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AC ARC WELDERS

WELDING POWER SOURCES AC ARC WELDERS AIR COOLED RED & TPA SERIES

ROCKETARC

AC TIGMMA

AC TIGMMA

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RED SERIESMODELS: RED 403 & RED 503

SCOPE AND APPLICATIONSExtensively used for light, medium and heavy purpose structural work,machine building and fabrication work.These machines are also used as power sources for Gas Tungsten ArcWelding (GTAW) of aluminium, magnesium and their alloys.

SALIENT FEATURES Welding current regulation by modern moving core magnetic shunt

design

Stepless, smooth and infinitely variable current regulation

Adjustment of welding current possible even while welding is inprogress; this enables fine current control

Open circuit voltage of 80 V enables welding with all types of specialelectrodes including low hydrogen type for AC application

Special design excellent dynamic characteristics ensuring smoothand optimum metal transfer

Convenient and easily manoeuvrable from job to job for rugged weld-ing applications

Higher OCV enables use of longer welding cables without problem ofwelding lead resistance drop

SCOPE AND APPLICATIONSROCKETARC TPA series air cooled AC arc welders are three phasemachines extensively used as power sources for most of the manualmetal arc welding jobs.AC arc welders are extensively used today as power sources for mostof the manual metal arc welding jobs with bare rods and coated elec-trodes. Typical examples are light, medium and heavy sructural workmachine building and fabrication work.

SALIENT FEATURES Welding current regulation by modern moving core magnetic shunt

design

Stepless, smooth and infinitely variable current regulation

Adjustment of welding current possible even while welding is inprogress; enables fine current control

Open-delta connection design enables transfermation of 3 phase inputinto single phase output

Adequate open circuit voltage for all general purpose AC and AC/DCelectrodes

Compact in size and lightweight

Convenient and easily manoeuvrable from job to job

TPA SERIESMODELS: TPA 303 & TPA 403

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AC Arc Welders (Cont...)

WELDING POWER SOURCES AC ARC WELDERS AIR COOLED RED & TPA SERIES

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SPECIFICATIONS

TECH. SPECS. UNIT RED 403 RED 503 TPA 303 TPA 403

INPUT

Primary voltage V 380/415 380/415 380/415 380/415Phase No. 3 3Frequency Hz 50 50 50 50Input Power@ 100% duty cycle KVA 19 24 12 15Recommended fuses (delayed action) A 80 100 55 80Recommended capacitor forpower factor correction KVAr 8 10 6 7

OUTPUT

Open circuit voltage V 80 80 66 66Operating arc voltage V 22-36 23-40 22-32 22-36Welding current range A 60-400 80-500 40-300 60-400Maximum continuous hand weldingcurrent @ 60% duty cycle A 300 400 225 300Maximum continuous automaticwelding current @ 100% duty cycle A 230 300 175 230Maximum intermittent welding current A 400 500 300 400Welding electrode range:Minimum mm 2 2.5 2 2Maximum mm 6.3 6.3 5 6.3

GENERAL

Type of Cooling Forced Air CooledInsulation Class F F A ADimensions (approx.):Length mm 720 745 720 720Width mm 460 500 500 500Height mm 750 780 800 800Weight kg 110 132 125 163

ORDERING CODE 3500107 3500108 3500114 3500115

2 lines of 3 phase

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E-Series Welding Transformers

MMA

SPECIFICATIONS

MODEL UNIT E-WELMAC 150 E-WELMAC 190 E-WELMAC 151 E-WELMAC 191INPUTInput Supply:Voltage Volts 230 V 230 V 400 400Phases No. 1 1 1(2 Lines of 3 Phase) 1(2 Lines of 3 Phase)Frequency Hz 50 50 50 50Input Power @ 100 %duty cycle KVA 4 5 4 5OUTPUTOpen Circuit Voltage(Maximum) Volts 50 50 50 50Welding Current Amps 40 to 150 Amps 40 to 190 Amps 40 to 150 Amps 40 to 190 AmpsRange (In Two Ranges)Current:@20% duty cycle Amps 150 190 150 190@60% duty cycle Amps 90 110 90 110@100% duty cycle Amps 70 90 70 90Welding Electrode range mm 2-4 2-5 2-4 2-5GENERALCooling Type ---------------Natural Air Cooled--------------- ---------------Forced Air Cooled---------------

(With 4 Fan)Insulation Class H H H HDimensions (approx.):Length mm 405 370 385 425Width mm 260 310 310 345Height mm 380 510 510 560Weight Kg. 34 39 36 40ORDERING CODE No. 3580202 3580203 3580204 3580205

WELDING POWER SOURCES AC ARC WELDERS E-SERIES WELDING TRANSFORMERS

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E-RANGE AC ARC WELDERSE-WELMAC - 150/190/151/191

SCOPE AND APPLICATIONS Ensures smooth and uninterrupted arc resulting in dependable

welding Welder friendly. Offers higher metal recovery due to lesser

spatter Ensures fine control of welding current to minimise the heat input

to the job which reduces HAZ Saves electrical energy while the equipment is not in use, due to

low no load losses Can be conveniently used at the workplace

SALIENT FEATURES Reliable. Dynamic output characteristics throughout the entire welding

range Infinitely variable current regulation through sturdy and smooth

moving core mechanism Adjustment of welding current is possible while welding is in progress Transformers with Natural and Forced Air cooling Power On/Off switch Compact and lightweight



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E-Series Welding Transformers

TIGMMA

WELDING POWER SOURCES AC ARC WELDERS E-SERIES WELDING TRANSFORMERS

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E-RANGE AC ARC WELDERSDOUBLE MUSTANG / DOUBLE RACER/DOUBLE HORSE/DOUBLE STALLION

SCOPE AND APPLICATIONS Ensures smooth and uninterrupted arc resulting in dependablewelding Welder friendly. Offers higher metal recovery due to

lesser spatter Ensures fine control of welding current to minimise the

heat input to the job which reduces HAZ Eliminates the usage of cumbersome fan failure protection

and enhances the service life of the equipment Saves electrical energy while the equipment is not in use,

due to low no load losses Can be conveniently used at the workplace

SALIENT FEATURES Reliable. Dynamic output characteristics throughout the entire welding

range Infinitely variable current regulation through sturdy and smooth moving

core mechanism Adjustment of welding current is possible while welding is in progress Natural air cooled transformers Power On/Off switch Compact and lightweight

