standard conveyor systems
TRANSCRIPT
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19
Standard conveyor systemsConveyor systems XS, XL, XM, XH, XK, XB
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20 The basic FlexLink conveyor
The basic FlexLink conveyor
Straight conveyorA FlexLink conveyor is based on an aluminium conveyorbeam guiding a plastic multiflexing chain. The chain trav-els on low-friction plastic slide rails. Products to be con-
veyed ride directly on the chain, or on pallets. Guide railson the sides ensure that the items stay on the track, ifnecessary together with angle plates on the sides of theconveyor. Optional drip trays under the conveyor trackkeep the floor free from waste fluids.
The XB conveyor uses additional half-beams on eachside of a middle beam to create a wide and stable track.
Drive units and idlersA number of drive unit configurations are available tomove the conveyor chain:
The end drive unit pulls the chain from one end of the
conveyor. The chain returns on the bottom side of thebeam, passing an idler end unit at the other end.
Intermediate drive units are located at some interme-diate point of a conveyor, with idlers at both ends.
If chain return on the bottom side is not desired orpossible, catenary drive units can be used.
Another alternative for light loads is the horizontalbend drive unit, especially suitable for alpine-shapedaccumulation conveyors.
BendsChange of direction is accomplished by means of bendunits:
Lowest friction is obtained by using horizontal wheelbends, where the bend force is taken by a wheel.
For large diameter horizontal bends, horizontal plainbends are a suitable alternative.
Vertical change of direction is made by means of ver-tical plain bends, or (if a 90 change of direction isdesired) idler bend units.
GuidanceProducts must be guided along the conveyor:
Guide rails keep the products from falling off the sidesof the conveyor. Guide rail brackets hold the guide railin position.
In verticals, front pieces are used to keep the productsfrom falling.
Conveyor supportComponents for support of conveyors include:
Feet in various configurations
Support beams up to 88 mm 176 mm cross-section
Beam support brackets to connect conveyor beam tosupport beam.
BeamChain
End drive unitEnd drive units
Catenarydrive unit
Idler unitDrip pan
Pallets
Horizontalwheel bends
Horizontal wheelbend
Horizontal plainbend
Guide rail
Vertical bend
Drip trayFront piece
Guide railAngle plate
Guide railConveyorsupport
Pallets
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Conveyor engineering guidelines 21
Conveyor engineering guidelinesFlexLink conveyor selection
IntroductionThis section of the FlexLink catalogue contains
selection guidelines to assist you in selecting the right
system for your application basic technical information that applies to FlexLink
product lines XS, XL, XM, XH, XK, and XB.
Selection procedureThe selection guidelines are based on thousands of suc-cessful FlexLink installations world-wide. The followingbasic procedure is recommended when selecting a suit-able FlexLink size.
1 Make a preliminary system selection based on thegeneral recommendations below.
2 Make an outline of the conveyor, with bends, driveunits, etc. shown.
Then check the system as follows:
3 Calculate the total load based on product weight, dis-tance between products, accumulation distance, andconveyor length.
4 Determine the service factor by specifying the fre-quency of starts and stops. The service factor will beused as a derating factor when calculating the permis-sible load.
5 Calculate the chain tension from the formulae on the
following pages.6 Compare the resulting chain tension with the capacity
of the chain and drive unit selected. If the capacity isnot sufficient for your application, shorten the con-veyor if possible, or select a system with highercapacity.
For additional information please consult your local Flex-Link representative.
Basic system selectionThe six standard FlexLink chain sizes XS (44 mm), XL(63 mm), XM (83 mm), XH (103 mm), XK (102 mm), andXB (175/295 mm) together cover a wide product range.To select the right chain size for your application, con-sider the following.
Product dimensions
A product can be much wider than the chain. If the pointof balance is located in the centre of the product, thewidth of the product can be three to four times the widthof the chain. Supporting guide rails may be necessary.Testing is recommended.
