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Special lubricantsfor the pulp and
paper industry
Lubrication is our World
Special lubricants forthe pulp and paper industry
2
Published byKlüber Lubrication München KG
Copyright:Klüber Lubrication München KG
Reprints, full or in part, only with prior permission from the publisher.
2.4.18 eEdition 07.08,replaces edition 09.05
The data in this brochure is based on our general experience and knowledgeat the time of printing and is intended togive information of possible applicationsto a reader with technical experience. It constitutes neither an assurance ofproduct properties nor does it releasethe user from the obligation of perform-ing preliminary tests with the selectedproduct. We recommend contacting our Technical Consulting Staff to discussyour specific application. If required andpossible we will be pleased to provide asample for testing.
Klüber products are continuallyimproved. Therefore, Klüber Lubricationreserves the right to change all the tech-nical data in this brochure at any timewithout notice.
Front page: Glazing rollersCourtesy of:Fa. VOITH SULZER PAPIERTECHNIK89522 Heidenheim, Germany
Klüber – Partner of thePulp & Paper Industry
3
Table of contents
Lubricants for machines in the following sections:
Wood yard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 – 5
Pulp manufacture . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 8
Paper making . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 – 11
Paper upgrading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 – 13
Paper finishing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Chemical recovery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 – 16
Lubricants for:
Related equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Gears . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Compressors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Maintenace and repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
List of products and characteristic data:
Lubricating greases, pastes, adhesive lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 – 23
Lubricating oils . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 – 27
Fluid, bonded coating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
This brochure describes the mainapplications of specialty lubricants inmachines and installations used in thepulp and paper industry.
It provides details on lubrication prob-lems related to individual components,operations and processes which mayoccur when using unsuitable lubricants.
It also shows how to solve theseproblems and explains the advantagesand benefits derived from using Klüberlubricants.
The following production sections arecovered:
• Wood yard• Pulp manufacture• Paper making• Upgrading• Finishing
Klüber also offers high-performancelubricants for related equipment such as valves, hydraulic units, pumps, fans,compressors, gears, and for main-tenance and repair purposes. All these
products are state-of-the-art from theeconomical and ecological point of view.
However, this brochure does not coverused paper processing and waste/pro-cess water treatment. As we have not yet gathered sufficient experience inthese fields, pertinent comments on your part are appreciated.
Through our subsidiaries all over theworld we will collect relevant informa-tion and include it in the next issue ofthis brochure.
All Klüber lubricants recommended inthis brochure are high-performancelubricants. When used appropriately, they ensure
• maximum functional reliability• low maintenance costs• extended relubrication cycles• reduced environmental impact• resistance to water and other
process fluids
Detailed descriptions and additionalapplication notes are listed in theindividual product information leaflets.Please contact us for free copies.
We would also like to refer you to othertechnical brochures we have published,such as “Lubrication of gear systems”,“Lubrication of chains”, “Lubricant test-ing”, etc., which also provide interestingdetails.
The services we offer include more thanjust submitting quotations and supplyingour lubricants. We support you in allmatters related to lubricants and lubrica-tion technology, and we are sure we willfind a cost-effective, intelligent solutionto all lubrication problems you encounterin the pulp and paper industry.
This not only applies to standard situa-tions but also to complex problemsinvolving entire machines and installa-tions.
No. Lubrication problem Recommended product Advantages
High rail wear, high GRAFLOSCON Excellent adhesion,1 lubricant consumption C-SG 0 ULTRA low consumption(especially in wet
or presses)
Insufficiently adhesive GRAFLOSCON Excellent wear
2 lubricant is sheared off C-SG 2000 ULTRA protection, extendedand removed by press rail life water
GRAFLOSCONlubricants are very adhesive and resistantto high pressure,water and bark
Tyre surface suffers GRAFLOSCON Low consumption,wear and material C-SG 0 ULTRA good lubricitychipping
orBoth products provide
GRAFLOSCON excellent protectionC-SG 2000 ULTRA against wear
1Insufficient adhesion For load rollers with a Excellent adhesion,of standard lubricants centralized lubrication low consumption
system:UNIMOLY OIL … Very good protectionViscosity grade against weardepending on equip- ment manufacturer’sspecifications
2 High wear and oil UNIMOLY OIL 1500consumption
Klüberlub BE 41-1501
3 Premature bearing Ensures that failure rated bearing life
is achieved
Wood yard
4
Bark pressesPiston-type presses
Drum-type presses
Friction points:1 Girth gear2 Support rollers3 Tyre4 Load roller bearings
Friction points:1 Tyres2 Load/support roller bearings (spherical roller bearings)3 Drum bearings (spherical roller bearings)
Debarking drumNo. Lubrication problem Recommended product Advantages
1 High lubricant GRAFLOSCON Low consumption, consumption, large C-SG 2000 ULTRA1) good lubricity,
2 quantities of used resistant to high lubricant have to be loads, water and
3 disposed other ambient media
Lubricant not sprayable GRAFLOSCON Sprayable through– at low temperatures C-SG 0 ULTRA1) automatic systems at
ambient temperaturesas low at 10 °C
High lubricant Klüberlub Good pressure4 consumption BE 41-1501 absorption capacity,
low consumption
1) GRAFLOSCON C-SG 0 ULTRA and GRAFLOSCON C-SG 2000 ULTRA are operational lubricants for large girth gear drives which have completed the running-in process and whose tooth flanks are in a good condition.The GRAFLOSCON series also includes running-in and repair lubricants for girth gear drives. Please contact us for more details or ask for our free brochure „Lubrication of large girth gear drives” (9.2e) which provides information about running-in, operational and repairlubrication.
Friction points:1 Plain bearings2 Slide rails
5
Wood yard
Wood grinders No. Lubrication problem Recommended product Advantages
High wear due to GRAFLOSCONhigh loads, impact of GRAFLOSCON lubricants are resistant
1 water and aggressive C-SG 0 ULTRA to loads and ambientatmosphere media, thus eliminating
or wear problems
GRAFLOSCON
2 Lubricant is thrown off C-SG 2000 ULTRA Good adhesion
3
Pressure wood grindersNo. Lubrication problem Recommended product Advantages
Lubricant contaminates Klüberbio Rapidly biodegradable1 waste water CA 2-460 lubricating oil with asynthetic base oil(CEC-L-33-A-94, after21 days > 70%).
Water pollutioncategory 1.
Lower consumptionthan with vegetableoils, no resin build-up
Friction points:1 Grinder chain,
links and plates
2 Chain sprocket
3 Gear
Friction points:1 Slide rails
Lubricants for gears see page 18
Pulp manufactureThermo-mechanical pulping (TMP) andChemi-thermo-mechanical-pulping (CTMP)
6
Friction points:1 Centralized lubrication 2 Bearings:
system: Plain bearingsGrease lubrication Taper roller thrust bearings
Cylindrical roller bearings
RefinersNo. Lubrication problem Recommended product Advantages
1 Klüberplex Extended grease lifeBE 31-102
High speeds and Klüberplex Extended grease lifehigh axial loads BE 31-102
2 Frequent relubrication
High lubricantconsumption
Twin refiner Andritz Sprout-Bauer
Double disc refiner Andritz Sprout-Bauer
Single disc refiner Kvaerner
7
Pulp manufactureChemical pulping
DigesterNo. Lubrication problem Recommended product Advantages
Holding tank Klüberlub This heavy-duty greaseBE 41-1501 is very resistant to
Low speeds, high ambient media andloads, lubricant in eliminates lubricationcontact with pulp problems.
