75

11 Horticulture Assistant / Photographer 94.20 91.20 62.05 156.25 153.25

12 ITI certificate holder / Tracer / Printer 95.20 92.20 62.05 157.25 154.25

13 Literate mazdoor 93.70 90.70 62.05 155.75 152.75

14 Stenographer / Computer Operator 104.20 101.70 62.05 166.25 163.75

15 Telephone / Wireless Operator 104.20 101.70 62.05 166.25 163.75

16 Typist 96.20 93.20 62.05 158.25 155.25

in `: in `:

CATEGORY OF WORKER Basic wage / Day Total wage / Day

14


15/84

BASIC DATA

2011-12

COARSE & FINE AGGREGATES

FOR THE YEAR :

UNIT RATES

FOR

SCHEDULE OF RATES

DATA FOR COMPUTATION OF

15


16/84

BASIC DATA

16


17/84

BASIC DATA

2011-12

ITEM : Cost of production of coarse aggregate using Jaw crushers & Conveyor system.

DATA : Size range of coarse aggregate considered for data rate analysis:

80 to 40 mm size range 40 to 20 mm size range20 to 10 mm size range 10 to 4.75 mm size range

Average daily rate of concreting assumed : 500 cum

Quantity of coarse aggregate at 1.50 t / cum of concrete : 750 t

Quantity of rubble for crushing considering 15 % dust / wastage : 880 t

Daily crushing of rubble for aggregate with 20 % reserve stock ( 880 x 1.20 ) : 1056 t

Av. crushing / hour for single shift working of crushing plant ( 1056 / 8 ) : 132 t

Required crushing capacity of plant per hour with 70 % job / management

eff iciency and 50 min / hour working ( 132 x 60 / 50 / 0.7 ) : 226 t

Deploy 2 Nos. Primary Jaw crushers 120 tonnes per hour rated capacity each.

Deploy 2 secondary jaw crushers for recrushing over size aggregates.

Deploy 4 tertiary jaw crushers for crushing smaller size aggregates.

Deploy vibrating screens / belt conveyors / water spray systems for processing aggregates.

Daily output of crushing system with 70 % job and management efficiency

and 50 min per hour working : ( 2 x 120 x 0.7 x 8 x 50 / 60 ) : 1120 tDaily output of aggregate assuming 15 % dust / wastage ( 1120 x 0.85 ) : 952 t

Total quantity of aggregate considering 300000 cum concrete and 5 % extra

for other works such as filter drains etc : ( 300000 x 1.5 x 1.05 ) : 472500 t

Scalper screen B-1

Rubble unloading hopper

B-2 Primary crushers 120 tph 2 Nos

Feeder hopper

Feeder hopper

B-4 Secondary crushers 60 tph 2 Nos.

Single deck screen

B-5 80-40 mm

B-6 stock pile

Primary stock pile

150 mm & below B-8 B-7

40-20 mm

B-9 stock pile

Feeder hopper B-10

B-13

B-12 B-14

B-11 B-15 20-10 mmstock pile

Tertiary crushers 10 tph 4 Nos

Triple deck screens B-16

Dust with wash water B-17 10-4.75 mm

stock pile

DATA RATES FOR COARSE / FINE AGGREGATES

SCHEMATIC ARRANGEMENT OF AGGREGATE CRUSHING & PROCESSING

FOR THE YEAR :

17


18/84

BASIC DATA

1 Aggregate crushing system :

a. Capital cost of Crusher system :

Primary Jaw Crusher 900 x 500 mm with

Electric motor 50 hp 2 Nos @ : 1560500 / Each `: 3121000

Secondary Jaw Crusher 500 x 300 mm

with Electric motor 30 hp 2 Nos @ : 910500 / Each `: 1821000

Tertiary Jaw Crusher 400 x 225 mm

with Electric motor 25 hp 4 Nos @ : 455300 / Each `: 1821200

Rubble feed hopper 1 No @ 2 t / each @ : 330000 / Each `: 330000

Crusher feed bins 3 Nos @ 1.0 t / each @ : 198000 / Each `: 594000

Scalper screen 1 No. @ 0.6 t / each @ : 198000 / Each `: 198000

Single vib. deck without screen 1 @ 0.6 t @ : 412500 / Each `: 412500

Triple vib.deck without screen 2 Nos.1t/each @ : 495000 / Each `: 990000

Controls / Switches / cables LS `: 264000

Other accessories LS `: 165000

Total `: 9716700

b. Hire charges of plant :

Capital cost of plant `: 9716700Salvage value of plant : 10%

Life of plant in hours : 20000

Life of plant in years : 15

Yearly usase of plant in hours ( life in hours / life in years ) : 1333

Maintenance and repair charges @ : 200 percent of capital cost

Miscellaneous charges @ : 10 percent of repair charges

Rate of interest per annum : 11%

Insurance charges on av. Capital cost per annum : 1%

Average capital cost of plant ( 15+1) x 9716700 / 2 / 15 `: 5182240

Depreciation of plant / hour 0.90 x 9716700 / 20000 `: 437.25

Interest on av. Capital cost / hr 0.11 x 5182240 / 1333 `: 427.53

Maintenance and repair charges / hr 2 x 9716700 / 20000 `: 971.67

Miscellaneous charges / hr 0.10 x 971.67 `: 97.17

Insurance on av capital cost / hr 0.01 x 5182240 / 1333 `: 38.87

Total hire charges / hour excluding energy and crew charges `: 1972.49

say : 1972.00

c. Fuel / Energy charges :

Requirement of electric power : hp Kwhr

Primary crusher 2 Nos. / 50 hp each 100 74.60

Secondary crusher 2 Nos. / 30 hp each 60 44.76

Tertiary crusher 4 Nos. / 25 hp each 100 74.60

Rubble feeder 1 No / 5 hp each 5 3.73

Primary crusher feeder 2 Nos / 5 hp each 10 7.46

Sec. Crusher feeder 2 Nos / 5 hp each 10 7.46

Ter. Crusher feeder 4 Nos / 5 hp each 20 14.92

Scalper screen 15 hp 15 11.19

Single deck screen 1 No. / 15 hp 15 11.19Triple deck screen 2 No. / 15 hp each 30 22.38

Controls & Miscellaneous -- 2.50

Total energy consumption per hour in Kwhr 274.79

say : 280 Kwhr

18


19/84

BASIC DATA

Energy charges for 280 Kwhr @ : 6.00 / Kwhr `: 1680.00

Oil and lubricants @ 20% `: 336

Total : 2016.00

say : 2016.00

d. Crew charges :