Product weight
Product weight is important when selecting chain size.Each chain has a maximum traction force. If severalheavy items are to be conveyed, you must calculate thetraction force required. If products are to be accumulated(stopped in a queue, with the chain moving), the tractionforce is increased even more. The Technical data sec-tion includes formulas for chain tension calculations.
Conveyor functions available
Most conveyor functions are available in all six sizes.Note however that there are differences with regard todrive unit variants and chain types. Sizes XL and XMinclude components for vertical wedge conveyors.
Floor space available
Sometimes the floor space will require use of the small-est conveyor possible.
Compatibility with other equipment
In some applications, interfacing with other equipmentcould be made easier by using one of the FlexLink sizesrather than other sizes. Some manufacturers havedesigned equipment with direct connection to FlexLinkconveyors.
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22 Conveyor engineering guidelines
Chain tension calculations
Why calculate?There are at least two reasons why you should estimateor calculate the maximum tension of the chain before youdecide on a conveyor configuration:
Drive unit capacity
Tension limit of conveyor chain
In most cases, both the drive unit capacity and the ten-
sion limit of the chain far exceed the requirements of theapplication. This is true for short, low-speed conveyorsand for light loads. If you are in doubt, however, alwayscalculate!
Drive unit capacity limitThe required motor output power P depends on
Traction force F
Chain speed v
The following equation applies:
The maximum permissible traction force of the variousdrive units is shown in the following table:
Chain tension limitSee diagrams 1 and 2.
Diagram 1
Maximum chain tension versus conveyor length
Diagram 2
Maximum chain tension versus conveyor speed
Service factorThe maximum permissible chain tension (see diagrams 1and 2) depends on the number of conveyor starts andstops per hour. Many conveyors run continuously,whereas others start and stop frequently. It is obviousthat frequent starts and stops increase the stress on thechain.
The service factor (see table below) is used to deratefor high frequency of starts and stops and for high chainspeeds. Divide the tension limit obtained from the graphsby the service factor to get the derated tension limit. Ahigh service factor can be reduced by providing a softstart/stop function.
ImportantThe chain tension calculations are made to ensure thatthe capacity of the drive unit is sufficient, but not exces-sive, in relation to the strength and friction of the chain.The calculations do not take into account the increasedwear resulting from the higher friction in plain bends.
P [W] = 1/60 F [N] v [m/min]
Drive unit Maximum traction force N
XS XL XM XH XK XB
End 500 500 1250 1250 2500 1250
Double 500 500 1250 1250 1250
Intermediate 200 200 200 Catenary 500 1250 1250 2500
Horizontal bend 200 200 200 200 200
5 10 15 20 25 30 35 4000
500
1000
1500
2000
2500
m
N
XM, XH, XB
XS, XL
XK
Tension
Conveyorlength
Operating conditions Service factor
Low to moderate speedor max. 1 start/stop per hour 1,0
Max. 10 starts/stops per hour 1,2
Max. 30 starts/stops per hour 1,4
High speed, heavy load,or more than 30 starts/stops per hour 1,6
5 10 15 20 25 30 35 40 45 5000
500
1000
1500
2000
2500
m/min
N
XM, XH, XB
XS, XL
XK
Tension
Conveyorspeed
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Conveyor engineering guidelines 23
Chain tension calculations (continued)
Chain tensionThe tension building up in the chain can be divided intoseveral components:
1 Friction between unloaded chain and slide rails, forexample on the underside of the conveyor beam.
2 Friction between loaded chain and slide rails(Figure A).
3 Friction between accumulating products and top sur-face of chain (Figure B).
4 Gravity force acting on products and chain in inclinesand verticals (Figure C).
5 Added friction in plain bends. This friction is propor-tional to the chain tension on the low-tension side ofthe bend. This means that the actual friction dependson the position of the bend in the conveyor (Figure D).
Traction forceThe traction force F required to move the chain dependson the following factors:
Conveyor length............................................ LProduct gravity load per m
Transport ..................................................... q pAccumulation .............................................. q pa
Chain gravity load per m............................... q cFriction coefficientBetween chain and slide rail ....................... rBetween chain and products ...................... p
Bend factor, plain bend (hor./vert.) ........... k Inclination angle............................................