1 Exposed to pulp
Digester
Low speeds, high loads, lubricant sub-ject to high tempera-tures and chemicals
2
3
BleacherNo. Lubrication problem Recommended product Advantages
Lubricant is dissolved BARRIERTA This product isby bleaching agents L 55/2 chemically inert, thus
ensuring the requiredLubricant ages rapidly functional reliability.due to impact ofCIO2, SO2, H2SO4,
1 H2O2, NaOCl, Ca(OCl)2, NaOH,Na2S2O4, CaS2O4,O2, O3
Conventional greasebecomes hard andbrittle
Conventional lubricants OXIGENOEX OXIGENOEX slidingare prohibited in sliding agents agents are approved
2 context with oxygen. by BAM (GermanContact our Technical Institute for Materials
DANGER OF Service to help you Testing) for the respec-EXPLOSION ! select a suitable sliding tive pressure range.
agent.
Friction poins:1 Roller and ball bearings2 Girth gear3 Enclosed gear
Friction points:1 Mixer und pump:
Rolling bearingsMechanical face sealsO-ring seals
2 Oxygen pump and distribution system:BearingsGearsValves
Stirring unit in discharger
Double belt press
ShredderConveyor screw
Bleachingchemicals
Bleachingtower
Neutraliza-tion unit
Bleached pulp
Mixer
GWP, TMP, CTMP
Lubricants for girth gear drives see page 15
Lubricants for encased gears see page 18
8
Pulp manufactureDewatering
Friction points:Rolling bearings
Friction points:Rolling bearings:Drive rollsPress rollsTension rollsAdjusting rollsReturn rolls
Dewatering pressesNo. Lubrication problem Recommended product Advantages
Relubrication cycles Klüberlub Extension of relubri-too short BE 41-1501 cation cycles (e. g. in
1 machines made byAndritz, Austria) up to150 operating hours
High temperatures, Klüberlub Minimizes lubricant subject to BE 41-1501 bearing wear.steam
1 Much longer re-Low speeds, lubrication cycles high axial and than with conven- radial loads tional lubricants.
Wire press
Screw-type press
Notes
Paper manufactureHeadbox – Wire section – Press sectionWet end
9
No Lubrication problem Recommended product Advantages
Gear subject Klüberplex Extended gear life1 to humidity and GE 11-680
vibration
Oil separation STABURAGS Makes very preciseNBU 8 EP adjustment possible.
Grease has insufficient2 sealing effect Grease will stay in
friction point.Gear subject tohumidity Lifetime lubrication
Stick slip during UNISILKON L 250 L No stick slip3 adjustment
1 Grease with insufficient Klüberplex Considerably longersealing effect is BE 31-222 relubrication cycle andwashed out of bearings, reduced maintenance.resulting in corrosion alternativelyand bearing failure, PETAMO Water or media of
GHY 133 N varying aggressivenessAggressive water require suitable lubri-and/or other media alternatively cants.accelerate grease STABUTHERMageing. GH 461 Klüber offers efficient
solutions.
11 Bearings subject ISOFLEX TOPAS Ensures that to high temperatures NB 52 expected roll lifeand humidity is achieved
High speeds
Rotating outer ring
Low loads may causerolling elements to slip
Lubricant subject toaggressive cleaningagents
Wear due to high STABURAGS Meets all requirementsloads, grease is NBU 12 / 300 KP and is very resistant to
1 forced out of bearings, ambient media.corrosion occurs
Oil circulation lubricated roller bearingsPlease contact our Application Engineeringsection to determine a suitable oil type andviscosity
Headbox
Doctor blade
Press section
Headbox
Wire section Press section
2
3
4
5
6
7
8.1
8.2
9
10
Friction point:1 Ball adjusting
screw, centra-lized greaselubrication
Friction points: Bearings in:7 Suction pick-up 8.2 Press roll 10 Felt guide roll
roll 9 Constant pressure 11 Spread roll8.1 Suction roll roll (pivoting bearings)
Friction points: Bearing in:1 Breast roll 3 Wire tensioning roll 5 Wire drive roll2 Wire guide roll 4 Wire adjusting roll 6 Suction roll
Friction points:1 Gross slice adjuster gear
(worm gear)
2 Micro slice adjuster gear(worm gear)
3 Slice adjuster
Wire section
Paper manufactureDry end
10
No. Lubrication problem Recommended product Advantages
Conventional lubricants Klüberquiet Excellent resistanceare not sufficiently BQ 72-102 to high temperatures,resistant to water and hot water and steam;steam, thus resulting meets all requirementsin premature bearing
1 failure
Bearing failure before Up to 80 °C Expected roll life is roll life expires. ISOFLEX TOPAS achieved despite high
NB 52 bearing loads.Oil separation or orgrease loss results in STABURAGS NBU 4starved lubrication and corrosion. above 80 °C
1 Klüberquiet Reason: BQ 72-102High temperature andspeed, rotating outerring.
Frequent relubrication Up to 180 °C Relurication cyclesdue to high tempera- PETAMO GY 193 considerably longer.tures. PETAMO GHY 441
1Impeded bearing Up to 260 °Coperation. BARRIERTA L 55/2
Unsuitable grease UNISILKON Precise axial guiding ofwhich is not resistant TK 44 N 2 seal ring.to high temperatures
2 attacks elastomer UNISILKON Greases are resistantparts. L 250 L to high temperatures
and protect elastomerSteam head malfunc- parts.tion
UNISILKON Do not use on silicone3 TK 44 N 2 rubber components.
Wear due to high STABURAGS Meets all requirementsloads, grease is forced NBU 12 / 300 KP and is very resistant toout of bearings, corro- ambient media.
1 sion occurs
Oil circulation lubricated bearingsPlease contact our Application Engineering section to determine a suitable oil type and viscosity.
Friction points:10 Spread roll 12 Drying cylinder11 Guide roll 13 Vacuum cylinder
Friction points:1 Ball bearings
Friction points:1 Ball bearings
Rope sheaves
Spread rolls
Steam heads / Rotating unions
Friction points:1 Plain and rolling bearings,
esp. ball bearings
2 Seals– Stuffing boxes and packings,– assembly of O-ring
3 Centralized lubricationof rotating unions withelastomer seals
Doctor blade
Friction point:1 Ball adjusting screw, centralized grease lubrication
Paper manufactureSizing – Secondary drying – Glazing – Winding
11
No. Lubrication problem Recommended product Advantages
Bearing failure before Klüberquiet Usable roll life isroll life expires. BQ 72-102 achieved despite high
bearing loads.
Oil separation or 10 grease loss results in
starved lubrication and corrosion.
Reason: Hightemperature andspeed, rotating outerring.
Low loads may cause ISOFLEX TOPAS Ensures function of11 rolling elements to slip NCA 52 balls / rolling elements,
no sliding wear
Bearing failure before ISOFLEX TOPAS Usable roll life isroll life expires. NB 52 achieved despite high
bearing loads.Oil separation or grease loss resulting in alternatively
10 starved lubrication and ISOFLEX TOPAScorrosion. NCA 52
Reason: High tem-perature and speed,rotating outer ring.