Operator crusher 8 Nos. @ : 159.25 / day `: 1274.00

Helper Crusher 8 Nos. @ : 153.25 / day `: 1226.00

Total : 1342.40

Hourly Crew charges = Yearly wages / Yearly usase of plant in hrs

( 26 x 12 x 1342.40 / 1333 ) `: 314.12

say : 314.00

2 Aggregate processing system :

1000 mm wide belt conveyor : Length Motor hp

B-1 : Unloading hopper to Scalper screen 15 m 15 hp

B-2 : Scalper screen to Primary crusher 15 m 15 hp

B-3 : Primary crusher to Single deck screen 15 m 10 hp

B-4 : Single deck screen to Secondary crusher 20 m 10 hp

B-5 : Secondary crusher to Triple deck screen-1 20 m 10 hpB-6 : Single deck screen to Primary stock pile 20 m 10 hp

B-7 : Primary stock pile to Triple deck screen-1 20 m 15 hp

B-8 : Triple deck screen-1 to 80 - 40 mm size stock pile 25 m 15 hp

Total : 150 m 100 hp

600 mm wide belt conveyor :

B-9 : Triple deck screen-1 to 40 - 20 mm stock pile 15 m 10 hp

B-10 : Triple deck screen-1 to tertiary crusher 20 m 10 hp

B-11 : Tertiary crusher to triple deck screen-2 30 m 15 hp

B-12 : Triple deck screen-2 to Tertiary crusher 10 m 5 hp

B-13 : Triple deck screen-1 to Triple deck screen-2 10 m 5 hp



B-16 : Triple deck screen-2 to 10 - 4.75 mm stock pile 15 m 10 hp

B-17 : Triple deck screen-2 to Crusher dust stock pile 20 m 10 hp

Total : 150 m 85 hp

Cost of 600 mm wide belt conveyor per Rm :

20 m length of conveyor assumed.

a. Str steel frame 4.50 t @ 0.225 t / m @ : 52750 / tonne `: 237375

b. Bolts and nuts @ 5% `: 11868.75

c. Idler rollers @ 30 kg / m @ : 135000 / tonne `: 81000

d. Return rollers @ 10 kg / m @ : 135000 / tonne `: 27000

e. Bearings for rollers 48 Nos @ : 990 / each `: 47520

f. Drums 4 Nos @ `: 16500 / each `: 66000

g. Bearings for drums 8 Nos @ : 1320 / each `: 10560

h. Plummer blocks 2 Nos @ : 8250 / each `: 16500

i. Sundries LS `: 3300

`: 501123.8`: 25056.19

Cost of 1000 mm wide belt conveyor per Rm :

20 m length of conveyor assumed.

a. Str steel frame 9.00 t @ 0.45 t / m @ : 52750 / tonne `: 474750

b. Bolts and nuts @ 5% `: 23737.5

Total cost for 20 mCost per Rm

19


20/84

BASIC DATA

c. Idler rollers @ 45 kg / m @ : 135000 / tonne `: 121500

d. Return rollers @ 15 kg / m @ : 135000 / tonne `: 40500

e. Bearings for rollers 72 Nos @ : 990 / each `: 71280

f. Drums 4 Nos @ `: 19800 / each `: 79200

g. Bearings for drums 8 Nos @ : 1650 / each `: 13200

h. Plummer blocks 2 Nos @ : 8250 / each `: 16500

i. Sundries LS `: 3300

`: 843967.5

`: 42198.38

a. Capital cost of Conveyor system ( excluding cost of belts ) :

600 mm width conveyor 150 m @ `: 25056.19 / Rm `: 3758428

1000 mm width conveyor 150 m @ : 42198.38 / Rm `: 6329756

Electric motors 5 hp 3 No ( 1 spare ). @ : 16500 / Each `: 49500

Electric motors 10 hp 11 Nos ( 1 spare ) @ : 24750 / Each `: 272250

Electric motors 15 hp 6 Nos ( 1 spare ) @ : 39600 / Each `: 237600

Gear boxes 16 Nos @ : 39600 / Each `: 633600

Pipe lines / sprayers / Transfer points etc LS `: 165000

Controls / Switches / Cables and misc LS `: 99000Total cost of Conveyor system `: 11545134

b. Hire charges of Conveyor system per hour :

( excluding cost of belts / energy / crew )

Capital cost of plant `: 11545134



Yearly usage in hours ( life in hours / life in years ) : 2000



Salvage value : 10%



Av. Capital cost ( 15+1) x 11545134 / 2 / 15 `: 6157405



Maintenance & repair charges / hr 1 x 11545134 / 30000 `: 384.84



`: 1139.12

say : 1139.00

c. Fuel / Energy charges per hour :

Requirement of electric power :

5 hp motors 2 No. ( 2 x 5 x 0.746 ) : 7.46

10 hp motors 10 Nos. ( 10 x 10 x 0.746 ) : 74.60

15 hp motors 5 Nos. ( 5 x 15 x 0.746 ) : 55.95

Controls & Miscellaneous LS : 2.00

: 140.01say : 140 Kwhr

Energy charges / hour for 140 Kwhr @ : 6.00 / Kwhr `: 840.00

Add for oil and lubricants @ 20% `: 168

`: 1008.00

say : 1008.00

Total cost for 20 m

Total hire charges / hour excluding energy & crew charges

Cost per Rm

Total energy charges / hour

20


21/84

BASIC DATA

d. Crew charges :

Operator conveyor 6 Nos. @ : 159.25 / day `: 955.50

Helper Conveyor 3 Nos. @ : 153.25 / day `: 459.75

`: 1415.25

Hourly Crew charges = Yearly wages / Yearly usase of plant in hrs

( 26 x 12 x 1415.25 / 2000 ) `: 220.78

say : 221.00

3 Sprayer system for washing aggregates :

a. Hire charges per hour :

Capital cost of 2 pumps / pipes & sprayers @ : 91500 / Each `: 183000



Yearly usage in hours ( life in hours / life in years ) : 1667

Salvage value : 10%



Rate of interest per annum : 11%Insurance charges on av. Capital cost per annum : 1%

Av. Capital cost ( 12+1) x 183000 / 2 / 12 `: 99125



Maintenance & repair charges / hr 0.70 x 183000 / 20000 `: 6.405



Total hire charges / hour excluding energy & crew charges `: 22.42

say : 22.00

b. Fuel / Energy charges per hour :

