UAV-UAS COMPOSITESLIGHT SPORT AIRCRAFT AMPHIBIANSGYROCOPTERS

Mihaly Hideg Chairman HAIF

www.haif.org

Overview of the Hungarian Aeronautical IndustryResearch, product development, diversification, collaboration

2014 July

1. Introducing the Hungarian Aeronautical Industry1. Introducing the Hungarian Aeronautical Industry

Ministries, HITA, NIH, Authorities

Hungarian Government

Product development

Applied research

Collaboration

Proposals

Strategy formulationFounding Founding

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Companies – ‘06 R&D organizations – ‘07

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The operating model of our 21st century Aeronautical IndustryThe operating model of our 21st century Aeronautical Industry

Collaboration, research, product development, quality development are key to success

Experts – ‘03

2007

2006

2005

2004

2002

2001

1999

1999

Creation of HATP Hungarian Aerospace Technology Platform

Creation of HAC and HARP by Hungarian Aviation Industry Foundation

Corvus Aircraft ltd. introduced its first composite aircraft

HAIF launches the Aerospace Supplier Initiative

Establishment of LH Technik Budapest ltd. and Elektrometall ltd.

Halley ltd. introduces its first Apollo ultralight aircraft

GE Engine Services launches its greenfield sites

Greenfield sites by Hungaerotech ltd. and Flamespray ltd.

Six aeronautical managers establish HAIF 2003

The initial development was driven by part manufacturers and small aircraft developers

2009Corvus, Idea-Aircraft, Avana Industries, BHE ltd., Dioferr ltd., introduced new aircraft

Major milestones of industry developmentMajor milestones of industry development

Establishment of AEROPLEX a Lockheed Martin - MALÉV JV in Budapest for B737/B767 MRO 1992

2012

2011

2010

2010

Grand opening of EL-TECH Aerospace R&D Center in Budapest

2012

By the end of 2011, 30+ Hungarian companies got Aerospace AS9100 B certification

Major milestones of industry development – Major milestones of industry development – cont.cont.

Debut of Corvus Racer in Canada at Red Bull Air Race

Launching the National Aviation and Aeronautical Strategy

Opening of Diehl Aircabin Hungary composite plant

Debut of Corvus Fusion composite LSA

Debut of Apolló Gyro at Aero 2012 exhibition 2012

2012Beginning of flight test of Hungarocopter

2012Collaboration agreement: HAC and Hungarian Ship Ind. Cluster

2013SkyCruiser SC-200 Autogyro receives Type Certificate from HgCAA

Establishment of the Unmanned Aerial Vehicle Cluster – UAV Cluster 2014

GEES VeresegyházGEES Veresegyház Lufthansa Techn. Lufthansa Techn.

BudapestBudapest Elektro-metall Paks Elektro-metall Paks Ltd.Ltd.

• Greenfield site – 100% GE• Repair activity• 15M$ middle size investm.• SME/Supplier category• Not airport dependent• Established in 2000 • Empl. 240 people• Engine component repair • FAA/JAA/AS9100 certified

• Greenfield JV site-15% Malév• Overhaul activity• 17 M$ middle size investm.• Integrator category• Airport location• Established in 2001 as a JV• Empl. 340 people• Airbus320/Boeing737overhaul• FAA/JAR-145 certified

• Greenfield site-100% German• Component manufacture• Small size investment <10m$• SME/Supplier category• Not airport dependent• Established in 2001• Empl. 200 people• Airbus wire harness manufact.• AS 9100 certified

Sulzer - EldimSulzer - Eldim Debrecen Debrecen Alcoa-Köfém Alcoa-Köfém NemesvámosNemesvámos

Flame Spray Ltd. Flame Spray Ltd. GödöllőGödöllő

• Greenfield site-100% Dutch• Component manufacture• Small investment <10M$• SME/Supplier category• Not airport dependent• Established in 2002• Empl. 40 people• Turbine parts manufacture• AS 9100/NADCAP certified