Bend factorsEach plain bend introduces a bend factor k . This factoris defined as the ratio between chain tension measured
just after the bend and that measured before the bend.The bend factor depends on
the amount of direction change of the bend (angle )
the coefficient of friction, r, for the friction betweenchain and slide rails.
When the conveyor is dry and clean, the friction coeffi-cient, r, will be close to 0,1.
The bend factor must be used since the frictional forceof a plain bend depends not only on the chain and prod-uct weight and the coefficient of friction, but also on theactual tension of the chain through the bend. This tensioncauses additional pressure to the conveyor beam andslide rail from the chain. The additional force is directedtowards the centre of the bend.
Calculation of this additional force is more compli-cated, since the chain tension varies through the con-veyor, being maximum at the pull side of the drive unit,and virtually zero at the inlet of the return chain. Thebend factor provides a means of including the added fric-tion in bends into the calculations.
The same bend factors apply to horizontal and verti-cal plain bends. See the table.
Note
Horizontal plain bends should only be used in excep- tional cases. For normal applications, use wheel bends.
L
q +qc p
r
F
F=L (qc+qp) r
L
q +qc pa
r
p F
F=L [(q c +q pa ) r+q pa p ]
q pa
L
q +qc p
r
F
F=L (q c+q p) ( r cos +sin )
F
LL
FB
Bend type(vertical or horizontal plain bend) 30 45 60 90
Bend factor k 1,2 1,3 1,4 1,6
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24 Conveyor engineering guidelines
Chain tension calculations (continued)
Basic calculation procedureChain tension for FlexLink chains is determined by use ofsuccessive calculations. A number of elementary casescan be combined to cover most situations. The generalidea will be shown by means of examples on the follow-ing pages. When calculating the chain tension, followthese steps:
Divide the conveyor Divide the conveyor into anumber of elementary sec-tions. Start at the end far-thest away from the driveunit. Each section shouldconsist of a straight piece ofconveyor up to and includ-ing the next plain bend (hor-izontal or vertical).
Wheel bends are considered equivalent to straightsections. This means that a conveyor without plain bendscan be treated as one elementary section.
Calculate the sum of forces and multiply by bend factor
Start at elementary section L 1 at the end farthest awayfrom the drive unit. For each successive elementary sec-tion L k: calculate the traction force F k required to movethe chain along the elementary section.
1 Calculate the sum of all counteracting forces:
Transport friction. See Figure A, page 23.
Accumulation friction (if any). See Figure B, page 23.
Gravity (inclined/vertical conveyor). See Figure C,page 23.
The counteracting force F k-1 of the previous section.(The first section has no such counteracting force,hence when calculating F 1, make F 0 equal to zero.)
2 Multiply the sum of forces by the bend factor. See Fig-ure D, page 23. (If the section does not include anyplain bends, the bend factor is equal to 1.)
Repeat the calculation up to and including the sectionwith the drive unit. The resulting force is the traction forcerequired to move the conveyor.
Horizontal conveyor with no plain bends
If the conveyor contains noplain bends, the whole con-veyor can be treated as onestraight section with a totallength of L from idler endunit to drive unit. Use thefollowing formulas. (Desig-nations: page 23.)
Without accumulation:
With accumulation:
Horizontal conveyor with plain bends
Divide the conveyor into elementary sections, eachincluding one vertical or horizontal plain bend. For eachelementary section (length L k), use the following formu-las, starting with section L 1. (Designations: page 23.)
Without accumulation:
With accumulation::
Repeat with all conveyor sections, until you obtain thetotal traction force required at the drive unit.
Examples
The examples on the following pages provide approxi-mate values of the resulting chain tension. To get moreaccurate values, the influence of the return chain on thebottom side of the beam must be considered. In mostcases, this influence can be ignored. However, if the con-veyor includes several plain bends, or if the goods weighless than two times the chain per unit of length, a com-plete calculation must be made. For a complete calcula-tion, start at the return side of the drive unit.