Energy requirement for 2 x 20 hp motor in Kwhr ( 2 x 20 x 0.746 ) : 29.84

say : 30.00

Energy charges / hour @ `: 6.00 / Kwhr `: 180.00

Add for oil and lubricants @ 20% `: 36

Total energy charges / hour `: 216.00

say : 216.00

c. Crew charges per hour :

Operator pump 1 No. @ : 155.25 / day `: 155.25

Hourly Crew charges = Yearly wages / Yearly usase of plant in hours

= 26 x 12 x 155.25 / 1667 `: 29.06

say : 29.10

4 Total capital cost of aggregate crushing & processing system :

Crusher system with all accessories `: 9716700

Conveyor system with all accessories `: 11545134

Water sprayer system with all accessories `: 183000

Total `: 21444834

5 Use rate of materials :

a. Use rate of Jaw plates :

Cost of 900 x 500 mm jaw plates @ : 117100 / set `: 117100

Life of jaw plates in hours : 700

21


22/84

BASIC DATA

Use rate of jaw plates / set / hour ( Cost / life ) `: 167.29







b. Use rate of aggregate processing screens :

Cost of screens:

Screen for scalper screen deck 1 No. @ : 66000 / Each `: 66000

Screen for single vib. Deck 1 No @ : 66000 / Each `: 66000

Screen for triple vib. Deck 2 No. @ : 123750 / Each `: 247500

Total `: 379500

Add for repairs @ 25% `: 94875

Less salvage value @ 10% ( - ) : -37950

`: 436425

Life of screens in hours : 3000

Use rate of screens / hour `: 145.48c. Use rate of Conveyor belts :

Cost of 600 mm wide belt 330 m @ : 1915 / Rm `: 631950

Cost of 1000 mm wide belt 330 m @ : 2990 / Rm `: 986700

Life of belt in hours : 5000

Use rate of 600 mm wide belt / hour ( Cost / life ) `: 126.39

Add repair charges @ 25% `: 31.60

Less salvage value @ 10% ( - ) : -12.639

Use rate per hour `: 145.35

Use rate of 1000 mm wide belt / hour ( Cost / life ) `: 197.34

Add repair charges @ 25% `: 49.34

Less salvage value @ 10% `: -19.73

Use rate per hour `: 226.94

RATE ANALYSIS UNIT: 952.00 tonne

A. MATERIALS:

Sl Perticulars Unit Quantity Rate Amount

No. in `. in `.

1 Rubble ( from quarry ) for 1120 t @ 1.6 t / cum cum 700.00 220.00 154000.0

2 Use rate of Jaw plates 900x500 mm Hour 16.00 167.29 2676.57

Reconditioning charges @ 10 % 267.66





5 Use rate of screens Hour 8.00 145.48 1163.80

6 Use rate of conveyor belts 1000 mm Hour 8.00 226.94 1815.537 Use rate of conveyor belts 600 mm Hour 8.00 145.35 1162.79

8 Sundries Hour 150.00 33.00 4950.00

Total `: 168842.3

Contd

22


23/84

BASIC DATA

A. MATERIALS ( Contd ) :


No. in `. in `.

Contd

Add for small Tools and Plants @ 1% `: 1688.42

Add for Contractor's Profit @ 10% `: 16884.23

Add for Contractor's Overheads @ 5% `: 8442.11

Add for Royalty charges on rubble @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 195857

B. MACHINERY:

Sl Description Unit Quantity Rate Amount

No. in `. in `.

1 Crusher system Hour 8.00 1972.00 15776.00

Fuel / Energy charges Hour 8.00 2016.00 16128.00

2 Conveyor system Hour 8.00 1139.00 9112.00


3 Water sprayer system Hour 8.00 22.00 176.00Fuel / Energy charges Hour 8.00 216.00 1728.00

4 Sundries LS 150.00 33.00 4950.00

Total `: 55934.00


Add for Contractor's Profit on DPOL / Energy @ 10% `: 3087.00


Total hire charges of Machinery : `: 62377

C. LABOUR:


No. in `. in `.

1 Crew for Crusher system Hour 8.00 314.00 2512.00

2 Crew for Conveyor system Hour 8.00 221.00 1768.00

3 Crew for water sprayer system Hour 8.00 29.10 232.80

4 Khalasis Day 10.00 157.25 1572.50

5 Heavy mazdoor Day 20.00 143.75 2875.00

Total : 8960.30



Add for Hidden cost on Labour @ 15% `: 1344.05

Add for additional Hidden cost on Labour @ 5% `: 448.02


Total cost of Labour : `: 12186

ABSTRACT:

A. Cost of Materials `: 195857

B. Hire charges of Machinery `: 62377C. Cost of Labour `: 12186

TOTAL `: 270420

Add for transportaion / erection / dismantling cost @ 12 % of total capital cost

( 952 x 0.12 x 21444834 / 472500 ) `: 5185

Cost of Electric sub-station ( as per annexure ) @ 4.80% `: 12980

23


24/84

BASIC DATA

Cost of Civil works of plant @ 4.00% `: 10817

Add for General enabling works and maintenance @ 2.00% `: 5408

Total cost of crushed aggregate for 952.00 tonne `: 304810

Assuming about 70 percent mass concrete using 80 mm down coarse aggregate, about 25 percent

structural concrete using 40 mm down coarse aggregate and about 5 percent structural concrete

using 20 mm down coarse aggregate, the approximate crushing pattern of the crusher system and

cost distribution are assumed as under :

Crushing pattern and Cost distribution :

Crushed aggregate size range

80 to 40 mm size range



10 to 4.75 mm size range

Unit rates for coarse aggregate :

80 to 40 mm size range per tonne 0.19 x 304810 / 267 `: 216.91

per cum 216.91 x 1.4 `: 304.00


per cum 300.93 x 1.4 `: 421.00


per cum 384.21 x 1.5 `: 576.00

10 to 4.75 mm size range per tonne 0.20 x 304810 / 133 `: 458.36

per cum 458.36 x 1.6 `: 733.00

ITEM : Cost of production of coarse aggregate using 10 t / hr rated capacity Jaw crusher.

DATA : For small and medium works where 40 mm down and 20 mm down size aggregates are

generally used for concrete works small jaw crushers are suitable for production of required

quantity of coarse aggregate.

