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SPACE Systems COMPOSITESLIGHT SPORT AIRCRAFT AMPHIBIANSGYROCOPTERS
Mihaly Hideg Chairman HAIF
www.haif.org
Overview of the Hungarian Aerospace IndustryResearch, product development, diversification, collaboration
2013 April
Ministries, HITA, NIH, Authorities
Hungarian Government
Product development
Applied research
Collaboration
Proposals
Strategy formulationFounding Founding
lobb
y
Companies University. departments
Col
labo
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Pro
posa
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Suppo
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The operating model of the 21st century Aerospace industryThe operating model of the 21st century Aerospace industry
Collaboration, research, product development, quality development are key to success
Experts
2007
2006
2005
2004
2002
2001
1999
1999
Creation of HATP Hungarian Aerospace Technology Platform
Creation of HAC and HARP by Hungarian Aviation Industry Foundation
Corvus Aircraft ltd. introduced its first composite aircraft
HAIF launches the Aerospace Supplier Initiative
Establishment of LH Technik Budapest ltd. and Elektrometall ltd.
Halley ltd. introduces its first Apollo ultralight aircraft
GE Engine Services launches its greenfield sites
Greenfield sites by Hungaerotech ltd. and Flamespray ltd.
Six aeronautical managers establish HAIF 2003
The initial development was driven by part manufacturers and small aircraft developers
2009Corvus, Idea-Aircraft, Avana Industries, BHE ltd., Dioferr ltd., introduced new aircraft
Major milestones of industry developmentMajor milestones of industry development
Establishment of AEROPLEX a Lockheed Martin - MALÉV JV in Budapest for B737/B767 MRO 1992
2012
2011
2010
2010
Corvus signs a 16 mill. $ greenfield JV in China
Grand opening of EL-TECH Aerospace R&D Center in Budapest
2012
By the end of 2011, 30+ Hungarian companies got Aerospace AS9100 B certification
Major milestones of industry development – Major milestones of industry development – cont.cont.
Debut of Corvus Racer in Canada at Red Bull Air Race
Launching the National Aviation and Aeronautical Strategy
Opening of Diehl Aircabin Hungary composite plant
Debut of Corvus Fusion composite LSA
2012
Debut of Apolló Gyro at Aero 2012 exhibition in Germany 2012
2012Beginning of flight test of Hungarocopter
2012Collaboration agreement between HAC and Hungarian Ship Ind. Cluster
2013SkyCruiser SC-200 Autogyro receives Type Certificate from HgCAA
GEES VeresegyházGEES Veresegyház Lufthansa Techn. Lufthansa Techn.
BudapestBudapest Elektro-metall Paks Elektro-metall Paks Ltd.Ltd.
• Greenfield site – 100% GE• Repair activity• 15M$ middle size investm.• SME/Supplier category• Not airport dependent• Established in 2000 • Empl. 240 people• Engine component repair • FAA/JAA/AS9100 certified
• Greenfield JV site-15% Malév• Overhaul activity• 17 M$ middle size investm.• Integrator category• Airport location• Established in 2001 as a JV• Empl. 340 people• Airbus320/Boeing737overhaul• FAA/JAR-145 certified
• Greenfield site-100% German• Component manufacture• Small size investment <10m$• SME/Supplier category• Not airport dependent• Established in 2001• Empl. 200 people• Airbus wire harness manufact.• AS 9100 certified
Sulzer Sulzer Hungaero DebrecenHungaero Debrecen Alcoa-Köfém Alcoa-Köfém NemesvámosNemesvámos
Flame Spray Ltd. Flame Spray Ltd. GödöllőGödöllő
• Greenfield site-100% Dutch• Component manufacture• Small investment <10M$• SME/Supplier category• Not airport dependent• Established in 2002• Empl. 40 people• Turbine parts manufacture• AS 9100/NADCAP certified
• Privatizat./Acquis.-100% US• Component manufacture• Middle size investment ?M$• SME/Supplier category• Not airport dependent• Established in 1997/2002• Empl. 110 peolpe• Aerospace fastener manufact.• AS 9100 certified
• Greenfield site - 100% Italian• Thermal spray (APS, HVOF), slurry diffusion, honeycomb brazing• SME / Supplier category• Not airport dependent• Established in 2002• Employs 57 people• AS 9100/NADCAP certified
In 2012 Diehl Aircabin Hungary Llc. opened a new composite site in Nyírbátor
Apollo Fox Apollo Fox 191999 - 99 - EgerEger
Corvus Fusion 2012Corvus Fusion 2012
2 seat composite aircraft
2 seat UL aircraft
BXAP-03 2009BXAP-03 2009 - Budapest - Budapest
Electric UAV
2 seat gyrocopter
Apollo Gyro 2012 - EgerApollo Gyro 2012 - Eger
2 seat gyrocopter
Corvus Racer 2010 - BallószögCorvus Racer 2010 - Ballószög
1 seat aerobatic aircraft
SkyCruiser- 200 2012SkyCruiser- 200 2012
Four Hungarian SMEs offer 6 different aircraft types – more to come soon
These aircraft are under various stages of development and testing
HungarocopterHungarocopter 20122012
Avana Larus Avana Larus 20200099 - Tököl - Tököl
5 seat composite aircraft
Diora I 2009 - DabasDiora I 2009 - Dabas
2 seat koax helicopter
2 seat composite amphibian
Hydropteron Hydropteron 20092009 - Miskolc - Miskolc
1 seat helicopter
Diora II 2014 - DabasDiora II 2014 - Dabas
1 seat koax helicopter
Gerle II 2011 - ReplicaGerle II 2011 - Replica
2 seat biplane
The Present The Present Design/Development 10Component manufacturing 15Small a/c manufacturing 6Parachute manufacturing 1Air Ballon manufacturing 1Maintenance/Overhaul 80 Training 4Consulting 2Parts sale 1Tools manufacturing 3Calibration 1Engineering 3HR services 2Modification 1Marketing 2Industrial organizations 3
Total 133 organizations, 2500 people with 30+ companies with AS9100 cert.