SPECIFICATIONSINPUT UNIT DOUBLE MUSTANG DOUBLE RACER DOUBLE HORSE DOUBLE STALLION

Primary Voltage V 230/400 415 415 415Phases No. 1 1 1 1

(...........................2 Lines of 3 Phase AC..............................)Frequency Hz 50 50 50 50

OUTPUT

Ratings at 60% duty cycle KVA 13 20 26 32.8Open Circuit Voltage V 66 80 80 80Welding Current Range A 35 - 250 50-300 60-400 80-500

(..................Single Range Control.........................................)Maximum intermittentwelding current A 250 300 400 500

(....................at 35% duty cycle....................)Maximum continuouswelding currentat 60% duty cycle A 190 225 300 375Maximum automaticwelding currentat 100% duty cycle A 150 175 230 300

GENERAL SPECIFICATIONS

Type of Cooling (..............................Natural Air Cooled...................................)Insulation Class H H HRecommended electrodesize/range mm 2.5 (.................2 - 6.3.......................)Overall dimensions:Length mm 590 650 650 650Width mm 425 475 500 550Height mm 660 700 725 755Weight (approx.) Kgs. 92 120 140 170ORDERING CODE No 3580209 3580111 3580104 3580131



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Welding Motor Generator

DC TIGMMA

WELDING POWER SOURCES WELDING MOTOR GENERATOR MOTOR GENERATOR SUPERGEN

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SUPERGEN SERIESMODEL: SUPERGEN 320

SCOPE AND APPLICATIONSIts guaranteed to make it easy for you to change over from low qualitywelding rectifiers... and get consistent high quality minimum ripple welding. Reliability guaranteed with robust design Easy mobility, totally enclosed, dust-proof cabinet. Ideal for project

sites/open yards Versatile & compact - 70% of conventional weight. Remote controlled,

protects against single phasing/overload. Higher constant open circuit voltage guarantees excellent welding

performance even with long cables upto 100 mtrs Knocks out the rest in both FEATURES and COST

SALIENT FEATURES Constant current despite long cable length (100 mtr.) Low power consumption reduction in energy bill by 30%. Savings

upto Rs. 46, 000 in a year Brushless technology eliminates frequent maintenance and

downtime costs Class F provides longer service life Totally enclosed body prevents entry of dirt and dust inside winding

ideal for site conditions

SPECIFICATIONSTECH. SPECS. UNIT SUPERGEN 320

INPUT

Voltage Volts 415Phase No. 3Frequency Hz 50Power Kw/HP 13.5/18Speed (synchronous) rpm 3000Starting Star/Delta starterRecommended switch fuse rating TP/40Protection to machine Machine provided with built-in single

phasing, under voltage (340 V), over voltage (480 V)and thermal protection

OUTPUT

Open circuit voltage Volts 100Welding current range Amps 35-320Welding current:@ 60% duty cycle Amps 320@ 100% duty cycle Amps 250Welding electrode range mm 2.5 - 6.3

GENERAL

Insulation Class FCooling Type Fan cooledEnclosure Type Totally enclosedProtection Class IP44 (Excluding fan side)Dimensions (LxWxH) mm3 1065x540x840Weight Kgs 265

ORDERING CODE 3100105OPTIONAL ACCESSORIES Model Ordering CodeWelding accessories WAC-400 6400114Ammeter Voltmeter attachment DPAV 400 6400151



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Diesel Engine Driven Welding Sets

DC TIGMMA

WELDING POWER SOURCES DIESEL ENGINE DRIVEN WELDING SETS SUPER CHALLENGER SERIES ED SETS

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SUPERCHALLENGER SERIESMODELS : SC 300, SC 400, SC 500

SCOPE AND APPLICATIONSEngine Driven DC Arc Welder, it is specially developed to meet thestringent demands of quality welding in assembly work, repairmaintenance and pipe welding applications.Especially useful in remote areas, it can also be used as a standbywelding set in fabrication shops. Suitable for welding of steel, stainlesssteel, cast iron and weldable non-ferrous metals with electrodes of 2.5mm to 5 mm diameters. Engine and Welding Generator is monoblockwhich is mounted on two wheeled trolly with the help of antivibrationmountings.

SALIENT FEATURES Versatile applications, including cross-country and inplant pipe & tube

welding. Ideal for fabrication, repair and maintenance Highly reliable, even in most hostile site conditions Big savings in fuel and longer runs before next refuelling Specially proven with Cellulosic and other special types of electrodes Wide range of auxiliary power sources available with selected models Selected models meet Euro emission standards

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Diesel Engine Driven Welding Sets (Cont...)

WELDING POWER SOURCES DIESEL ENGINE DRIVEN WELDING SETS SUPER CHALLENGER SERIES ED SETS

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SPECIFICATIONSTECH. SPECS. UNIT SC 300 SC 400 SC 500

WELDING GENERATOR TYPE BRUSHLESS BRUSHLESS BRUSHLESS

Welding current range Amps 40-300 50-400 50-500Max. hand welding current Amps 300 400 500Max. hand welding current @ 60% duty cycle Amps 300 400 500Max. hand Welding current @ 100% duty cycle Amps 230 310 400Open circuit voltage Volts 90/40 (Max./Min.) 100/45 (Max./Min.) 100/45 (Max./Min.)Diameter of coated electrode mm 2 to 6.3 2 to 6.3 2 to 6.3Generally conforms to IS 2635 2635 2635Speed RPM 1800 1800 1800Insulation Type F F FWarranty for generator Yr 1 1 1

ENGINEMake Type SIMPSON SIMPSON SIMPSONType S217 S433 S433Cylinder Nos. 2 4 4Engine cooling Type Water Cooled Water Cooled Water CooledEngine rating BHP 23 at 1800rpm 47.5 47.5Conforms to IS:10002 IS:10002 IS:10002Noise Level (at 7 mtrs.) dBA 90 90 90Starting (12 V) Type Electric Electric ElectricFuel consumption Ltrs/hr. 3.3 4.5 4.5Fuel tank capacity Ltrs 35 70 70Engine safety protections *Provided with auto shut *Provided with auto shut *Provided with auto shut*Optional supply at extra price off device for low lub off device for low lub off device for low lub

oil pressure & high oil pressure & high oil pressure & highcylinder temp. cylinder temp. cylinder temp.