Rated output of 400 x 225 mm Jaw crusher / hour : 10 tonne

Output for combined job & management efficiency of 70 % : 7 tonne

Net output considering 50 min / hr working ( 7 x 50 / 60 ) : 5.83 t

Output per shift of 8 hours ( 8 x 5.83 ) say : 47 tonne

Considering 15% dust / wastage / rejection etc net aggregate output say : 40 tonne

Consider 400 x 225 mm Jaw crusher with 40 t aggregate output / shift for analysis.

Output of crusher in tonnes for 5 years at 5 t / hr ( 5 x 1333 x 5 ) : 33325

a. Hire charges of plant :

Capital cost of crusher including motor `: 455300


Life of plant in years : 15Yearly usase of plant ( life in hrs / life in yrs ) : 1333

Salvage value of plant : 10%



133

100%

314

% Cost distribution

28%

31%

19%

20%

% Crushing pattern

33%

25%

100%952

30%

14%

238

267

Production / Shift in t

24


25/84

BASIC DATA



Av. Capatil cost ( 15+1) x 455300 / 2 / 15 `: 242827

Depreciation charges / hour 0.90 x 455300 / 20000 `: 20.4885


Maintenance & repairs / hour 2 x 455300 / 20000 `: 45.53

Miscellaneous charges / hour 0.10 x 45.53 `: 4.55


Total hire charges / hour `: 92.43

say : 92.00

b. Fuel / Energy charges :

Electric energy for motor 25 hp 25 x 0.746 x 6.00 `: 111.90

Oil / Lubricants @ 20 % `: 22.38

Total Fuel / Energy charges / hour `: 134.28

say : 134.00

c. Crew charges :

Wages of Operator per day `: 159.25Wages of Helper per day `: 153.25

Total `: 312.50

Hourly wages of operating crew = Daily wages x 26 x 12 / Yearly usase of plant

= 26 x 12 x 312.50 / 1333 `: 73.10

Total capital cost of crusher and screen :

Crusher with all accessories `: 455300

Screen with all accessories `: 39600

Total `: 494900

d. Use rate of materials :

Cost 1 set Jaw plates 400 x 225 mm `: 32400

Life of Jaw plates in hours 700

Use rate of Jaw plates per hour with 10 % salvage value `: 41.66

Cost of revolving screen `: 39600

Life of screen in hours 3000

Use rate of Screen per hour with 10 % salvage value `: 11.88

RATE ANALYSIS UNIT: 40.00 tonne

A. MATERIALS:


No. in `. in `.

1 Rubble ( from quarry ) for 47 t @ 1.6 t / cum cum 29.50 220.00 6490.00

2 Use rate of Jaw plates hour 8.00 41.66 333.26

Reconditioning charges @ 10% 33.33

3 Use rate of screen hour 8.00 11.88 95.04

4 Sundries LS 10.00 33.00 330.00

Total : 7281.62Add for small Tools and Plants @ 1% `: 72.82



Add for Royalty charges on rubble @ ( Included in material rate ) `: 0.00

Total cost of Materials : `: 8446.68

25


26/84

BASIC DATA

B. MACHINERY:


No. in `. in `.

1 Jaw crusher 400 x 225 mm Hour 8.00 92.00 736.00


2 Sundries LS 10.00 33.00 330.00

Total : 2138.00




Total hire charges of Machinery : `: 2406.48

C. LABOUR:


No. in `. in `.

1 Crew for Jaw crusher Hour 8.00 73.10 584.80

2 For breaking over size rubble

Stone breaker Day 2.00 157.75 315.503 For feeding rubble to crusher

Heavy mazdoor Day 5.00 143.75 718.75

Light mazdoor Day 5.00 142.25 711.25

4 For collecting & stacking CA and dust



5 For refeeding over size CA & other works


Total : 4044.80





Total cost of Labour : `: 5298.69

ABSTRACT:

A. Cost of Materials including royalty charges `: 8446.68

B. Hire charges of Machinery `: 2406.48

C. Cost of Labour `: 5298.69

TOTAL `: 16151.85

Add for transportation / erection / dismantling of crusher unit

at 12 % of capital cost including screen 0.12 x40x 494900 / 33325 `: 71.28

Add for Civil works of plant @ 0.50% `: 80.76

Add for general enabling works and maintenance @ 0.25% `: 40.38

Add for Power supply arrangement (as per annexure) @ 4.80% `: 775.29

Total cost for 40.00 tonne `: 17119.56

Crushing pattern and Cost distribution :Crushed aggregate size range



10 to 4.75 mm size range

100%

% Crushing pattern

30%

26%08

42%

32%

20

100%

20%

% Cost distributionProduction / Shift in t

40

12

50%

26


27/84


28/84

BASIC DATA

Av. Capatil cost ( 15 + 1) x 305900 / 2 / 15 `: 163147

Depreciation charges / month 0.9 x 305900 / 15 / 12 `: 1530

Int on av. Capital cost / month 0.11 x 163147 / 12 `: 1496

Maintenance & repairs / month 0.25 x 305900 / 15 / 12 `: 425

Miscellaneous charges / month 0.10 x 425 `: 42

Ins on av Capital cost / month 0.01 x 163147 / 12 `: 136

Total hire charges / month `: 3628

Hire charges of other sub-station equipments & distribution lines:

HT / LT Circuit breaker 3 Nos @ : 33000 `: 99000

Poles with fixtures 10 Nos @ : 4600 `: 46000

HT / LT Line conductor 1 km @ : 29700 `: 29700

Other accessories / controls / junctions LS `: 49500

Total `: 224200

Life of sub-station equipments : 15 years

Salvage value : 10 percent



Rate of interest per annum : 11%Insurance charges on av. Capital cost per annum : 1%

Average capital cost ( 15+1 ) x 224200 / 15 / 2 `: 119573

Depreciation charges / year 0.90 x 224200 / 15 `: 13452

Interest on av. Capital cost / yr 0.11 x 119573 `: 13153

Maintenance & repairs / year 0.25 x 224200 / 15 `: 3737

Miscellaneous charges / year 0.10 x 3737 `: 374

Insurance on av capital cost / yr 0.01 x 119573 `: 1196

Total hire charges / year `: 31911

Use rates of Cables & Fittings:

PVC armoured cable 70 sqmm 500 m @ : 275 / Rm `: 137500



PVC arm.cable 10 sqmm & below 2000 m @ : 53 / Rm `: 106000

Miscellaneous fittings / switches etc LS `: 16500

Total `: 379000

Assume use of cables for 5 years with 25 percent salvage value.