If the tension is too highIf the calculated traction force exceeds the chain capacityor the drive unit capacity, some modification will be nec-essary.
Shorten the conveyor.In some cases, the layout could be changed so thatthe conveyor becomes shorter.
Divide the conveyor into two separate conveyors withindividual drive units.
F=L(q c+q p)r
F=L[(q c+q pa )r+q pa p]
Fk=[Fk-1+Lk(qc+q p)r]k 1
Fk={Fk-1+Lk[(qc+q pa )r+q pa p]}k 1
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26 Conveyor engineering guidelines
Example 1: Horizontal conveyor (continued)
Comparison with ratingThe result of the calculations can now be compared withthe maximum permissible chain tension. It is necessaryto check tension with regard to a) conveyor length (dia-gram 1, page 22) and b) conveyor speed (diagram 2,page 22). The calculated value shall be compared withthe lower of the two values obtained.
Tension limit The maximum chain tension for a 15 m XL conveyor is500 N (diagram 1, page 22).
The maximum chain tension for a conveyor speed of18 m/min is 400 N (diagram 2, page 22). The lower value,400 N, is the basic tension limit. With a start/stop fre-quency of 50 per hour, the service factor is 1,6 (see tableon page 3). This means that the basic tension limit mustbe derated to 400/1,6 = 250 N.
Summary
a) Without accumulation:
F3 = 108,4 (250 N).
This conveyor should be redesigned. If possible, shortenthe accumulation distance, reduce the speed, or switchto an XM conveyor.
c) With accumulation on 2,5 m of L 3:
F3 = 169,7 N (
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Conveyor engineering guidelines 27
Example 2: Inclined conveyor (continued)
Section 2
Section 1 causes a counteracting force F 1 which must beadded. Gravity forces in the bend are ignored.
F2=[35,5+2 (7,4+49) (0,1 0,5+0,87)+0,5 (7,4+49) 0,1] 1,4 =198,9 N
(Special case: section 2 is vertical)
The same formulas can be used when calculating thechain tension of a vertical conveyor. In a vertical conveyor(with two 90 vertical bends) angles and are both 90 .Since sin 90 =1 and cos 90 =0, the formula is simplifiedto:
indicating that the gravity component is the only force act-ing along the vertical section. Gravity forces in the bendare ignored.
Section 3
Sections 1 2 cause a counteracting force F 2 which mustbe added to the friction obtained from the basic formula:
F3=198,9+2 (7,4+49) 0,1 =210,2 N
Comparison with rating
The result of the calculations can now be compared withthe maximum permissible chain tension.
Tension limit
The maximum chain tension for an 8 m XL conveyor is500 N (diagram 1, page 22). The maximum chain tensionfor a conveyor speed of 5 m/min is also 500 N (diagram 2,page 22). With a start/stop frequency of 10 per hour theservice factor is 1,2 (see table on page 22). This meansthat the basic tension limit must be derated to 500/1,2 =416 N.
Summary
Since F 3 is calculated to 210,2 N (
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28 Conveyor engineering guidelines
Technical data
Drive units
ChainsGeneral specifications
Chain strength and expansion vs. temperature
Friction between chain and slide rail
The coefficient of friction is normally the lower value atthe startup of a new conveyor. It will increase as the con-tact surfaces wear in. Lubrication will reduce the coeffi-cient of friction.
Friction between chain and productIn most cases, the coefficient of friction for contactbetween plain chain and product is between 0,1 and0,35. Always measure the friction between the chain andthe actual product. The typical friction between roller topchain and product (inner friction in rollers) is in the orderof 0,05 to 0,08. The actual friction coefficients depend onsurface smoothness.
For inclines exceeding 5 (1:10) it is necessary to usea cleated chain. Chain sizes XL, XM, and XH are availa-ble with high friction tops, suitable for inclines up to 30 (1:2).
Maximum conveyor lengthThe maximum length of a conveyor depends on the ten-sion in the chain, the speed, and the capacity of the driveunit.