In order to increase the number of component manufacturers HAIF launched the Aerospace Supplier Initiative Programme in December 2004. Mainly automotive and ICT component manufacturers were invited to the programme.
In March 2006 HAIF initiated and organized the establishment of
the Hungarian Aerospace Cluster. Now it has 25 membersIn 2008/09 HAIF launced an AS9100 Quality Mgmt program for 30+ SMEs, mainly members of HAC
2.1. Creation of the Hungarian Aerospace Cluster2.1. Creation of the Hungarian Aerospace Cluster
Organized by HAIF, founded in March 2006 by four small aircraft developer:
1. Corvus Aircraft Ltd. – UL & LSA manufacturer2. Halley Ltd. – UL manufacturer3. Composite One ltd.- amphibian design & prototype developer4. Hungarocopter Ltd. – small helicopter developer
Joined members:1. Design & Engineering companies (9)
Idea-Aircraft Ltd. – Amphibian design&prototype development eCon Engineering Ltd. – Computer Aided (CAE) solutions
CAD -Terv Engineering Ltd. – Engineering services, Catia Delta -Tech Engineering Ltd. – Special tool&machine designMeshining Engineering Ltd. – CAE solutions
C3D Engineering Ltd. – 3D CAD design, virtual simulationsCFD Engineering Ltd..- CAE services, virtual testing
Hungaro-Copter Ltd. – Design of small helicopter SkyCruiser Autogyro Ltd. – Design of autogyros
HAC was established to provide an organizational framework for faster growth
2. Prototyping companies (2)Varinex Informatics Plc. – rapid prototypingTechnoplast Ltd. – rapid prototyping
3. Part manufacturing companies (11)Sulzer-Hungaerotech Ltd. - machiningDendrit Ltd. - machiningBorsodi Műhely Ltd. - machiningAvana Industries Ltd – composite partsProduktum Ltd. – aluminium standsOstorhazi Ltd. – special coatingsElektro-Metall Paks Ltd. – wire harnessesELTEC Hungary Ltd. – wire harnessesMacher Ltd. – wire harnessesGravitas 2000 Ltd. - machining ABF Bowdentechnika Ltd. – mechanical control cables
4. Software development & avionics (4)Allied-Visions Ltd. – flight simulator software developmentAviatronic Ltd. – avionics & embedded systemsARTIFEX Ltd. – training and simulation systemsBUTE Department of Measurement and Information Systems – embedded systems
2.2. Objectives of the Cluster2.2. Objectives of the Cluster
1. Speed up the development of the Hungarian Aerospace Industry2. Diversification of the best part manufacturers to aerospace3. Creation of a network of aerospace and related industries4. Development of new Hungarian designed small aerospace vehicles5. Organize the production of these vehicles internationally - JVs6. Organize and develop complementary capabilities among Hungarian firms
to be able to manufacture higher assemblies for large aircraft7. Achieve sinergies and economies of scale using networking in the fields
of design, development, training, logistics, quality (AS 9100), IT, marketing and certification
8. Introduction of modern management methods and principles to the SME sector – six sigma, lean manufacturing
9. Develop new supplier relationships with other countries10. Replace expensive foreign suppliers with local, low cost ones11. Increase the Hungarian participation in EU founded aerospace projects
2.3. Main Characteristics of the Cluster
• Organized on bottom up principle• Non-profit, not a legal entity but with formal membership• Led by 3 managers - 2 founders and HAIF chairman• Barter-type financing • 99% privately owned -21 Hungarian SMEs, 5 foreign SMEs and 1 University• 99 % SMEs – more than1000 employees• Focusing on product development and manufacturing• Good engineering background• Equipped with modern softwares – Catia, Solidworks, Ansys, etc.• Competences : composites, machining turbine parts, space avionics, CAE, wire harnesses, embedded systems • Young, dynamic management• Supported by HAIF, NIH and HITA• Collaboration agreement with Pannon Automotive Cluster, Hungarian Ship Industry Cluster, Aviation Valley Poland and Hanse-Aerospace
Collaboration with local automotive-, ship-, energy-, ICT-, space industries
2.4. Our Main Partners
Aviation Valley 2006 Hanse Aerospace 2006
HAC continually seeks international collaboration and partnerships
Auto Cluster 2006 HSI Cluster 2012
3. Creation of the Hungarian Aerospace Technology Platform
Founders:• 2 Universities (BUTE, ELTE) • 1 Research organization (KFKI AEKI,)• 4 Companies Bonn Hungary Ltd. SGF Ltd. BL Electronics Ltd. Slot Consulting Ltd.• Hungarian Aviation Industry Foundation