Low loads may cause ISOFLEX TOPAS Ensures function of11 rolling elements to slip NCA 52 balls/rolling elements,
no sliding wear
Standard greases Bearing life is result in premature considerably
15 bearing failure due to longer.high roller weight andhigh speeds
Severe surface wear, Priming Efficient primingstick slip, fretting UNIMOLY protects against wearcorrosion C 220-SPRAY and corrosion.
Lubrication Excellent protectionALTEMP Q NB 50- against wear and stickSPRAY slip, easy relubrication,
16 easy disassembly ofthe components afterextended use.
See page 10
Oil circulation lubricated roll and cylinder bearingsPlease contact our Application Engineering section todetermine a suitable oil type and viscosity.
Sizing
Glazing / Winding
Secondary dryingSteam heads / Rotating unions
Sizing Secondary drying Glazing Winding
8 Pressure roll 11 Guide roll9 Constant 12 Drying cylinder
pressure roll 14 Supporting cylinder10 Spread roll 15 Reel drum
Friction points: Rolling bearing in10 Spread roll 11 Guide roll
Friction points: Rolling bearings in10 Spread rolls 16 Sliding guides (steel/steel)11 Guide rolls15 Reel drum
ISOFLEX TOPASNCA 52
UpgradingCoating section
12
No. Lubrication problem Recommended product Advantages
Bearing temperature Depending on Usable life of spreadapprox. 100 °C, high temperature and type rolls is achievedspeed, rotating outer of roll:ring Klüberquiet
BQ 72-102orBARRIERTA I L
Standard greases leadto premature bearing (Observe OEM’sfailure before the ex- instructions on other
1 pected life of the roll Klüber lubricants)coating or the roll itselfexpires
Frequent relubrica- Up to 180 °C Relubrication cyclestion due to high PETAMO GY 193 are considerablytemperatures. PETAMO GHY 441 longer.
1Impeded bearing Up to 260 °Coperation. BARRIERTA L 55/2
Unsuitable grease UNISILKON Precise axial guidingwhich is not resistant TK 44 N 2 of seal ring.to high temperatures
2 attacks elastomer UNISILKON Greases are resistant parts. L 250 L to high temperatures
and protect elastomerSteam head malfunc- parts.tion
UNISILKONDo not use on silicone
3 TK 44 N 2rubber components.
Check compatibility.
Standard grease ISOFLEX TOPAS Bearing life isresults in premature NCA 52 considerably longerbearing failure due
15 to high roll weightand high speeds
Oil circulation lubri-cated roll and cylinderbearingsPlease contact ourApplication Engineeringsection to determine asuitable oil type andrequired viscosity.
10 Spread roll11 Guide roll12 Drying cylinder15 Reel drum
Friction points:1 Ball bearings
Spread rolls
Steam heads / Rotating unions
Friction points:1 Plain and rolling
bearings, esp. ballbearings
2 Seals: – Stuffing boxes and packings,– assembly of O-rings
3 Centralized lubricationof rotating unions withelastomer seals
Rewinder
Friction points:15 Reel drums
(rolling bearings)
Rewinder
UpgradingGlazing – Winding
13
No. Lubrication problem Recommended product Advantages
Standard grease results ISOFLEX TOPAS Usable life of spreadin premature bearing NCA 52 rolls is achieved despite
1 failure before the ex- high bearing loadspected life of the roll (Observe OEM’s (high speed, rotatingcoating or the roll itself specifications on other outer ring)
4 is reached Klüber lubricants)
Low loads may cause ISOFLEX TOPAS Ensures function of2 rolling elements to slip NCA 52 balls/rolling elements,
no sliding wear
Multi-purpose oil is SYNTHESO D oils Fully synthetic oils3 required (lubricating,
heat carrier and Observe OEM’s No oil carbonizationhydraulic oil) viscosity specifications!
6 Long usable lifeOil carbonization
Only one oil for threeapplications
Low loads may cause ISOFLEX TOPAS Ensures function of1 rolling elements to slip NCA 52 balls/rolling elements,
no sliding wear
Standard grease re- ISOFLEX TOPAS Expected roll life issults in premature NCA 52 reached despite highbearing failure before bearing loads (high
2 the expected life of speed, rotating outerthe roll coating or the ring)roll itself is reached
Standard grease re- ISOFLEX TOPAS Considerably longersults in premature NCA 52 usable life if relubri-
3 bearing failure due to cated regularlyhigh roll weight andhigh speed
Severe surface wear, Priming Efficient primingstick slip, fretting UNIMOLY protects against wearcorrosion C 220-SPRAY and corrosion.
Lubrication Excellent wear andALTEMP Q NB 50- corrosion protection,SPRAY no stick slip, easy
4 relubrication, easydisassembly of com-ponents even afterextended use.
Oil circulation lubricated roller and cylinder bearingsPlease contact our Application Engineering section to determine a suitable oiltype and viscosity
1 Spread roll 3 Constant pressure roll with “soft” coating2 Guide roll 6 Heated smooth calender roll
Friction points: Bearings in1 Spread roll 3 Constant pressure roll 5 Rotating
(deep groove (oil circulation lubrication) unions –ball bearings) 4 Spread roll (relubricatable) see page 12
2 Guide roll with self-aligning ball bear-ings or spherical roller bearings
Super calender
Glazing Winding
Winding machine
Friction points:Rolling bearings in1 Guide roll2 Spread roll3 Reel drum4 Sliding guides (steel/steel)
Soft calender
Finishing SectionRoll and sheet cuttersUnderfloor conveyors
14
Roll cutter – Sheet cutterNo. Lubrication problem Recommended product Advantages
General sealing ISOFLEX TOPAS The ideal smoothproblems in bearings NCA 52 running and high-
temperature greaseGrease loss causes which remains safely
1 starved lubrication, in the bearinghigh friction and pre-mature bearing failure
High friction due to ISOFLEX TOPAS Dynamically lightingress of paper dust NCA 52 grease which ensures
smooth operation
2
Friction points:1 Conveyor chain
Underfloor conveyorsNo. Lubrication problem Recommended product Advantages
Dripping oil conta- Klüberbio CA 2-460 Synthetic lubricating minates the chain oil, rapidly biodegrad-environment and may able (CEC-L-33-A-94,pollute waste water 21 days > 705), water
1 pollution category 1
Notes
Friction points:1 Support rollers
spherical roller bearings,self-aligningball bearings
2 Knife holderBearing
Chemical recoveryHeating and burning systems
15
Friction points:1 Pinion and girth gear
Rotary kiln (lime)No. Lubrication problem Recommended product Advantages
1 Excessive lubricant For spray lubricated Both lubricants are consumption due to girth gear drives very adhesive and high specific flank GRAFLOSCON pressure resistant. pressure and high C-SG 2000 ULTRA1) They ensure optimumtemperatures wear resistance,
For immersion lubri- especially in the mixed cated girth gear drives friction regime, and Klüberfluid low consumptionC-F2 ULTRA1)
1) GRAFLOSCON C-SG 0 ULTRA and Klüberfluid C-F2 ULTRA are opera-tional lubricants for large girth gear drives which have completed therunning-in process and whose tooth flanks are in a good condition. TheGRAFLOSCON and Klüberfluid series also include running-in and repair lubricants for girth gear drives. Please contact us for more details or askfor our free brochure “Lubrication of large girth gear drives” (9.2e) whichprovides information about running-in, operational and repair lubrication.