AUXILIARY POWER SOURCERating KVA 10 KVA 3 KVAVoltage Volts 415 V and 240 VPhases No 3 1MCCB rating Amps 15 15

GENERALDimensions, Weight & Mounting Details: Skid mounted Skid mounted Skid mountedLength mm 1650 2000 2000Width mm 740 740 740Height mm 1315 1250 1250Weight (net) Kgs 700 1025 1050

2 Trailor mounted 2W, Trailor mounted 2W, Trailor mountedLength mm 2600 2950 2950Width mm 1400 1400 1400Height mm 1950 1850 1850Weight (net) Kgs 850 1175 1200

4W, Trailor mounted 4W, Trailor mounted 4W, Trailor mountedLength mm 3400 3400Width mm 1400 1400Height mm 1850 1850Weight (net) Kgs 1275 1300

OPTIONAL ACCESSORIESMandatory Engine maintenance kit Yes Yes YesWelding accessories WAC-400 WAC-400 WAC-600Amp/Volt meter attachment DPAV 400 DPAV 600 DPAV 800Spark arrestor Yes Yes YesORDERING CODESkid mounted set 3310126 3310203 3310206Wheel/Trailor mounted set 3310127 3310204 3310205

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Welding Rectifier Sets - Energy Efficient Type

DC TIGMMA

WELDING POWER SOURCES WELDING RECTIFIER SETS ENERGY EFFICIENT

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ENERGY EFFICIENT WELDING RECTIFIERMODEL: POWERCON 400

SCOPE AND APPLICATIONSThis energy efficient welding rectifier is a fully electronically regulatedtransformer-rectifier unit suitable for all types of SMAW & DC TIG Weldingincluding cross country applicaitons.

SALIENT FEATURES Immune to +10% and -15% voltage fluctuation. Output current

variation +1%. Constant current characteristics. Stepless currentvariation through remote control

Energy efficient welding rectifier Single phasing, short circuit, thermal overload, under voltage

and over voltage protection which protects equipment againstabnormal service conditions

Well-protected from supply spikes improves operationalreliability

Welding rectifier suitable for 6010 &7018 type electrodes can beused for cross-country pipeline welding

Current ranges are specially useful for thin sheet welding. They arealso very effective power sources for perfect welding in the higher range

Adjustable Arc Force control

Ideally suited for site fabrication with long welding cables

SPECIFICATIONSTECH. SPECS. UNIT POWERCON 400

INPUT

Voltage Volts (AC) 415, +10%, 15%Phase No. 3Frequency Hz 50Operating input voltage range Volts (AC) 355 460Input power @ 100% duty cycle KVA 14Recommended switch fuse/rating Type/A TP 35

OUTPUTWelding current range Amps 10 400Open circuit voltage V 78Arc voltage range V 20 36Max. continuous handwelding current@ 60% duty cycle Amps 400Max. automic welding current@ 100% duty cycle Amps 310

GENERALInsulation Class HCooling Type Forced AirProtection Type IP23Dimensions (approx.)Length mm 790Width mm 585Height mm 770Weight kg 125

SPECIFICATION MODEL ORDERING CODE

Power Source Powercon 400 3450101

OPTIONAL ACCESSORIES MODEL CODE NO.

Welding Accessories WAC400 6400114



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Welding Rectifier Sets - Inverter Based

DC TIGMMA

WELDING POWER SOURCES WELDING RECTIFIER SETS INVERTER BASED

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CHAMP SERIESMODEL: CHAMP 150

SCOPE AND APPLICATIONS Higher OCV - easy arc strike/restrike. Excellent welding performance

even with long cables Better voltage range - 185-265 V makes it immune to voltage

fluctuations No Load Power



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Welding Rectifier Sets - Inverter Based

DC TIGMMA

WELDING POWER SOURCES WELDING RECTIFIER SETS INVERTER BASED

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CHAMP SERIESMODEL: CHAMP 220/350

SCOPE AND APPLICATIONS Higher OCV - easy arc strike/restrike. Excellent welding performance

even with long cables (upto 100m) Better voltage range - 355-455 V makes it immune to voltage

fluctuations No Load Power



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Welding Rectifier Sets-Thyristorised

DC TIGMMA

WELDING POWER SOURCES WELDING RECTIFIER SETS THYRISTORISED

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THYROLUXE SERIESMODELS: THYROLUXE 401/600

SCOPE AND APPLICATIONSThe thyristor controlled welding rectifiers are fully electronicallyregulated transformer-rectifier units suitable for Manual Metal ArcWelding process. It can also be used for DC TIG welding by connectinga suitable TIG control unit.

SALIENT FEATURES Thyristorised control, immune to +10% and -15% voltage fluctuation.

Output current variation +1%. Constant current characteristics.Stepless current variation through remote control

High OCV for ease in arc start/restart. Inbuilt Booster circuit whichsaves power

Excellent dynamic characteristics help in stable arc; good welding over theentire range

Single phasing, short circuit, thermal overload, under voltage andover voltage protection which protects equipment against abnormalservice conditions

Compact equipment hence easily manoeuvrable Fan cooling which assures complete cooling of power components Current ranges 10-400A (Thyroluxe 401) and 20-600 (Thyroluxe

600) are specially useful for thin sheet welding. They are also very effectivepower sources for perfect welding in the higher range

In built HOT start/Antistick and self controlled arc force dynamicsprovided as a standard feature

TECH. SPECS. UNIT THYROLUXE 401 THYROLUXE 600INPUT VALUE VALUEVoltage Volts (AC) 415 +10%, 15% 415 +10%, 10%Phase No. 3 3Frequency Hz 50 50Operating input voltage range Volts (AC) 355460 355460Max. input power @60% duty cycle KVA 23.5 40Recommended switch fuse/rating Type/A TP35 TP60OUTPUTWelding current range Amps 10400 20600Open circuit voltage V 100 100Arc voltage range V 2036 2144Max. continuous handwelding current@ 60% duty cycle Amps 400 600Max. automatic welding current@ 100% duty cycle Amps 310 465GENERALInsulation Class F HCooling Type Forced Air Forced AirProtection Type IP 23 IP 23Dimensions (approx.)Length mm 790 930Width mm 585 685Height mm 810 937Weight kg 160 240ORDERING CODE 3440105 3440106OPTIONAL ACCESSORIEWelding accessories WAC-400 WAC-600

SPECIFICATIONS



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MIG/MAG Welding Outfits

DC TIGMMA

WELDING POWER SOURCES MIG/MAG WELDING OUTFITS MAXIMIG SERIES

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MAXIMIG SERIESMODELS: MAXIMIG 250/251 CD

SALIENT FEATURES Choice of workhorse machines with proven economy

Dependable thyristorised wirefeeder system ensures long,uninterrupted welding

User friendly 2 track /4 track operation for zero defect GMA

welding

Higher arc time increases productivity

Integrated spot welding facility

Higher weld-metal deposition rates

Good and consistent weld quality with low hydrogen content

Can be used for welding a wide range of metals like carbonsteels, stainless steels, aluminium and its alloys, etc.,provided appropriate consumables are used.