It is important to calculate and compare the maximumchain tension and the capacity of the drive unit in the fol-lowing situations:
Heavy load Accumulation
Vertical conveyor
High speed
Long conveyor
Conveyor includes horizontal or vertical plain bends
Frequent starts and stops (high service factor).
Temperature limits
A FlexLink conveyor can operate continuously at environ-ment temperatures from 20 C to +60 C. Temperaturesup to 100 C can be tolerated for short periods (cleaning,rinsing).
Drive unit Maximum traction force, N
XS XL XM XH XK XB
End 500 500 1250 1250 2500 1250
Double 500 500 1250 1250 1250
Intermediate 200 200 200 Catenary 500 1250 1250 2500
Horizontal bend 200 200 200 200 200
Parameter XS XL XM XH XK XB
Weight (plain chain)kg/m
0,70 0,75 1,2 1,7 2,2 2,0
Tensile strength at 20 C, N
4000 4000 6000 6000 10000 6000
For other tempera-tures: see below
Permissible working
tension at 20 C, N 500 500 1250 1250 2500 1250Also see diagram,page 22
Hardness H RB 120 120 120 120 120 120
Water absorptionafter 24 h at 20 C 0,2 % 0,2 % 0,2 % 0,2 % 0,2 % 0,2 %
Temperature C 20 0 20 40 60 80 100 120
Tensile strength factor 1,2 1,1 1,0 0,9 0,8 0,6 0,5 0,3
Linear expansion % 0,4 0,2 0 0,2 0,5 0,8 1,0 1,3
Material Designation Friction coefficient
Polyethylene(HDPE, black)
XLCR 25XSCR 25XBCR 25
0,10 0,25
Polyethylene, ultra high molecularweight(UHMW-PE, white)
XLCR 25 UXSCR 25 UXKCR 25 UXWCR 25 U
0,10 0,25
Polyamide-polyethylene(PA-PE, grey)
XLCR 25 H 0,10 0,25
Polyvinylidene(PVDF, yellow/white)
XLCR 25 PXSCR 25 PXWCR 25 P
0,15 0,35
Stainless steel XLCR 3 TA 0,15 0,35
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Conveyor engineering guidelines 29
Technical data (continued)
High speed applicationsConveyor speeds over 60 m/min. require special designconsiderations. Since the amount of material lost due toabrasive wear is directly related to distance travelled,higher speeds will result in faster wear and require morefrequent maintenance. Careful attention to design detailswill reduce the rate of wear, increasing the amount of runtime between replacement of wear parts. The primarywear parts of a FlexLink conveyor are the slide rail andthe conveyor chain. Design parameters to be consideredare:
Load
A major factor affecting wear is the load on the conveyor.The chain tension at the drive is an indicator of the totalload on the conveyor. Chain tension for high speed appli-cations can only be a fraction of the maximum tractionforce of the drive unit. Always do chain tension calcula-tions for high speed applications. The following recom-mendations include methods to reduce the load on theconveyor.
Bends
Wheel bends should be utilized whenever possible. If theapplication cannot accommodate wheel bends, plainbends with radii of at least 1000 mm should be used. Theextra support rail should be used on the inside of all hor-izontal plain bends. PVDF slide rail should be used onthe inside of horizontal plain bends and on all verticalbends because of the amount of heat generated in thisarea. Also, when using plain bends, do not make a totalchange in direction of more than 90 degrees with any oneconveyor.
Conveyor length High speed conveyors should be limited to a total lengthof 15 m. This is only a guideline. It can be higher forstraight running conveyors with light loads, but should bereduced for heavy loads with plain bends.
Motor control
All high speed conveyor motors should be equipped withsoft starting and stopping motor controls. Conveyorsshould be programmed to shut off when an upstream ordownstream interference interrupts product flow.
Lubrication
A very small amount of lubrication can have a significanteffect on the performance and reliability of any conveyorsystem, but is especially effective in high speed applica-tions. One drop of silicone on the slide rail per hour of runtime is enough to reduce wear to almost nothing. In appli-cations where silicone is prohibitive, other lubricants can
be used just as effectively. Be sure to investigate chemi-cal compatibility when choosing a lubricating agent. Anyconveyor running faster than 80 m/min. should be lubri-cated.