No. Lubrication problem Recommended product Advantages
Lubricant drips off Dry lubrication with Prevents adhesion ofand ambient dust is CATENEGRA SG 2 dust, reduces friction
1 attracted when using graphite boards and wear due to conventional oils and graphite contentgreases
2 This results in in-creased wear of thecontact surfaces.
Extreme operating WOLFRACOAT C Excellent wear conditions cause high for lubrication during protection underabrasive wear. assembly boundary friction
conditions and highBearing clearance is temperatures.reduced or eliminated, WOLFRACOAT C
3 thus leading to tyre FLUID The fluid is easilyseizure. for operational applicable, spreads
lubrication quickly, and penetrates4 narrow lubrication
gaps.
Tyre clearance andrelative ring movementon the kiln are ensured.
5a Premature bearing Klüberlub BE 41-1501 Nominal bearing life isfailure, high lubricant achieved.consumption, disposalof large quantities re- Reduced greasequired consumption
5b Premature bearing SYNTHESO Fully snythetic high-failure due to low D 1000 EP performance oilsliding speed, high ensuring excellentload, and high wear protection.temperature.
Extended bearing life,low consumption
Girth gear drive
Tyre support
Friction points:1 Tyre surface2 Support rolls3 Floating tyre4 Slipper pads
(lateral guides and supports)
5 Support roller bearings5a Grease lubricated rolling bearings5b Oil lubricated plain bearings
a and b: Graphite board pressue device
Pressure systemI = weight-loadedII = spring-loaded
I
IIa
b
Chemical recoveryHeating and burning systems
16
Friction points:1 Induced-draft fan
Thrust ball bearingsPlain bearings
2 Flue gas fanBall bearings
Friction points:1 Roller bearings
(grease lubricated)
Roller bearings(in oil-tight pillowblocks)
Recovery systemNo. Lubrication problem Recommended product Advantages
Grease tends to PETAMO GHY 441 Both greases ensurecarbonize a long service life
1 Grease is forced out PETAMO GHY 443 Both greases ensureof sealing gaps a long service life
Oil life is too short SYNTHESO D 1500 Synthetic lubricating oilensuring a long servicelife with one-time fillingof pillow block
Corrosion, impeded HOTEMP 2000- Excellent lubricatingoperation due to SPRAY and separating effect,residues from burning no accumulation of
residues2
3 Corrosion particles and HOTEMP 2000- Clean chains, lubricantresidues from burning SPRAY penetrates easily intoadhere to chain links load-carrying friction
points
Lubricant is not For thrust ball bearing Functional reliability ofsufficiently resistant types (shown left): fans is ensured
1 to high temperatures BARRIERTA L 55/3and impedes fan Long lubricant lifeadjustment For plain bearing
types:WOLFRAKOTETOP PASTE
Bearing failure, PETAMO GY 193 No lubricantlubricant tends to carbonization,
2 carbonize no prematurebearing failure
Soot blower
View X
Induced-draft / flue gas fan
Blade adjustment: NOVENCO VARIAX principle
21
3
2 Rack and pinion
3 Roller chain
Related equipment
17
Machine / Component Lubrication problem Recommended lubricant Advantages
Valves and fittingsPlug cocks, valves, gate Lubricant is subject to water, UNISILKON L 250 L Special silicone grease with ex-valves / stuffing boxes, steam, various aggressive media, cellent resistance to aggressivespindles, pneumatic drives high temperatures media und high temperatures.(seals)
Suitable for many plastics andelastomers.
Electric motorsEnclosed rolling bearings Lifetime lubrication required PETAMO GHY 133 N Ensures lifetime lubrication
Relubricatable ball and Short relubrication intervals, Relubrication intervals 3 to cylindrical bearings high consumption 5 times longer than with
conventional lubricants
Universal shaftssupported by ball and Friction points are difficult to STABURAGS NBU 8 EP Reliable prevention of tribo-needle bearings access, alternating stress and (Observe OEM’s corrosion,
high temperature cause tribo- recommendations for individual long grease lifecorrosion Klüber lubricants)
Hot air fansDeep groove ball bearings Bearing failure due to ingress STABURAGS NBU 8 EP Greases are resistant to Angular contact ball bearings of pulp and because of high > 120 °C aggressive media.
temperatures Klüberquiet BQ 72-102 Grease collar seals and protectsbearings.
Hydraulic systemsOil fill LAMORA HLP
(Observe OEM’s viscosityspecifications)
ChainsDrive chains Excess or dripping oil may conta- Klüberbio CA 2-100 Synthetic lubricating oil, rapidlyControl chains minate the environment and waste Klüberbio CA 2-100 Spray biodegradable (CEC-L-33-A-94,Transport chains water. 21 days > 70%), water pollution
category 1.High thermal load, high wear of HOTEMP 2000-SPRAYchain links Resistant to high temperatures,
good wear protection
PumpsRolling bearings STABURAGS NBU 8 EP High thermal stability and
resistance to aggressive media
Air circulation fansBall bearings and Bearings are subject to aqueous PETAMO GY 193 Relubrication intervals are 3 tocylindrical roller bearings media and humidity, which causes 5 times longer than with conven-
the grease to emulsify and be Klüberplex BE 31-102 tional lubricantswashed out.
Frequent relubrication is necessary to prevent corrosion
Adjusting spindlesVertical roll adjustment High loads and operating tempera- GRAFLOSCON C-SG 0 Excellent adhesion and wettingmechanism tures of 120 to 150 °C result in ULTRA properties ensure functional
impeded spindle operation and reliability of spindlespremature failure
Gear systems
18
Machine / Component Lubrication problem Recommended lubricant Advantages
Spur and bevel Oil sump temperature too high. Klübersynth EG 4 oils Good friction behaviour, thusgears High-performance gear oils lower gear temperatures.
Rapid oil ageing, very short oil with synthetic hydrocarbonchange intervals. (HC) base Oil change intervals at least
Observe gear OEM’s viscosity 3x longer than with mineralinstructions. Available in all oils.common ISO viscosity grades.
Extremely high loads on SYNTHESO D…EP oils Very high scuffing load tooth flanks in mixed friction up to max. 100 °C capacity, oil change intervalsregime up to 5 times longer.
Synthetic gear oils for ex-treme loads with a polyglycol Also suitable for hypoid gears(PG base) (GL 5)
Observe gear OEM’s viscosityinstructions. Available in allcommon ISO viscosity grades.
Severe impact of humidity, Klübersynth GH 6 oils Suitable for very high loadse.g. in wet end up to 160 °C and high temperatures
High-performance gear oils,polyglycol base (PG)
Observe gear OEM’s viscosityinstructions. Available in allcommon ISO viscosity grades.
Gears inaccessible or difficult Klübersynth GE 46-1200 Substantially higher upperto access, lubricant cannot be Synthetic fluid gear grease on temperature limit (up to 120 °C)changed a polyglycol (PG) base than mineral fluid greases.
Suitable for high loads, long-term and lifetime lubrication.
Worm gears Oil sump temperature too high Klübersynth GH 6 oils Klübersynth GH 6 oils haveHigh-performance gear oils an excellent wear behavior.
