sr 3d inmold labeling faq

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2014 3-D In-Mold Labeling FAQs

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Obtain natural finishes at the press with NEW 3-D in-mold technology. Corners, complex surfaces and image distortion are no longer a barrier. Achieve reduced manufacturing costs, increased speed to market and better durability. Learn more about 3-D in-mold labeling in this FAQ.

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Page 1: SR 3D InMold Labeling FAQ

2014 3-D In-Mold Labeling

FAQs

Page 2: SR 3D InMold Labeling FAQ

3-D In-Mold Labeling

OVERVIEW

2014 3-D In-Mold Labeling

FAQs

Page 3: SR 3D InMold Labeling FAQ

IML is a process for labeling or decorating a plastic object while the object is being formed in the mold.

3-D IN-MOLD LABELING

WHAT IS IML?

2014 3-D In-Mold Labeling

FAQs

Page 4: SR 3D InMold Labeling FAQ

1. Label is placed in the open mold and held in position by vacuum, electrostatic attraction or other means.

2. Mold closes and molten plastic resin is extruded or injected where it conforms to the shape of the mold.

3. Hot plastic envelopes the label, making it an integral part of the molded object.

3-D IN-MOLD LABELING

HOW DOES IML WORK?

2014 3-D In-Mold Labeling

FAQs

Page 5: SR 3D InMold Labeling FAQ

VALUE

3-D IN-MOLD LABELING

IML ADVANTAGES

2014 3-D In-Mold Labeling

FAQs

DURABILITY IML decorated plastics are more durable than many traditional forms of labeling and decorating.

PROCESS Parts come out of the mold fully decorated with no additional post process decoration or finishing required.

DESIGN FLEXIBILITY Thousands of design options.

Page 6: SR 3D InMold Labeling FAQ

3-D IN-MOLD LABELING

TRADITIONAL IML LIMITATIONS

2014 3-D In-Mold Labeling

FAQs

Traditional IML decoration typically offered as flat appliques with very low depth of draw. Limitations on 3-D applications include:

• Labels fold and crease • Gate wash • Distortion of image/

windows • Inks crack • Very shallow depth

of draw • Must match film

to resin • Not compatible with

appliance resins (poor adhesion)

Page 7: SR 3D InMold Labeling FAQ

3-D IN-MOLD LABELING

CURRENT IML ALTERNATIVES

2014 3-D In-Mold Labeling

FAQs

IML limitations force the use of traditional decoration.

Formed Metal Painting/Powder Coating Decals/Labels

Pad Printing Hydrographic Dipping Heat Transfers

Page 8: SR 3D InMold Labeling FAQ

3-D IN-MOLD LABELING

IML ALTERNATIVES’ LIMITATIONS

2014 3-D In-Mold Labeling

FAQs

Alternatives also have limitations. Although the “norm”, these can be overall expensive decorating options.

QUALITY & DURABILITY • Bond failures of

decoration to substrate • Scratching, wear

resistance, peeling, chemical resistance

• Consistency across vendors and run lots

COST & TIME • Labor intensive • Multiple process required including

post process finishing (for durability) • Parts may need to be handled by

multiple vendors • WIP shipping adds cost & time • Inventory management costs • High scrap and waste

Page 9: SR 3D InMold Labeling FAQ

THE FUTURE IS HERE

3-D IML DECORATION

2014 3-D In-Mold Labeling

FAQs

Page 10: SR 3D InMold Labeling FAQ

3-D IML DECORATION • Enhanced

formability of parts

• Increased depth of draw

• No image distortion

EXPANDED CAPABILITIES

2014 3-D In-Mold Labeling

FAQs

Brushed Stainless

Page 11: SR 3D InMold Labeling FAQ

3-D IML DECORATION • Cleanly wraps

3-Dimensional edges and all curvature

• Contoured edges look identical to flat surfaces

CURVATURE

2014 3-D In-Mold Labeling

FAQs

Page 12: SR 3D InMold Labeling FAQ

Complex 3-Dimensional parts are now easily printed, formed, and lasered for even the most complex surfaces.

SEAMLESS RESULTS

2014 3-D In-Mold Labeling

FAQs

Page 13: SR 3D InMold Labeling FAQ

From carbon fiber and stainless steel to wood grain and beyond, these natural finishes are now affordable and come fully decorated from the mold.

ENDLESS POSSIBILITES

2014 3-D In-Mold Labeling

FAQs

Deep draw with no distortion

Page 14: SR 3D InMold Labeling FAQ

COST & DESIGN FLEXIBILITY • Innovative coatings, laminates,

and inks • Rapid prototyping of products • Specialty developed inks,

coatings, and adhesives now allow surface printing with a variety of protective films

• Flexographic printing at high production speeds

• Access to adjacent new technologies in electronics

BENEFITS

2014 3-D In-Mold Labeling

FAQs

IMPROVED DURABILITY • Scratch resistance and fade

resistance for the life of the product

• No need for subsurface printing

UL approved options available

Page 15: SR 3D InMold Labeling FAQ

START TODAY CONTACT

Mark Keeton Marketing Director Email > 937.221.3160 standardregister.com

PRODUCT MARKING & DECORATION • Traditional IML • 3-Dimensional IML • Naturals IML • Pressure Sensitive • Safety and Compliance • Decorative • Branded Labels

2014 3-D In-Mold Labeling

FAQs