sponge-jet engine and component cleaning and de-painting · spongejet.com | ©2018 sponge-jet, inc....
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Sponge-Jet Engine and Component Cleaning and De-painting
1 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
Sales/Rental/Refurbishing company for tractors and other heavy industrial equipment Evaluating cleaning technologies for Rebuild Center Centered around cleaning truck partsObjective:Select effective, economical, environmentally-friendly
cleaning solution which can: Remove dirt and contaminants Degrease Remove failed coating layers
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Cleaning Process Requirements:
2 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
Remove dirt, oil and failed coatings for disassembly and repainting Feather residual coating to
remove layered look for “like new” final coating No generated waste water
or sewer disposal Reduce initial cleaning of
equipment (dirt, oil, etc.)
Reduce disassembly times Reduce need for in-line
cabinet washers
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Considerations:
3 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
Standard (Heated) Pressure Washer: Removes exposed dirt and grease Does not remove dirt and grease in
crevices Does not remove layered paint 7-9 hours to clean large truck engine Requires a sump for drainage and water
treatment process before discharge to sewer
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Considerations:
4 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
Dry Ice Blasting: Media vaporizes; no spent media disposal Very good removing dirt Does not remove multi-layered paint Produces very little waste water;
waste is old coatings, oil, grease and dirt Requires onsite manufacturing of
dry ice pellets Safety concern; ice burns
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Considerations:
5 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
Plastic Media Blasting Can remove dirt and grease Media can get stuck in crevices Requires use of water for further
cleaning Generates a lot of debris/waste
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Considerations:
6 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
Sponge Media Blasting Removes exposed dirt and grease Also removes dirt and grease in crevices Removes/feathers layered paint 4.5 hours of blasting to clean large
truck engine Dry process; no water used Other users report 6 - 8 media recycles
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Selection:SPONGE-JET SYSTEM WHICH SUPPORTS (2) ROOMS AND (4) BLASTERS SIMULTANEOUSLY
7 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
Sponge-Jet Integrated System Silver Sponge Media™ (2) Sponge-Jet Feed Unit™ (2) 91E Sponge-Jet
Recycler™ (2) Feed Unit Hopper™ (2) Recycler Hopper™ (2) Dust Collector (2) Vacuum
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Sponge-Jet Cleaning Process:EQUIPMENT PREPARATION
8 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
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Sponge-Jet Cleaning Process:LOAD BAY FOR CLEANING
9 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
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Sponge-Jet Cleaning Process:SYSTEM CHARGE UP
10 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
LOG
AIR
POWER CHECK MEDIA LEVELS
E-STOP FILL
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Sponge-Jet Cleaning Process:SPONGE BLASTING
11 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
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After blow-down, blasted parts are transported for disassembly, inspection, etc.
Sponge-Jet Cleaning Process:CLEANUP
12 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
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Assembled Transmission (in/out):
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BEFOREBlast Cleaning
AFTERBlast Cleaning
Dark area are shadows
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Wheel (in/out):
14 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
BEFOREBlast Cleaning
AFTERBlast Cleaning
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BEFORE Blast Cleaning AFTER Blast Cleaning AFTER Painting
Assembled Engine (in/out):
15 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
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The organization continues to refine the process and find new applications for Sponge Blasting: Reduced need for secondary cleaning of parts (and thus
water consumption) Refurbished parts look in “like new” condition Significantly decreased nut/bolt/screw disassembly of parts
because all heads, crevasses and tight spaces are thoroughly cleaned during Sponge Blasting process Replaced commonly used oil absorbent sweeping compound
by using spent Sponge Media Media Consumption averages 21.5kg(45lb)/hour per nozzle
16 SPONGEJET.COM | ©2018 SPONGE-JET, INC. ALL RIGHT RESERVED
OutcomeLONG-TERM USE OF SPONGE-JET INTEGRATED SYSTEM