Rapid oil ageing, very short oil with a polyglycol (PG) basechange intervals Gear temperatures are re-
Observe gear OEM’s viscosity duced considerably, and gearHigh wear of gear wheel and instructions. Available in all efficiency is increased by up worm common ISO viscosity grades. to 10%.
Low efficiency alternatively: Special additives reduce wearKlübersynth EG 4 oils significantly.
Oil leakage (see above)Oil change intervals can be up
Fluid grease: to 5 times longer than withKlübersynth GE 46-1200 mineral oils.(see above)
Open gears Lubricant is thrown off due to GRAFLOSCON Excellent adhesion and back-insufficient adhesion, resulting C-SG 0 ULTRA flow behaviour, good wearin starved lubrication and protection.increased wear. GRAFLOSCON
C-SG 2000 ULTRA Lubricant is not thrown off,Adjacent machine components machine components stayare contaminated. clean.
Compressors
19
Machine / Component Lubrication problem Recommended lubricant Advantages
Screw-type Formation of residues due to Klüber Summit SH oils Klüber Summit SH oils meetcompressors poor oxidation stability. VDL requirements in acc. with
Compressor oils with DIN 51 506.Poor low-temperature synthetic hydrocarbon basebehaviour. Excellent low-temperature
Recommended viscosities: behaviour, stable lubricantInadequate lubricant film DIN 51 519 (ASTM D 2422) film at high temperatures.under high thermal loads. ISO VG 32 / 46 / 68
depending on OEM’s Very little residues, high viscosity specifications resistance to oxidation.
Reduction of maintenancecosts due to oil changeintervals of up to 8000 opera-ting hours.
Behaviour towards paints, seals and plastics same asthat of mineral oils.
Reciprocating High amount of deposits Klüber Summit DSL oils Klüber Summit DSL oils meetcompressors VDL requirements in acc. with
High oil consumption Compressor oils with a DIN 51 506.Sliding vane diester basecompressors Excellent lubricity and wear
Recommended viscosities: protection.DIN 51 519 (ASTM D 2422)ISO VG 68 / 100 as well Increased functional reliabilityas 125 (not standardized) because deposits are largelydepending on OEM’s viscosity prevented.specifications
Oil change intervals of up to 8000 operating hours
Conditioning Lacquer-like deposits and Klüber Summit Varnasolv Klüber Summit Varnasolv concentrate for carbonization residues in the reliably dissolves lacquer-likecompressors entire lubrication system. Conditioner to be mixed with and carbonization residues.
compressor oil.Expensive cleaning, espe- It is used during operation cially before changing from and does not require the a mineral to a synthetic oil compressor to be shut down
for cleaning.
Lower maintenance require-ments result in cost savings
Test kit for Klüber Summit T.A.N. Kit Rapid qualitative test on levelcompressor oils of ageing.
Simple and quick test todetermine the ageing condi- Easy to handle.tion of a compressor oil.
Suitable for all conventionalmineral and syntheticcompressor oils.
Maintenance and Repair
20
Friction point Lubrication problem Recommended lubricant Advantages
Rust removerThreaded connections Risk of damage and Klüberbio Z 2-5 Rapidly biodegradable rust
destruction during the remover (CEC-L-33-A-94,Sliding fits disassembly of corroded 21 days > 70%), water pollu-
components tion category 1. Positive connections
Good penetrating properties,Spindles ensures quick non-destruc-
tive disassembly of corrodedActuating drives parts.
Lubricating andassembly pastesBearing seats – High wear, esp. in case of ALTEMP Q NB 50 Both products are excellent
high surface pressure and lubricating pastes which areBolts low sliding speed Klüberbio EM 72-81 applied prior to assembly
onto the surfaces exposed toSlideways – Stick slip and high friction > 150 °C high tribological stress. They
Klüberpaste HEL 46-450 facilitate assembly, and reduce Sliding and guide – Tribocorrosion wear during operation, ensuresurfaces uniform operation without stick
– Seizure and high friction slip.Threaded spindles during assembly They also protect reliably
against tribocorrosion andPositive connections – Difficult or impossible allow non-destructive dis-
to disassemble due to assembly of components corrosion even after a long period of
operation.
Bonded coatingCouplings – Parts subject to paper dust UNIMOLY C 220-SPRAY Smooth operation, dry lubri-
cant prevents tribocorrosionSliding elements – Conventional oils and and fetting corrosion.
greases become pastySpline shafts Easy application, resistant
– Lubricant is thrown off to high pressure, excellentFitting parts protection against wear and
corrosionBearing seats
Product SurveyLubricating greasesLubricating pastesAdhesive lubricants
21
Base
oil / T
hicken
er
Solid lu
brican
t
Colour
Drop p
oint
DIN IS
O 217
6
(°C),
appro
x.
Consiste
ncygra
de****
DIN51
818
Work
ed p
enet
ratio
n
DINIS
O21
37(0.
1 m
m),
appro
x.
Servic
e te
mper
ature
range*
(°C),
appro
x.
Densit
y DIN
51
757
at 2
0 °C
(g/c
m3 ),
appro
x.
Base
oil visc
osity
DIN 5
1 56
2
(mm2 /s
) at °
C, appro
x.
Speed fa
ctor**
n ·
d m
(mm
/ m
in)
Apparen
t dyn
amic
visco
sity*
**
Klüber
visc
osity
gra
de
ALTEMP Q NB 50 Mineral 3/2 250 to – 15 to 1.40 46 6.5 > 170 – M/S beigeLubricating paste oil, 270 150
bariumALTEMP Q NB 50 complexSPRAY soap,Sprayable lubricating solidpaste, lubricantsolvent: hydrocarbon,propellant: propane-butane
BARRIERTA I L Fluorina- 2 265 to – 45 to 1.95 160 18 not 500,000 M whiteLubricating grease ted poly- 295 260 measur-
ether oil, ablePTFE
BARRIERTA L 55/2 Fluorina- 2 265 to – 40 to 1.96 410 40 not 300,000 S whiteLubricating grease ted poly- 295 260 measur-
ether oil, ablePTFE
GRAFLOSCON Mineral 0/00 360 to – 30 to 0.96 1,000 – > 160 – L blackC-SG 500 PLUS oil, Al 400 200 1)
Sprayable adhesive complexlubricant soap,
graphite
GRAFLOSCON Mineral 0 355 to – 30 to 0.96 680 40 > 100 – M blackC-SG 0 ULTRA oil, Al 385 200 1)
Sprayable adhesive complexlubricant soap,
graphite
GRAFLOSCON Mineral oil 0 360 to – 20 to 0.98 2,000 95 > 190 – S blackC-SG 2000 ULTRA synthetic 380 250 1)
Sprayable adhesive hydrocar-lubricant bon oil,
Al com-plex soap,graphite
ISOFLEX TOPAS Synthetic 2 265 to – 50 to 0.96 30 5.5 > 240 1,000,000 M beigeNB 52 hydrocar- 295 130Lubricating grease bon oil,
bariumcomplex
soap
ISOFLEX TOPAS Synthetic 2 265 to – 50 to 0.89 30 5.5 > 200 1,000,000 L/M beigeNCA 52 hydrocar- 295 130Lubricating grease bon oil,
specialcalcium
soap
Klüberbio Ester oil, 1/2 290 to – 30 to 1.11 100 28 > 220 – L whitishEM 72-81 poly- 330 120Rapidly bio- urea/degradable solidlubricating paste lubricant
Product data
Klüber product
1)Lo
wer
val
ue =
Fun
ctio
nal l
ubric
ant
film
Up
per
val
ue =
The
rmal
load
car
ryin
g lim
it of
the
lub
rican
t fil
m,
dep
end
ing
on r
elub
ricat
ion
40 100
Footnotes see page 23
Product SurveyLubricating greasesLubricating pastesAdhesive lubricants
22
Base
oil / T
hicken
er
Solid lu
brican
t
Colour
Drop p
oint D
IN IS
O 217
6
(°C),
appro
x.
