spinning brochure final v3 jun 2017
TRANSCRIPT
![Page 1: Spinning Brochure Final V3 Jun 2017](https://reader033.vdocument.in/reader033/viewer/2022042211/62593f8e5c774f210d674271/html5/thumbnails/1.jpg)
![Page 2: Spinning Brochure Final V3 Jun 2017](https://reader033.vdocument.in/reader033/viewer/2022042211/62593f8e5c774f210d674271/html5/thumbnails/2.jpg)
.T.E. is an undisputed leader in textile
Aengineering with state-of-the-art manufacturing
companies and representing 50+ world leaders.
A.T.E. enjoys a unique distinction of being a one window
solution provider, representing the who's who of high
technology in the textile engineering field, like Trützschler,
Zinser, Savio, Karl Mayer, Fong's, Monforts, Luwa, etc.,
encompassing every textile process – spinning, knitting,
weaving, processing, synthetics, techtex, non-woven,
carpet finishing, garmenting, and made-ups. A.T.E. is the
only company in India and perhaps in the world with such
bandwidth in textile engineering.
A.T.E. has a most modern facility for manufacturing
spinning machinery components, marketed under the
brand TeraSpin. We have state-of-the-art manufacturing
joint venture with: Truetzschler India Private Limited
(formerly known as Trumac) (JV with Trützschler GmbH &
Co. KG, Germany) for manufacturing spinning
preparatory machinery – a leading name in the field of
spinning.
A.T.E. offers complete, world-class solutions in spinning
covering blowroom, card, draw frame, lap winder and
comber, speed frame, ring frame, TFO, yarn conditioning,
humidification, bobbin transport and a range of spinning
accessories covering spinning machinery components,
compact spinning retrofits and testing instruments.
A.T.E. has a motivated and highly qualified team of
professionals with domain expertise in spinning to provide
a best in class solution and sales and service support to
meet your every spinning need, facilitated by its all India
network of regional offices.
For over 75 years, A.T.E. has been at the forefront of
Indian textile industry. Today, A.T.E. is one of the finest
manufacturing, sales, distribution, and service companies
in India handling diversified businesses in the areas of
textile engineering, flow technology, internet of things for
industry, cooling, wastewater treatment, energy efficiency
solutions, and print and packaging equipment, and value
enhancing systems.
Safe and quick detection
Only machine to have colour module, PP module, and UV module
Minimum loss of good fibres
Can be integrated in all blowroom lines
High production – up to 2000 kg/hour in a single line
Get the best out of each individual fibre
High quality
Low footprint
Customised solutions as per raw material
Constant tuft size guaranteed
Blowroom Truetzschler
Contamination remover Truetzschler
Fire and metal detection Luwa
Metal detection and separation
Spark detection in different blowroom stages
Filter protection of waste collection system
Delivery of high quality control system and switchboard connected to DigiControl
Can be connected to any make of blowroom
![Page 3: Spinning Brochure Final V3 Jun 2017](https://reader033.vdocument.in/reader033/viewer/2022042211/62593f8e5c774f210d674271/html5/thumbnails/3.jpg)
.T.E. is an undisputed leader in textile
Aengineering with state-of-the-art manufacturing
companies and representing 50+ world leaders.
A.T.E. enjoys a unique distinction of being a one window
solution provider, representing the who's who of high
technology in the textile engineering field, like Trützschler,
Zinser, Savio, Karl Mayer, Fong's, Monforts, Luwa, etc.,
encompassing every textile process – spinning, knitting,
weaving, processing, synthetics, techtex, non-woven,
carpet finishing, garmenting, and made-ups. A.T.E. is the
only company in India and perhaps in the world with such
bandwidth in textile engineering.
A.T.E. has a most modern facility for manufacturing
spinning machinery components, marketed under the
brand TeraSpin. We have state-of-the-art manufacturing
joint venture with: Truetzschler India Private Limited
(formerly known as Trumac) (JV with Trützschler GmbH &
Co. KG, Germany) for manufacturing spinning
preparatory machinery – a leading name in the field of
spinning.
A.T.E. offers complete, world-class solutions in spinning
covering blowroom, card, draw frame, lap winder and
comber, speed frame, ring frame, TFO, yarn conditioning,
humidification, bobbin transport and a range of spinning
accessories covering spinning machinery components,
compact spinning retrofits and testing instruments.
