southern alberta concrete pipe catalogue

SOUTHERN ALBERTA

CONCRETE PIPE& Precast Drainage Systems 2016

LAFARGE Nbr and Name of the StreetCity, Code and CountryTel. (+00) (0)0 0000 0000Fax: (+00) (0)0 0000 0000

www.lafarge.com

Building better cities™

CALGARY PIPE PLANTPHONE: (403) 292-9500 | FAX: (403) 255-2677

Lafarge Pipe Contacts

CONCRETE PIPE& Precast Drainage Systems 2016

General Manager Brad Gammill 403-292-9503 [email protected]

Sales Manager Sales Inquires Ryan Finley, P.Eng. 403-292-9504 [email protected]

Sales Coordinator Product Sales Inquiries Tanner Wilson 403-292-9236 [email protected]

Sales Coordinator Product Sales Inquiries Ben Molotsky 403-292-9507 [email protected]

Design & Marketing Engineer Engineering Inquiries Behzad (Ben) Bayat 403-292-9543 [email protected]

Operations Manager Field Inquiries Brian Ensign 403-292-9505 [email protected]

Shipping Coordinator Shipping Megan Long 403-292-9501 [email protected]

Project Coordinator General Inquiries Ivadeen Warden 403-292-9506 [email protected]

Lafarge Pipe Plant Locations in Canada

Lafarge Pipe designs and

manufactures a wide range of

precast underground infrastructure

components, including Concrete

Pipe, Box Culvert, Manhole, Catch

Basin and Stormwater treatment

systems such as Stormceptor and

Jellyfish.

3CALGARY PIPE PLANT

PHONE: (403) 292-9500 | FAX: (403) 255-2677

Index

TERMS & CONDITIONS 6

PIPE 7

Concrete Pipe Dimensions 7

Concrete Pipe Class Estimation Table 8

Standard Installation Beddings 9

SIDD & Low Head Pressure Pipe 10

Jacking and Microtunneling Pipe 11

Curved Alignment/Pipe Bends 12

Flared Ends/Plugs, Caps and Transistion Slabs 13

T-Riser 14

@Source_Energy Concrete Pipe 15

BOX CULVERT 16

Concrete Box Dimensions 16

Concrete Box Pricing 17

Lafarge Detention/Retention System (LDR) 18 Advantages of LDR Systems 19

LDR System - Sizing Table 20

Catch Basin Components 22

Catch Basin Materials & Pricing 23

5A Manhole Components 24

5A Manhole Pricing 25

Estimating Guide 26

Check Valve Manhole/Misc. 27

1-S Manhole / Lift Station Dimension 28

1-S Manhole Pipe Angle Entry 29

LARGE MANHOLE/LIFT STATION 30

BIG BOX MANHOLE 31 Big Box Manhole Dimensions 31

OGS STORMCEPTOR®/JELLYFISH® 32

Stormceptor® 32

Jellyfish® 36

INDUSTRIAL SOLUTION 37

UTILITY BUILDING 38

DETENTION/RETENTION SYSTEM 18

CATCH BASIN 22

5A & 1-S MANHOLE 24

HANDLING & INSTALLATION 39

4CALGARY PIPE PLANTPHONE: (403) 292-9500 | FAX: (403) 255-2677

Advantages of Concrete Pipe

Certified through the Plant Prequalification Program (PPP)

Engineered for a variety of sizes & applications

Perfectly connected to other concrete structures like manholes, vaults, boxes, etc.

DESIGNED IN ACCORDANCE TO STANDARDS AND GUIDELINES

ASTM CSA

Easily Installed System

DESIGNED IN ACCORDANCE TO STANDARDS AND GUIDELINES

100% ___________________________________________________________________90% ____________________________________________________________________80% ____________________________________________________________________70% ____________________________________________________________________60% ____________________________________________________________________50% ____________________________________________________________________40% ____________________________________________________________________30% ____________________________________________________________________20% ____________________________________________________________________10% ____________________________________________________________________0% ____________________________________________________________________

Soil

Concrete Pipe90%10%

Pipe StrengthSoil Strength

HDPEPipe5%95%

SoilRCP

HDPE

Required Granular Backfill

Typical Concrete Pipe Installation

Overfill Soil

Engineered Backfill

Required Granular Backfill

Typical Flexible Pipe Installation

Successfully used for over 100 years.

ASCECo

ncre

te P

ipe

Ref: American Concrete Pipe Association (ACPA)

Reduced the engineered fill amount andconstruction work

Provided 90% of overall strength, where flexible pipe typically provided 5% of overall strength and mainly

relies on back fill material and compaction*


TERMS & CONDITIONS1. All concrete products in this catalogue are manufactured using sulphate resistant cement – CSA A3000 Type HS.

2. Restocking/Cancelled order fee for undamaged stock material will be 15%.

3. Restocking/Cancelled order fee for damaged or unrepairable products may be up to 100%.

4. Restocking/Cancelled order fee for custom produced material may be up to 100%.

5. Prices effective January 2016, subject to change. Tax and freight NOT included.

6. Acceptance of terms: The purchaser agrees that the prices levied by Lafarge Canada Inc. for product/services take into consideration and are predicted on the purchaser assuming and releasing Lafarge Canada Inc. of certain liabilities and responsibilities by requesting product/services of Lafarge Canada Inc., the purchaser voluntarily elects to enter into this agreement and to be bound by all terms and conditions hereof rather than negotiate a different agreement which would execute the exculpatory indemnification, hold harmless and other provisions herein and wherein, such negotiated agreement would among other things involve substantially higher prices and/or require provisions of adequate insurance by and for the expense of the purchaser to protect Lafarge Canada Inc. against the liabilities and responsibilities assumed by the purchaser herein.

7. Lafarge Canada Inc. shall not be responsible for any direct or indirect damages whatsoever caused to the purchaser or otherwise by delays in deliveries, whether arising from fires, strikes, labour difficulties, material procurement difficulties, damage to plant or equipment, governmental regulations, accidents, transportation delays, or from any other cause whatsoever.

8. Orders will be accepted for reasonable color uniformity and finish of material. However, Lafarge Canada Inc. does not accept responsibility for exact shade duplication or finish.

9. Any production and delivery commitments made by Lafarge Canada Inc. are subject to the receipt by Lafarge Canada Inc. of all necessary information, details, and final approved drawings within the time specified.

10. Material will be delivered in full truck-load quantities as close to the job site as trucks of Lafarge Canada Inc. can reasonably proceed under their own power. Unloading time in excess of 30 minutes will be charged by Lafarge Canada Inc. to the purchaser at prevailing rates.

11. The purchaser shall inspect all material at the time of delivery and mark any damage or shortage on the delivery ticket. The use or installation of material or the failure to notify Lafarge Canada Inc. of any defect within seven days after delivery will be deemed unconditional acceptance of the material and all obligations of Lafarge Canada Inc. with respect to such material shall thereupon terminate the obligation of Lafarge Canada Inc. under this warranty is expressly limited to repairing or replacing defective material and the purchaser shall not have any claim for labour, other material or anything other than for such repair or replacement. This warranty is in lieu of all other warranties, expressed or implied, with respect to the material covered hereunder.

12. Lafarge Canada Inc. will not assume liability for any charge for defective materials or for alterations of defective materials, or for any work, except in cases where the prior written authorization of Lafarge Canada Inc. has been given.

13. All Clutches are considered as final sale and not returnable.

14. The purchaser shall assume responsibility for any dirt left on the street by Lafarge Canada Inc.’s trucks as a result of conditions at the place of delivery.

15. Terms of payment: Terms of payment rendered by Lafarge Canada Inc. are net cash within thirty (30) days from the date of invoice issuance, in Canadian dollars and in accordance with any payment instructions written on the invoice. If any invoice is not paid by the end of the said thirty (30) days, interest at the rate of two percent (2%) per month (26.8% per annum) shall be charged on all outstanding amounts. For unpaid amounts collected through legal proceedings or by a collection agency, the purchaser shall pay attorney and agency fees and reasonable costs thereof incurred by Lafarge Canada Inc. in addition to the amount of the invoice and any accrued interest.

7CALGARY PIPE PLANT

PHONE: (403) 292-9500 | FAX: (403) 255-2677

CONCRETE PIPE- DIMENSIONS

Nominal Inside Diameter Wall

DesignationPipeStyle

LiftingClutchesRequired

(Ton)

Weight Dimensions (mm)

mm in kg/piece kg/m Pipe ID Pipe OD Bell OD Wall Thickness

SpigotLength

300 12 C Bell - 525 215 305 445 508 70 92

375 15 C Bell - 700 287 381 533 610 76 92

450 18 B Bell - 750 307 457 593 711 64 92

525 21 C Bell - 1125 461 533 711 806 89 98

600 24 C Bell 2 1375 564 610 800 902 95 98

675 27 CBell

Straight2

16501550

676635

686889890

1006-

102102

102

750 30 CX

BellStraight

24

19502875

7991178

762978

10851099

-108162

102

900 36 CX Bell 4

26252775

10761137

91411561188

1302121137

102

1050 42 CX

BellStraight

432754525

13421855

106713341442

1461-

133187

108

1200 48 BC Straight 4

33003825

13521568

121914731511

-127146

102

1350 54 B Straight 4 4050 1660 1372 1652 - 140 127

1500 60 C Straight 4 5575 2285 1524 1866 - 171 127


58506575

23982695

167620062044

- 165184 127


68507625

28073125

182921852223

-178197

127

1950 78 C Straight 8 8800 3607 1981 2401 - 210 140

2100 84 B Straight 8 9100 3730 2134 2540 - 203 143

2400 96 C Straight 8 12775 5236 2438 2934 - 248 127

2700 108 C Straight 20 15800 6475 2743 3289 - 273 127

3000 120 B Straight 20 15350 6291 3048 3606 - 279 152

Notes:1. Please call sales representatives for pipe pricing.2. Dimensions subject to changes.3. Other wall designations for select pipe sizes available. Please call for additional information.

4. Prices include lube (as required) and isoprene gaskets. Nitrile (fuel resistant) gaskets are available an additional cost.

5. Lay length for standard pipe is 2.44m, with the exception of 3000mm nominal diameter pipe (2.10m)

6. Beveled pipe available (maximum 12.5mm (1/2”) bevel) at 25% extra. Contact us for addition information and limitations.

7. Standard Installation Direct Design pipe (SIDD, ASTM C1417) available in sizes shown above. See page 10 for additional information.

6

CONCRETE PIPE - DIMENSIONS

CALGARY PIPE PLANT PHONE: (403) 292-9236 | FAX: (403) 255-2677

All Taxes and freight charges extra

!"#$%&' ()%*$+,-$&#,.,/ 0 &''(

-,*$1%&.$"%2$3, (4.5',

6$7.$%1(

8'9.:;,*(

<,=9$/,+>?"%@

0 ,$1;. -$#,%*$"%* (>##@

## $% A1B3$,:, A1B# 2$3, ()- 2$3, (C- D,'' (C-0 &''(

?;$:A%,**E"$%.(

6,%1.;

!"" #$ % &'(( )$) $#) !") **) )"+ ," )"

!,) #) % &'(( ,"" $+, !+# )!! -#" ,- -!

*)" #+ & &'(( ,)" !", *), ).! , ## -* -.

)$) $# % &'(( ##$) *-# )!! , ## +"- +. ,,

-"" $* % &'(( $ #!,) )-* -#" +"" ."$ .) ,-

-,) $, %&'((

$#-)" -,-

-+-++. #""- #"$ +$

/0123450 #))" -!) +." +." #"$ $*

,)" !" %&'(( $

*

#.)" ,..,-$

.,+ #".. #"+ +.

/0123450 $+,) ##,+ #"+) #"+) #-$ +$

."" !- %&'((

*$-$) #",-

.#*##)- #!"$ #$# #"-

/0123450 $,,) ##!, ##++ ##++ #!, *.