SPECIFICATIONS

TECH. SPECS. UNIT MAXIMIG-250 AUTO CDMODEL MAXIMIG - 251 MAXIMIG - 251 CD

UNIT VALUE VALUEPOWER SOURCE CVR - 251 CVR - 251 CDINPUTVoltage V-AC 415 +/ 10% 415 +/ 10%Phase Nos. 3 3Frequency Hz 50 50Rating:@ 60% duty cycle KVA 10 10@ 100% duty cycle KVA 7 7Recommended switch fuse rating Type/Amps TP/20 TP/20

OUTPUTStatic characteristics Type Constant Potential Constant PotentialOpen circuit voltage range V-DC 16-36 16-36Maximum welding current/load voltage:@ 60% duty cycle Amps/V 250/26.5 250/26.5@ 100% duty cycle Amps/V 195/23.75 195/23.75Tack weld time range Sec. 1 - 5 (approx.) 1 - 5 (approx.)

GENERALInsulation Class F FDimensions (approx.) L x W x H: mm3 775 x 390 x 730 975 x 485 x 840Weight Kgs 107 123

WIREFEEDER MODEL FEEDLITE-20 (FD)/(FE) BUILT-IN WIREFEEDER

Wire diameter:Mild steel mm 0.8 - 1.2 0.8 - 1.2Stainless steel mm 1.2 1.2Aluminium mm 1.2 1.2Wire drive motor Type Permanent Magnet DC Motor Permanent Magnet DC Motor

42 Volt/60 Watt 42 Volt/60 WattDrive system Type 2-Roll Quick Release 2-Roll Quick ReleaseWirefeed speed mtr./min 1.2 - 18 1.2 - 18Dimensions (approx.):Length x Width x Height mm3 490 x 180 x310 -----Weight (approx.) withoutspool and cable assly. Kg. 8.5 -----

Note: Wirefeeder with (FD) are with AWL torch connector. Wirefeeder with (FE) are with Euro torch connector.

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MIG/MAG Welding Outfits (Cont...)


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Backed by our dedicatedcustomer care package.Contact Authorised Distributor:

In view of continuous development, Advani-Oerlikon Limited reserves the right to modify/change the design and/or the specificationswithout any prior notice.

MODEL POWER SOURCE WIREFEEDER TORCH CODEMAXI MIG 251 A CVR-251 FEEDLITE 20 (FE) MTG-250 (E) 3720207MAXI MIG 251 B CVR-251 FEEDLITE 20 (FD) MTG-250 3720208MAXI MIG 251 C CVR-251 FEEDLITE 20 (FE) HI-PRO-250 (E) 3720209MAXI MIG 251 D CVR-251 FEEDLITE 20 (FD) HI-PRO-250 (S) 3720210

MODEL POWER SOURCE WIREFEEDER TORCH CODEMAXI MIG 251 CD A CVR-251 CD BUILT - IN MTG-250 (E) 3720220MAXI MIG 251 CD B CVR-251 CD BUILT - IN MTG-250 3720221MAXI MIG 251 CD C CVR-251 CD BUILT - IN HI-PRO-250 (E) 3720222MAXI MIG 251 CD D CVR-251 CD BUILT - IN HI-PRO-250 (S) 3720223

TORCH MODEL LMG-250(S) MTG-250LMG-250(E) MTG-250 (E)

Maximum current capacity@ 60% duty cycle:Under CO2 Amps 250 250Under MIG Amps 200 200Cable length Mtrs. 3 3Cooling Type Gas GasSuitable for wire size:Hard wires (steel) mm 0.8 - 1.2 0.8 - 1.2Soft wires (aluminium) mm 1.2 1.2Note: 1. LMG torches are with co-axial cables.

2. Torches with (E) are with Euro connector. Other torches are with AOL connector.

ORDERING INFORMATION

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MIG/MAG


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MAXIMIG SERIESMODELS: MAXIMIG 251 AUTO CD

SALIENT FEATURES Specifically designed for auto ancillaries for productive and quality

welds in a variety of components like load body, fuel tank supports,engine bracket for two wheelers and sheet metal components upto2mm thick

User friendly features like pre-weld selection of OCV from the charton the front panel and gas flow rate to ensure zero defect GMAWwelding

Dependable thyristorised wire feeding system with quick changetype mechanism ensures long uninterrupted defect-free welding

Lightweight and ergonomically designed swivelling handle, reducesoperator fatigue and increases productivity

MAXIMIG series power sources are reliable workhorses with highmean time between failures

SPECIFICATIONS

TECH. SPECS. UNIT MAXIMIG-251 AUTO CDPOWER SOURCE CVR-251 AUTO CDINPUTSupply Voltage V 415Phases No. 3Frequency Hz 50Rated Input Power KVA 7.6Recommended switch fuse rating A TP20OUTPUTCharacteristics Type .....................Constant potential....................Open circuit voltage V 19.535.7No. of steps No. 16Max. current A 250Max. continuous weldingcurrent A 210GENERALClass of Insulation Class HProtection Class IP 23Cooling Type ........................... Forced air ......................Dimensions (Approx) :Length mm 700Width mm 550Height mm 815Weight Kg. 93WIREFEEDER Built-inWire dia range 0.81.0Wire drive motor Type Permanent Magnet DC Motor

42 VoltDrive system Type 2-Roll Quick ReleaseWirefeed speed mtr./min 1.218

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TORCH MODEL HI-PRO-250(S) MTG-250HI-PRO-250(E) MTG-250 (E)