Use rate of cables per year with 25 % salvage value `: 56850

Cost of Lighting plant area :

As aggregate crushing and processing works are generally carried out during day shifts no specific

provision is made for l ighting plant area. However, some lumpsum provision is made as 'Sundries'.

RATE ANALYSIS UNIT: 1.00 No.

A. MATERIALS: for 472500 t CA


No. in `. in `.

1 Use rate of cables Year 5.00 56850.00 284250

2 Sundries ( tapes / bulbs & other consumeables ) LS 250.00 33.00 8250Total `: 292500

Add for small Tools and Plants @ 1% `: 2925

Add for Contractor's Profit @ 10% `: 29250

Add for Contractor's Overheads @ 5% `: 14625

Total cost of Materials : `: 339300

28


29/84

BASIC DATA

B. MACHINERY:


No. in `. in `.

1 Sub-station equipments Year 5.00 31911.13 159556

2 Transformer 250 KVA 2 Nos. Month 120.00 3628.31 435398

3 Demand charges for 5 years: @ av 400 KVA / month

at 85 % PF ( 400x5x12x0.85 ) KVA 20400.00 190.00 3876000

4 Sundries ( lighting sub-station / crushing plant etc) LS 1000.00 33.00 33000

Total `: 4503953


Add for Contractor's Profit on DPOL / Energy @ 10% `: 390900


Total hire charges of Machinery : `: 5165091

C. LABOUR:


No. in `. in `.

1 Electrician 1 Nos. x 5 x 12 x 26 days Day 1560.00 154.75 2414102 Heavy mazdoor 1 Nos x 5 x 12 x 26 days Day 1560.00 143.75 224250

Total `: 465660


Add for Contractor's Profit @ 10% `: 46566

Add for Hidden cost on Labour @ 15% `: 69849

Add for additional Hidden cost on Labour @ 5% `: 23283


Total cost of Labour : `: 633298

D. ENABLING WORKS:

1 Fensing for sub-station 100 Rm and shed @ : 825.00 / Rm `: 82500

2 Civil works for foundations / pedastals / duct etc LS `: 66000

Total `: 148500

Add interest for 2.5 years 0.11 x 2.50 x 148500 `: 40838

Deduct salvage value on fensing @ 25% 0.25 x 82500 ( - ) Rs: -20625

Total `: 168713

ABSTRACT:

A. Cost of Materials `: 339300

B. Hire charges of Machinery `: 5165091

C. Cost of Labour `: 633298

D. Cost of enabling works `: 168713

TOTAL `: 6306401

Add for transportion / erection / dismantling @ 12% `: 100320

Total cost of sub-station for crushing ( 472500 t CA ) 1.00 No. `: 6406721

Cost of electric sub-station for 952 tonnes `: 12908

Basic cost of aggregate production for 952 tonnes ( as per data rate for CA ) `: 270420

Cost of electric sub-station and distribution lines including demand chargeson power supply as percentage value of basic cost of aggregate production :

( 12908 x 100 / 270420 ) : 4.77%

say : 4.80%

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BASIC DATA

ITEM : Collection cost of sand ( unscreened ) :

DATA : Output of 1 heavy & 2 light mazdoor / day for collection : 4.0 cum

Consider 100 cum unscreened sand for analysis.

Density of sand per cum assumed : 1.65 t

RATE ANALYSIS UNIT: 100.00 cum

A. MATERIALS:


No. in `. in `.

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00




Add Royalty charges for 165 t @ `: 30.00 / tonne `: 4950.00


B. MACHINERY:


No. in `. in `.

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00





C. LABOUR:


No. in `. in `.

1 Maistry Day 1.00 153.25 153.25

2 Heavy mazdoor Day 25.00 143.75 3593.75

3 Light mazdoor Day 50.00 142.25 7112.50

Total `: 10859.50






ABSTRACT:

A. Cost of Materials including royalty charges `: 4950.00B. Hire charges of Machinery `: 0.00


Total cost for 100.00 cum `: 19175.95

`: 192.00Rate per cum

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BASIC DATA

ITEM : Collection cost of sand ( screened ) :

DATA : Output of 1 heavy & 2 light mazdoor / day for collection : 4.0 cum

Output of 1 heavy mazdoor / day for screening : 6.0 cum

Pebbles & other waste materials in unscreened sand assumed : 5 percent

Consider 100 cum screened sand for analysis.

Density of sand per cum assumed : 1.65 t

Quanti ty of unscreened sand required for 100 cum screened sand : 175.00 t

RATE ANALYSIS UNIT: 100.00 cum

A. MATERIALS:


No. in `. in `.

1 Sand screen LS 5.00 33.00 165.00

0.00 0.00 0.00

Total `: 165.00


Add for Contractor's Profit @ 10% `: 16.5Add for Contractor's Overheads @ 5% `: 8.25

Add Royalty charges for 175 t @ `: 30.00 / tonne `: 5250.00


B. MACHINERY:


No. in `. in `.

1 NIL 0.00 0.00 0.00

0.00 0.00 0.00

Total `: 0.00





C. LABOUR:


No. in `. in `.

1 For collection

Maistry Day 1.00 153.25 153.25



2 For screening

Maistry Day 1.00 153.25 153.25

Heavy mazdoor for screening sand Day 18.00 143.75 2587.50

Light mazdoor for heaping screened / waste sand Day 5.00 142.25 711.25

Total `: 14739.75Add for small Tools and Plants @ 1% `: 147.40





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BASIC DATA

ABSTRACT:

A. Cost of Materials including royalty charges `: 5441.40

B. Hire charges of Machinery `: 0.00


Total cost for 100.00 cum `: 24750.47

`: 248.00Rate per cum

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BASIC DATA

2011-12

FOR

MACHINERY AND EQUIPMENT

SCHEDULE OF RATES

FOR THE YEAR :