• Privatizat./Acquis.-100% US• Component manufacture• Middle size investment ?M$• SME/Supplier category• Not airport dependent• Established in 1997/2002• Empl. 110 peolpe• Aerospace fastener manufact.• AS 9100 certified

• Greenfield site - 100% Italian• Thermal spray (APS, HVOF), slurry diffusion, honeycomb brazing• SME / Supplier category• Not airport dependent• Established in 2002• Employs 57 people• AS 9100/NADCAP certified

In 2012 Diehl Aircabin Hungary Llc. opened a new composite site in Nyírbátor

Diehl Aircabin Hungary Ltd. supplies composite parts for Airbus and Boeing

Apollo Fox Apollo Fox 191999 - 99 - EgerEger

Corvus Fusion 2012Corvus Fusion 2012

2 seat composite aircraft

2 seat UL aircraft

BXAP15 2012BXAP15 2012 - Budapest - Budapest

Electric-motor UAV

2 seat gyrocopter

Apollo Gyro 2012 - EgerApollo Gyro 2012 - Eger

2 seat gyrocopter

Corvus Racer 2010 - BallószögCorvus Racer 2010 - Ballószög

1 seat aerobatic aircraft

SkyCruiser- 200 2012SkyCruiser- 200 2012

Four Hungarian SMEs offer 6 different aircraft types – more to come soon

These aircraft are under various stages of development and testing

HungarocopterHungarocopter 20122012

Avana Larus Avana Larus 20200099 - Tököl - Tököl

5 seat composite aircraft

Diora I 2009 - DabasDiora I 2009 - Dabas

2 seat koax helicopter

2 seat composite amphibian

Hydropteron Hydropteron 20092009 - Miskolc - Miskolc

1 seat helicopter

Diora II 2014 - DabasDiora II 2014 - Dabas

1 seat koax helicopter

Gerle II 2011 - ReplicaGerle II 2011 - Replica

2 seat biplane

The Present The Present Design/Development 10Component manufacturing 15Small a/c manufacturing 6Parachute manufacturing 1Air Ballon manufacturing 1Maintenance/Overhaul 80 Training 4Consulting 2Parts sale 1Tools manufacturing 3Calibration 1Engineering 3HR services 2Modification 1Marketing 2Industrial organizations 3

Total 133 organizations, 2600 people with 30+ companies with AS9100 cert.

In order to increase the number of component manufacturers HAIF launched the Aerospace Supplier Initiative Programme in December 2004. Mainly automotive and ICT component manufacturers were invited to the programme.

In March 2006 HAIF initiated and organized the establishment of

the Hungarian Aerospace Cluster. Now it has 25 membersIn 2008/09 HAIF launced an AS9100 Quality Mgmt program for 30+ SMEs, mainly members of HAC

2. Introducing the Hungarian Aerospace Cluster

2.1. Creation of the Hungarian Aerospace Cluster2.1. Creation of the Hungarian Aerospace Cluster

Organized by HAIF, founded in March 2006 by four small aircraft developer:

1. Corvus Aircraft Ltd. – UL & LSA manufacturer2. Halley Ltd. – UL manufacturer3. Composite One ltd.- amphibian design & prototype developer4. Hungarocopter Ltd. – small helicopter developer

Joined members:1. Design & Engineering companies (9)

Idea-Aircraft Ltd. – Amphibian design&prototype development eCon Engineering Ltd. – Computer Aided (CAE) solutions

CAD -Terv Engineering Ltd. – Engineering services, Catia Delta -Tech Engineering Ltd. – Special tool&machine designMeshining Engineering Ltd. – CAE solutions

C3D Engineering Ltd. – 3D CAD design, virtual simulationsCFD Engineering Ltd..- CAE services, virtual testing

Hungaro-Copter Ltd. – Design of small helicopter SkyCruiser Autogyro Ltd. – Design of autogyros