Maximum current capacity@ 60% duty cycle:Under CO2 Amps 250 250Under MIG Amps 200 200Cable length Mtrs. 3 3Cooling Type Gas GasSuitable for wire size:Hard wires (steel) mm 0.8 1.2 0.8 1.2Soft wires (aluminium) mm 1.2 1.2Note: 1. HI-PRO torches are with co-axial cables. 2. Torches with (E) are with Euro connector. Other torches are with AWL connector.OPTIONAL ACCESSORIESSet of welding accessories MAC 230 SPLMIG/MAG WELDING OUTFIT COMBINATIONS ORDERING CODESR. NO. MODEL POWER SOURCE TORCH PRODUCT CODE

(BUILT-IN WIREFEEDER)01 Maximig 251 Auto CD A CVR-251 Auto CD MTG-250(E) 372024102 Maximig 251 Auto CD B CVR-251 Auto CD MTG-250 372024203 Maximig 251 Auto CD C CVR-251 Auto CD HI-PRO-250E 372024304 Maximig 251 Auto CD D CVR-251 Auto CD HI-PRO-250S 3720244

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MIG/MAG

WELDING POWER SOURCES MIG/MAG WELDING OUTFITS RANGER SERIES

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RANGER SERIESMODELS: RANGER 400/600

SCOPE AND APPLICATIONS All-position welding is possible Higher weld-metal deposition rates Low distortion Good and consistent weld quality with low hydrogen content No stub-end loss as with stick electrodes Low inventory of consumables because of unique burn-off

characteristics of wires which permit each wire size to be used over awide range of currents

Higher arc time since no time is lost in changing electrodes,deslagging (except with some fluxcored wires) or weld cleaning.Hence more productivity

Can be used for welding a wide range of metals like carbon steels,stainless steels, aluminium and its alloys, etc., provided appropriateconsumables are used

SALIENT FEATURES Sturdy, compact and 100% dependable, portable power source A wirefeeder half the normal weight of the conventional one,

minimises welder fatigue Added operator safety because of low voltage supply to wirefeeder

from the source Uninterrupted on-the-job control of welding current & voltage through

handy remote Crater current control mechanism

TECH. SPECS. UNIT RANGER 400 RANGER 600(Thyristorised) (Thyristorised)

INPUTPOWER SOURCE TCVR-400 TCVR- 600Supply Voltage V 415 415Phases No. 3 3Frequency Hz 50 50Input Power:@ 60% duty cycle KVA 23 40@ 100% duty cycle KVA 19.5 31.7Recommended switch fuse rating A TP-32 TP-60OUTPUTCharacteristics Type ............................Constant potential..........................Open circuit voltage V 55 (max.) 65 (max.)No. of steps No. Stepless SteplessWelding current range A 50-400 60-600Max. welding current/load voltage:@ 60% duty cycle A/V 400/34 600/44@ 100% duty cycle A/V 310/29.5 465/37Tack weld time range Sec. 1 5 1 5GENERALClass of insulation Class H HType of current control Type .....................Through remote control unit ...................Current/voltage control2 Track/4 Track ..................................Provided ..................................Cooling Type ................................ Forced air .................................Dimensions (Approx) :Length mm 790 950Width mm 585 500Height mm 810 850Weight Kg. 145 245

SPECIFICATIONS

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WELDING POWER SOURCES MIG/MAG WELDING OUTFITS RANGER SERIES

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WIREFEEDER MODEL FEEDLITE-20 (FD)/(FE) FEEDLITE-20 (PD)/(PE) FEEDLITE-40 (FD)/(FE) FEEDLITE-40 (FE) HWire Diameter:Mild Steel mm 0.8 1.6 0.8 1.6 0.8 1.6 1.2 1.6Stainless Steel mm 1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6Aluminium mm 1.2 1.6 1.2 1.6 1.2 1.6 1.2 1.6Wire drive motor Type Permanent magnet Printed Circuit Permanent magnet Permanent magnet

DC motor 42 V/60 W DC motor 18V/65W DC motor 42 V/90 W DC motor 42 V/90 WDrive System Type 2-Roll quick release 2-Roll quick release 4-Roll quick release 4-Roll quick releaseWire feed speed mtr./min. 1.2 18 1.2 18 1.2 18 1.2 8.0Dimensions (Approx): LxWxH mm3 500 x 180 x 310 500 x 180 x 310 500 x 180 x 310 500 x 180 x 310Weight (Approx) withoutspool and cable assly. Kg. 9 9 8 8Wire net drive 2 2 4 4Note: Wire feeder with (FD) are with AWL connector. Wirefeeder with (FE) are with Euro torch connector.TORCH MODEL HI-PRO-400(E)/HI-PRO-400(S) MTG 600(E)/MTG 600 BBG B60-3(E)Maximum current capacity@ 60% duty cycle:Under CO2 Amps 400 500 600Under MIG Amps 320 350 475Cable length Mtrs. 3 3 3Cable Type Co-axial Co-axialCooling Type Gas Gas GasSuitable for wire size:Hard wires (steel) mm 0.8,1.6 0.8,1.2,1.6,2.0 0.8,1.2,1.6,2.4,2.8Soft wires (Alu.) mm 1.2,1.6 1.2,1.6 1.2,1.6Note: Torches (E) are with Euro connector. Torches (S) are with AWL connector.OPTIONAL ACCESSORIES

ALL MODELS OF PRODUCTRANGER 400/RANGER 600 CODE

Set of welding accessories 400 A capacity MAC 400 6400141Set of welding accessories 600 A capacity MAC 600 6400143Set of welders accessories WAM 3704103MIG welding accessoriesMWA1 MWA1 3706103MWA2 MWAII 3706104MIG/MAG WELDING OUTFIT COMBINATIONS ORDERING CODEModel Power Source Wirefeeder Torch Code

RANGER 400A TCVR - 400 FEEDLITE 20 (FE) HI-PRO 400 (E) 3710103RANGER 400B TCVR - 400 FEEDLITE 20 (FD) HI-PRO 400 (S) 3710102RANGER 400C TCVR - 400 FEEDLITE 40 (FE) HI-PRO 400 (E) 3710104RANGER 400D TCVR - 400 FEEDLITE 40 (FD) HI-PRO 400 (S) 3710105RANGER 400E TCVR - 400 FEEDLITE 20 (PE) HI-PRO 400 (E) 3710118RANGER 400F TCVR - 400 FEEDLITE 20 (PD) HI-PRO 400 (S) 3710119RANGER 600A TCVR - 600 FEEDLITE 40 (FE) H BBG B60-3(E) 3710106RANGER 600B TCVR - 600 FEEDLITE 40 (FE) MTG 600 (E) 3710107RANGER 600C TCVR - 600 FEEDLITE 40 (FE) BBG B60-3(E) 3710108RANGER 600D TCVR - 600 FEEDLITE 40 (FD) MTG 600 3710109