Other considerations
The higher the speed of the conveyor the more importantit is to maintain the chain slack at the drive (see Mainte-nance page near the end of this section). The inspectioninterval should also be reduced since minor misadjust-ments can result in very rapid wear. If you have any con-cerns about your high speed application, please contactyour local FlexLink sales office for assistance. Ear sound
protection will be required for anyone working in closeproximity to a high speed conveyor. The following chartshows the expected noise contribution of high speedconveyors measured from 1 m away.
High speed noise levels
75
80
60
85
70 90 100 110 1208050 130 m/min
dB(A)
XS, XL
XM, XH
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30 Conveyor engineering guidelines
Effective track lengths
Track length definitionThe following tables list the effective track lengths for var-ious FlexLink components. These should be consideredwhen determining how much conveyor chain is requiredin a system. The lengths are rounded up to the nearest50 mm.
The effective track length is the total length of chainrequired through a bend or drive unit. The value for two-way chain applies when the chain returns on the bottomside.
End drive units
Effective track length (m)
XS XL XM XH XK XB
2-way chain 0,80 0,80 0,80 0,80 0,85 0,80
Intermediate drive units
Effective track length (m)
XS XL XM XH XK XB
2-way chain 0,80 1,00 1,00
Catenary drive units
Effective track length (m)
XS XL XM XH XK XB
1-way chain 1,35 1,35 1,35 1,60
Horizontal bend drive units
Effective track length (m)
XS XL XM XH XK XB
1-way chain 0,65 0,65 0,65 0,70 0,85
Idler end units
Effective track length (m)
XS XL XM XH XK XB
2-way chain 0,50 0,80 0,80 0,80 0,85 0,80
90 idler units
Effective track length (m)
XS XL XM XH XK XB
1-way chain 0,40 0,60 0,65 0,70
2-way chain 0,70
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Conveyor engineering guidelines 31
Effective track lengths (continued)
For XB, only 2-way chain is applicable.
Horizontal wheel bends
Effective track length (m)
XS XL XM XH XK XB
30 , 1-way chain30 , 2-way chain
0,250,50
0,250,50
0,250,50
0,250,50
0,350,65
45 , 1-way chain45 , 2-way chain
0,300,60
0,300,60
0,300,60
0,300,60
0,400,75
90 , 1-way chain90 , 2-way chain
0,400,80
0,400,80
0,400,80
0,400,80
0,551,10
180 , 1-way chain180 , 2-way chain
0,651,30
0,651,30
0,651,30
0,651,30
0,851,70
Horizontal plain bends XS-XL-XM-XH-XK-XB
Effective track length (m)
R=500 mm R=700 mm R=1000 mm
30 , 1-way chain30 , 2-way chain 0,701,35 0,801,55 0,951,85
45 , 1-way chain45 , 2-way chain
0,801,60
0,951,90
1,202,40
60 , 1-way chain60 , 2-way chain
0,951,85
1,152,30
1,452,90
90 , 1-way chain90 , 2-way chain
1,202,40
1,503,00
2,003,95
Vertical bends
Effective track length (m)
XS XL XM XH XK XB
5, 1-way chain5, 2-way chain
0,200,40
0,200,40
0,200,40
0,200,40
0,250,50
0,50
R (mm)7, 1-way chain7, 2-way chain
3000,200,40
4000,200,45
4000,200,45
R (mm)7, 1-way chain7, 2-way chain
10000,300,60
15 , 1-way chain15 , 2-way chain
0,250,50
0,300,55
0,300,55
0,400,75
0,75
R (mm)30 , 1-way chain30 , 2-way chain
3000,350,65
3000,350,65
4000,400,75
4000,400,75
7500,601,15
R (mm)30 , 1-way chain30 , 2-way chain
10000,701,40
R (mm)30 , 1-way chain30 , 2-way chain
12250,851,65
R (mm)45 , 1-way chain45 , 2-way chain
3000,450,80
3000,450,80
4000,500,95
4000,500,95