#")" *$ %&'((

*!$,) #!*$

#"-,#!!* #*-# #!! #"#

/0123450 *)$) #+)) #**$ #**$ #+, .$

#$"" *+&

/0123450 *!!"" #!)$

#$#.#*,! #*,! #$,

#"$% !+$) #)-+ #) ## #) ## #*-

#!)" )* & /0123450 * *")" #--" #!,$ #-)$ #-)$ #*" #$,

#)"" -" % /0123450 * )),) $$+) #)$* #+-- #+-- #,# #$,

#-)" --&

/0123450 *)+)" $!.+

#-,-$""- $""- #-)

#$,% -),) $-.) $"** $"** #+*

#+"" ,$&

/0123450 +-+)" $+",

#+$.$#+) $#+) #,+

#$,% ,-$) !#$) $$$! $$$! #.,

#.)" ,+ % /0123450 + ++"" !-", #.+# $*"# $*"# $#" #*"

$#"" +* & /0123450 + .#"" !,!" $#!* $)*" $)*" $"! #*!

$*"" .- % /0123450 + #$,,) )$!- $*!+ $.!* $.!* $*+ #$,

$,"" #"+ % /0123450 $" #)+"" -*,) $,*! !$+. !$+. $,! #$,

!""" #$" & /0123450 $" #)!)" -$.# !"*+ !-"- !-"- $,. #)$

Notes:

1. Dimensions subject to changes.

2. Other wall designations for select pipe sizes available. Please call for additional information.

BELL LENGTH

BELL THICKNESS

2440

a) Bell Type Concrete Pipe b) Straight/Jacking Concrete Pipe

PIPE I.D. Ranging 300mm diameter to 1050 diameter

ELEVATION VIEW OF CONCRETE PIPE1200 mm diameter and larger

2440SPIGOT LENGTH

SPIGOT LENGTH

WALL THICKNESS

WALL THICKNESS

BEL

L O

.D.

PIPE

O.D

.

PIPE

O.D

.

PIPE

I.D

.

PIPE

I.D

.

TERMS & CONDITIONS ASTM C76, CSA A257.2 ASTM C361

PIP

E


CONCRETE PIPE - CLASS ESTIMATION TABLE

Pipe Diameter(mm)

InstallationType

Maximum Depth to Invert (m) for:

Class II Class III Class IV Class V

300

1234

14.910.58.25.4

375

1234

15.410.88.55.7

450

1234

15.711.08.75.9

525

1234

15.911.18.96.1

600

1234

11.68.16.54.5

16.011.29.06.2

675

1234

11.68.26.64.6

16.111.39.16.5

750

1234

11.68.26.64.6

16.111.39.16.5

900

1234

7.85.54.43.1

11.78.36.74.9

16.111.49.26.7

1050

1234

6.24.43.5

7.95.74.53.2

11.88.56.85.0

16.311.69.36.9

1200

1234

6.34.63.6

8.05.84.73.4

11.98.67.05.2

16.311.89.57.0

Pipe Diameter(mm)

InstallationType

Maximum Depth to Invert (m) for:

Class II Class III Class IV Class V

1350

1234

6.44.73.7

8.15.94.83.5

12.08.77.15.3

16.711.99.67.2

1500

1234

6.54.83.8

8.26.04.93.6

12.18.87.15.5

16.512.09.67.3

1650

1234

6.64.93.8

8.36.15.03.7

12.18.97.35.6

16.512.19.77.5

1800

1234

6.64.93.9

8.36.25.03.7

12.29.07.35.7

16.612.29.87.6

1950

1234

6.75.14.0

8.46.45.23.9

12.39.27.55.8

16.712.310.07.8

2100

1234

6.85.24.0

8.56.55.3

12.49.37.66.0

16.812.410.17.9

2400

1234

7.05.4

8.76.75.5

12.59.57.86.2

16.912.710.38.1

2700

1234

7.25.6

8.96.95.7

12.79.88.16.4

17.013.010.68.4

3000

1234

7.45.8

9.17.25.9

12.910.08.36.7

17.213.210.88.6

Notes:1. Above tables are based on recommended loadings and calculations for the “Standard Practice for the Design and Installation of Rigid Gravity

Sewer Pipe in the City of Calgary”. This table is provided for convenience, but is not intended to replace proper engineering design.

2. Minimum cover over crown: Type 1 Installation: 0.6m /Type 2 Installation: 0.8m /Type 3 Installation: 1.2m /Type 4 Installation: 1.3m

3. For installation depths not shown in the table, or for other conditions not matching above, please contact your local Lafarge representative for design assistance. The pipe will be designed for the required depth, using standard installation beddings.

4. Type 1 installations require prior approval from the City of Calgary for Calgary based projects.

5. Type 1 installations require greater soil stiffness from the surrounding soils than Type 2, 3 and 4 installations. Proper field verification of soil properties and compaction levels must be performed to ensure compliance with the design requirements.

Do

See Note 1

Do (Min.)

Do/3

Di

Middle Bedding loosely placed uncompacted bedding except for Type 4

Note 1: Clearance between pipe and trench wall shall be adequate to enable specific compaction, but not less than Do/6.

Outer bedding material and compaction each side, same

requirements as haunch Foundation

Bedding

H

Haunch

Lower Side

Overfill or Backfill - Category I, II, III

PIP

E

9CALGARY PIPE PLANT

PHONE: (403) 292-9500 | FAX: (403) 255-2677

Do

See Note 1

Do (Min.)

Do/3

Di

Middle Bedding loosely placed uncompacted bedding except for Type 4

Note 1: Clearance between pipe and trench wall shall be adequate to enable specific compaction, but not less than Do/6.

Outer bedding material and compaction each side, same

requirements as haunch Foundation

Bedding

H

Haunch

Lower Side

Overfill or Backfill - Category I, II, III

STANDARD INSTALLATION BEDDINGSPipe design in the City of Calgary and most major municipalities are based on Standard Installation Beddings, which outline four standard installation types. Type 1 installations represent the most compact soil material, while Type 4 installations represent poor soil material. Type 2 installations are generally considered the most common method. A generalized depiction of a standard installation for concrete pipe is presented below.

Standard Trench Installation (Ref: ACPA)Soil Classifications

Soil Description USCS Soil Types

Gravelly Sand (Category I) SW, SP, GW, GP

Sandy Silt (Category II)

GM, SM, MLAlso GC, SC with less than 20% ass-ing #200 Sieve

Silty Clay (Category III) CL, MH, GC, SC, CH

Installation Type Bedding ThicknessHaunch and

Outer Bedding Lower Side

Type 1

D0/24 minimum; not less than 3 in. If rock foundation, use D0/12 minimum; not less than 6 in.

95% Category I Undisturbed natural soil with firmness equivalent to the following placed soils: 90% Category I, 95% Category II, or 100% Category III, or embankment to use the same materials

Type 2

D0/24 minimum; not less than 3 In. If rock foundation, use D0/12 minimum; not less than 6 In.

90% Category I or95% Category II

Undisturbed natural soil with firmness equivalent to the following placed soils: 85% Category I, 90% Category II, or 95% Category III, or embankment to the same requirements.

Type 3

D0/24 minimum; not less than 3 In. If rock foundation, use D0/12 minimum; not less than 6 In.

85% Category I,90% Category II, or95% Category III

Undisturbed natural soil with firmness equivalent to the following placed soils: 85% Category I, 90% Category II, or 95% Category III, or embankment to the same requirements.

Type 4

No bedding required, except if rock founda-tion, use D0/12 minimum; not less than 6 in.

No compaction required, except if Category III, use 85% Category III

No compaction required, except if Category III,use 85% Category III


> SIDD PIPE:

SIDD concrete pipe, considers soil pipe interaction system and more robust engineering design versus that offered by ASTM C76. SIDD design is an alternative design option for all pipes as per standards ASCE 15_98, ASTM C147, and ASTM C1419.

BENEFICIAL CHARACTERISTICS OF SIDD DESIGN:

Conservative – Analyses are based on the worst case (embankment) loadings, voids in the haunch zone, the greatest predicted loads, and measurable requirements that more accurately assess long-term performance of the system.

Versatile – The designer can choose between installation types to suit specific site conditions and budgetary constraints. The four standard installations can be used to optimize the total installed cost by evaluation of the relative pipe cost and backfill material supply and compaction cost.

Quantifiable – Definite and measurable levels of acceptance are prescribed, which provides better direction for the designer and contractor.

> LOW HEAD PRESSURE PIPE

Low Head Pressure Pipes are manufactured in accordance to ASTM C361 and shall be for hydrostatic heads of 25, 50, 75, 100, and 126 ft measured to the centerline of the pipe. Where the hydrostatic head, external loadings, and installation conditions vary from those given in ASTM C361, detailed design calculations shall be made. Contact your local Lafarge representative for more information and engineering design.

STANDARD INSTALLATION DIRECT DESIGN (SIDD) & LOW HEAD PRESSURE CONCRETE PIPE

Notes:1. Pipe designed in accordance with ASCE 15-98 “Standard Practice for Direct Design of Buried Precast Concrete Pipe using Standard Installations

(SIDD)”.

2. Shop drawings available upon request.

3. See page pipe dimensions table for lifting clutch requirements.

4. All the SIDD pipes are available in straight type except 1050 mm dia pipe which is available for both bell and straight type.

Item Standard Classified Pipe SIDD Pipe

Design approach - Indirect method- Uses bedding factors- Ignores the lateral soil support for trench conditions

- Direct method based on the FEM method- Uses the Heger pressure distributions- Considers lateral soil support for both trench and embankment conditions

Factor of safety - Single factor of safety - Partial factors of safety

Installation Types - Types 1, 2, 3 and 4 - Types 1, 2, 3 and 4

Cost - Conservative design - Cost effective design - effective use of reinforcement

11CALGARY PIPE PLANT

PHONE: (403) 292-9500 | FAX: (403) 255-2677

JACKING AND MICROTUNNELING PIPE> JACKING PIPE WITH STEEL BELL BANDS

> LEGEND1. Steel Band

2. Reinforcing to Spec.

3. Jacking Cushion (not provided by Lafarge)

4. Single Offset Spigot

5. Lube or Grout PortNotes:1. Contact your local Lafarge representative for engineering details and prices.2. Jacking pipe is straight wall pipe with a 200mm wide steel band around the bell for additional push force resistance. 12mm chipboard cushion,

typical, to be supplied and installed by contractor.3. Microtunnelling pipe available. Please call for details.


CURVED ALIGNMENT / PIPE BENDS

Nominal Inside

Diameter(mm)

12.5mm Joint Opening12.5mm Joint Opening

and 12.5mm BevelPipe Bends

MinimumRadius (m)

Deflection Angle

per Joint(Degrees)

MinimumRadius (m)

Deflection Angle

per Joint(Degrees)

Weightkg/piece

Lay Length

300 C 81 1.61 - - 263 1.22

375 C 98 1.34 - - 350 1.22

450 B 116 1.21 - - 375 1.22

525 C 139 1.01 - - 563 1.22

600 C 156 0.90 - - 688 1.22

675 C 174 0.81 87 1.61 1650 2.44

750 C 191 0.73 96 1.46 1950 2.44

900 C 226 0.62 113 1.24 2625 2.44

1050 C 261 0.54 130 1.07 3275 2.44

1200 BC

288295

0.490.48

144148

0.970.96

33003825

2.44

1350 B 323 0.43 162 0.87 4050 2.44

1500 C 357 0.39 179 0.78 5575 2.44

1650 BC

392400

0.360.35

196200

0.710.70

58506575

2.44

1800 BC

427434

0.330.32

214217

0.660.64

68507625

2.44

1950 C 469 0.30 234 0.60 8800 2.44

2100 B 496 0.28 249 0.56 9100 2.44

2400 C 566 0.24 284 0.49 12775 2.44

2700 C 643 0.22 321 0.44 15800 2.44

3000 B 705 0.20 353 0.40 15350 2.10

Wal

l Des

igna

tion

Notes:1. If the specified radius is smaller than shown, bends and/or manholes will be required to meet the required radius.