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TIG Welding Outfits-Inverter Based

MMA DC TIG

WELDING POWER SOURCES TIG WELDING OUTFITS INVERTER BASED

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CHAMPTIG SERIESMODEL: CHAMPTIG 220

SALIENT FEATURES High Class invertor technology - constant current characteristics,

irrespective of arc length variation Large input supply voltage range with built-in under/over voltage, single

phase protections - an essential feature in hostile Indian conditions High efficiency - 80% against the conventional machine efficiency of 60% Class H insulation Smooth and stable arc with minimum spatter - excellent weld characteristics Low power consumption - saves power bills by 33% Light compact and portable for greater flexibility in welding operations.

Can be easily carried close to various welding areas on sites or shopfloors

TECH. SPECS. UNIT CHAMPTIG 220INPUTI/P SUPPLY VOLTAGE V 355 - 455PHASE NO. 3FREQUENCY HZ 50/60RATING@ 35% DC KVA 8.4@ 60% DC KVA 6.0@ 100% DC KVA 4.4OUTPUTOCV V 75WELDING CURRENT RANGE AMP 5 - 220MAX. CONTS. HAND WELDING CURRENT@35 % DC AMP 220@60 % DC AMP 170@100% DC AMP 130SPOT / PULSE TIG PARAMETERS STD SCOPEUPSLOPE TIME SEC 0.1 - 10DOWNSLOPE TIME SEC 0.1 - 10PREFLOW TIME SEC 0.1 - 5POSTFLOW TIME SEC 0.1 - 20BACKGROUND CURRENT AMP 5 - 220PEAK CURRENT TIME SEC 0.1 - 2.5BACKGROUND CURRENT TIME SEC 0.1- 2.5SPOT TIME SEC 1-10GENERALINSULATION CLASS HCOOLING TYPE FORCED AIRPROTECTION CLASS IP 23OVER ALL DIMENSIONSLENGHT MM 495WIDTH MM 235HEIGHT MM 440WEIGHT KG 25OPTIONAL ACCESSORIES CODE NOS.TIG TORCH-BTG-21T-4 0150102221TIG TORCH-BTG-21T-8 0150102222SET OF TUNGSTEN ELECTRODES: TE-20 3802101PRESSURE REGULATOR CUM FLOWMETER: PRF-AT 6400170SET OF WELDERS ACCESSORIES: WAT 6400101STANDARD SET OF MMA WELDING ACCESSORIES 6400113ORDERING CODE CHAMPTIG 220 3800315TORCH MODEL BTG-21T-4/

BTG-21T-8MAX.CURRENT CARRYING CAPACITY@ 60% DUTY CYCLE AMPS DC 200

AMPS AC 150@100% DUTY CYCLE AMPS DC 150

AMPS AC 115COOLING TYPE GASSUITABLE FOR ELECTRODE DIA MM 1.6, 2.4, 3.2

Note: Torch to be ordered seperately code nos. specified in optionalaccessories

SPECIFICATIONSFEATURES & BENEFITS1. Invertor Technologya) Constant current characteristics - within +/- 1%,irrespective of arc length

variationb) Stepless current variationc) Excellent welding characteristics & performance over the entire range.d) Smooth and stable arc with minimum spatter.2. Higher Efficiency & Power Factora) Greater than 80% against conventional machines efficiency of 60%.b) No Power factor correction capacitor required as power factor is > 0.93. Low Power Consumptiona) No load power < 100 Watts.b) Saves power bills by 33%.4. Large Input Supply Voltage Range with built-in under/over voltage, single

phase protections - A unique features essential for Indian environmenta) Immune to input voltage fluctuations (355 - 455 Volts).5. Higher OCVa) Easy arc strike / restrike.b) Excellent welding performance even with long welding cables (>50 mtrs.)6. ClassH insulation7. Welding Current Variation by Local or my using Remote Control Potentiometer8. Light Weight - 1/8th of Conventional Machine9. Compact Size - 1/6th of Conventional Machine makes it easy to handle,

ergonomic & portable.10. Digital Panel Meter - for easy presetting of welding current11. Arc force control potentiometer for easy arc striking12. Built in TIG Spot and Pulsed TIG welding facility13. Complete TIG cycle includes independent setting of:a) Gas Preflowb) Current upslopec) Welding currentd) Current downslopee) Gas postflow timef) TIG Spot welding timeg) Pulse parameters14. Manufacturing facility for assembly / sub-assembly of invertor-based machines

ensures off the shelf availability of all spare parts at competitive prices.



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TIG Welding Outfits

AC/DC TIG

WELDING POWER SOURCES TIG WELDING OUTFITS ADORTIG SERIES CONTROL UNITS

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ADORTIG SERIES Control UnitsMODELS: ADORTIG AD-25/30, D-30

SCOPE AND APPLICATIONSTungsten Inert Gas (TIG), also known as Gas Tungsten Arc Welding(GTAW), is an arc welding process that uses on inert gas (either Argon,Helium or gas mixtures) to protect the weld zone from the atmosphere.The heat required for effective welding is provided by an electric arcwhich is struck between a non-consumable tungsten electrode andthe job. The power to the arc is supplied by an AC, DC or AC/DCpower source having constant current characteristics (droopingcharacteristics). High frequency voltage is superimposed on the weldingcurrent to provide contact-free arc striking and arc stability (especiallyin AC TIG).

CONTROL OUTFITSAdor Weldings standard ADORTIG control outfits are available forAC/DC or DC applications. These are meant to be connected to anysuitable AC or DC power source (depending on welding applicationand model selected) with constant current or drooping outfitcharacteristics.