HAC was established to provide an organizational framework for faster growth

2. Prototyping companies (2)Varinex Informatics Plc. – rapid prototypingTechnoplast Ltd. – rapid prototyping

3. Part manufacturing companies (11)Sulzer-Hungaerotech Ltd. - machiningDendrit Ltd. - machiningBorsodi Műhely Ltd. - machiningAvana Industries Ltd – composite partsProduktum Ltd. – aluminium standsOstorhazi Ltd. – special coatingsElektro-Metall Paks Ltd. – wire harnessesELTEC Hungary Ltd. – wire harnessesMacher Ltd. – wire harnessesGravitas 2000 Ltd. - machining ABF Bowdentechnika Ltd. – mechanical control cables

4. Software development & avionics (5)Allied-Visions Ltd. – flight simulator software developmentAviatronic Ltd. – avionics & embedded systemsARTIFEX Ltd. – training and simulation systemsBUTE Department of Measurement and Information Systems – embedded systemsEvopro Plc. – system integration&embedded systems,

2.2. Objectives of the Cluster2.2. Objectives of the Cluster

1. Speed up the development of the Hungarian Aerospace Industry2. Diversification of the best part manufacturers to aerospace3. Creation of a network of aerospace and related industries4. Development of new Hungarian designed small aerospace vehicles5. Organize the production of these vehicles internationally - JVs6. Organize and develop complementary capabilities among Hungarian firms

to be able to manufacture higher assemblies for large aircraft7. Achieve sinergies and economies of scale using networking in the fields

of design, development, training, logistics, quality (AS 9100), IT, marketing and certification

8. Introduction of modern management methods and principles to the SME sector – six sigma, lean manufacturing

9. Develop new supplier relationships with other countries10. Replace expensive foreign suppliers with local, low cost ones11. Increase the Hungarian participation in EU founded aerospace projects

2.3. Main Characteristics of the Cluster

• Organized on bottom up principle• Non-profit, not a legal entity but with formal membership• Led by 3 managers - 2 founders and HAIF chairman• Barter-type financing • 99% privately owned -21 Hungarian SMEs, 5 foreign SMEs and 1 University• 99 % SMEs • Focusing on product development and manufacturing• Good engineering background• Equipped with modern softwares – Catia, Solidworks, Ansys, etc.• Competences : composites, machining turbine parts, space avionics, CAE, wire harnesses, embedded systems • Young, dynamic management• Supported by HAIF, NIH and HITA• Collaboration agreement with Pannon Automotive Cluster, Hungarian Ship Industry Cluster, Aviation Valley Poland and Hanse-Aerospace

Collaboration with local automotive-, ship-, energy-, ICT-, space industries

2.4. Our main industrial partners

Aviation Valley 2006 Hanse Aerospace 2006

HAC is a founding member of European Aerospace Cluster Partnership EACP

PANAC Autocluster 2006 HSI Cluster 2012

3. Creation of the Hungarian Aerospace Technology Platform

Founders:• 2 Universities (BUTE, ELTE) • 1 Research organization (KFKI AEKI,)• 4 Companies Bonn Hungary Ltd. SGF Ltd. BL Electronics Ltd. Slot Consulting Ltd.• Hungarian Aviation Industry Foundation

Members: 32

Created:November 2007

www.haif.org/HATP.html

3. Hungarian Aerospace Technology Platform – cont.

Objectives:

To provide organizational framework for Aerospace research in Hungary To close the gap between the EU and Hungary in Aerospace technologies To help the best research organizations to diversify into Aerospace To devise a national strategy for aerospace research To develop and test small aerospace vehicles To launch integrated research projects To participate in space missions, FP7 and Clean Sky research programmes To establish new R&D relationships with other countries

Rosetta incorporates several Hungarian ICT components…

The DABAS onboard system can also be adapted to any sport aircraft

• The system developed by SGF Ltd. measures and evaluates loads during flight

• After landing data can be downloaded into a PC for evaluation

• Numerical evaluation and graphical display is performed by the software developed by SGF Ltd.