2. Bends are custom manufactured to meet required angle.

3. Beveled pipe are not available in pipe sizes 300-600mm nominal diameter.

4. Above radii and angles are based on standard pipe wall dimensions shown on the Concrete Pipe Demension table.

Pull

OD

N

DeflectionAngle per Joint

:


PHONE: (403) 292-9500 | FAX: (403) 255-2677

FLARED ENDS / OUTFALLS - DIMENSIONS & PRICING

NominalDia. (mm)

Weightkg/pc

Price(Each)

Dimensions (mm)

Bar Screen Price(Each)

A BC L

WSpigot Bell Spigot Bell

300 240 $890 186 610 1465 1455 2075 2065 600 $645

450 450 $1,160 305 685 550 550 1235 1235 914 $820

525 1135 $1,405 240 890 965 875 1855 1765 1067 $980

600 695 $1,655 255 1055 725 725 1780 1780 1200 $1,120

750 1080 $2,185 305 1395 530 445 1925 1840 1535 $1,400

900 1865 $3,100 380 1625 845 1015 2470 2640 1820 $1,785

1050 2760 $3,635 535 1670 780 1050 2450 2720 1980 $2,345

1200 2975 $4,195 650 1775 875 875 2650 2650 2100 $3,075

1350 3665 $5,470 685 1665 895 895 2545 2560 2545 $4,460

1500 3980 $6,055 760 1525 820 925 2345 2425 2740 $5,015

!"#$"%& '()(*'(#"+,!""#$%&'(#%)*#+,'-./0#1/%,.'(#'&0,%

!"

#$%&'( )'*(+,-./#%$$+

!

"

#

$

% &'

(#!)

('&*+#,

!"#$%&'($&)*##+

,-$./0)1.234

56$4-)7&4/

($#-%8$"%8)*##+

9&6):46--%)56$4-; 9

< =,

:3$."0 9-'' :3$."0 9-''

!"" #$" %&'!(% )'* *)" )$*( )$(( #"+( #"*( *"" %&*"(%

$(" $(" %&),"-"% !"( *'( ((" ((" )#!( )#!( -)$ %&+*(%

(#( ))#" %&),!#"% #$" '-" -*( '+( )'(( )+*( )"*+ %&-#"%

*"" *-( %&),(((% #(( )"(( +#( +#( )+'" )+'" )#"" %&),"("%

+(" )"'" %&#,"((% !"( )!-( (!" $$( )-#( )'$" )(!( %&),!)(%

-"" )'*( %&#,-)(% !'" )*#( '$( )")( #$+" #*$" )'#" %&),*'"%

)"(" #+*" %&!,$#"% (!( )*+" +'" )"(" #$(" #+#" )-'" %&#,#"(%

)#"" #-+( %&!,-("% *(" )++( '+( '+( #*(" #*(" #)"" %&#,'-"%

)!(" !**( %&(,)("% *'( )**( '-( '-( #($( #(*" #($( %&$,#""%

)("" !-'" %&(,+"(% +*" )(#( '#" -#( #!$( #$#( #+$" %&$,+#(%

!"#$%&

). /01234%567%859:1857%;38%16<54,%=5<<%567%;38%3:4<54.

#. >3%?3<:@5%71AB3:64%36%=C8%AB8556A.

!"#$%&'()!%')*+',-)*%.,./*'%")0%

D5B85CA5%E<3F G6B85CA5%E<3FH85C45%/438C25

DGIJHKGL>%LE%EMLN

O105%HC0 O105%O<:2

P%?C8154Q%3;%71;;58564%567%485C4@564A%C85%C?C1<C=<5%;38%B36B8545%0105%3;%C<<%A1R5A,%16B<:7162%0<:2A,%BC0A,%C67%48C6A14136A%A<C=A.%

!"#$"%& '()(*'(#"+,!""#$%&'(#%)*#+,'-./0#1/%,.'(#'&0,%

!"

#$%&'( )'*(+,-./#%$$+

!

"

#

$

% &'

(#!)

('&*+#,

!"#$%&'($&)*##+

,-$./0)1.234

56$4-)7&4/

($#-%8$"%8)*##+

9&6):46--%)56$4-; 9

< =,

:3$."0 9-'' :3$."0 9-''

!"" #$" %&'!(% )'* *)" )$*( )$(( #"+( #"*( *"" %&*"(%

$(" $(" %&),"-"% !"( *'( ((" ((" )#!( )#!( -)$ %&+*(%

(#( ))#" %&),!#"% #$" '-" -*( '+( )'(( )+*( )"*+ %&-#"%

*"" *-( %&),(((% #(( )"(( +#( +#( )+'" )+'" )#"" %&),"("%

+(" )"'" %&#,"((% !"( )!-( (!" $$( )-#( )'$" )(!( %&),!)(%

-"" )'*( %&#,-)(% !'" )*#( '$( )")( #$+" #*$" )'#" %&),*'"%

)"(" #+*" %&!,$#"% (!( )*+" +'" )"(" #$(" #+#" )-'" %&#,#"(%

)#"" #-+( %&!,-("% *(" )++( '+( '+( #*(" #*(" #)"" %&#,'-"%

)!(" !**( %&(,)("% *'( )**( '-( '-( #($( #(*" #($( %&$,#""%

)("" !-'" %&(,+"(% +*" )(#( '#" -#( #!$( #$#( #+$" %&$,+#(%

!"#$%&

). /01234%567%859:1857%;38%16<54,%=5<<%567%;38%3:4<54.

#. >3%?3<:@5%71AB3:64%36%=C8%AB8556A.

!"#$%&'()!%')*+',-)*%.,./*'%")0%

D5B85CA5%E<3F G6B85CA5%E<3FH85C45%/438C25

DGIJHKGL>%LE%EMLN

O105%HC0 O105%O<:2

P%?C8154Q%3;%71;;58564%567%485C4@564A%C85%C?C1<C=<5%;38%B36B8545%0105%3;%C<<%A1R5A,%16B<:7162%0<:2A,%BC0A,%C67%48C6A14136A%A<C=A.%

CALGARY PIPE PLANTAll Taxes and freight charges extra

10

FLARED ENDS/OUTFALLS

A

C

L

B

W OR

PLAN

PROFILE

NominalDia (mm)

Weight kg/pc

Price Each

Dimensions (mm)Bar Screen Price

A BC L

WSpigot Bell Spigot Bell

300 240 $835 186 610 1465 1455 2075 2065 600 $605

450 450 $1,090 305 685 550 550 1235 1235 914 $765

525 1120 $1,320 240 890 965 875 1855 1765 1067 $920

600 695 $1,555 255 1055 725 725 1780 1780 1200 $1,050

750 1080 $2,055 305 1395 530 445 1925 1840 1535 $1,315

900 1865 $2,915 380 1625 845 1015 2470 2640 1820 $1,680

1050 2760 $3,420 535 1670 780 1050 2450 2720 1980 $2,205

1200 2975 $3,950 650 1775 875 875 2650 2650 2100 $2,890

1350 3665 $5,150 685 1665 895 895 2545 2560 2545 $4,200

1500 3980 $5,705 760 1525 820 925 2345 2425 2740 $4,725

Notes:

1. Spigot end required for inlet, bell end for outlet.

2. No volume discount on bar screens.

PLUGS, CAPS AND TRANSITION SLABS

Decrease Flow Increase FlowCreate Storage

DIRECTION OF FLOW

Pipe Cap Pipe Plug

A variety of different end treatments are available for concrete pipe of all sizes, including plugs, caps, and transitions slabs.

Notes:1. Spigot end required for inlet, and bell end for outlet.

2. No volume discount on bar screens.

> PLUGS, CAPS AND TRANSITION SLABS:

A variety of different end treatments are available for concrete pipe of all sizes, including plugs, caps, and transitions slabs. For information regarding flexibility, design, dimensions, or pricing, please contact your local Lafarge representative.

A

W

B C

L

OR

PROFILE

PLAN

Flared Ends Style up to 1500mm dia

Flared Ends Style larger than 1500mm dia


T-RISER

Nominal Inside DiameterWall Designation Effective Height Weight

kg/piecePrice

(Each)mm in

1050 42 C 1237 3700 $8,805

1200 48B C

1618 1599

3725 4250

$9,370

1350 54 B 1770 4475 $10,830

1500 60 C 1904 6000 $12,280

1650 66B C

2075 2056

6275 7000

$13,555

1800 72B C

2227 2208

7275 8050

$14,940

1950 78 C 2496 9225 $17,415

2100 84 B 2642 9525 $21,390

2400 96 C 2991 13200 $23,415

2700 108 C 3321 16225 $25,245

3000 120 B 3632 15775 $27,585


22

TEE RISERS

LENGTH

PROFILE

DIAMETER

EFFECTIVEHEIGHT

PLAN

Nominal Inside Diameter Wall Designation Effective Height Weightkg/piece

PriceEachmm in

1050 42 C 1237 3700 $8,295

1200 48

B 1618 3725

$8,830

C 1599 4250

1350 54 B 1770 4475 $10,205

1500 60 C 1904 6000 $11,570

1650 66

B 2075 6275

$12,770

C 2056 7000

1800 72

B 2227 7275

$14,080

C 2208 8050

1950 78 C 2496 9225 $16,410

2100 84 B 2642 9525 $20,160

2400 96 C 2991 13200 $22,070

2700 108 C 3321 16225 $23,795

3000 120 B 3632 15775 $26,000

For more information on manhole

and catchbasin material, please

refer to the Lafarge Pipe eManual at

www.lafarge-na.com/pipe


22

TEE RISERS

LENGTH

PROFILE

DIAMETER

EFFECTIVEHEIGHT

PLAN


PriceEachmm in

1050 42 C 1237 3700 $8,295

1200 48

B 1618 3725

$8,830

C 1599 4250

1350 54 B 1770 4475 $10,205

1500 60 C 1904 6000 $11,570

1650 66

B 2075 6275

$12,770

C 2056 7000

1800 72

B 2227 7275

$14,080

C 2208 8050

1950 78 C 2496 9225 $16,410

2100 84 B 2642 9525 $20,160

2400 96 C 2991 13200 $22,070

2700 108 C 3321 16225 $23,795

3000 120 B 3632 15775 $26,000





For more information on concrete pipe, please refer to the Lafarge Pipe eManual at www.lafarge-na.com/Pipe_and_Precast_Flipbook_Publication/index.html

Notes:1. T-Riser is considered as pipe.


PHONE: (403) 292-9500 | FAX: (403) 255-2677

47% of solar energy is absorbed by earth

Frost depth varies

ects 2% solar energy

Remaining solar energy ected by

atmosphere.

Geothermal Energy Recovery

Heat from Earth’s core

@SOURCE-ENERGY Geothermal Energy Capture Concrete Pipe

> R3CORP

R3Corp is a Canadian owned and operated company based in Sudbury, Ontario. The @Source-Energy technology was pioneered by R3Corp, with the initial installation taking place in a 19 home Ontario sub-division in 2009.

> WE WANT TO HEAR FROM YOU!

Please contact Lafarge for more information, product brochures, or if interested in receiving a lunch and learn presentation on @Source-Energy.

> INDUSTRY LEADING INNOVATION!

Lafarge pipe has reached an agreement with Renewable Resource Recovery Corporation (R3Corp) to offer @Source-Energy Pipe in Western Canada. The @Source-Energy pipe system represents a major innovation in the concrete pipe industry that is focused around the concept of geothermal energy capture.

> THE @SOURCE-ENERGY PIPE SYSTEM:

An enormous amount of heat energy is stored in the ground where it lies dormant and largely underutilized. The @Source-Energy pipe system functions as stan-dard concrete pipe, with the added service of extract-ing heat energy from the effluent in the pipes and from the adjacent ground. Manufacture of @Source-Energy Pipe is similar to standard concrete pipe, except that a small diameter HDPE conduit, similar to a natu-ral gas line, is wound throughout the core along with the steel reinforcement. This HDPE conduit is filled with a 30% ethanol/water blend that acts as a heat transfer fluid throughout the pipe system once in-stalled.

The right schematic outlines a typical @Source-Energy installation. Here, a series of concrete pipe located along the sewer main service a home that controls the energy system using a heat pump. The advantage of using @Source-Energy pipe is that as the storm and sanitary pipe needs to be installed as part of development, the incremental cost of the @Source-Energy component is relatively minimal. The mass of concreate, being a dense material, makes it an ideal casing for heat transfer to the ethanol/water conductive media. The result is an innovative, highly efficient system that uses 100% on-site renewable energy.


3

FEATURED 2014

Industry Leading Innovation!

Lafarge Pipe is excited to announce that it has reached an agreement with Renewable Resource Recovery Corporation (R3Corp) to offer @Source-Energy Pipe in Western Canada.The @Source-Energy pipe system represents a major innovation in the concrete pipe industry that is focused around the concept of geothermal energy capture.