SALIENT FEATURESBasic Control Units

Light compact and portable for greater flexibility in welding opera-tions. Can be easily carried close to various welding areas on sitesor shopfloors

Torches switch operations through electro-magnetic relay circuitrycontrols gas pre-flow (to ensure perfect shielding of weld joint whilestarting), high frequency initiation (for easy, contactless, arc start)and gas post-flow (for complete protection of weld pool and Tung-sten electrode till they cool down)

Light torch, four track operation of torch switch minimises operatorfatigue since the torch switch needs to be continuously pressed whilewelding

Operator safety ensured since control circuitry operates on low volt-age (24 volts). Minimal danger of electrical shock

Gas flow control through solenoid valve for economy in consumptionof costly Argon gas. Automatic H.F. cut-off after arc ignition duringDC TIG welding through 4 track operation

In case of water cooled units (300 amps and above), a water pres-sure switch protects the expensive TIG torch from damage in caseof pump failure or inadequate water supply

Indicating lamps on front panel for gas and powerCont...



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TIG Welding Outfits (Cont...)

WELDING POWER SOURCES TIG WELDING OUTFITS ADORTIG SERIES CONTROL UNITS

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ADORTIG SERIES Control UnitsMODELS: ADORTIG AD-25/30, D-30

NOTE: Duty Cycle is based on 5 min. cycle time.

UNIT DC CONTROL OUTFITSADORTIG D-30

(DC UNITS) H.F. UNIT AUX. UNITH.F. 25/30 AU 30C

INPUTInput Supply (From

AU-30 C)Voltage V 230 230Phase No. 1 1Frequency Hz 50 50OUTPUTMax.cont.welding current:@60% duty cycle (DC) A 300 300@100% duty cycle (DC) A 230 230GENERALDimensions (approx.):Length mm 500 1200Width mm 453 460Height mm 227 830Weight kg 28 105

UNIT AC/DC CONTROL OUTFITSADORTIG AD-25/30

H.F. UNIT AUX. UNIT(AC/DC UNITS) H.F. 25/30 AU 25/30 CINPUTInput Supply (from

AU-25/30 C)Voltage V 230 230Phase No. 1 1Frequency Hz 50 50OUTPUTMax. cont. welding current:@60% duty cycle (AC/DC) A 250/300 250/300@100% duty cycle (AC/DC) A 180/230 180/230GENERALFilter capacitor - InbuiltDimensions (approx.):Length mm 500 1200Width mm 453 460Height mm 227 830Weight kg 28 118TORCH HIPRO TIG 300-4/8Max.Current Carrying Capacity@ 60% duty cycle Amps AC 270

Amps DC 300@ 100% duty cycle Amps AC 200

Amps DC 230Cable Length Mtrs. 4/8Cooling Type WaterElectrode Capacity mm 1.6, 2.4, 3.2, 4.0

SPECIFICATIONS

TORCH UNIT HIPRO TIG 300-4/8Max.Current Carrying Capacity@ 60% duty cycle Amps AC 270

Amps DC 300@ 100% duty cycle Amps AC 200

Amps DC 230Cable Length Mtrs. 4/8Cooling Type WaterElectrode Capacity mm 1.6, 2.4, 3.2, 4.0OPTIONAL ACCESSORIES : ADORTIG AD 25/30 ADORTIG D-30

Model Product code Model Product codeSet of Tungsten electrodes TE-30 3802102 TE-30 3802102Set of Welding Accessories TAC-300 3803103 TAC-300 3803103Set of welding cable TAC-301 3806102 TAC-301 3805102Pressure regulator cum PRF-AT 6400170 PRF-AT 6400170flowmeter for argon gasORDERING CODEModel Code No.ADORTIG AD-25/30 with HIPRO TIG 300-4 3800102ADORTIG AD-25/30 with HIPRO TIG 300-8 3800115ADORTIG D-30 with HIPRO TIG 300-4 3800105ADORTIG D-30 with HIPRO TIG 300-4 380011

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TIG Welding Outfits

DC TIG AC TIG

WELDING POWER SOURCES TIG WELDING OUTFITS DC & AC/DC TIG CONTROL UNITS

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DC & AC/DC TIG Control UnitMODELS: HF 2000/2000AD

SALIENT FEATURES Portable

Built in high frequency

HF on/off switch to prevent high frequency interference(operation in DC mode only)

Auto H.F. shut off after arc strikes (in DC mode only)/Arc doesnot strike in 10 secs.

Built-in Preflow/Postflow facility

Gas flow through Solenoid valve for economy in consumptionof costly Argon gas

TECH. SPECS. HF 2000 HF2000 ADINPUT UNIT VALUE VALUE

I/P Supply Voltage V 230 230Phase No. 1 1Frequency Hz 50 50

OUTPUT

Welding Current DC@60% Duty Cycle Amps 200 200@100% Duty Cycle Amps 150 150Welding Current AC@60% Duty Cycle Amps 150@100% Duty Cycle Amps 110Gas Preflow Time Sec. 0.15 0.15Gas Postflow Time Sec. 130 130GENERALTorch Switch Type 2T/4T 2T/4TArc Striking Type HF/Touch HF/Touch (DC Only)DIMENSIONSLength mm 440 560Width mm 165 290Height mm 315 438Weight (With capacitor bank) kg. 10 25 (Only for HF 2000 AD)

TORCH HI-PRO TIG 201-4/HI-PRO TIG 201-8

Max. Current Carrying Capacity@ 60% Duty Cycle Amps DC 200

Amps AC 150@ 100% Duty Cycle Amps DC 150

Amps AC 115Cable Length Mtr. 4/8Cooling Type GasSuitable for Electrode Dia mm 1.6, 2.4, 3.2

ORDERING CODE

HF 2000 with HI-PRO TIG 201-4 3800110HF 2000 with HI-PRO TIG 201-8 3800111HF 2000 AD with HI-PRO TIG 201-4 3800112HF 2000 AD with HI-PRO TIG 201-8 3800117

SPECIFICATIONS



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Submerged ARC Welding Outfits

SAW

WELDING POWER SOURCES SUBMERGED ARC WELDING OUTFITS MAESTRO SERIES

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MAESTRO SERIESMODELS: PS 600/PS 800/PS 1000/PS 1200

SALIENT FEATURES Perfectly matched power sources and welding heads Boom mounted head comes with a choice of manual, semi-

motorised and fully motorised cross slides Programmed sequential operations of Power source, Wire Feed

and Carriage through built-in solid state circuitry Twin Wire attachment is optionally available - helps to achieve