• The system can also be used for health monitoring purposes

3.1. Example of domestic R&D results3.1. Example of domestic R&D results: :

The DABAS central onboard unit

3.2. Example of domestic R&D results - cont.:3.2. Example of domestic R&D results - cont.:

The BXAP15 electric motor powered UAV by Bonn Hungary Electronics

4. Establishment of a new electronics R&D center in Budapest

In July 2010 the ELTEC R&Đ center launched an Aerospace Incubation House for SMEs

5. Our main research participations in EU programs 5. Our main research participations in EU programs In FP7 framework program:In FP7 framework program:SINBAD: Safety improved by new functionality for better awareness on airport approach and departure traffic domain, BEARINGS: New generation of aeronautical bearings for extreme environmental constraints, X3-NOISE: Aircraft external noise research network and coordination, ADDSAFE: Advanced fault diagnosis for safer flight guidance and control,PPlane: Personal plane: assessment and validation of pioneering concepts for personal air transport systems, AEROPORTAL: Support for European aeronautical, SMEs, CEARES: Central European aeronautical research initiative EMBROIDERY - Development of energy efficient / lightweight composite parts and tooling based on Tailored Fibre Placement technology / self heating technologyGABRIEL - Integrated Ground and on-Board system for Support of the Aircraft Safe Take-off and LandingCHATT - Cryogenic Hypersonic Advanced Tank Technologies

In CleanSky program:In CleanSky program:BME Clean Sky 032: Resin, Laminate and Industrial Nanoparticles ApplicationBME Clean Sky 027 : Development of an innovative bio-based resin for aeronautical applications

6. Main focus areas of the National Aeronautical Strategy6. Main focus areas of the National Aeronautical Strategy:

• Development and manufacture of aircraft for General Aviation • Development of Unmanned Aerial Vehicles (UAV)• Development of systems and equipment for general aviation and UAVs• Development of space systems in cooperation with foreign partners• Manufacture of passenger cabin component and systems • Testing of components and systems for aerospace applications• Manufacture of composite parts• Manufacture of turbine parts • Software development and testing – embedded systems, simulation&training• Establish and ramp up collaboration between local and international clusters and platforms – HARP, HATP, Artemis Hungary ‘08, MMP‘08, EACP’09• Find JV partners to manufacture engines for GA in Hungary• Find a strategic „Mentor country” to start our own TAKE OFF program

We need to start a TAKE OFF program similar to the Austrian program

In our website presentations, brochures, databases and articles are available for download

The two brochures are complementing each other describing both industry and academia

7. Industry publications issued by Hungarian Investment 7. Industry publications issued by Hungarian Investment and Trade Agency HITAand Trade Agency HITA:

Contact :

Mr. Mihaly HidegMr. Mihaly Hideg M.B.A. M.Sc.M.B.A. M.Sc.Chairman

Tel:+36 1 2941351Fax:+36 1 2941351

Mob:+36 30 3748145Email: hidegmihaly@gmail.com aerocluster@gmail.com

Web:www.haif.org

Attachments

The evolution of our industry has led to the emergence of new modern vehicles

Apollo Fox was the first ultralight aircraft manufactured in Hungary - 1999

Corvus Racer 540 acrobatic aircraft debuted in Canada Windsor in June 2010

Corvus Fusion 2 seat composite LSA aircraft debuted at Aero 2012 in Germany

The 2 seat SkyCruiser SC-200 gyrocopter debuted in 2012 in Hungary

The 2 seat Apollo Gyro debuted at Aero 2012 Friedrichshafen in Germany

The 2 seat Apollo Gyro with closed cabin debuted at Aero 2013 exhibition in Germany

The BXAP15 electric powered UAV by BHE at Aero 2013 exhibition Germany

The one seat Hungarocopter prototype debuted in 2012

Flight testing of Hungarocopter started in summer 2012

Prototype of the „Hydropteron” composite amphibian by Idea-Aircraft Ltd.

Prototype of the „Avana Larus” composite amphibian by AVANA Industries

Hydropteron water tests

Avana Larus flight testing starts – in the summer of 2013

Hydropteron flight tests are in progress

The two clusters intend to develop amphibians together

Collaboration agreement with the Hungarian Ship Industry ClusterCollaboration agreement with the Hungarian Ship Industry Cluster

Cluster managers Sándor Götz and Mihaly Hideg signed the agreement in November 2012