The @Source-Energy Pipe System

The @Source-Energy pipe system functions as standard concrete pipe, with the added service of extracting heat energy from the

of @Source-Energy Pipe is similar to standard concrete pipe, except that a small diameter HDPE conduit, similar to a natural gas line, is wound throughout the core along with the steel

system once installed.

The schematic to the left outlines a typical @Source-Energy installation. Here, a series of concrete pipe located along the sewer main service a home that controls the energy system using a heat pump.The advantage of using @Source-Energy pipe is that as the storm and sanitary pipe needs to be installed as part of development, the incremental cost of the @Source-Energy component is relatively minimal.

Featured

R3Corp

R3Corp is a Canadian owned and operated company based in Sudbury, Ontario. The @Source-Energy technology was pioneered by R3Corp, with the initial installation taking place in a 19 home Ontario sub-division in 2009.

We want to hear from you!

Please contact Lafarge for more information, product brochures, or if interested in receiving a lunch and learn presentation on @Source-Energy. We are also available to discuss your sustainable projects needs. 403 -292-9543

@SOURCE-ENERGYGEOTHERMAL ENERGY CAPTUREREINFORCED CONCRETE PIPE

Building Sewer Lead

PROPERTY LINE

Pipe Penetrating Building

HDPE Piping Geothermal Supply and Return Headers

Building Heat Pump and Circulator(s)

Field Piping

Valve & Box


Precast concrete box sections are designed to meet job specific requirements and are manufactured under factory controlled conditions employing the latest in dry cast manufacturing technology. Precast box sections are the logical solution to problems of restricted head room, minimum cover, limited trench width or excessive over fills, and can be designed for jacking under roads without traffic interruption.

Concrete box sections can be used in a variety of applications to meet the needs of your project beyond the conveyance of storm water, industrial waste and sanitary sewage. Innovative product solutions include:

> Highway bridge culverts> Stormwater retention tanks> Rural bridge applications> Vertical vaults> Rip-rap lined culverts for fish crossing> Utility corridors or pedestrian tunnel crossings

CONCRETE BOX - DIMENSIONS

For more information on box sections, please refer to the Lafarge Pipe eManual at www.lafarge-na.com/Pipe_and_Precast_Flipbook_Publication/index.html

Notes:1. Shorter standard lengths are available for all box sizes with the exception of those highlighted in italics in the table above.

2. For adjustable box sizes up to 4.0m x 4.0m rise and span, refer to Big Box sections for details.


12

DIMENSIONS (mm)

Box Size Span x Rise

Standard Length

Side Wall Thickness

Top Wall Thickness

Bottom Wall Thickness

HaunchLength

Plug/Top/Base Slab Thickness

Approximate Storage Volume (m3)

1200 x 600 2000 125 190 150 125 300 1.35

1200 x 900 2000 125 190 150 125 300 2.05

1800 x 1200 2000 175 200 175 175 300 4.15

2400 x 1200 2000 225 215 215 200 300 5.60

2400 x 1800 2000 200 200 200 250 300 8.35

2440x 2440 2440 200 200 200 200 300- 14.30

3000 x 2400 2000 250 250 250 250 300 14.15

Notes:

1. Shorter standard lengths are available for all box sizes with the exception of those highlighted in italics in the table above.

2. For adjustable box sizes up to 4.0m x 4.0m rise and span, refer to page 23 for details.

Precast concrete box sections are designed to meet job

controlled conditions employing the latest in dry cast manufacturing technology. Precast box sections are the logical solution to problems of restricted head room, minimum


• Highway bridge culverts• Stormwater retention tanks• Rural bridge applications• Vertical vaults•• Utility corridors or pedestrian tunnel crossings

For more information on box sections, please refer to the Lafarge Pipe eManual at www.lafarge-na.com/pipe


12

DIMENSIONS (mm)


Standard Length

Side Wall Thickness

Top Wall Thickness


HaunchLength



1200 x 600 2000 125 190 150 125 300 1.35

1200 x 900 2000 125 190 150 125 300 2.05

1800 x 1200 2000 175 200 175 175 300 4.15

2400 x 1200 2000 225 215 215 200 300 5.60

2400 x 1800 2000 200 200 200 250 300 8.35

2440x 2440 2440 200 200 200 200 300- 14.30

3000 x 2400 2000 250 250 250 250 300 14.15

Notes:









Standard Length

Side Wall Thickness

Top Wall Thickness


Haunch Length


Approximate Storage Volume

(m3)

1200 x 600 2000 125 190 150 125 300 1.35

1200 x 900 2000 125 190 150 125 300 2.05

1800 x 1200 2000 175 200 175 175 300 4.15

2400 x 1200 2000 225 215 215 200 300 5.60

2400 x 1800 2000 200 200 200 250 300 8.35

2440x 2440 2440 200 200 200 200 300 14.30

3000 x 2400 2000 250 250 250 250 300 14.15


PHONE: (403) 292-9500 | FAX: (403) 255-2677

CONCRETE BOX-PRICING

Span x Rise x Length

Item Description

Cover RangeWeight (kgs)

Per Piece

Lift Clutches Required

(Ton)

1.0-3.0m

A

3.0-7.0m

B

0.0-1.0m 7.0-10.0m

C

1200 X 600 2.0m Long

Culvert Per Meter $805 $940 $1,020 3375

4 Plug/Cap Each $1,160 $1,160 $1,160 1350/1150

Bend Each $3,020 $3,645 $3,960 3375

Sloped/Outfall End Each $2,290 $2,735 $3,035 2430

1200 X 900 2.0m Long

Culvert Per Meter $1,085 $1,200 $1,335 3750

4 Plug/Cap Each $1,425 $1,425 $1,425 1800/1500

Bend Each $4,075 $4,705 $5,255 3750


1800 X 1200 2.0m Long


8 Plug/Cap Each $2,245 $2,245 $2,245 3500/2800

Bend Each $6,985 $7,925 $8,745 6450


2400 X 12002.0m Long


8 Plug/Cap Each $2,500 $2,500 $2,500 4850/3750

Bend Each $8,780 $9,850 $10,940 9250


2400 X 1800 2.0m Long


8 Plug/Cap Each $3,760 $3,760 $3,760 6125/4400

Bend Each $11,530 $13,045 $14,915 9825


2440 X 24402.44m Long

Culvert Per Meter $3,145 $3,455 $3,975 13375 20

Plug/Cap Each $6,085 $6,085 $6,085 8550/6400 8

Bend Each $12,540 $13,665 $15,860 13375 20

Sloped/Outfall End Each $8,285 $8,935 $10,050 9630 20

3000 x 24002.0m Long

Culvert Per Meter $3,900 $4,390 $4,895 15650 20

Plug/Cap Each $7,780 $7,780 $7,780 10700/8100 8

Bend Each $15,675 $17,680 $19,555 15650 20

Sloped/Outfall End Each $11,660 $12,540 $13,170 11070 20

ASTM C1433

Notes:1. Prices are based on standard applications designed to ASCE26-97 and produced to ASTM C1433. Please contact your local Lafarge

representative for specific project quotes or CHBDC designs.

2. See Large Manhole section for pricing of vertically installed boxes (Manhole).

3. Monolithic end pieces are available at the cost of culvert piece, plus Plug/Cap, plus an additional $1500 charge.

4. Rough opening is an additional $250 for pipes up to 600 dia., $400 for pipes larger than 600 dia., and for manhole opening an additional $1500 each.

5. Rub-R-Nek/Kent Seal gasket is available for box joints but may not provide a water tight seal. Additional measures by contractor may be needed if a water tight seal is required. See Misc. Material section for pricing.

6. Additional Box sizes ranging up to 4m x 4m internal span are available. See Big Box section for additional information. Please call for pricing.

7. Refer to your local municipality’s installation requirements for information on joint connections and requirements. Contractor is responsible for water tightening the joints, if required.

8. Possible 1 metre length is available for boxes sizing 1200x900, 1800x1200, 2400x1200, and 2400x2400. Call for Custom pricing.

BO

X C

ULVE

RT



Installation

Installation Manhole access to surface

STORMWATER STORAGEConcrete box pipe sections offer a high quality, structurally superior alternative for underground and above ground stormwater storage for every day or Low Impact Development projects. With an estimated life span of over 100 years, concrete box sections are the dependable choice for conveying and storing stormwater.

DETENTION AND RETENTION TANKSDetention tanks are designed to collect stormwater run off for a period of time and slowly release the run off into the public stormwater system.

Retention tanks retain the run off for on-site use, and the overflow is directed to the public stormwater system. Contact your local Lafarge Pipe representative for design, available sizes and pricing.

STORMWATER STORAGE Lafarge Detention / Retention (LDR) Systems

Schematic Diagram of a Detention Tank

Internal Drain

Stormwater DetentionTank

Flow Regulator

Public Drain


Installation







Internal Drain


Flow Regulator

Public Drain


Installation







Internal Drain


Flow Regulator

Public Drain


Installation







Internal Drain


Flow Regulator

Public Drain


Installation







Internal Drain


Flow Regulator

Public Drain

DE

TEN

TIO

N /

RE

TEN

TIO

N


PHONE: (403) 292-9500 | FAX: (403) 255-2677


Advantages of Lafarge Detention / Retention (LDR) Systems

• Precast concrete is durable, with an expected lifetime of over 100 years

• Engineered to carry loads based on various types of land applications such as driveways (CL-800/625 and

HS 25/20 loading as per project requirement), parking lots, human occupation, etc.

• Designed for shallow, medium and deep applications

• Reduced engineered backfill material and compaction compared to other products

(An average of 100 cubic metres of storage can be produced or installed per day)

• High quality construction in a controlled plant environment (PPP certified)

• Adaptable modular footprint to meet site layout requirements

• Low risk of floatation due to the weight of the concrete

• Easily accessible for inspection and maintenance

• Available as a watertight or infiltration/exfiltration system

• Provides LEED and LID credit opportunities

DE

TEN

TION

/R

ETE

NTIO

N


• Engineered to carry loads based on various types of land applications such as driveways (CL-800/625 and HS 25/20 loading as per project requirement), parking lots, human occupation, etc.


• Reducedengineeredbackfillmaterialandcompactioncomparedtootherproducts(An average of 100 cubic metres of storage can be produced or installed per day)

• Highqualityconstructioninacontrolledplantenvironment(PPPcertified)


• Lowriskoffloatationduetotheweightoftheconcrete


• Availableasawatertightorinfiltration/exfiltrationsystem



DETENTION

/RETEN

TION SYSTEM

Notes:

1. Manufacturing of box sections includes supply of concrete product only. Rub-R-Nek is available upon request, but does not constitute a water tight seal. Sealing is the responsibility of the installation contractor, including choice of sealing product and sealing procedure. It is recommended that the groundwater conditions at the site be taken into consideration, as hydraulic gradients may impact sealant performance.

2. Storage design can be achieved using any box sizes offered in our catalogue.

3. For technical, design and pricing inquiries please contact your local Lafarge Pipe representative.

Example:

For a 150 cubic metre storage tank, eighteen 2.4 x 1.8 x 2.0 boxes are required.

StorageCapacity (m3)

Box Dimensions (m) - Span x Height x Lenth

1.2 x 0.9 x 2.0 1.8 x 1.2 x 2.0 2.4 x 1.2 x 2.0 2.4 x 1.8 x 2.0 2.4 x 2.4 x 2.4 3.0 x 2.4 x 2.0

10 5 3 2 2 1 1

25 12 6 5 3 2 2

50 24 12 9 6 4 4

75 36 18 14 9 6 6

100 48 24 18 12 7 8

125 60 30 23 15 9 9

150 72 36 27 18 11 11

175 84 42 32 21 13 13

200 96 48 36 24 14 15

225 108 54 41 27 16 16

250 120 60 45 30 18 18

275 132 66 50 33 20 20

300 144 72 54 36 21 22

400 191 96 72 48 28 29

500 239 120 90 60 35 36

750 358 179 134 90 53 54

1,000 477 239 179 120 70 71

1,500 716 358 268 179 105 107

Lafarge DETENTION / RETENTION (LDR) System - Sizing Table

The table below can be used to estimate the number of boxes required for your detention or retention project. Simply look up the required storage volume in the column on the left, then read across the row to determine the number of boxes required depending on the box size chosen.