HIRE CHARGES

DATA FOR COMPUTATION OF

33


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BASIC DATA

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BASIC DATA

2011-12

Sl Description of machinery Capital Wages of Wages of

No. cost in Rs Operator Helper

C `. / Day `. / Day

1 Agitator car / Transit mixer 2 cum 1867900 161.25 153.25

Tyres and tubes 6 sets 85800 --- ---

2 Air compressor 5 cmm ( electric ) 465400 159.25 153.25

3 Air compressor 7 cmm ( diesel ) 674600 159.25 153.25


5 Air compressor 8.5 cmm ( diesel ) 818400 159.25 153.25

6 Air compressor 8.5 cmm ( electric ) 728200 159.25 153.25


8 Angle Dozer 90 hp 3793500 168.25 153.25

9 Batching plant 6 cum / hr 1403900 159.25 153.25

10 Batching plant 15 cum / hr 3267700 159.25 153.2511 Batching plant 50 cum / hr 5426000 159.25 153.25

12 Bending machine 3000 x 12 mm 503300 164.25 153.25

13 Concrete bucket 1.5 cum 40800 --- ---

14 Concrete hand mixer 45 / 30 ltr 29800 --- ---

15 Concrete mixer 300 / 200 ( diesel ) 120100 159.25 153.25

16 Concrete mixer 300 / 200 ltr ( electric ) 110700 159.25 153.25

17 Concrete mixer 600 / 400 ( diesel ) 242600 159.25 153.25

18 Concrete mixer 600 / 400 ltr ( electric ) 222600 159.25 153.25

19 Concrete paver 100 sqm / hr 1922000 159.25 153.25

20 Convey mucker 3203300 159.25 153.25


21 Core drilling machine 893400 159.25 153.25

22 Diesel generating set 30 KVA 463500 159.25 153.25

23 Diesel generating set 50 KVA 728700 159.25 153.25

24 Diesel Loco 45 hp 1358600 161.25 153.25

25 Dewatering pump 5 hp ( diesel ) 27500 155.25 ---

26 Dewatering pump 5 hp ( electric ) 23300 155.25 ---





31 Drifter 730300 157.25 153.25

32 Drilling jumbo 1050600 161.25 153.25


33 Dumper 4.5 cum 1098000 161.25 153.25


34 Geophysical Electric resistivity meter 309000 --- ---35 Grouting pump 81800 156.25 153.25

36 Guniting / sand blast equipment 220100 156.25 153.25

37 Ice plant & accessories 30 t / day 1893100 159.25 153.25

38 Jack hammer 47800 157.25 153.25

REFERENCE DATA ON CAPITAL COST & WAGES OF CREW

FOR THE YEAR :

HIRE CHARGES OF MACHINERY AND EQUIPMENTS

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BASIC DATA

Sl Description of machinery Capital Wages of Wages of

No. cost in Rs Operator Helper

C `. / Day `. / Day

38 Mobile crane 8 t ( pick & carry ) 1099000 161.25 153.25


40 Mobile crane 25 t ( revolving ) 17293700 161.25 153.25


41 Needle vibrator 40 mm ( petrol ) 20900 155.25 153.25

42 Needle vibrator 40 mm ( electric ) 18500 155.25 153.25

43 Needle vibrator 60 mm ( petrol ) 23600 155.25 153.25

44 Needle vibrator 60 mm ( electric ) 21000 155.25 153.25

45 Pile boring rig with accessories 4017000 168.25 153.25

46 Planing machine 4 m stroke 597400 164.25 153.25

47 Plate shearing machine upto 12 mm 644200 164.25 153.25

48 Pneumatic placer 0.5 cum 464800 159.25 ---

49 Pneumatic tamper 49800 157.25 153.25

50 Pug cutting machine 41700 --- ---51 Pusher leg 33200 --- ---

52 Road roller diesel 10 t 1013500 158.75 153.25

53 Shovel 0.50 cum 75 hp 2791300 168.25 153.25

54 Shovel 0.85 cum 110 hp 4617500 168.25 153.25

55 Spinning machine 502600 164.25 153.25

56 Stationery derric crane 515000 --- ---

57 Tipper 5 cum 881100 161.25 153.25


58 Tipping tub 1.5 cum 115400 --- ---

59 Tower crane 5 tonne 8827100 168.25 153.25

60 Transformer 250 KVA 305900 --- ---

61 Truck 10 t 876000 161.25 153.25


62 Upright drilling machine 47400 164.25 ---

63 Ventilation fan 20 hp 134900 155.25 ---

64 Vibrating plate compactor ( diesel ) 123600 157.25 153.25

65 Vibratory pad foot roller 8 t 2557500 160.75 153.25

66 Waggon drill 768900 157.25 153.25

67 Water tanker 8000 ltr 867800 161.25 153.25


68 Welding transformer 36400 --- ---

69 Winch 35 hp ( electric ) 292500 161.25 153.25

1 Rate of interest I : % /annum : 11.00

2 Road tax for Tipper / Truck t : per annum `: 11560.00

3 Insurance charges p : % /annum : 1.00

OTHER DATA FOR WORKING OUT HIRE CHARGES

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BASIC DATA

4 Diesel : per litre `: 46.65

5 Petrol : per litre `: 65.65

6 Lubricating oil : per litre `: 187.00

7 Tyres & tubes for Tipper / Truck : per set `: 14300.00

8 Electric energy (Category:HT-2B) : per kwhr `: 6.00

9 Salvage value (as percentage of capital cost) s : % : 10.00

2011-12

Sl Unit Hire Fuel Crew

No. charge charge Chargein `. in `. in `.

1 3 4 5 6

1 Agitator car / Transit mixer 2 cum ( including tyres ) Hour 654.00 706.00 98.10

2 Air compressor 5 cmm ( electric ) Hour 71.00 181.00 60.90

3 Air compressor 7 cmm ( diesel ) Hour 171.00 577.00 78.00


5 Air compressor 8.5 cmm ( diesel ) Hour 208.00 722.00 78.00

6 Air compressor 8.5 cmm ( electric ) Hour 111.00 302.00 60.90


8 Angle Dozer 90 hp Hour 1189.00 494.00 83.60

9 Batching plant 6 cum / hr Hour 134.00 134.00 117.00



12 Bending machine Hour 40.00 81.00 49.50

13 Concrete bucket 1.5 cum Hour 12.00 6.00 ---

14 Concrete hand mixer 45 / 30 ltr Hour 11.00 4.00 ---

15 Concrete mixer 300 / 200 ltr ( diesel ) Hour 43.00 64.00 81.30

16 Concrete mixer 300 / 200 ltr ( electric ) Hour 39.00 27.00 81.30

17 Concrete mixer 600 / 400 ltr ( diesel ) Hour 87.00 128.00 81.30

18 Concrete mixer 600 / 400 ltr ( electric ) Hour 79.00 54.00 81.30

19 Concrete paver 100 sqm / hr Hour 290.00 19.00 156.00

20 Convey mucker ( including tyres ) Hour 684.00 187.00 65.00

21 Core drilling machine Hour 259.00 192.00 97.50

22 Diesel generating set 30 KVA Hour 62.00 513.00 48.80

23 Diesel generating set 50 KVA Hour 97.00 770.00 48.80

24 Diesel loco 45 hp Hour 245.00 433.00 61.3025 Dewatering pump 5 hp ( diesel ) Hour 7.00 64.00 38.80

26 Dewatering pump 5 hp ( electric ) Hour 3.00 27.00 29.10

27 Dewatering pump 10 hp ( diesel ) Hour 12.00 128.00 38.80


Description of machinery

OTHER DATA FOR WORKING OUT HIRE CHARGES ( Contd )