A.T.E. has a motivated and highly qualified team of
professionals with domain expertise in spinning to provide
a best in class solution and sales and service support to
meet your every spinning need, facilitated by its all India
network of regional offices.
For over 75 years, A.T.E. has been at the forefront of
Indian textile industry. Today, A.T.E. is one of the finest
manufacturing, sales, distribution, and service companies
in India handling diversified businesses in the areas of
textile engineering, flow technology, internet of things for
industry, cooling, wastewater treatment, energy efficiency
solutions, and print and packaging equipment, and value
enhancing systems.
Safe and quick detection
Only machine to have colour module, PP module, and UV module
Minimum loss of good fibres
Can be integrated in all blowroom lines
High production – up to 2000 kg/hour in a single line
Get the best out of each individual fibre
High quality
Low footprint
Customised solutions as per raw material
Constant tuft size guaranteed
Blowroom Truetzschler
Contamination remover Truetzschler
Fire and metal detection Luwa
Metal detection and separation
Spark detection in different blowroom stages
Filter protection of waste collection system
Delivery of high quality control system and switchboard connected to DigiControl
Can be connected to any make of blowroom
![Page 4: Spinning Brochure Final V3 Jun 2017](https://reader033.vdocument.in/reader033/viewer/2022042211/62593f8e5c774f210d674271/html5/thumbnails/4.jpg)
Draw frame Truetzschler
1000 m/min maximum production
Disc leveling and disc monitoring ensure metre by metre quality
Quick adjustments in draft zone
Proven 4 over 3 drafting system
Highly dynamic digital servo drives
Uncompromising quality levels for further process
Card Truetzschler
200 kg/hour maximum production
Longest carding section
Higher accuracy without initial grinding
Precision control for higher cleaning efficiency
Unique features like MAGNOTOP and T-CON
Lap winder Truetzschler
Unique multi-drive technology – individual drive for drawing rollers, pressure calendar, and lap forming rollers to ensure highest lap quality
Unique lap tube feeding design gives the lowest lap change time
Butterfly shape creel – for optimum space utilisation
Assembly winders SSM
Precision assembly winders for all kind of staple and filament yarns
Electronically adjustable precision winding
Highest possible densities and best unwinding properties
Touch-screen machine terminal for ease of use
Optional automatic doffer system for maximum productivity
Optional Elastane Feeder for Elastic twisted yarn
![Page 5: Spinning Brochure Final V3 Jun 2017](https://reader033.vdocument.in/reader033/viewer/2022042211/62593f8e5c774f210d674271/html5/thumbnails/5.jpg)
Draw frame Truetzschler
1000 m/min maximum production
Disc leveling and disc monitoring ensure metre by metre quality
Quick adjustments in draft zone
Proven 4 over 3 drafting system
Highly dynamic digital servo drives
Uncompromising quality levels for further process
Card Truetzschler
200 kg/hour maximum production
Longest carding section
Higher accuracy without initial grinding
Precision control for higher cleaning efficiency
Unique features like MAGNOTOP and T-CON
Lap winder Truetzschler
Unique multi-drive technology – individual drive for drawing rollers, pressure calendar, and lap forming rollers to ensure highest lap quality
Unique lap tube feeding design gives the lowest lap change time
Butterfly shape creel – for optimum space utilisation
Assembly winders SSM
Precision assembly winders for all kind of staple and filament yarns
Electronically adjustable precision winding
Highest possible densities and best unwinding properties
Touch-screen machine terminal for ease of use
Optional automatic doffer system for maximum productivity
Optional Elastane Feeder for Elastic twisted yarn
![Page 6: Spinning Brochure Final V3 Jun 2017](https://reader033.vdocument.in/reader033/viewer/2022042211/62593f8e5c774f210d674271/html5/thumbnails/6.jpg)
Up to 20 % less energy with energy-saving mode for suction and flyer table blowing
Up to 17 % shorter machine length with 220 gauge
Uniform roving tension between front and rear flyer rows resulting in even yarn count
Central settings via EasySpin increases the productive machine operating time
Uniform and strong roving bobbin structure for problem-free unwinding on ring frames
Bobbin transfer with fully automatic RoWeLift station and automatic package transport to the ring frames
Perfect symbiosis of Toyota combing know-how and Truetzschler draw frame technology
New drive technology (2-twin drive) to prevent quality variations and enhance performance
Multi-servo technology to realise nips rates up to 600 NPM