DIMENSIONS (mm)


Standard Length

Side Wall Thickness

Top Wall Thickness


HaunchLength

1200 x 600 2000 125 190 150 125

1200 x 900 2000 125 190 150 125

1800 x 1200 2000 175 200 175 175







12

DIMENSIONS (mm)


Standard Length

Side Wall Thickness

Top Wall Thickness


HaunchLength



1200 x 600 2000 125 190 150 125 300 1.35

1200 x 900 2000 125 190 150 125 300 2.05

1800 x 1200 2000 175 200 175 175 300 4.15

2400 x 1200 2000 225 215 215 200 300 5.60

2400 x 1800 2000 200 200 200 250 300 8.35

2440x 2440 2440 200 200 200 200 300- 14.30

3000 x 2400 2000 250 250 250 250 300 14.15

Notes:








DE

TEN

TIO

N /

RE

TEN

TIO

N


PHONE: (403) 292-9500 | FAX: (403) 255-2677

Lafarge DETENTION / RETENTION (LDR) System

Lafarge Detention System

Sediment Chamber Stormwater Tank

StormceptorTM connected to a Lafarge Detention/ Retention System















Lafarge Detention System

Sediment Chamber Stormwater Tank

StormceptorTM connected to a Lafarge Detention/ Retention System















Installation of Lafarge Detention System



14

610

790

200

PLAN

405

DEPTH = 130 - 120mmSLOPED BACK TOWARDS CURB

FOR C OR K1 FRAME AND GRATESQUARE CURB

1310

1120

500

930

1270

1120

PLAN


FOR K2 FRAME AND GRATEROLLED CURB

DEPTH= 150mmFOR K3 FRAME AND GRATE AREA DRAIN

DEPTH= 150mmFOR MANHOLE FRAME AND COVERAREA DRAIN OR SOLID TOP COVER

> CATCH BASIN (CB)

Catch Basin is a chamber or sump usually built at the curb which seperates debris and allows surface water runoff to enter the stormwater conveyance system.

CATCH BASIN COMPONENTS


14

610

790

200

PLAN

405



1310

1120

500

930

1270

1120

PLAN



BARRELS1523054576107629141067

WEEPER HOLES

(75mm DIA)only incl. in 1067 tall Barrel and

ML09001080 xxx


14

610

790

200

PLAN

405



1310

1120

500

930

1270

1120

PLAN



DEPTH= 130 - 120mmSLOPED BACK TOWARDS CURB FOR C OR K1 FRAME AND GRATE SQUARE CURB

DEPTH= 130 - 120mmSLOPED BACK TOWARDS CURB FOR C OR K2 FRAME AND GRATE ROLLED CURB


PHONE: (403) 292-9500 | FAX: (403) 255-2677

CATCH BASIN MATERIALS & PRICING

Item DescriptionLifting

Clutches(Ton)

Weightkg/pc

Price(Each)

Monolithic Catch Basin 1080 mm High

Complete with Benched Base and 4 Weeping Holes

xxx indicates openings size. Up to 300 mm pipe.

Complete with Gasket for SDR 35or rough opening

4 1602 $1,010

Upstream Monolithic Catch Basin Complete with Higher Benching

1080 mm High Complete with Gasket for SDR 35 4 1420 $1,010

Monolithic Catch Basin 1200 mm High Flat Bottom

xxx indicates openings size. Up to 300 mm pipe.

Complete with Gasket for SDR 35 or rough opening

4 $1,300

Monolithic Catch Basin 980 tall Flat Bottom with Sump

(Red Deer or Airdrie Spec)

xxx indicates opening size. Up to 300 mm pipe. Complete w/ gasket for SDR

35 or rough opening.4 1602 $1,010

Shallow Monolithic Catch Basin 406 mm High

Complete with Benched Base

xxx dictates openings size. Up to 300 mm pipe.

Complete with Gasket for SDR 35or rough opening

4 715 $880

Flat CB Base 1100 Dia. x 152 Deep Base 4 405 $355

1067 mm High w/ Weeper holes 914 ID x 1067 High (36” x 42”) With 4 Weeper Holes 4 865 $610

914 mm High 914 ID x 914 High (36” x 36”) 4 740 $560

762 mm High 914 ID x 762 High (36” x 30”) 4 615 $505

610 mm High 914 ID x 610 High (36” x 24”) 4 495 $460

457 mm High 914 ID x 457 High (36” x 18”) 4 370 $415

305 mm High 914 ID x 305 High (36” x 12”) 4 250 $355

152 mm High 914 ID x 152 High (36” x 6”) 4 125 $320

C Top To fit Square Curb (Tee Top) 4 345 $415

K2 Top To fit Rolled Curb 4 325 $415

K3 Top Rectangular Opening 4 285 $415

M Top Circular Opening 4 285 $415

K3/C1 Collar K3 Top/C Top Collar - 67mm High 40 $145

C2 Collar C Top Side Inlet Collar - 67mm High 30 $65

City of Calgary Frame and Cover/Grate

CoC 152 mm High FrameCoC Solid Cover

CoC Slotted Grate150 $965

‘C’ Frame and Grate C Top Rectangular Frame

C Top Rectangular Inlet GrateC Top Side Inlet Grate

150 $1,450

’K2’ Frame and Grate To fit Rolled Curb

K2 Top Rectangular FrameK2 Top Rectangular Grate 210 $1,785

‘K3’ Frame and Grate K3 Top Rectangular Frame K3 Top Rectangular Grate 85 $810

ASTM C478, CSA A257.4

Notes:1. Pre-benching is for dead ends only.

2. Barrels, Flat CB Base, Type M and K3 Top Slabs have a 25mm joint lip. Monolithic CBs, Type C and K2 Top slabs have flat joint.

Bas

es 9

14

mm

ID

Bar

rels

91

4 m

m I

DTo

ps &

Col

lars

Fram

e &

Cov

ers

CATC

H

BA

SIN


5A MANHOLE - COMPONENTS


16

TYPE 5A MANHOLES

PREBENCHED BASEAll newly built prebenched bases incorporate an engineered pipe to manhole connector. The boot-style gasket clamps onto the pipe, reducing

rib, X2), a straight wall adaptor is recommended to maintain the integrity of the seal.

150

1220 I.D. 127 WALL

BARRELS305406813

12202440

102

279TOP

SLAB

COLLARS50 - 203

FRAME & COVER

PREBENCHEDMANHOLE BASE

711 HIGH(811 FOR 600Ø

PIPE SEE PG. 17)

TYPICAL ASSEMBLY


16

TYPE 5A MANHOLES



150

1220 I.D. 127 WALL

BARRELS305406813

12202440

102

279TOP

SLAB

COLLARS50 - 203

FRAME & COVER


711 HIGH(811 FOR 600Ø

PIPE SEE PG. 17)

TYPICAL ASSEMBLY


16

TYPE 5A MANHOLES



150

1220 I.D. 127 WALL

BARRELS305406813

12202440

102

279TOP

SLAB

COLLARS50 - 203

FRAME & COVER


711 HIGH(811 FOR 600Ø

PIPE SEE PG. 17)

TYPICAL ASSEMBLY


16

TYPE 5A MANHOLES



150

1220 I.D. 127 WALL

BARRELS305406813

12202440

102

279TOP

SLAB

COLLARS50 - 203

FRAME & COVER


711 HIGH(811 FOR 600Ø

PIPE SEE PG. 17)

TYPICAL ASSEMBLY


16

TYPE 5A MANHOLES



150

1220 I.D. 127 WALL

BARRELS305406813

12202440

102

279TOP

SLAB

COLLARS50 - 203

FRAME & COVER


711 HIGH(811 FOR 600Ø

PIPE SEE PG. 17)

TYPICAL ASSEMBLY

Lafarge produces 5A manholes with 1220mm (48”) internal diameter in an octagonal /round shape at prebenched base. The boot-style gasket clamps onto the pipe, reducing infiltration and exfiltration. For ribbed pipe, a straight wall adaptor is recommended to maintain the integrity of the seal, as per project specifications.

OCTAGON PRE-BENCHED MANHOLE BASE

ROUND PRE-BENCHED MANHOLE BASE

1474 ROUNDOR

5A

MAN

HOL

E


PHONE: (403) 292-9500 | FAX: (403) 255-2677

5A MANHOLE - PRICING

Item DescriptionLifting

Clutches(Ton)

Weightkg/pc

PriceEach

100/150 mm Maximum Pipe size of 150mm (6”) 4 2200 $1,545

Prebench 200 mm Maximum Pipe size of 200mm (8”) 4 2200 $1,595






Prebench 600 mm Maximum Pipe size of 600mm (24”) See notes 2 & 3 4 2200 $1,850

Prebench Cul-De-Sac 4 or more openings See Note 5 4 2200 $1,850

Prebench Flat Mono Base Monolithic Flat Base (720 tall) 4 1900 $1,545

Flat Base 1600 mm Square x 254 mm Deep Base 4 1300 $890

2440 mm High Spigot up or Bell up- 6 Steps at 406mm spacing 4 3300 $1,870

1220 mm High Spigot up or Bell up- 3 Steps at 406mm spacing 4 1650 $1,000

813 mm High Spigot up or Bell up- 2 Steps at 406mm spacing 4 1100 $760

406 mm High Spigot up or Bell up- 1 Step 4 550 $470

305 mm High Spigot up or Bell up- 1 Step 4 425 $450

914 mm High Perforated 914 mm High Perforated Barrel 4 705 $880

305 mm High Spigot to Spigot Adaptor Spigot-Spigot Adapter c/w 1 Step 4 525 $510

508 mm High Bell to Bell Adaptor High Bell-Bell Adapter c/w 1 Step 4 530 $510

STD Top Slab 1220 ID x 178 Deep with 710 Dia. Offset Opening 4 630 $450

“C” Top Slab 1220 ID x 178 Deep with Opening for ‘C’ Frame and Grate 4 630 $450

Red Deer Top Slab 1220 ID x 178 Deep with 640 Dia. Offset Opening 4 630 $450

203 mm MH Collar 710 ID x 203 High c/w MH Step Recesses for Step-G Hooks 205 $225



75mm MH Collar 710 ID x 76 High c/w MH Step Recesses for Step-G 75 $140

50 mmMH Collar 710 ID x 50 High c/w MH Step Recesses for Step-G 50 $140

City of Calgary Frame and Cover/Grate

CoC 600 mm dia x 152 mm High Frame CoC 600 mm dia x 254 mm High Frame

CoC Solid Cover (weight/price included with Frame) CoC Slotted Grate (weight/price included with Frame)

150170

$965 $1,065

Town and Country Style Frame and Cover/Grate

T&C 570 mm Dia x 152mm High Frame T&C Solid Cover (weight/price included with Frame)

T&C Slotted Grate (weight/price included with Frame) 190 $630

Aluminum Step 300mm Wide Ladder Rung - Install in Barrels with 25mm Dia. Drilled Hole $40

Aluminum Poly Step 300mm Wide Poly Coated Ladder Rung - Install in Barrels with 25mm Dia. Drilled Hole $40

Galvanized Step 300mm Wide Ladder Rung - Install in Collars in Step Recess $40

Gasket Super Seal - 1220mm ID Manhole Gasket $45

ASTM C478, CSA A257.4

Notes:1. Prebenched bases are made to order. Please contact your local Lafarge representative for a schedule. Approved drawings or manhole order forms

required for manufacture. 2. Standard Prebench height from invert to shoulder – 711mm, with the exception of Prebench with 600mm concrete pipe – 811mm.3. 600mm diameter PVC pipe requires a minimum 90 degrees between lines. 600mm diameter concrete pipe may only be accomplished in a

straight through manner, otherwise, upsizing to a 1-S Manhole is required. Please see page 22 for more information on 1-S manholes.4. Any Prebench with 4 or more openings will be charged as a Cul-De-Sac Prebench.5. Prebench pipe openings available in 45 degree increments. Other angles accommodated through flexibility in connection of pipe with manholes

or an oversized hole. Oversized opening will come with no gasket. Contractor is responsible for water tight seal and/or any other products.6. Prebench Manhole come complete with cast in place gaskets for connection to SDR 35 PVC pipe. Other pipe styles would require concrete

opening.7. In areas with high groundwater, manhole gaskets and 2440mm high Manhole Barrels are recommended.8. Rough opening is an additional $250 for pipes up to 600 dia., $400 for pipes larger than 600 dia.9. All Manhole material designed to meet City of Calgary specifications. Please advise if other requirements are necessary.10. Nitrile Cast in Place Gaskets available for 200-600mm. Allow 4-5 weeks for delivery time. Please call for pricing.