7500,801,55
R (mm)45 , 1-way chain45 , 2-way chain
10000,951,90
10000,951,90
10000,951,90
R (mm)45 , 1-way chain45 , 2-way chain
12251,152,30
50 , 1-way chain50 , 2-way chain
1,102,15
60 , 1-way chain60 , 2-way chain
0,500,95
0,500,95
0,651,20
0,651,20
1,001,95
R (mm)90 , 1-way chain90 , 2-way chain
3000,701,30
3000,701,30
4000,851,60
4000,851,60
7501,402,70
R (mm)90 , 1-way chain90 , 2-way chain
10001,753,50
10001,753,50
10001,753,50
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32 Conveyor engineering guidelines
Materials
Components/product
A l u m
E
A l u m
C
S t e e l
Z
S t e e l
C r
S t e e l
S
S t e e l
H
Z i n c
C
P O M
P A P A - P
E
P A G
H D P E
U H M W - P
E
P V C
A B S
P E B A X
P V D F
E P D M
Angle brackets Angle plate Beam support brackets Bends (horizontal and vertical)
Bolts and nuts Chain
Chain clips (XW chain) Chain rod (XW chain) Chain track of intermediate drive unit
Connecting strips Connectors
Conveyor beam Corner fittings Distance piece Divert/merge devices Door lock
Drill fixture Drip catcher bracket assembly
Drip pans Drip tray Drip tray brackets
Drive unit sprocket wheel End caps for beams
Fastener yokes Feet Flexible guide rail Frame of horizontal bend drive unit Frame of idler bend unit
Front piece with bends Guide discs
Guide rail Guide rail brackets Guide rail coating
Guide rail cover
Guide rail end plug and connectingplug
Guides for drive units
Guides for idler ends
Hinges Idler ends
Idler wheels Inner fittings Inserts for flexible cleat link andfriction top link
Light beams Locking set
Motor supports Pallet locating station Pallets
Plastic pivot (chain) Protective cover for idler end unit
Screw for slide rail
Shaft of roller link
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Conveyor engineering guidelines 33
Legend
Shafts
Side mounted drip catcher
Slide rail
Slide strip for sliding doors
Sliding element Sliding strip for front piece
Slot nuts
Spring pin
Square tube
Standard drive unit
Steel pin (chain)
Steel shaft
Support beams
T-slot cover
T-slot profile rubber strip
Transmission cover
Wheel bend frame Wheel of horizontal bends
Components/product
A l u m
E
A l u m
C
S t e e l
Z
S t e e l
C r
S t e e l
S
S t e e l
H
Z i n c
C
P O M
P A P A - P
E
P A G
H D P E
U H M W - P
E
P V C
A B S
P E B A X
P V D F
E P D M
Alum E = Aluminium, extruded, anodized
Alum C = Aluminium, cast
Steel Z = Steel, electro-zinc-plated
Steel Cr = Steel, chromated
Steel S = Steel, stainless
Steel H = Steel, hardened
Zinc C = Zinc, die-cast
POM = Acetal resin
PA = Polyamide
PA-PE = Polyamide-polyethylene
PA G = Polyamide, glass fibre reinforced
HDPE = High density polyethylene
UHMW-PE = Ultra high molecular weight polyethylene
PVC = Polyvinyl chloride
ABS = ABS plastic
PEBAX = Polyether-polyamide
PVDF = Polyvinylidene fluoride
EPDM = Synthetic rubber
Materials (continued)
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34 Conveyor engineering guidelines
Materials (continued)
Aluminium profilesAluminium is very resistant to corrosion in most environ-ments because of the thin natural oxide layer formed onthe metal surface when it is exposed to oxygen. The layeris hard and tight, and adheres well. In spite of its limitedthickness (0,01 m) it prevents further oxidation. Underunfavourable conditions, however, corrosion will takeplace. Normally, this will only affect appearance.