HIRE / FUEL / CREW CHARGES OF MACHINERY

2

FOR THE YEAR :

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BASIC DATA

Sl Unit Hire Fuel Crew

No. charge charge Charge

in `. in `. in `.

1 3 4 5 6

29 Dewatering pump 20 hp ( diesel ) Hour 28.00 257.00 38.80


31 Drifter Hour 223.00 6.00 121.10

32 Drilling jumbo ( including tyres ) Hour 338.00 35.00 65.40

33 Dumper 5 cum ( including tyres ) Hour 502.00 323.00 78.50

34 Geophysical Electric resistivity meter Hour 64.00 --- ---

35 Grouting pump Hour 20.00 27.00 96.60

36 Guniting / sand blasting equipment Hour 87.00 9.00 80.50

37 Ice plant with accessories 30 t / day Hour 141.00 846.00 48.80

38 Jack hammer Hour 15.00 6.00 121.10

39 Mobile crane 8 t ( pick & carry ) ( including tyres ) Hour 379.00 577.00 81.8040 Mobile crane 25 t ( revolving ) ( including tyres ) Hour 3924.00 1604.00 78.50

41 Needle vibrator 40 mm ( petrol ) Hour 8.00 18.00 57.70

42 Needle vibrator 40 mm ( electric ) Hour 7.00 5.00 57.70

43 Needle vibrator 60 mm ( petrol ) Hour 9.00 27.00 57.70

44 Needle vibrator 60 mm ( electric ) Hour 8.00 8.00 57.70

45 Pile boring rig with accessories Hour 1075.00 1155.00 83.60

46 Planing machine 4 m stroke Hour 90.00 81.00 79.20

47 Plate shearing machine upto 12 mm Hour 64.00 107.00 49.50

48 Pneumatic placer 0.5 cum Hour 137.00 4.00 31.10

49 Pneumatic tamper Hour 12.00 6.00 96.90

50 Pug cutting machine Hour 17.00 3.00 ---

51 Pusher leg Hour 8.00 4.00 ---

52 Road roller diesel 10 t Hour 235.00 577.00 77.90

53 Shovel 0.50 cum 75 hp Hour 747.00 385.00 83.60

54 Shovel 0.85 cum 110 hp Hour 1235.00 706.00 83.60

55 Spinning machinr Hour 40.00 81.00 49.50

56 Stationery derric crane 5 t Hour 68.00 9.00 ---

57 Tipper 5 cum ( including tyres ) Hour 284.00 242.00 61.30

58 Tipping tub 1.5 cum Hour 31.00 9.00 ---

59 Tower crane 5 tonne Hour 1024.00 140.00 66.90

60 Transformer 250 KVA Month 3628.00 --- ---

61 Truck 10 t ( including tyres ) Hour 283.00 242.00 61.30

62 Upright drilling machine / Grinding machine Hour 19.00 27.00 64.10

63 Ventilation fan 20 hp ( twin ) Hour 6.00 107.00 10.00

64 Vibrating plate compactor ( Diesel ) Hour 56.00 64.00 96.90

65 Vibratory pad foot roller 8 t Hour 1164.00 834.00 98.00

66 Waggon drill Hour 223.00 9.00 96.9067 Water tanker 8000 ltr ( including tyres ) Hour 281.00 242.00 61.30

68 Welding transformer Hour 12.00 65.00 ---

69 Winch 35 hp ( electric ) Hour 101.00 188.00 98.10

2


HIRE / FUEL / CREW CHARGES OF MACHINERY ( Contd )

38


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BASIC DATA

Notes:

1 Hire charges include depriciation, interest, repair charge, miscellaneous charge, insurance, road

tax wherever applicable.

2 Fuel charges include cost of diesel / petrol / electric power as applicable and oil / lubricants and

other miscellaneous charges.

3 Crew charges include wages of operator and helper on hourly basis.

4 For batching plants and mechanical concrete paver 2 Operators and 2 Helpers are considered for

working out hourly Crew charges.

5 Hire / Fuel / Crew charges are exclusive of provisions towards small T & P, profit, overheads and

hidden cost on operating crew. Profit shall be considered only on fuel charges and operating

crew charges.

Note:: 1. Life and repair charges are as per CWC guide lines.

2. For plant / machinery for which standard data is not available, life and repair provisions are

assumed based on the standard data for similar type plant / equipment.

3. For transport machinery the wear and tear of tyre / tube sets depends on various parameters.

The working life of tyre / tube sets is worked out for each type of machinery duly considering

appropriate parameters applicable for the type of work they are normally deployed.

Working life of tyre and tube set = Rated life of tyre x parameters affecting life of tyre.

Rated life of tyre and tube set : 6000 hours

Parameters affecting life of tyre ( based on CWC guide-lines ):

a. Maintenance - ( all transport machinery ) : Average : 1.00

b. Maximum speed - ( agitator/dumper/mucker/jumbo) : 30 km / hour : 1.00

- ( Other transport machinery ) : 45 km / hour : 0.80

c. Curves - ( all transport machinery ) : Severe ( single wheels ) : 0.80

d. Surface - ( Agitator / Dumper / Mucker / Jumbo ) : Blasted rock : : 0.60

- ( Other t ransport machinery ) : Mud ordinary and blasted rock : 0.75

e. Load - ( al l transport machinery ) : Full load / 10% over load : 1.00

f. Wheel position - ( all transport machinery ) : Rear dump : 0.80

g. Grades - ( all transport machinery ) : 15 % maximum : 0.70

h. Miscellaneous - ( agitator/dumper/mucker/jumbo) : Very unfavourable : 0.60

- ( Other transport machinery ) : Unfavourable : 0.80

Note: For agitator / dumper / mucker / jumbo surface is assumed as blasted rock.