Bas

es1

22

0 m

m I

D/8

13

mm

Hig

hB

arre

ls &

Ada

pter

s1

22

0 m

m I

DTo

p S

lab

& C

olla

rsA

cces

sori

es

5A & 1-S M

ANH

OLE


emarF mm051poTdehcneberPhtpeD&balSesaBtsewoL ot

Invert (m) 720 1220 813 406 305 280 203 152 101 Cover

11111100.2111111101.21111102.2

2.30 1 1 1 2 12.40 1 1 1 1 1 12.50 1 1 1 1 1 12.60 1 1 1 1 1 1 12.70 1 1 1 1 2 12.80 1 1 1 1 1 12.90 1 1 1 1 1 1

11111100.33.10 1 1 2 1 1 13.20 1 1 1 1 1 1 13.30 1 1 1 1 1 1

11111104.33.50 1 1 1 1 2 13.60 1 1 1 1 1 1 13.70 1 1 1 1 1 1 1

111111108.33.90 1 1 1 1 1 2 14.00 1 2 1 1 1 14.10 1 2 1 1 1 1

11112102.44.30 1 2 2 1 1 14.40 1 2 1 1 1 1 14.50 1 2 1 1 1 1

11112106.44.70 1 2 1 1 2 14.80 1 2 1 1 1 1 14.90 1 2 1 1 1 1 1

111112100.55.10 1 2 1 1 1 2 15.20 1 3 1 1 1 15.30 1 3 1 1 1 1

11113104.55.50 1 3 2 1 1 1

11123106.5111113107.5

5.80 1 3 1 1 1 15.90 1 3 1 1 1 1 16.00 1 3 1 1 1 1 1

Notes:1. 50mm and 75mm Collars are not used in the above but are available for grade adjustment.2. 2440mm High barrels are not shown above but may be used in place of 2 - 1220mm high barrels.

Manhole Barrels

Estimating Guide for 1200mm Diameter Type 5A Manholes

Collars

ESTIMATING GUIDE FOR 1200MM DIAMETER TYPE 5A MANHOLES

5A &

1-S

M

ANH

OLE


PHONE: (403) 292-9500 | FAX: (403) 255-2677

Nominal Pipe Size (mm) Manhole Type Weight (kg/piece) Price (Each)

150 1200 dia. Monolithic base 1900 $1,545

200 1200 dia. Monolithic base 1900 $1,545

250 1.5m Type 1-S 7100 $8,865

300 1.5m Type 1-S 7100 $8,865

400 1.9m Type 1-S 11300 $11,650

Description Price (Each)No Discount

Kalicrete - Type HS (formerly Type 50) Cement 20kg bag $30

Patching Cement Compound 20kg bag $40

1200 Dia. Manhole Barrel Gaskets $45

25mm Thick Mastic Coil Gasket $40

Gasket Lubricant 3.5kg pail $65

Subaqueous Gasket Lubricant (underwater use) 3.5kg pail $85

Pair of 2 Ton Clutches (Final Sale) $475

Pair of 4 Ton Clutches (Final Sale) $540

Pair of 8 Ton Clutches (Final Sale) $1,085

Pair of 20 Ton Clutches (Final Sale) $2,845

Safety Platforms for manholes Call

Hatches Call

CHECK VALVE MANHOLES / MISC. MATERIALS

> CHECK VALVE MANHOLES

> MISCELLANEOUS MATERIAL


25

CHECK VALVE MANHOLES/MISC. MATERIALS

Nominal PipeSize (mm) Manhole Type Weight

(kg/piece)PriceEach

150 1200 dia. Monolithic base 1900 $1,740200 1200 dia. Monolithic base 1900 $1,740250 1.5m Type 1-S 7100 $8,750300 1.5m Type 1-S 7100 $8,750400 1.9m Type 1-S 11300 $11,545

Notes:

1. Distance from invert to base – 450mm.

Description Price EachNo Discount

Kalicrete - Type HS (formerly Type 50) Cement 20kg bag $20

Patching Cement Compound 20kg bag $30

1200 Dia. Manhole Barrel Gaskets $35

25mm Thick Mastic Coil Gasket $30

Gasket Lubricant 3.5kg pail $55

Subaqueous Gasket Lubricant (underwater use) 3.5kg pail $75

Pair of 2 Ton Clutches $450

Pair of 4 Ton Clutches $505

Pair of 8 Ton Clutches $1,025

Pair of 20 Ton Clutches $2,700

Safety Platforms for manholes Call

Hatches Call

Con

cret

e, C

emen

t Pr

oduc

ts,

Gas

kets

& L

ube

Lifti

ng

Clu

tche

sO

ther

CHECK VALVE MANHOLES

MISCELLANEOUS MATERIAL

Notes:1. Distance from invert to base – 450mm.

450mm.

Notes:1. All Clutches are final sale and not returnable.

Oth

ers

Lift

ing

Clu

tche

s

Con

cret

e, C

emen

t P

rodu

cts,

G

aske

ts &

Lub

e

CHECK

VALVE M

ANH

OLE/M

ISC


1-S MANHOLE/LIFT STATION - DIMENSION & PRICING

Notes:1. 1-S Manholes and Lift Stations are NOT prebenched.2. Non-Standard hole sizes available at $300 each. 3. Standard depth of Cover is 5 meters4. Use intermediate sections between top and bottom sections of 1-S Manhole to meet drop manhole invert requirements.5. Where design invert to rim elevation is less than the minimum shown, the City of Calgary requires a complete top on bottom to be used, in which

case it must be lowered and field benched to invert. Elsewhere, a top half 1-S (half of price shown) plus a base slab may be used, subject to approval by project engineer.

6. Kent Seal gasket (see page 28) is available for 1-S Manhole joints but is very dependent on field installation. Additional measures by contractor may be needed if a watertight joint is required.

7. Top and bottom half wall taper is from the thickest point at top/base slab to the center (dimension ‘E’), including haunches in corners. This may affect mounting of equipment, gates, etc.

DescriptionFor Pipe Sizes up to (mm)

Weight (kg)per piece

(Half Structure)

DimensionPrice

(Each)A B C D E F G

1.2 1-S

Top & Bottom Half 1990 High 900 2650 175 980 1010 200 150 1200 1500 $6,460

1000 High Intermediate - 2040 - 1000 - 150 1200 1500 $3,240

Top Half 980 High 675 2650 175 980 150 1200 1500 $3,805

Bottom Half 1010 High 675 2650 1010 200 150 1200 1500 $3,805

Flat Base Slab - 1620 - - 250 - - 1500 $1,175

Skimming Manhole (Top & Bottom Half)

- 2950 175 1160 200 150 1200 1500 $6,990

1.5 1-S

Top & Bottom Half 1990 High 1050 3550 175 1010 200 150 1500 1800 $8,865


Top Half 980 High 675 3550 175 980 150 1500 1800 $5,070

Bottom Half 1010 High 675 3550 1010 200 150 1500 1800 $5,070

Flat Base Slab - 2330 - - 250 - - 1800 $1,655


- 3950 175 1160 200 150 1500 1800 $9,395

1.9 1-S



Top Half 980 High 675 5650 200 980 200 150 1930 2230 $6,665

Bottom Half 1010 High 675 5650 1010 200 150 1930 2230 $6,665

Flat Base Slab - 3580 - - 250 - - 2230 $2,540


- 6100 200 1160 200 150 1930 2230 $12,180

2.4 1-S



1750 High Intermediate 10000 - 1750 - 230 2400 2860 $14,750

Top Half 1180 High 900 11680 250 1180 250 230 2400 2860 $13,555

Bottom Half 1225 High 11680 1225 230 2400 2860 $13,555

Flat Base Slab - 5890 - - 250 - - 2860 $4,310


- 11680 250 1200 250 230 2400 2860 $23,945

2.8 1-S


1000 High Intermediate - 11500 250 1000 - 230 2800 3260 $10,265


Top Half 1380 High 1050 18140 250 1380 250 230 2800 3260 $17,535

Bottom Half 1425 High 18140 1425 230 2800 3260 $17,535

Flat Base Slab - 7650 - - 250 - - 3260 $5,010


- 18140 250 1400 250 230 2800 3260 $31,025

1-S

M

ANH

OLE


PHONE: (403) 292-9500 | FAX: (403) 255-2677

Pipe Size (mm)

Maximum Angle off of Face for Type 1-S Manhole Size:

1200mm 1500mm 1930mm 2400mm 2800mm

300 45 45 45 45 45

375 45 45 45 45 45

450 45 45 45 45 45

525 40 45 45 45 45

600 35 45 45 45 45

675 30 45 45 45 45

750 25 40 45 45 45

900 0 30 45 45 45

1050 - 15 40 45 45

1200 - - 30 45 45

1350 - - 20 40 45

1500 - - 10 30 40

1650 - - - 25 35

1800 - - - 10 30

1950 - - - - 20

2100 - - - - 15

1-S MANHOLE- PIPE ANGLE ENTRY

990

mm

1010

mm


ItemDescription

(Nominal I.D.)Lifting Clutches Required (Ton)

Weight (kg/piece)

Price (Each)

1500 Dia. (C wall Typical)

2440 High Barrel Base Slab/Top Slab

4 5575

1925/1925 $3,220 $1,585

1800 Dia (B wall Typical)


8 6850

2600/2725 $4,630 $2,530

2100 Dia (B Wall Typical)


8 9100

3525/3800 $6,535 $3,400

2400 Dia (C wall Typical)


8 12775

4675/5175 $9,140 $4,630

2700 Dia. (C wall Typical)


20 8

15800 5950/6525

$9,810 $5,070

3000 Dia. (B wall Typical)

2100 High Barrel 1220 High Barrel 610 High Barrel

Base Slab/Top Slab

20 8 8 8

15350 8925 4475

7050/8000

$10,445 $6,070 $3,035 $5,455

1200x6002000 High Box

Base Slab/Top Slab 4

3375 925 /1150

$2,485 $1,400

1200x900 2000 High Box


3750 1225/1500

$3,220 $1,720

1800x1200 2000 High Box


6450 2325/2800

$5,330 $2,730

2400x1200 2000 High Box


9250 3225/3750

$7,410 $3,115

2400x1800 2000 High Box


9825 4150/4400

$8,740 $4,560

2440x2440 2440 High Box


13375 5725/6400

$11,270 $7,540

3000x24002000 High Box

Base Slab/Top Slab20 8

15650 7150/8100

$11,460 $9,500

Larg

e D

iam

eter

Rou

nd M

anho

les

Con

cret

e B

oxes

LARGE MANHOLE / LIFT STATION MATERIAL - DIMENSIONS & PRICING

ASTM C478, CSA 257.4 ASTM C1433

Notes:1. Standard barrel and box heights shown. For short sections required, a monolithic base is available (base slab price plus per meter price for a barrel/

box plus $1500).2. Rough opening is an additional $250 for pipes upto 600 dia., $400 for pipes larger than 600 dia. Cored holes are also available. Please call for pricing.3. Oversized base slabs available to resist flotation in high ground water conditions. Please call for pricing.4. Prices include rubber wedge gaskets and lube for large diameter round manholes only. Rub-R-Nek/Kent Seal gaskets are also available for box

manhole joints, however are very dependent on field installation. Additional measures may be needed if a watertight joint is required.5. For large diameter Manhole dimensions, refer to Pipe dimension on page 5.6. Top Slabs are typically 450 mm thick and base slabs are typically 300 mm thick; however the thickness may vary to suit engineering design.7. 3 lifting clutches are required to lift all circular bases and top slabs, and 4 required for square/rectangular slabs.