Consiste
ncygra
de****
DIN51
818
Work
ed p
enet
ratio
n
DINIS
O21
37(0.
1 m
m),
appro
x.
Servic
e te
mper
atur
e ra
nge*
(°C), a
ppro
x.
Densit
y DIN
51
757
at 2
0 °C
(g/c
m3 ),
appro
x.
Base
oil visc
osity
DIN 5
1 56
2
(mm2 /s
) at °
C, appro
x.
Speed fa
ctor*
* n ·
d m
(mm
/ m
in)
Apparen
t dyn
amic
visco
sity*
**
Klüber
visc
osity
gra
de
Klüberlub Mineral oil, 1 310 to – 10 to 0.92 1,500 60 > 180 100,000 S blackBE 41-1501 special 340 150Lubricating grease lithium
soap,MoS2
Klüberpaste Poly- 1 – – 40 to 1.43 42 10 > 250 – M blackHEL 46-450 glycol oil, 1,000Lubricating paste ester oil, (above
inorganic 200 °Csolid drylubri- lubri-cants cation)
Klüberplex Mineral oil, 2 265 to – 20 to 0.96 100 12 > 190 500,000 M lightBE 31-102 special 295 120 brownLubricating grease calcium
soap
Klüberplex Mineral oil, 3/2 245 to – 15 to 0.96 220 19 > 190 400,000 M/S lightBE 31-222 special 275 140 brownLubricating grease calcium
soap
Klüberplex Mineral 0/00 380 to – 30 to 0.94 680 – > 160 – L brownGE 11-680 oil, 420 200 1)
Sprayable adhesive Allubricant complex
soap
Klüberquiet Ester oil, 2/3 250 to – 40 to 0.97 100 12 > 240 700,000 L/M beigeBQ 72-102 poly- 280 180Lubricating grease urea
Klübersynth Poly- 00 400 to – 30 to 0.99 120 20 > 160 – EL brownGE 46-1200 alkylene 430 120Fluid gear grease glycol oil,
lithiumsoap
PETAMO Mineral 2 265 to – 30 to 0.88 150 18 > 250 500,000 L beigeGHY 133 N oil, 295 160Lubricating grease synthetic
hydrocar-bon oil,polyurea
PETAMO Ester oil, 1 310 to – 30 to 0.97 435 36 > 250 250,000 L/M beigeGHY 441 poly- 340 180Lubricating grease urea
PETAMO Ester oil, 2/3 250 to – 20 to 0.97 435 36 > 250 250,000 M/S beigeGHY 443 poly- 280 180Lubricating grease urea
PETAMO Ester oil, 2/1 270 to – 20 to 1.03 160 17.5 > 240 400,000 M/S beigeGHY 193 poly- 310 180Lubricating grease urea
Product data
Klüber product
1)Lo
wer
val
ue =
Fun
ctio
nal l
ubric
ant
film
Up
per
val
ue =
The
rmal
load
car
ryin
g lim
it of
the
lub
rican
t fil
m,
dep
end
ing
on r
elub
ricat
ion
40 100
Footnotes see page 23
Product SurveyLubricating greasesLubricating pastesAdhesive lubricants
23
Base
oil / T
hicken
er
Solid lu
brican
t
Colour
Drop p
oint
DIN IS
O 217
6
(°C),
appro
x.
Consiste
ncygra
de****
DIN51
818
Work
ed p
enet
ratio
n
DINIS
O21
37(0.
1 m
m),
appro
x.
Gebra
uchst
emper
aturb
ereic
h*
(°C),
appro
x.
Densit
y DIN
51
757
at 2
0 °C
(g/c
m3 ),
appro
x.
Base
oil visc
osity
DIN 5
1 56
2
(mm2 /s
) at °
C, appro
x.
Speed fa
ctor*
* n ·
d m
(mm
/ m
in)
Apparen
t dyn
amic
visco
sity*
**
Klüber
visc
osity
gra
de
STABURAGS Mineral 3/2 245 to – 20 to 0.96 46 7 > 220 500,000 M beigeNBU 4 oil, barium 275 130Lubricating grease complex
soap
STABURAGS Mineral 2 265 to – 20 to 0.99 100 11 > 220 500,000 M lightNBU 8 EP oil, barium 295 140 brownLubricating grease complex
soap
STABURAGS Mineral 2/1 285 to – 20 to 0.97 220 19 > 220 350,000 M lightNBU 12/300 KP oil, barium 315 140 brownLubricating grease complex
soap
STABUTHERM Mineral 1 310 to – 20 to 0.90 490 31.5 > 240 200,000 M beige,GH 461 oil, 340 180 lightLubricating grease polyurea brown
UNISILKON Methyl 3 220 to – 45 to 1.27 1,000 360 > 230 – S whiteL 250 L silicone 250 160Lubricating grease oil, PTFE
UNISILKON Silicone 2 265 to – 40 to 1.06 107.5 25 > 230 – M beigeTK 44 N 2 oil, 295 180 Lubricating grease sodium
complexsoap
WOLFRACOAT C Synthetic 2/1 270 to – 30 to 1.01 137 14 none – M/S gray,Lubricating grease hydro- 310 1,200 2) copper-
carbon coloredoil,
silicate,solid
lubricant
WOLFRAKOTE Synthetic 1 300 to – 25 to 1.30 800 38 > 250 – S hell-TOP PASTE hydro- 330 1,000 2) grauLubricating paste carbon
oil,solid
lubricant
Product data
Klüber product
2)>
200
°C
dry
lub
ricat
ion
40 100
* Service temperatures are guide values which depend on the lubricant’scomposition, the intended use and the application method. Lubricantschange their consistency, apparent dynamic viscosity or viscosity dependingon the mechano-dynamical loads, time, pressure and temperature. Thesechanges in product characteristics may affect the function of a component.
** Speed factors are guide values which depend on the type and size of therolling bearing and the local operating conditions, which is why they have tobe confirmed in tests carried out by the user in each individual case.