For other transport machinery surface is assumed as 75 % mud road and 25 % rocky surface.( 0.75 x 0.80 + 0.25 x 0.60 ) = 0.75

Working life of tyre for Agitator / Mucker / Dumper = 6000x1.0x1.0x0.80x0.60x1.0x0.8x0.7x0.6

: 967.68 hours say : 950 hours

Working life of tyre for other transport machinery = 6000x1.0x0.8x0.8x0.75x1.0x0.8x0.7x0.8

: 1290.24 hours say : 1300 hours

STANDARD DATA FOR MACHINERY

HIRE / FUEL / CREW CHARGES OF MACHINERY ( Contd )

( FOR WORKING OUT HIRE CHARGES )

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BASIC DATA

Sl Description of machinery Life in Life in Repair Type Duty

No. years hours cost % C Factor Factor

n h r c1 c2

1 Agitator car / Transit mixer 2 cum 10 10000 120 0.50 1.00

Tyres and tubes 6 sets 1 950 25 --- ---

2 Air compressor 5 cmm ( electric ) 10 16000 80 1.00 0.75

3 Air compressor 7 cmm ( diesel ) 8 10000 100 1.00 0.75


5 Air compressor 8.5 cmm ( diesel ) 8 10000 100 1.00 0.75

6 Air compressor 8.5 cmm ( electric ) 10 16000 80 1.00 0.75


8 Angle Dozer 90 hp 10 12000 200 0.57 0.75

9 Batching plant 6 cum / hr 18 30000 75 1.00 1.00

10 Batching plant 15 cum / hr 18 30000 75 1.00 1.00

11 Batching plant 50 cum / hr 18 30000 75 1.00 1.0012 Bending machine 15 30000 50 1.00 1.00

13 Concrete bucket 1.5 cum 3 5000 25 1.00 1.00

14 Concrete hand mixer 45 / 30 ltr 5 6000 80 1.00 1.00

15 Concrete mixer 300 / 200 ltr ( diesel ) 5 6000 80 1.00 1.00

16 Concrete mixer 300 / 200 ltr ( electric ) 5 6000 80 1.00 1.00

17 Concrete mixer 600 / 400 ltr ( diesel ) 5 6000 80 1.00 1.00

18 Concrete mixer 600 / 400 ltr ( electric ) 5 6000 80 1.00 1.00

19 Concrete paver 100 sqm / hr 16 20000 100 1.00 1.00

20 Convey mucker 10 15000 100 0.58 1.00


21 Core drilling machine 8 8000 80 1.00 1.00

22 Diesel generating set 30 KVA 10 20000 100 1.00 1.00

23 Diesel generating set 50 KVA 10 20000 100 1.00 1.00

24 Diesel Loco 45 hp 10 16000 120 1.00 0.75

25 Dewatering pump 5 hp ( diesel ) 8 10000 100 1.00 1.00

26 Dewatering pump 5 hp ( electric ) 12 20000 70 1.00 1.00





31 Drifter 10 8000 80 1.00 1.00

32 Drilling jumbo 8 12000 100 0.30 0.10


33 Dumper 4.5 cum 8 10000 175 0.30 0.70


34 Geophysical electric resistivity meter 5 10000 75 1.00 1.00

35 Grouting pump 10 10000 80 1.00 1.0036 Guniting / sand blasting equipment 5 6000 100 1.00 1.00

37 Ice plant & accessories 30 t / day 20 40000 75 1.00 0.75

38 Jack hammer 10 8000 80 1.00 1.00

STANDARD DATA FOR MACHINERY ( Contd )

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BASIC DATA

Sl Life in Life in Repair Type Duty

No. years hours cost % C Factor Factor

n h r c1 c2

39 Mobile crane 8 t ( pick & carry ) 10 12000 150 0.50 1.00


40 Mobole crane 25 t ( revolving ) 12 15000 150 0.50 1.00


41 Needle vibrator 40 mm ( petrol ) 3 5000 70 1.00 0.50

42 Needle vibrator 40 mm ( electric ) 3 5000 70 1.00 0.50

43 Needle vibrator 60 mm ( petrol ) 3 5000 70 1.00 0.50

44 Needle vibrator 60 mm ( electric ) 3 5000 70 1.00 0.50

45 Pile boring rig with accessories 10 12000 150 1.00 1.00

46 Planing machine 4 m stroke 16 20000 100 1.00 1.00

47 Plate shearing machine 15 30000 100 1.00 1.00

48 Pneumatic placer 0.5 cum 5 8000 100 1.00 1.0049 Pneumatic tamper 10 10000 80 1.00 1.00

50 Pug cutting machine 10 8000 150 1.00 1.00

51 Pusher leg 10 10000 80 1.00 1.00

52 Road roller diesel 10 t 8 10000 80 1.00 1.00

53 Shovel 0.50 cum 75 hp 10 12000 150 0.50 0.80

54 Shovel 0.85 cum 110 hp 10 12000 150 0.50 1.00

55 Spinning machine 15 30000 50 1.00 1.00

56 Stationery derric crane 10 16000 50 1.00 1.00

57 Tipper 5 cum 10 16000 175 0.30 0.70


58 Tipping tub 1.5 cum 5 8000 80 1.00 1.00

59 Tower crane 5 tonne 20 30000 120 1.00 1.00

60 Transformer 250 KVA 15 --- 25 1.00 1.00

61 Truck 10 t 10 16000 175 0.30 0.70


62 Upright drilling machine 10 8000 150 1.00 1.00

63 Ventilation fan 20 hp 12 58000 80 1.00 1.00

64 Vibrating plate compactor ( diesel ) 8 8000 200 1.00 1.00

65 Vibratory pad foot roller 8 t 8 8000 200 1.00 1.00

66 Waggon drill 8 8000 80 1.00 1.00

67 Water tanker 8000 ltr 10 16000 175 0.30 0.70


68 Welding set 10 8000 100 0.50 1.00

69 Winch 35 hp ( electric ) 8 8000 120 1.00 1.00

STANDARD DATA FOR MACHINERY ( contd )


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BASIC DATA

2011-12

Capital cost of machinery / equipment : C

Salvage value of machinery / equipment ( as percentage of capi

sor 2011-12 basic data karnataka water resources dept(r)

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