22

TEE RISERS

LENGTH

PROFILE

DIAMETER

EFFECTIVEHEIGHT

PLAN


PriceEachmm in

1050 42 C 1237 3700 $8,295

1200 48

B 1618 3725

$8,830

C 1599 4250

1350 54 B 1770 4475 $10,205

1500 60 C 1904 6000 $11,570

1650 66

B 2075 6275

$12,770

C 2056 7000

1800 72

B 2227 7275

$14,080

C 2208 8050

1950 78 C 2496 9225 $16,410

2100 84 B 2642 9525 $20,160

2400 96 C 2991 13200 $22,070

2700 108 C 3321 16225 $23,795

3000 120 B 3632 15775 $26,000





For more information on manhole and catchbasin material, please refer to the Lafarge Pipe eManual at http://www.lafarge-na.com/Pipe_and_Precast_Flipbook_Publication/index.html


PHONE: (403) 292-9500 | FAX: (403) 255-2677

BIG BOX MANHOLE - DIMENSIONSOur biggest box manholes are available for use as Type 1-S manholes or lift stations. These sections are able to handle up to 3000mm diameter pipe. The “Big Box” manhole form provides a precast alternative to cast-in-place structures for all pipe sizes within Lafarge Pipe’s product offering (i.e. up to 3000mm diameter), including our standard precast box sections (i.e. 3000 x 2400). The Big Box size ranges from 2x2m, up to 4x4m with .5m increments in spans. The wall thicknesses are also adjustable to 300 and 350mm thicknesses, and the joints are similar to those of a standard box section measuring 140mm in length.


Big B

ox M

anholes

Our biggest box manholes are available for use as Type 1-S manholes or lift stations. These sections are able to handle up to 3000mm diameter pipe.

The “Big Box” manhole form provides a precast alternative to cast-in-place structures for all pipe sizes within Lafarge Pipe’s product offering (i.e. up to 3000 mm diameter), including our standard precast box sections (i.e. 3000 x 2400). As with our 1-S manholes and standard precast box sections, pipe openings can be accommodated in the manhole walls to suit the needs of most projects. The wall thicknesses are also adjustable to 300 and 350 mm thicknesses, and the joints are similar to those of a standard box section measuring 140 mm in length.

SECTION

BOX LENGTHS500

1000150020002500

TOP SLAB WITH MH OPENINGOR HATCHES AS REQUIRED

Plan Section

23


300mm Wall Thickness 350mm Wall ThicknessHaunch

DimensionBase Slab/Top Slab Weight (kgs)

Weight of Section (kg)

Lifting Clutches

(Ton)

Base Slab/Top Slab Weight (kgs)

Weight of Section (kg)

Lifting Clutches(Tons)

3.0m x 2.5m 10650 8000 24000 20 11325 8525 28250 20 300

3.0m x 3.0m 12300 9500 25875 20 13000 10075 30450 20 300

3.0m x 3.5m 14050 10900 27750 20 14700 11600 32625 20 300

3.0m x 4.0m 15725 12375 29625 20 16400 13150 34825 20 300

3.5m x 3.5m 15925 12600 29625 20 16625 13375 34825 20 300

3.5m x 4.0m 17800 14325 31500 20 18525 15150 37000 20 300

4.0m x 4.0m 19900 16250 33375 20 20650 17125 39200 20 300

Notes:1. All weights are approximate and based on 2.5m section lengths. For shorter lengths and spans, please contact your local Lafarge representative.

2. For sizes not shown, consider using standard box sections in the Box Culvert section or call for additional information.

3. Call for pricing and construction schedules.

4. Opening is an additional $1500 charge for top slabs.

ASTM C1433


Big B

ox M

anholes

Our biggest box manholes are available for use as Type 1-S manholes or lift stations. These sections are able to handle up to 3000mm diameter pipe.

The “Big Box” manhole form provides a precast alternative to cast-in-place structures for all pipe sizes within Lafarge Pipe’s product offering (i.e. up to 3000 mm diameter), including our standard precast box sections (i.e. 3000 x 2400). As with our 1-S manholes and standard precast box sections, pipe openings can be accommodated in the manhole walls to suit the needs of most projects. The wall thicknesses are also adjustable to 300 and 350 mm thicknesses, and the joints are similar to those of a standard box section measuring 140 mm in length.

SECTION

BOX LENGTHS500

1000150020002500

TOP SLAB WITH MH OPENINGOR HATCHES AS REQUIRED

Plan Section

23

20002500

2-4m in0.5 Increments

2-4m

in0.

5 In

crem

ents

BIG

BO

X M

AN

HO

LE


Which stormwater product is best for your project?

Series

of free hydrocarbons

particles traditional Stormceptor STC

particles

anywhere a spill may occur

particles

and larger

Which configuration is best for your project?

degrees between inlet and outlet

between inlets between inlet pipes

meters or multiple inlets

Stormceptor is an oil/grit separator disgned to capture oil, sediment and pollutants which are washed off of paved or impervious surfaces when it rains. These contaminants are captured through gravity based principles. The Stormceptor system is located inline, and is sized to meet specific site requirements for any project. For industrial, commercial, residential and government sites - virtually anywhere there is pavement, a Stormceptor model is available to meet a variety of complex site conditions.

According to the City of Calgary specification, Stormceptors are required for:- Sites over 0.4 ha

- Gas stations, lube and oil change facilities, vehicle maintenance and mechanical shops (including adjacent parking lots), and sites with onsite storage or fuel

- Heavy industrial and manufacturing sites

- Any commercial/industrial sites that drain into vegetated swales/ditches

- In lieu of forebay and skimming weirs/skimming manholes, prior to any pipes with standing water

Which stormwater product is best for your project?

Series

of free hydrocarbons

particles traditional Stormceptor STC

particles

anywhere a spill may occur

particles

and larger

Which configuration is best for your project?

degrees between inlet and outlet

between inlets between inlet pipes

meters or multiple inlets

STO

RM

CE

PTO

R

/JE

LLYF

ISH


PHONE: (403) 292-9500 | FAX: (403) 255-2677

Weir directs water toquiet chamber below

Patented technologyprevents capturedpollutants from scouring

Captures and storesa wide range of particle sizes, from 20 to 2,000 microns, for removal

Sediment lies dormantfor later removal

Surface access forease of mainenance

Durable precast concrete

Impervious liner provides double wall containment for hydrocarbons

Treated water exits the unit

Free oils are trapped for later removal

Quiet chamber creates ideal conditions for free

oils to rise and sediment to settle

Small footprint saves time and money with limited disruption to your site.

Easy to install

Minimal drop between inlet and outlet pipes makes Stormceptor ideal for retrofits and new development projects.

Seamless

Multiple inlets can connect to a single unit.

Can be used as a bend structure.

Flexible

Inlet

Total inlet flow and outlet flowHalf of inlet flow diverted to first unit for treatment; half of inlet flow diverted to second unit for treatment

Intermediate pipe with weir

Raised weir around inlet drop tee and outlet riser pipe

Outlet

Designed to treat larger drainage areas, the Series Stormceptor consists of two adjacent Stormceptor units that function in parallel. This design eliminates the need for additional structures, reducing excavation costs.

Series Stormceptor (STC-9000 to STC-14000)

Standard Stormceptor (STC-300 to STC-6000)

STO

RM

CE

PTO

R/JE

LLYFISH


Our standard design for most stormwater treatment applications, the Inline Stormceptor is available in a variety of sizes

and shapes, as outlined below.

Notes:

2.229

2.978

2,4

24 11,8

24 11,8

1.22

1.22

1.22

1.8

2.8

2.8

4.7

4.7

For more information on the system, including pricing, site design, or sizing, or to arrange a lunch and learn session at your office, please contact your local Lafarge Pipe representative.

00 00 2000 3000 4000 5000 6000

9000 0000 4000

STO

RM

CE

PTO

R

/JE

LLYF

ISH


PHONE: (403) 292-9500 | FAX: (403) 255-2677

A t was used to treat 110 ha.(5 boxes shown)

Pipe

The StormceptorMAX responds to the needs of large-scale industrial and residential areas which may require a single stormwater management device. It provides stormwater quality treatment for areas 10 to 100+ acres and industrial spill volume capture of 55,000+ litres.

One StormceptorMAX can provide protection for an entire neighbourhood, a full-scale industrial plant or other large developments.

Unique, comprehensive site coverage.

• Increased sedimentation chamber extends horizontally rather than vertically.

• Non-turbulent treatment environment allows oil to rise and sediment to settle.

• Industrial spill protection in dry and wet conditions.

• Patented scour prevention technology contains captured oil and sediment for safe storage and easy removal.

• Ideal for industrial or residential sites with established infrastructure.

Stormceptor MAX installation. A four box Stormceptor MAX unit was used to treat 45 ha.

Stormceptor MAX installation. A ten box Stormceptor MAX unit was used to treat 110 ha.

(5 boxes shown)


Features

2.

3. ly s

5. ,

Benefits

2. , lower cost

3. .

Superior pollutant capture.

5.

Pollutant Removal

Pretreatment

Filtration

hydrocarbons and bacteria.

Self-Cleaning Filters

The Jellyfish filtration system takes total suspended solid capture to the next level - far beyond that of an oil/grit separator. The Jellyfish Filter (patent pending) is an engineered stormwater quality treatment technology featuring unique membrane filtration in a compact stand-

alone treatment system. The unit consists of a fiberglass disc that holds a series of sediment filters and is housed by concrete manhole components, similar to the Stormceptor system. Each lightweight Jellyfish Filter cartridge consists of multiple membrane-encased filter elements attached to a cartridge head plate.

For more information on the Jellyfish filtration system, including pricing, site design, or sizing, or to arrange a lunch and learn session at your office, please contact your local Lafarge Pipe representative.

LEED Credits

Jellyfish filter installation in St. Albert, AB. A JF8-6-2 was installed to obtain LEED credits and treat up to 32.5 L/s

The Jellyfish® filtration system takes total suspended solid capture to the next level - far beyond that of an oil/grit separator. The Jellyfish Filter (patent pending) is an engineered stormwater quality treatment technology featuring unique membrane filtration in a compact standalone treatment system. The unit consists of a fiberglass disc that holds a series of sediment filters and is housed by concrete manhole components, similar to the Stormceptor system. Each lightweight Jellyfish Filter cartridge consists of multiple membrane-encased filter elements attached to a cartridge head plate.

Features

2.

3. ly s

5. ,

Benefits

2. , lower cost

3. .

Superior pollutant capture.

5.

Pollutant Removal

Pretreatment

Filtration

hydrocarbons and bacteria.

Self-Cleaning Filters

The Jellyfish filtration system takes total suspended solid capture to the next level - far beyond that of an oil/grit separator. The Jellyfish Filter (patent pending) is an engineered stormwater quality treatment technology featuring unique membrane filtration in a compact stand-

alone treatment system. The unit consists of a fiberglass disc that holds a series of sediment filters and is housed by concrete manhole components, similar to the Stormceptor system. Each lightweight Jellyfish Filter cartridge consists of multiple membrane-encased filter elements attached to a cartridge head plate.

For more information on the Jellyfish filtration system, including pricing, site design, or sizing, or to arrange a lunch and learn session at your office, please contact your local Lafarge Pipe representative.

LEED Credits

Jellyfish filter installation in St. Albert, AB. A JF8-6-2 was installed to obtain LEED credits and treat up to 32.5 L/s


PHONE: (403) 292-9500 | FAX: (403) 255-2677

INDUSTRIAL SOLUTIONS

Are you an engineer designing a large scale project?

Lafarge Industrial Solutions can be applied to a variety of oil and gas, power, and mining operations,

including the construction or upgrading of:

- Oil and Gas Processing Plants

- In-Situ Heavy Oil/SAGD Facilities

- Gas Treatment Facilities

- Oil and Gas Batteries

- Compression Stations

- Renewable Energy Facilities

Lafarge Pipe designs and manufactures a wide range of precast underground infrastructure components, including:

> Concrete Pipe (300 to 3000 mm diameter)

> Box Culverts (1200x600 mm to 4000x4000 mm)

> Manhole and Catch Basin Components

Precast concrete pipe and box sections are an engineered product that can be designed to suit nearly any installation condition, including deep fills, shallow fills, and heavy equipment loading.