*** Apparent dynamic viscosity, Klüber viscosity grades:EL = extra light lubricating grease; L = light lubricating grease; M = medium lubricating grease; S = heavy lubricating grease; ES = extra heavy lubricating grease
Consistency grade Worked penetration TextureDIN 51 818 DIN ISO 2137
(NLGI) (0.1 mm)
000 445 to 475 fluid00 400 to 430 almost fluid0 355 to 385 extremely soft
1 310 to 340 very soft2 265 to 295 soft3 220 to 250 medium
4 175 to 205 hard5 130 to 160 very hard6 85 to 115 extremely hard
**** Consistency grade:
Product SurveyLubricating oils
24
HOTEMP 2000- Ester oil, – 0 to 0.94 2,000 126 153 265 – 10SPRAY synthetic 250
hydro-carbon
oil
Klüberbio Ester oil 100 See 0.94 100 15 > 140 > 200 < – 30CA 2-100 product
infoKlüberbio columnCA 2-100 SPRAY
Klüberbio Ester oil 460 See 0,95 460 50 > 160 > 220 < – 20CA 2-460 product
infocolumn
Klüber Summit Synthetic 32 – 0.92 31 5 70 > 220 < – 40DSL 32 hydrocar-
bon oil,ester oil
Klüber Summit 68 – 0.97 64 8.2 95 > 240 ≤ – 35DSL 68
Klüber Summit Ester oil 100 – 0.97 95 10.2 90 > 250 ≤ – 30DSL 100
Klüber Summit – – 0.97 125 13.1 100 > 260 ≤ – 30DSL 125
Klüber Summit 32 – 0.85 32 6.0 140 > 230 ≤ – 50SH 32
Klüber Summit 46 – 0.86 46 7.8 140 > 240 ≤ – 45SH 46
Klüber Summit 68 – 0.88 62 10 145 > 240 ≤ – 45SH 68
Klüber Summit 100 – 0.87 100 12.0 140 > 240 ≤ – 35SH 100
Type
of oil
Product
info
rmat
ion
Applicat
ion n
otes
Viscosit
y index
(VI)
DIN IS
O 290
9, a
pprox.
ISO V
G DIN
51
519
Servic
e te
mper
ature
range*
(°C),
appro
x.
Densit
y DIN
51
757
at 2
0 °C
(g/m
l), ap
prox.
Kinem
atic
visco
sity
DIN 5
1 56
2, p
t. 1
(mm2 /s
) at °
C, appro
x.
Flash p
oint D
IN IS
O 259
2
(°C), a
ppro
x.
Pour p
oint D
IN IS
O 301
6
(°C), a
ppro
x.
Product data
Klüber product 40 100
Footnotes see page 23
High-temperature chain oil,excellent adhesion, very goodwear protection.
Easy application
Solvent: hydrocarbon
Propellant: propane-butane
Fully synthetic rapidly bio-degradable multi-purpose oils (CEC-L-33-A-94,21 days > 70%), water pollution category 1.
Service temperature range*:Immersion lubrication of gearsand chains:ISO VG 100approx. – 25 °C to 110 °CISO VG 460approx. – 20 °C to 110 °C
Functional lubricant film onchains:
ISO VG 100 to approx. – 35 °CISO VG 460 to approx. – 30 °C
Thermal load limit for lubricant film in case of totalloss lubrication, depending onrelubrication:to approx. 160 °C
Diester base compressor oils for reciprocating, screw-typeand sliding vane com-pressors.
Meet VDL requirements in acc.with DIN 51506.
Excellent lubricity and anti-wear properties. Preventdeposits, thus ensuring func-tional reliability. Oil changeintervals up to 8000 operatinghours.
Recommended viscosities:Reciprocating compressors:100/125Sliding vane compressors:68/100/125Screw-type compressors:68
Compressor oils with a synthe-tic hydrocarbon base for reci-procating, screw-type, slidingvane and centrifugal com-pressors.
Meet VDL requirements in acc.with DIN 51506.
Excellent low-temperaturebehaviour, stable lubricant film at high temperatures.Minimized residue formation,oil change intervals up to 8000 operating hours.
Recommended viscosities:Reciprocating compr.: 100Sliding vane compr: 68/100Screw-type compr: 46/68Centrifugal compr: 32
Synthetichydro-carbon
oil, esteroil
Product SurveyLubricating oils
25
Klüber Summit – – – 0.8 – – – – –T.A.N.-Kit
Test kit forcompressor oils
Klüber Summit Ester oil, – – 0.98 78 – – > 165 –Varnasolv emul-
sifierConditionerconcentrate forcompressors
Klübersynth 150 – 35 to 0.87 150 18 ca. 130 > 200 approx.EG 4-150 140 – 40
Klübersynth 220 – 350 to 0.88 220 24 ca. 130 > 200 approx.EG 4-220 140 – 35
Klübersynth 320 – 30 to 0.88 320 30 ca. 130 > 200 approx.EG 4-320 140 – 30
Klübersynth 460 – 30 to 0.88 460 38 ca. 130 > 200 approx.EG 4-460 140 – 35
Klübersynth 680 – 25 to 0.89 680 50 ca. 130 > 200 approx.EG 4-680 140 – 25
Klübersynth 1000 – 15 to 0.90 1000 65 ca. 135 > 200 approx.EG 4-1000 120 – 15
Klübersynth 32 – 45 to 0.98 32 7 > 150 > 220 < – 45GH 6-32 160
Klübersynth – – 35 to 1.05 80 18 > 190 > 280 < – 35GH 6-80 160
Klübersynth 100 – 35 to 1.05 100 20 > 190 > 280 < – 35GH 6-100 160
Klübersynth 150 – 35 to 1.05 150 28 > 200 > 280 < – 35GH 6-150 160
Klübersynth 220 – 30 to 1.06 220 42 > 220 250 – 35GH 6-220 160
Klübersynth 320 – 30 to 1.05 320 58 > 220 > 280 < – 30GH 6-320 160
Type
of oil
Product
info
rmat
ion
Applicat
ion n
otes
Viscosit
y index
(VI)
DIN IS
O 290
9, a
pprox.
ISO V
G DIN
51
519
Servic
e te
mper
atur
e ra
nge*
(°C), a
ppro
x.
Densit
y DIN
51
757
at 2
0 °C
(g/m
l), ap
prox.
Kinem
atic
visco
sity
DIN 5
1 56
2, p
t. 1
(mm2 /s
) at °
C, appro
x.
Flash p
oint D
IN IS
O 259
2
(°C), a
ppro
x.
Pour p
oint D
IN IS
O 301
6
(°C), a
ppro
x.
Product data
Klüber product 40 100
Footnotes see page 23
Blue fluid for rapid deter-mination of a compressor oil’s ageing condition.
Easy to handle, suitable for all conventional and syntheticcompressor oils
Cleaning concentrate to bemixed with existing compressoroil.
Reliably dissolves deposits andcarbonization residues.
Used during operation, doesnot require compressor to beshut down.
High-performance lubricatingoils for all gear types excepthypoid gears. Excellent low-temperature characteristics,miscible with mineral oilresidues, largely neutral toconventional seals and paints.
Good wear protection, excellent corrosion protec-tion, very resistant to ageingand oxidation.
Scuffing load stage > 12 andwork-related change inweight ≤ 0,2 mg/kWh instringent FZG test (A/16.6/140)
High-performance oils, highscuffing resistance, good wearprotection. Scuffing load stage> 12 and work-related change in weight ≤ 0,2 mg/kWh in strin-gent FZG test (A/16.6/140).
Very resistant to ageing andoxidation, particularly suitablefor high-temperature lubrica-tion.
Mainly used on worm gears, but also suitable for spur andbevel gears.
Cont’d
Synthetichydro-carbon
oil,ester
oil
Poly-alkylene-
glycol
Product SurveyLubricating oils
26
Not miscible with oils containinga different base oil.
Check compatibility with seals,paints, sight glasses, etc.