Combing optimiser – first comber in world to achieve quality control automation in combing without lab tests
Count control – unique feature for permanent monitoring of quality data
Fully flexible system with limitless options
Modular design to suit all requirements
Possible to integrate in new as well as old installations
Batch creeling and integration with bobbin stripper
Offers extra-large storage space
Comber Truetzschler
Heavy duty single piece cradle disc breaks to handle heavy packages at high speeds
Intelligent on/off modulation in electronic anti-patterning that works only when required
Patented flexible cycle to minimise hard waste, air, and wear and tear of moving components
Wide range of mesdan splicers
Dedicated smart backup station as a solution for defective bobbins
ndModular layout with a 2 preparator station positioned in the middle for better bobbin distribution
Automatic winder Savio
Bobbin transport system Innospin
Speed frame Zinser Textile Systems
![Page 7: Spinning Brochure Final V3 Jun 2017](https://reader033.vdocument.in/reader033/viewer/2022042211/62593f8e5c774f210d674271/html5/thumbnails/7.jpg)
Up to 20 % less energy with energy-saving mode for suction and flyer table blowing
Up to 17 % shorter machine length with 220 gauge
Uniform roving tension between front and rear flyer rows resulting in even yarn count
Central settings via EasySpin increases the productive machine operating time
Uniform and strong roving bobbin structure for problem-free unwinding on ring frames
Bobbin transfer with fully automatic RoWeLift station and automatic package transport to the ring frames
Perfect symbiosis of Toyota combing know-how and Truetzschler draw frame technology
New drive technology (2-twin drive) to prevent quality variations and enhance performance
Multi-servo technology to realise nips rates up to 600 NPM
Combing optimiser – first comber in world to achieve quality control automation in combing without lab tests
Count control – unique feature for permanent monitoring of quality data
Fully flexible system with limitless options
Modular design to suit all requirements
Possible to integrate in new as well as old installations
Batch creeling and integration with bobbin stripper
Offers extra-large storage space
Comber Truetzschler
Heavy duty single piece cradle disc breaks to handle heavy packages at high speeds
Intelligent on/off modulation in electronic anti-patterning that works only when required
Patented flexible cycle to minimise hard waste, air, and wear and tear of moving components
Wide range of mesdan splicers
Dedicated smart backup station as a solution for defective bobbins
ndModular layout with a 2 preparator station positioned in the middle for better bobbin distribution
Automatic winder Savio
Bobbin transport system Innospin
Speed frame Zinser Textile Systems
![Page 8: Spinning Brochure Final V3 Jun 2017](https://reader033.vdocument.in/reader033/viewer/2022042211/62593f8e5c774f210d674271/html5/thumbnails/8.jpg)
Fully integrated solutions for all areas of activity from fibre to garment, from sales to purchasing through inventory control Useful for WMS, planning, scheduling, quality management, finance, BI, CRM, PDM, and more
ERP solutions to manage end-to-end business processes across all the textile supply chain
Pure Java ERP system giving a major technological advantage to meet multiple business objectives
Can run on any operating system, any database, any hardware, and any middleware
Optimum ambient conditions for your machines
Efficient filtration for wide range of dust and fibres
Space saving designs to suit individual requirements
Perfect disposal of waste fibres for maximum recovery
Textile ERP solutions Datatex Humidification Luwa
Best quality package
Low investment costs
Minimum power consumption
Low maintenance costs
Complete twisting solutions for all types of staple fibres
Electronic solutions to simplify the operator intervention
Two-for-one twisters Savio Yarn conditioning XORELLA
Superior quality machine made of stainless steel and European technology components
Excellent moisture regain and retention resulting in higher yield
Unmatched vacuum technology
Energy and water savings
Most reliable and durable
![Page 9: Spinning Brochure Final V3 Jun 2017](https://reader033.vdocument.in/reader033/viewer/2022042211/62593f8e5c774f210d674271/html5/thumbnails/9.jpg)
Fully integrated solutions for all areas of activity from fibre to garment, from sales to purchasing through inventory control Useful for WMS, planning, scheduling, quality management, finance, BI, CRM, PDM, and more
ERP solutions to manage end-to-end business processes across all the textile supply chain
Pure Java ERP system giving a major technological advantage to meet multiple business objectives
Can run on any operating system, any database, any hardware, and any middleware
