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SPECTRUM FILTER Effective Filtration of High Turbidity Feed Waters SPECTRUM FILTER Features Filter raw feed water with turbidity up to 100 NTU Produce excellent quality filtrate with turbidity of less than 0.1 NTU and SDI less than 5 Nominal 1 µm filtration with a signifi- cant removal of sub-micron particles, colloids and organics Excellent pre-filtration for packed bed ion exchange or reverse osmosis Low installed and operating costs compared with alternative micro- filtration systems The Spectrum Filter is able to achieve its high level of performance by using two particulate media layers. An upper layer of coarse media allows for an extended service cycle by providing depth filtration of large particles while a lower layer of very dense fine filter media provides surface filtration of smaller particles. (See Figure 1) The nominal diameter of the filter media in the lower layer is less than the diameter of the fine garnet media and less than 20% of the diameter of the coarse sand commonly used in conventional multi media filters (See Figure 2). The flow channels through the micro media are extremely small. The tortuous path of fine channels provides excellent retention of solids. During backwashing, the media expands to release solids. Coarse Media Layer Fine Media Layer Figure 1 Figure 2 ACTIVATED CARBON COARSE SAND FINE SAND SPECTRUM MEDIA ANTHRACITE SPECTRUM UPPER LAYER simple...

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Page 1: SPECTRUM FILTER - pdfs.semanticscholar.org · al air-scourable multi-media filter. Feed water is dosed with coagulant (polymer for high turbidity feed waters) and flows down through

SPECTRUM FILTEREffective Filtration of High Turbidity Feed Waters

SPECTRUM FILTER

Features• Filter raw feed water with turbidity up

to 100 NTU

• Produce excellent quality filtrate withturbidity of less than 0.1 NTU and SDIless than 5

• Nominal 1 µm filtration with a signifi-cant removal of sub-micron particles,colloids and organics

• Excellent pre-filtration for packed bedion exchange or reverse osmosis

• Low installed and operating costs compared with alternative micro-filtration systems

The Spectrum Filter is able to achieve its high level of performance by using two particulate media layers. Anupper layer of coarse media allows for an extended service cycle by providing depth filtration of large particles while a lower layer of very dense fine filter media provides surface filtration of smaller particles. (See Figure 1)The nominal diameter of the filter media in the lower layer is less than the diameter of the fine garnet media andless than 20% of the diameter of the coarse sand commonly used in conventional multi media filters (See Figure2). The flow channels through the micro media are extremely small. The tortuous path of fine channels providesexcellent retention of solids. During backwashing, the media expands to release solids.

CoarseMediaLayer

FineMediaLayer

Figure 1 Figure 2

ACTIVATED CARBON

COARSE SAND

FINE SAND

SPECTRUM MEDIAANTHRACITE SPECTRUM

UPPER LAYER

simple. . .

Page 2: SPECTRUM FILTER - pdfs.semanticscholar.org · al air-scourable multi-media filter. Feed water is dosed with coagulant (polymer for high turbidity feed waters) and flows down through

ServiceThe Spectrum Filter operates on a similar cycle to a convention-al air-scourable multi-media filter. Feedwater is dosed with coagulant (polymerfor high turbidity feed waters) and flowsdown through the media and outthrough the bottom of the vessel. Oncea preset volume has been filtered or apressure differential across the mediareaches a preset value, backwash isautomatically initiated.

BackwashBackwashing involves a number of steps including a simultaneous air scour/backwash of the media to ensure effec-

tive separation of any dirt particles fromthe medias. This step is followed by abackwash flow upward through thescoured media, that exits through the topof the vessel. The filter media efficientlyresettles into two distinct layers ensuringcontinuous high quality filtration.

benefits...

steps...

performance features...Reduce Cost & SpaceThe superficial flowrate (i.e., flow per surface area) of theSpectrum Filter is two to three times that of a conventional multi-media filter. This increased unit productivity results in a muchsmaller filter vessel diameter and an associated reduction in cap-ital cost and floorspace. In other media filters, the high flowrateforces drive solids through the filter and into the filtrate stream.The fine media layer at the bottom of the Spectrum Filter ensuressolids will not breakthrough, even at the higher operationalflowrate. In fact, the filtrate quality of the Spectrum Filter at its highsuperficial flow is superior to the filtrate quality of a conventionaldual media filter at the lower flowrate (Figure 3).Compare with Ultrafiltration or Micro-filtration The Spectrum Filter provides filtered water quality that meets orexceeds the requirements of reverse osmosis (R.O.) membranemanufacturers. Along with good operating practice, this ensureslong R.O. membrane life. While the use of membrane-based pre-filtration (ultrafiltration or micro-filtration) provides marginally high-er filtered water quality, the incremental benefit to R.O. membranelife does not justify the significant additional cost of membranepre-filters.