20-30% higher weld deposition rates Fillet welding attachment (optional) - enhances usability and

shopfloor productivity

SPECIFICATIONSTECH. SPECS. UNIT PS 600 PS 800 PS 1000 PS 1200A. POWER SOURCESINPUTVoltage Volts. 415 415 415 415Phase No. 3 3 3 3Frequency Hz 50 50 50 50(KVA rating) @ 60% duty cycle KVA 36.5 45 57 68Recommended Fuse rating Type/Amps TP-60 TP-60 TP-80 TP-100OUTPUTStatic characteristics Type CP CP CP CPWelding current (upto) A 600 800 1000 1200Open circuit voltage range (max.) Volts 20-65 35-63 35-63 35-63Open circuit range (actual) Volts 17-54 29-54 29-54 29-54Max. welding current:@ 60% duty cycle Amps 600 800 1000 1200@ 100% duty cycle Amps 465 650 800 1000

GENERALInsulation Class H H H HCooling Type Forced Air Forced Air Forced Air Forced AirDimensions (approx.): Length mm 920 1225 1225 1225 Width mm 685 800 800 800 Height mm 940 900 900 900 Weight kg 255 350 365 390

B. WELDING HEAD WH-I5 WH-I5-01 WH-I5-02 WH-I5-03(Tractor Mounted) (Boom Mounted) (Boom Mounted) (Boom Mounted)

Max. Welding Current @ 60% duty cycle A 1500 1500 1500 1500@ 100% duty cycle A 1250 1250 1250 1250

Recommended power source (CP Type) Model PS600/PS800/PS1000/PS1200Wire Diameter: - Single wire mm 2, 2.5, 3, 4, 5

- Twin wire mm 2 & 2.5 (optional)Speed range: - Wire feed mtr/min 0.5 to 4.0

- Carriage mtr/min 0.1 to 1.5 Input to control unit 42 V from the power sourceRange of adjustment:#Vertical (Z) mm 180 (100+80*) 180 (100+80*) 100 (Motorised) 100 (Motorised)Horizontal (X) mm 140 140 100 (Motorised) 100 (Motorised)(Transverse to travel direction)Horizontal (Y) mm 140 140 (Manual) 100 (Motorised)(In direction of travel) Maximum Swivel:Transverse to head travel deg 45Parallel to hand travel deg 30Horizontal swing deg 270Standard bore for spool mm 285-315 (adjustable)Weight of the spool (Max.) kg 25Flux Hopper capacity (approx.) kg 10/7Dimensions (approx): Length mm 1400 1400 1400 1400

Height mm 805 875 875 875Width mm 450 650 650 650

Total Weight (Without Flux and Wire) kg 80 90 100 105*80 mm adjustment for welding head.# Range of adjustment: The 3 axes of the welding head are defined as: X-Axis - Horizontal Axis, transverse to direction of Boom travel Y-Axis - Horizontal Axis, along the direction of Boom travel Z-Axis - Vertical Axis, perpendicular to direction of Boom travel

Cont...



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Submerged ARC Welding Outfits (Cont...)

WELDING POWER SOURCES SUBMERGED ARC WELDING OUTFITS MAESTRO SERIES

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OPTIONAL EXTRAS

TWIN WIRE ATTACHMENTTwin Wire Attachment is available for the Tractor type as well as Boom Mounted type Welding Heads. This arrangementconsists of one set each of wire drive roll and nozzle for 2 mm and 2.5 mm size wires to feed two wires in tandem andincrease deposition rates substantially. This arrangement is ideal for applications like cladding of hard surfacing as well as forfilling weld metal in extra large edge preparation grooves. Twin 2.5 mm wires can deliver upto 20% higher deposition ratesthan a single 5 mm diameter wire at the same welding current and arc voltage parameters

FILLET WELDING ATTACHMENTTo enhance the usability of the SAW outfit, a Fillet Welding Attachment can be provided for increased shopfloor productivity

SPOTLIGHT PROJECTORThis facility is especially useful for welding operations inside cylindrical jobs where a light source isrequired to examine seams

OPTIONAL ACCESSORIES CODE NOS.MAESTRO 600 MAESTRO 800 MAESTRO 1000 MAESTRO 1200

600-01 800-01 1000-01 1200-01600-02 800-02 1000-02 1200-02600-03 800-03 1000-03 1200-03

Set of welders accessoriesModel: WAS 3604101 3604101 3604101 3604101Set of welding cablesModel: SAC 3601101 3601105 3601106 3601104Spot light projectorModel: SLP 3603101 3603101 3603101 3603101Filler welding attachmentModel: FWA 3602101 3602101 3602101 3602101Twin wire attachmentModel: TWA 3602103 3602103 3602103 3602103

ORDERING CODESSUBARC OUTFIT PRODUCT CODE POWER SOURCE WELDING HEADMaestro 600 3600401 PS 600 WH-15Maestro 600-01 3600402 PS 600 WH-15-01Maestro 600-02 3600403 PS 600 WH-15-02Maestro 600-03 3600404 PS 600 WH-15-03Maestro 800 3600405 PS 800 WH-15Maestro 800-01 3600406 PS 800 WH-15-01Maestro 800-02 3600407 PS 800 WH-15-02Maestro 800-03 3600408 PS 800 WH-15-03Maestro 1000 3600409 PS 1000 WH-15Maestro 1000-01 3600410 PS 1000 WH-15-01Maestro 1000-02 3600411 PS 1000 WH-15-02Maestro 1000-03 3600412 PS 1000 WH-15-03Maestro 1200 3600413 PS 1200 WH-15Maestro 1200-01 3600414 PS 1200 WH-15-01Maestro 1200-02 3600415 PS 1200 WH-15-02Maestro 1200-03 3600416 PS 1200 WH-15-03

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Cover PageContentsWelding ConsumablesStick ElectrodesMild SteelMild Steel SpecialLow Alloy High Tensile SteelHard FacingSatinless Steel & Heat Resisting SteelNon FerrosCast IronCellulosic

TIG Welding WiresMild & Low Alloy SteelsStainless Steel

Solid Wires for MIG/MAG WeldingFlux-cored Wires for MIG / MAG WeldingSAW Wires and FluxesSubmerged Arc Welding Flux Cored WiresSubmerged Arc Welding FluxesSubmerged Arc Welding Solid Wires

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Welding Power SourcesCutting Equipment, Accessories & SparesWelding Automation Products & SystemsCentre for welding ExcellenceCustomer Care CentreCorporate FilmIndex

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welding current range

manualmetal arc welding

welding electrode range

input power

manual metal arc welding

use of longer welding

operating arc voltage

unit red