High -temperature lubricatingand heat carrier oils, excellentresistance to ageing and oxida-tion, very good viscosity-tem-perature behavior.
High pressure absorptioncapacity and good wear protec-tion, therefore suitable as work-ing medium in hydraulic sys-tems, as heat carrier fluid andfor the lubrication of rollingbearings subject to high tem-peratures.
HLP hydraulic oils in acc. withDIN 51524 / 2
High-performance gear oils forspur and bevel gears subject toextreme loads.
Also suitable for hypoid gears.
ISO VG 220 and 460 oils passthe FZG-L-42 test (hypoid geartest).
Cont’d
Footnotes see page 23
Klübersynth 460 – 35 to 1.05 460 78 > 230 280 < – 40GH 6-460 160
Klübersynth 680 – 25 to 1.05 680 116 > 260 > 280 < – 25GH 6-680 160
Klübersynth 1000 – 25 to 1.05 1000 167 > 260 > 280 < – 25GH 6-1000 160
LAMORA 32 – 25 to 0.87 32 5.4 100 > 200 – 30HLP 32 120
LAMORA Mineral 46 – 20 to 0.88 46 7.0 100 > 210 – 30HLP 46 oil 120
LAMORA 68 – 15 to 0.88 68 8.8 100 > 220 – 25HLP 68 120
100 150
SYNTHESO 220 – 25 to 1.04 38 18.4 > 200 > 250 < – 30D 220 180
SYNTHESO 460 – 25 to 1.05 75 35 > 230 > 250 < – 30D 460 180
SYNTHESO 680 – 25 to 1.05 110 43 > 250 > 250 < – 25D 680 180
SYNTHESO 1000 – 20 to 1.05 170 71 > 270 > 250 < – 20D 1000 180
SYNTHESO 1500 0 to 1.08 230 90 > 270 > 250 0D 1500 180
40 100
SYNTHESO – – 35 to 1.04 80 15.5 > 180 > 200 < – 40D 68 EP 100
SYNTHESO 100 – 35 to 1.04 107 – > 210 > 200 – 40D 100 EP 100
SYNTHESO 150 – 35 to 1.05 150 29 > 210 > 200 < – 40D 150 EP 100
Type
of oil
Product
info
rmat
ion
Applicat
ion n
otes
Viscosit
y index
(VI)
DIN IS
O 290
9, a
pprox.
ISO V
G DIN
51
519
Servic
e te
mper
atur
e ra
nge*
(°C), a
ppro
x.
Densit
y DIN
51
757,
at 2
0 °C
(g/m
l), ap
prox.
Kinem
atic
visco
sity
DIN 5
1 56
2, p
t. 1
(mm2 /s
) at °
C, appro
x.
Flash p
oint D
IN IS
O 259
2
(°C), a
ppro
x.
Pour p
oint D
IN IS
O 301
6
(°C), a
ppro
x.
Product data
Klüber product 40 100
Poly-alkyleneglycol
Poly-alkyleneglycol oil
Poly-alkyleneglycol oil
Product SurveyLubricating oilsFluidCoating
27
SYNTHESO D…EP oils are not miscible with oils contain-ing a different base oil.
Check compatibility with seals,paints, sight glasses, etc.
Operational lubricant for open girth gear drives, especiallydeveloped for immersion and circulation lubrication.
Resistant to high pressure, contains antiwear additives andcorrosion inhibitors.
Free from bitumen, solvents, heavy metals and chlorine.
Application by immersion: from 5 °C
Application through circulation lubrication systems: from 15 °C to 80 °C
Functional lubricant film: to – 30 °C
Thermal load limit of lubricant film: to 200 °C
Multi-purpose oil for industrialapplications
Hygrosetting bonded coating, wide service temperaturerange, excellent metal adhesion.
Suitable for high vacuum.
Solvent: ester Propellant: propane-butane
Footnotes see page 23
SYNTHESO 220 – 30 to 1.05 220 38 > 210 > 200 < – 35D 220 EP 100
SYNTHESO 320 – 30 to 1.05 320 60 > 230 > 200 < – 30D 320 EP 100
SYNTHESO 460 – 30 to 1.05 460 75 > 230 > 200 < – 30D 460 EP 100
SYNTHESO 680 – 20 to 1.05 680 110 > 250 > 200 < – 25D 680 EP 100
SYNTHESO 1000 – 20 to 1.05 1,000 170 > 270 > 200 < – 20D 1000 EP 100
UNIMOLY OIL Mineral 1500 0 to 0.93 1,500 60 90 230 01500 oil 120
MoS2
Type
of oil
Product
info
rmat
ion
Applicat
ion n
otes
Viscosit
y index
(VI)
DIN IS
O 290
9, a
pprox.
ISO V
G DIN
51
519
Servic
e te
mper
atur
e ra
nge*
(°C), a
ppro
x.
Densit
y DIN
51
757,
at 2
0 °C
(g/m
l), ap
prox.
Kinem
atic
visco
sity
DIN 5
1 56
2, p
t. 1
(mm2 /s
) at °
C, appro
x.
Flash p
oint D
IN IS
O 259
2
(°C), a
ppro
x.
Pour p
oint D
IN IS
O 301
6
(°C), a
ppro
x.
Product data
Klüber product 40 100
Poly-alkyleneglycol
oil
Klüberfluid Mineral See 450 1.00 3,200 95C-F 2 ULTRA oil, product
graphite, infoalu- column
miniumsoap
Oil typ
e / S
olid lu
brican
t /
Thicken
er
Product
info
rmat
ion,
applic
atio
n note
s
Servic
e te
mper
ature
range*
(°C), a
ppro
x.
Cone p
enet
ratio
n of l
ubric
ating
greas
e in
acc.
with K
lein,
worked
pen
etra
tion
at 25
°C
Densit
y DIN
51
757,
at 2
0 °C
(g/m
l), ap
prox.
Kinem
atic
base
oil
visco
sity D
IN 5
1 56
2,
pt. 1
(mm2 /s
) at °
C, appro
x.Product data
Klüber product 40 100
UNIMOLY – 180 gray MoS2 5 min/ 7 approx.C 220 SPRAY to 30 min 0.10
450
Servic
e te
mper
ature
range*
of solve
nt fre
e fil
m,
°C, a
pprox.
Product
info
rmat
ion
applic
atio
n note
s
Colour
Solid lu
brican
t
Yield m
2 /lite
r, ap
prox.
with a
film
thick
ness
of 1
0 µm
Frictio
n coef
ficien
t (Tan
nert
20°C
)
Vmax
= 0.2
43 m
m/s
, F =
300
N
Dryin
g tim
eat
20
°C, d
ry to
the
touc
h/ c
omplet
ely h
ard
Product data
Klüber product
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Klüber Lubrication – the world market leader in speciality lubricants
• subsidiaries in over 30 countries• more than 1,700 staff• products available worldwide
Klüber Lubrication offers expert tribological solutions. Through our worldwide presence, we meet customers’ needs reliably and on time. We supply tailor-made speciality lubricants to customers from nearly all branches of industry and around the world – oils, greases, bonded coatings, pastes and many more. Over 75 years of experience, industry-specific know-how, and exceptional test facilities all help to optimise our solutions.
Klüber Lubrication München KGA company of the Freudenberg Group www.klueber.com