High Quality FiltrateAll water sources contain fine particles that are typically in theform of colloidal silt or microorganisms (i.e. algae, bacteria). If notaddressed, these solids will foul downstream R.O. or ionexchange equipment resulting in poor performance and anincrease in operating costs. The design of the Spectrum Filterremoves these very fine particles that would otherwise passthrough other media filters. It filters turbid raw waters containingsuspended solids concentrations of up to 100 ppm to produce afiltrate of less than 0.1 NTU, with an average particle size of lessthan 1 µm nominal (figures 4 and 5) and a filtrate silt density indexof less than 5.Minimal Initial RipeningThe Spectrum Filter does not exhibit the ripening effect typicallyseen with other filters. A drawback of conventional media filters isthe poor quality of water produced at the beginning of the filterrun. Fine matter passes through the filter during the initial periodin substantial quantities for an extended period of time (Figure 6).In order to overcome this problem and prevent any improperly fil-tered water from going downstream, it has been the practice tosend a large volume of the initial filtrate to waste. This require-ment results in large amounts of waste water and poor unit pro-ductivity. The Spectrum Filter produces a filtrate quality of lessthan 0.1 NTU (figure 6) after the purge of only a single column vol-ume (CV). A conventional media filter requires a purge of 10 col-umn volumes or more in order to attain the same filtrate quality.More RobustSurface waters are prone to seasonal and annual changes in theconcentration of the suspended matter. This is a concern for con-ventional media filters since breakthrough of solids will typicallyoccur if the solids holding capacity is exceeded (Figure 7). Therewill be no breakthrough of solids if the solids holding capacity ofthe media in the Spectrum Filter is exceeded due an increase inthe feed suspended solids concentration. The pressure dropacross the filter will merely increase. At the pre-determined pres-sure drop, the filter backwash sequence is automatically initiated.This operational feature ensures there will not be any contamina-tion of downstream storage volumes or treatment equipment.Remove OrganicsCoagulation and fine filtration with the Spectrum Filter is a provenmethod for removing naturally occurring organics. Studies haveshown a reduction in tannic acid concentration from around 2.0ppm to 0.35 ppm or less. This represents greater than 80% reduc-tion (Table 1). The negatively charged organic molecules attachthemselves to the positively charged metal ions from the coagu-lant during the agglomeration of the small particles (i.e., duringfloc formation). These organics are then removed with theagglomerated solids in the filter. An organic polymer can also beadded to improve the coagulation and filtration processes by pro-moting the formation of a stronger floc that will remain intact with-in the filter bed. This prevents floc fragmentation and break-through into the filtrate stream. Naturally occurring organics, suchas tannic, humic or fulvic acids, enter the feed water supply fromdecaying vegetation or agricultural runoff. These organics tend toaccumulate on the surfaces of R.O. membranes or on anion resinin demineralization equipment. This gradual fouling will lead topoor performance and increased operating costs.

FEED

FILTRATE

COAGULANT

TO DRAIN

BACKWASH WATER

AIR

Page 3: SPECTRUM FILTER - pdfs.semanticscholar.org · al air-scourable multi-media filter. Feed water is dosed with coagulant (polymer for high turbidity feed waters) and flows down through

Part

icle

Cou

nt (L

)

Diameter (µm)

Filtrate Particle Size = 1 µm nominal

performance features...

Turb

idity

(NTU

)

FeedFiltrate Time (hours)

Figure 8

Figure 4

Figure 5

Figure 6

Filtr

ate

Turb

idity

(NTU

)

Filtr

ate

Turb

idity

(NTU

)

Filtrate Turbidity

Column Volume (CV)

Onstream Volume (CV)

TABLE 1: TANNIC ACID REMOVAL EFFICIENCY

CYCLE NUMBER

FEED‡

TANNIC ACID(mg/L)

FILTRATETANNIC ACID

(mg/L)

%REMOVAL

1 1.8 0.13 932 1.8 0.12 93

63 2.0 0.33 8468 1.9 0.26 8672 2.0 0.20 90

‡Feed water contained 10 ppm of suspended solids and dosedwith 12 ppm coagulant

Figure 7Filtrate QualitySpectrum vs. Conventional Dual Layer Media Filter

Ons

trea

m T

urbi

dity

(NTU

)

Onstream Volume (CV)

Particle Removal EfficiencySpectrum vs. Conventional Dual Layer Media Filter

% R

emov

al

Particle Diameter (µm)

Figure 3

Feed TurbidityFigure 8 shows actual performance data from a 1300 gpmSpectrum Filter system operating on raw surface water and feed-ing the reverse osmosis stage of an ultrapure water treatmentsystem. Feed turbidity ranges from 3 to 80 NTU while filtrate istypically less than 0.05 NTU.

Page 4: SPECTRUM FILTER - pdfs.semanticscholar.org · al air-scourable multi-media filter. Feed water is dosed with coagulant (polymer for high turbidity feed waters) and flows down through

service program...

f i l t rat ion. . .

Prosep Technologies Limited.Unit 6A, Zone 4, Burntwood Business Park

Burntwood, Staffordshire, England WS7 3XDTelephone: 44(0)1543 675731 Fax: 44(0)1543 679484

email: [email protected]

ECO-TEC INC.1145 Squires Beach Road, Pickering

Ontario,Canada L1W 3T9Telephone: 905-427-0077 Fax: 905-427-4477

email: [email protected]

www.eco-tec.com

The information contained in this document is proprietary and is the sole property of Eco-Tec Inc., no part may be reproduced without theexpress consent of Eco-Tec Inc.

The Spectrum Filter is fully covered under Eco-Tec'sECO-SERV Customer Service Program. The programbegins with strict quality assurance at every stage ofthe design and manufacturing processes, as demand-ed by ISO 9001. Samples of media from every ship-ment are tested in-house to confirm particle size dis-tributions. The filter vessels and carbon steel pipingsystems are constructed and tested in accordancewith ASME guidelines, and the PLC program ischecked at the factory to ensure the correct valvesequencing. A Supervisor, Technical Service fromEco-Tec can be on-site to provide supervision duringstart-up, to offer operator training, and is available24/7 to assist with any aspect of the system.

Represented By:

The Spectrum Filter extends the range of particle filtration into the range of microfiltration.