Optimum ambient conditions for your machines
Efficient filtration for wide range of dust and fibres
Space saving designs to suit individual requirements
Perfect disposal of waste fibres for maximum recovery
Textile ERP solutions Datatex Humidification Luwa
Best quality package
Low investment costs
Minimum power consumption
Low maintenance costs
Complete twisting solutions for all types of staple fibres
Electronic solutions to simplify the operator intervention
Two-for-one twisters Savio Yarn conditioning XORELLA
Superior quality machine made of stainless steel and European technology components
Excellent moisture regain and retention resulting in higher yield
Unmatched vacuum technology
Energy and water savings
Most reliable and durable
![Page 10: Spinning Brochure Final V3 Jun 2017](https://reader033.vdocument.in/reader033/viewer/2022042211/62593f8e5c774f210d674271/html5/thumbnails/10.jpg)
Patented four roller compact spinning retrofit
Sturdy compact gear assembly for accurate transmission ratio
20% longer compact slit opening gives better compacting
Power saving in central suction unit
Complete range of testing instruments for ginning, spinning, weaving, knitting, dyeing, finishing & apparel
All testing instruments conform to international standards such as ISO, ASTM, AATCC, BS, SDC, IS, IWS, DIN, ITMF
Every instrument is subjected to stringent endurance, repeatability and reliability tests by MAG quality assurance wing before delivery
Supports in designing customised testing laboratories and training laboratory personnel
Textile testing equipment MAG
High speed spindles up to 25,000 rpm
Compact neck bearing in inserts
Proven conical footstep bearing design for spindles
Reliable loading through proven helical coil springs in top arm
Sturdy double row ball bearing top rollers
Higher load bearing capacity on top rollers
New Smart cradle offers less resistance to apron rotation keeping the radius constant
Spinning machinery components TeraSpin
Complete card clothing solution for cotton, blends and open end applications
Metallic wires designed for perfect execution
High performance FGX profile for maintenance-free cylinder clothing
Classic tops – a perfect symbiosis of steel and fabric
Magnatop flat tops – innovative technology for optimum quality
Novodoff – highest transfer efficiency
Improved quality and enhanced productivity
Economically efficient application
Precise and efficient service equipments
Card clothing Truetzschler Compact spinning retrofits DeChang
![Page 11: Spinning Brochure Final V3 Jun 2017](https://reader033.vdocument.in/reader033/viewer/2022042211/62593f8e5c774f210d674271/html5/thumbnails/11.jpg)
Patented four roller compact spinning retrofit
Sturdy compact gear assembly for accurate transmission ratio
20% longer compact slit opening gives better compacting
Power saving in central suction unit
Complete range of testing instruments for ginning, spinning, weaving, knitting, dyeing, finishing & apparel
All testing instruments conform to international standards such as ISO, ASTM, AATCC, BS, SDC, IS, IWS, DIN, ITMF
Every instrument is subjected to stringent endurance, repeatability and reliability tests by MAG quality assurance wing before delivery
Supports in designing customised testing laboratories and training laboratory personnel
Textile testing equipment MAG
High speed spindles up to 25,000 rpm
Compact neck bearing in inserts
Proven conical footstep bearing design for spindles
Reliable loading through proven helical coil springs in top arm
Sturdy double row ball bearing top rollers
Higher load bearing capacity on top rollers
New Smart cradle offers less resistance to apron rotation keeping the radius constant
Spinning machinery components TeraSpin
Complete card clothing solution for cotton, blends and open end applications
Metallic wires designed for perfect execution
High performance FGX profile for maintenance-free cylinder clothing
Classic tops – a perfect symbiosis of steel and fabric
Magnatop flat tops – innovative technology for optimum quality
Novodoff – highest transfer efficiency
Improved quality and enhanced productivity
Economically efficient application
Precise and efficient service equipments
Card clothing Truetzschler Compact spinning retrofits DeChang
![Page 12: Spinning Brochure Final V3 Jun 2017](https://reader033.vdocument.in/reader033/viewer/2022042211/62593f8e5c774f210d674271/html5/thumbnails/12.jpg)
A.T.E. ENTERPRISES PRIVATE LIMITEDBhagwati House, A-19, CTS No.689, Veera Desai RoadAndheri (West), Mumbai 400 053 IndiaT: +91-22-6676 6100 F : +91-22-2673 2445 E: [email protected]: www.ategroup.comCIN: U51503MH2001PTC132921
DE CHANG TEXTILE MACHINERYCOMPACT SPINNING V
3, J
une
2017
C A R D C L O T H I N G
Zinser Textile Systems