Members: 32
Created:November 2007
www.haif.org/HATP.html
3. Hungarian Aerospace Technology Platform – cont.
Objectives:
To provide organizational framework for Aerospace research in Hungary To close the gap between the EU and Hungary in Aerospace technologies To help the best research organizations to diversify into Aerospace To devise a national strategy for aerospace research To develop and test small aerospace vehicles To launch integrated research projects To participate in space missions, FP7 and Clean Sky research programmes To establish new R&D relationships with other countries
Rosetta incorporates several Hungarian ICT components…
The DABAS onboard system can also be adapted to other sport aircraft
• The system developed by SGF Ltd. measures and evaluates loads during flight
• After landing data can be downloaded into a PC for evaluation
• Numerical evaluation and graphical display is performed by the software developed by SGF Ltd.
• The system can also be used for health monitoring purposes
3.1. Main domestic R&D results3.1. Main domestic R&D results: :
The DABAS central onboard unit
The export of the BXAP 13 UAS begins at the end of 2011
Main features of the UAS developed byBHE Electronics Ltd.:
• high resolution videotransmission• optional infrared transmission• GPS navigation • route planning with 500 waypoints• real time mission modification• 3.15 m wingspan• Gross weight 7.5 kg• useful payload 3 kg (cameras)• speed: 50-140 km/h• max. flight endurance 1hr• civil and military version info:http://www.bhe-mw.eu/?page=rd
3.1. Main domestic R&D results (cont).3.1. Main domestic R&D results (cont).
3.2. Our main research participations in EU programs 3.2. Our main research participations in EU programs In FP7 framework program:In FP7 framework program:SINBAD: Safety improved by new functionality for better awareness on airport approach and departure traffic domain, BEARINGS: New generation of aeronautical bearings for extreme environmental constraints, X3-NOISE: Aircraft external noise research network and coordination, ADDSAFE: Advanced fault diagnosis for safer flight guidance and control,PPlane: Personal plane: assessment and validation of pioneering concepts for personal air transport systems, AEROPORTAL: Support for European aeronautical, SMEs, CEARES: Central European aeronautical research initiative EMBROIDERY - Development of energy efficient / lightweight composite parts and tooling based on Tailored Fibre Placement technology / self heating technologyGABRIEL - Integrated Ground and on-Board system for Support of the Aircraft Safe Take-off and LandingCHATT - Cryogenic Hypersonic Advanced Tank Technologies
In CleanSky program:In CleanSky program:BME Clean Sky 032: Resin, Laminate and Industrial Nanoparticles ApplicationBME Clean Sky 027 : Development of an innovative bio-based resin for aeronautical applications
4. Main focus areas of the National Aeronautical Strategy4. Main focus areas of the National Aeronautical Strategy:
• Development and manufacture of aircraft for General Aviation • Development of Unmanned Aerial Vehicles (UAV)• Development of systems and equipment for general aviation and UAVs• Development of space systems in cooperation with foreign partners• Manufacture of passenger cabin component and systems • Testing of components and systems for aerospace applications• Manufacture of composite parts• Manufacture of turbine parts • Software development and testing – embedded systems, simulation&training• Establish and ramp up collaboration between local and international clusters and platforms – HARP, HATP, Artemis Hungary ‘08, MMP‘08, EACP’09• Find JV partners to manufacture engines for GA in Hungary• Find a strategic „Mentor country” to start our own TAKE OFF program
We need to start a TAKE OFF program similar to the Austrian program
5. Establishment of a new electronics R&D center in Budapest
In July 2010 the ELTEC R&Đ center launched an Aerospace Incubation House for SMEs
Contact :
Mr. Mihaly HidegMr. Mihaly Hideg M.B.A. M.Sc.M.B.A. M.Sc.Chairman
Tel:+36 1 2941351Fax:+36 1 2941351
Mob:+36 30 3748145Email: [email protected] [email protected]
Web:www.haif.org
In April 2012 Corvus Hungary LLc. CEO Imre Katona has signed the JV agreement with theCAIB at Xi'an. Corvus China Composite Industries will be founded to build up a 10,000 sqm plant in Yanliang to manufacture composite airframes and later the assembly of the Corvus Fusion LSA.
Hydropteron water tests started in the summer of 2009
Avana Larus flight testing starts – in the summer of 2013