IND

US

TRIA

L S

OLU

TION

S


Lafarge produces Utility Buildings for variety of applications such as pump stations, electrical rooms, equipment rooms, material storage, recycled material and garbage storage, some chemical material storage, and bike and car garages. Each module of Lafarge precast room is a concrete box in sizes of 1800 (W) x 2400 (H) x 2000 (L) mm, 2400 x 2400 x 2400 mm, and 2400 x 3000 x 2000 (L) mm. The length of Lafarge precast building can be extended by modules with or without interval walls. The lifetime of Lafarge precast building can be up to 100 years with minimal maintenance. The outside of the building can be painted or exposed and any window or door opening can be made through the building walls, base, and roof. For technical/sales inquires please contact your local Lafarge representative for design, sizing, and pricing.

UTILITY BUILDING

UTI

LITY

B

UIL

DIN

G


PHONE: (403) 292-9500 | FAX: (403) 255-2677

HANDLING AND INSTALLATION GUIDELINE

Concrete Pipe Handling

Although each shipment of pipe is blocked and tied down by the hauler, inspect each pipe shipment upon arrival before unloading. Set aside damaged pipe and notify the pipe plant so that repair or replacement can be arranged. Damaged ends, chips or cracks that do not pass through the wall can usually be repaired.

Provide padding between the pipe and lifting device to avoid damage during offloading. Stockpile pipe with all the bells arranged at the same end. If stacking pipe, each row should be arranged in the opposite direction with the spigot end protruding to keep the bells from resting on them. Ensure that the bottom row of stockpiled pipe is securely blocked at each end.

All flexible gasket materials, including joint lubricating compounds, should be stored in a cool dry place. Rubber gaskets and performed bulk mastics should be kept clean, away from oil, grease, excessive heat and out of the sun. Gaskets are made so that a percise volume of rubber is used from each joint, to provide long lasting, tight and flexible joint. O-ring gaskets for ASTM C76 & C361 pipe require a lubricant for proper installation. See “Gasket Installation” on the following page for gasket and lubrication procedures.

Do NOT transport pipe over uneven ground using lift anchors – this dynamic loading may cause damage to the lift anchor and concrete. Care must be taken not to tamper with lift pins. Tampering would include heating, hammering, welding, or side loading the pins or anything else that could damage the pin or concrete.

Keep the trench clean and dewatered with a firm bottom free of mud, taking care to prevent foreign material from entering the joint or pipe. Before the pipe is installed a bell hole must be dug in the bedding to accommodate the bell. Failure to do this can cause beam breaks or cracks in the barrel of the pipe.

During insertion of the spigot into the bell, before the pipe is homed, the pipe should be partially supported to minimize lateral pressure on the gasket and to maintain concentricity until the gasket is properly positioned. Once the bell and spigot have been carefully aligned, the pipe must be homed with a direct thrust and not moved from side to side as it enters the bell. Proper homing can be achieved as shown or with blocks and lever bars, or mechanical ‘come-alongs’ suitably braced to ensure even entry into the bell. Back hoes and tractors are NOT recommended for this purpose. If the bell and spigot are not carefully aligned, the gasket will be displaced causing a leak or splitting of the bell.

INS

TALATIO

N

GU

IDE

LINE



34

CONCRETE PIPE INSTALLATION PROCEDURES

Transporting, Lowering and Placing Pipe in TrenchPipe is laid into position using the Pipe Laying Sling in its symmetrical mode. They are lowered into the trench close to the previous pipe laid.

The pipe may be prevented from rolling laterally by partial

Joining PipeThe long leg of the Pipe Laying Sling is attached to the farthest anchor on the previously laid pipe. The free leg is attached - out of the way – on the clevis link provided.

Locate the center of lift over the closest anchor of the previously laid pipe. This will properly align the direction of pull.

The pipe is pulled into position by slowly raising the boom on the crane or backhoe without moving the boom forward or backward.

Releasing the LoadWhen the pipe has been pulled into position, the load is released and the Pipe Laying System is moved to the next pipe, and the process is repeated.

Warning: Anchors can become overloaded and fail if the crane or backhoe continues to apply load after the connection has been completed.

When handling precast concrete elements, extreme care should be taken to ensure that impact or dynamic loads are kept to a minimum. Impact or dynamic loads can greatly increase the applied load to the anchors.

Failure to observe the above warnings may lead to property damage, personnel injury and death.


34












34











> TRANSPORTING, LOWERING AND PLACING PIPE

IN TRENCH

Pipe is laid into position using the Pipe Laying Sling in its symmetrical mode. They are lowered into the trench close to the previous pipe laid.

The pipe may be prevented from rolling laterally by partial backfilling.

> JOINING PIPE

The long leg of the Pipe Laying Sling is attached to the farthest anchor on the previously laid pipe. The free leg is attached - out of the way – on the clevis link provided.



> RELEASING THE LOAD

When the pipe has been pulled into position, the load is released and the Pipe Laying System is moved to the next pipe, and the process is repeated.





INS

TALA

TIO

N

GU

IDE

LIN

E


PHONE: (403) 292-9500 | FAX: (403) 255-2677

GASKET INSTALLATION - PIPE


35

Gasket InstallationSelf-Lube

Gasket450-1200mm Pipe

1950mm Pipe

Wedge Gasket2100-3000mm Pipe

O-RingGasket

300-375mm PipeC361 Pipe

Gasket

Spigot Spigot

Gasket

Spigot

Gasket

Carefully clean all dirt andforeign substances from thejointing surface of the bell orgroove end of pipe.

Lubricate bell jointingsurface liberally. Use abrush, cloth, sponge orgloves to cover entire insidesurface. Only approvedlubricant should be used.

Carefully clean spigot ortongue end of pipe,including the gasket recess.

Lubricate the spigot ortongue end of pipe,especially the gasket recess.

Lubricate the gasketthoroughly before it is placedon the spigot or tongue.

Fit the gasket carefully.Equalize the rubber gasketstretch by running a smooth,round object, insertedbetween gasket and spigot,around the entirecircumference several times.

Align bell and spigot of pipesto be jointed. Before homingthe joint, check that thegasket is in contact with theentry taper around the entirecircumference. Make surepipe is aligned.





35



1950mm Pipe


O-RingGasket


Gasket

Spigot Spigot

Gasket

Spigot

Gasket












35



1950mm Pipe


O-RingGasket


Gasket

Spigot Spigot

Gasket

Spigot

Gasket











> SELF-LUBE GASKET > WEDGE GASKET > O-RING GASKET

Carefully clean all dirt and foreign substances from the jointing surface of the bell or groove end of pipe.

Carefully clean all dirt and foreign substances from the jointing surface of the bell or groove end of pipe.

Lubricate bell jointing surface liberally. Use a brush, cloth, sponge or gloves to cover entire inside surface. Only approved lubricant should be used.

Carefully clean spigot or tongue end of pipe, including the gasket recess.

Lubricate the spigot or tongue end of pipe, especially the gasket recess.

Lubricate the gasket thoroughly before it is placed on the spigot or tongue.

Fit the gasket carefully. Equalize the rubber gasket stretch by running a smooth, round object, inserted between gasket and spigot, around the entire circumference several times.

Align bell and spigot of pipes to be jointed. Before homing the joint, check that the gasket is in contact with the entry taper around the entire circumference. Make sure pipe is aligned.

Carefully clean spigot or tongue end of pipe, including the gasket recess.

Align bell and spigot of pipes to be jointed. Before homing the joint, check that the gasket is in contact with the entry taper around the entire circumference. Make sure pipe is aligned.


BOX CULVERT HANDLING


36

How to Handle and Set Concrete Box SectionsAs with lifting any concrete element, special care should be taken by the driver of the placement vehicle to ensure that the impact or dynamic loads are reduced to a minimum. Impact of dynamic loads can greatly overload the anchors and cause failure.

Load must be applied to all anchors simultaneously.

Direction of Lift

Correct Method for Pulling Box Sections Together

To pull the box section into position, the long leg of the lift sling is coupled to the previously placed box section. The free short leg is hung into the hook provided for this purpose.

Ensure that the top guide pulley of the crane is over the outer lifting anchor of the previously placed box section so that the direction of pull is slightly inclined towards the placed box section.

Warning: The anchors can be overloaded and fail if the crane continues to pull on the sling after the connection is complete.

Vertical

Spreader Bar

This Box Section Does Not MoveThis Box Section Does Not Move

Direction of Box Section Movement

Direction of Lift

Vertical

Spreader Bar


36

How to Handle and Set Concrete Box SectionsAs with lifting any concrete element, special care should be taken by the driver of the placement vehicle to ensure that the impact or dynamic loads are reduced to a minimum. Impact of dynamic loads can greatly overload the anchors and cause failure.


Direction of Lift

Correct Method for Pulling Box Sections Together




Vertical

Spreader Bar

This Box Section Does Not MoveThis Box Section Does Not Move

Direction of Box Section Movement

Direction of Lift

Vertical

Spreader Bar

> HOW TO HANDLE AND SET CONCRETE BOX SECTIONS

As with lifting any concrete element, special care should be taken by the driver of the placement vehicle to ensure that the impact or dynamic loads are reduced to a minimum. Impact of dynamic loads can greatly overload the anchors and cause failure.


> CORRECT METHOD FOR PULLING BOX SECTIONS TOGETHER





PHONE: (403) 292-9500 | FAX: (403) 255-2677

CATCHBASIN AND MANHOLE HANDLING

> LIFTING EYE INSTALLATION

> HOW TO USE THE UNIVERSAL LIFTING EYE

Notes: Direction of extended lip should be in the direction of the lift.

Notes: Load must be applied simultaneous to all Swift Lift Anchors in order to safely lift product.


37

Note: Load must be applied simultaneous to all Swift Lift Anchors in order to safely lift product.

Lifting Eye Installation

Note: Direction of extended lip should be in the direction of the lift.

How to Use the Universal Lifting Eye

Extended Lip

Direction of Lift

A = Minimum Edge Distance

Two typical each side

Spreader Bar

Side View Side View

Side View

Top View Top View

Lift Anchors


37

Note: Load must be applied simultaneous to all Swift Lift Anchors in order to safely lift product.

Lifting Eye Installation

Note: Direction of extended lip should be in the direction of the lift.

How to Use the Universal Lifting Eye

Extended Lip

Direction of Lift

A = Minimum Edge Distance

Two typical each side

Spreader Bar

Side View Side View

Side View

Top View Top View

Lift Anchors



38

Typical Applications

Base/Slab/Lid/Roof• Strip• Handle• Set

Base/Extension• Strip• Lift• Set

Base/Extension/Roof• Strip• Handle• Set

> TYPICAL APPLICATIONS

CATCHBASIN AND MANHOLE HANDLING

Base/Slab/Lid/Roof

> Strip

> Handle

> Set

Base/Extension

> Strip

> Lift

> Set

Base/Extension/Roof

> Strip

> Lift

> Set

The Lafarge Pipe eManual is a living document designed to be a one-stop shop for all concrete pipe and precast concrete drainage structures offered by Lafarge, both across Western Canada and in specific market areas.

The eManual can be found at www.lafarge-na.com/pipe Lafarge is Canada’s largest

provider of solutions to the construction and development industry and is a member of the global group, LafargeHolcim. With more than 6000 employees across Canada, our mission is to provide construction solutions that build better cities and communities. The cities where we live, work, and raise out families along with the infrastructure that supports our communities such as roads, bridges, transportation links, water, and waste management benefit from the solutions provided by Lafarge. Our product lines include Aggregates, Asphalt & Paving, Cement, Concrete & Concrete Products and Road Construction.

Lafarge Pipe designs and manufactures a wide range of precast underground infrastructure components, including:

> Concrete Pipe

> Box Culverts

> Manhole and Catch Basin Components

> Stormceptor (Oil/Grit Separators)

Lafarge Pipe is based in Western Canada with offices in Calgary, Edmonton and Winnipeg. For a list of complete product offerings, please download the most up to date Lafarge Pipe Catalogue for your market area through the links provided at http://www.lafarge-na.com/Pipe_and_Precast_Flipbook_Publication/index.html

LAFARGE PIPE eManual

Educate your staff on topics such as pipe and drainage systems with a one hour free Lunch & Learn seminar from Lafarge engineers at your office or our plant. Contact us for a plant tour and/or Lunch & Learn seminar at (403) 292-9543

www.lafarge-na.com

southern alberta concrete pipe catalogue

Documents