Material specifications
Alloy.................................................... AA 6063-T6Density ............................................... 2700 kg/m 3Linear expansion ................................ 23 10 -6 / CModulus of elasticity........................... 70 000 N/mm 2Shear modulus ................................... 27 000 N/mm 2
Tensile strengthYield point R p (0,2 ).......................... 200 N/mm
2 Ultimate strength R m (B)................. 230 N/mm
2 Elongation A 5 (5)............................. 12 %
Anodization layer thickness ................ 10 m
Section cuts are not anodized, unless otherwise speci-fied.
Compatible with most common chemicalsThe FlexLink conveyor components can withstandlengthy contact with most chemicals used in normalworkshop environments. It is, however, necessary toavoid acids with pH lower than 4, bases with pH above 9,and lengthy exposure to chlorinated hydrocarbons suchas trichloroethylene.
The following tables specify the resistance of thematerials used in FlexLink components to various chem-icals. For some chemicals, the reactions depend on con-centration and form of the chemical. A higherconcentration of an acid will cause more swelling of thematerial subjected to it. Also, the liquid form of a gasresults in more brisk reactions.
Legend
1 indicates very high resistance, whereas 4 indicates anunsuitable combination. means that no data is availa-ble.
Acids
Basic compounds
Gases
Chemical agent P O M
P A P A - P
E
P V D F
H D P E
U H M W - P
E
P E B A X
A l u m
Acetic acid 3 4 4 1 3 1 2
Benzoic acid 3 4 4 1 1 1 4
Boric acid 3 2 2 1 1 1 2
Citric acid 3 2 2 1 2 1 2Chromic acid 4 4 4 1 1 1 3
Hydrofluoric acid 4 4 4 1 1 1 4
Hydrochloric acid 4 4 4 1 1 1 3Hydrocyanic acid 4 4 4 1 2 1 1
Nitric acid 4 4 4 1 4 1 3Oleic acid 3 2 2 1 3 1 1
Oxalic acid 4 2 2 1 1 1 2
Perchlorid acid 4 4 4 1 1 1 3Phosphoric acid 4 4 4 1 1 1 3
Phtalic acid 4 2 2 1 1 1
Sulphuric acid 4 4 4 1 2 1 1 3
Tannic acid 3 1 1 1 Tartaric acid 3 2 2 1 1 1 1
Chemical agent P O M
P A P A - P
E
P V D F
H D P E
U H M W - P
E
P E B A X
A l u m
Ammonia (solution) 1 2 2 1 1 1 2Calcium hydroxide 1 2 2 1 1 1 4
Caustic soda 1 2 2 1 1 1 1 3
Potassium hydroxide 1 2 2 1 1 1 4
Chemical agent P O M
P A P A - P
E
P V D F
H D P E
U H M W - P
E
P E B A X
A l u m
Carbon dioxide 3 1 1 1 1 1 1Carbon monoxide 2 1 1 1 1 1 1
Chlorine (dry) 2 4 4 1 3 3 1
Chlorine (wet) 4 4 4 1 4 4 4Hydrogen sulphide 3 1 1 1 2 1 1
Sulphur dioxide (dry) 2 3 3 1 2 1 1Sulphur dioxide (wet) 4 4 4 1 2 1 3
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Conveyor engineering guidelines 35
Materials (continued)
Organic compounds and solvents: Salts
Chemical testIf you are doubtful about whether our materials will with-stand your special environment, you should perform achemical test. The following procedure, which tests theabsorption of the material by measuring the swelling, issuitable for plastic materials. It should be performed at
two temperatures, 20 C and 60 C. The 60 C test rep-resents long term exposure at room temperature.
1 Put a sample of the material into the chemical solu-tion.
2 Measure the change in weight and length after 1, 2, 4,and 7 days in the solution. If the relative change ofweight, length, or other geometric change exceeds1 %, the test is considered negative, i.e. the chemicalis not compatible with the material.
Chemical agent P O M
P A P A - P
E
P V D F
H D P E
U H M W - P
E
P E B A X
A l u m
Acetone 1 1 1 1 4 1 3 1
Aniline 2 3 3 1 3 1 1
Benzene 1 2 2 1 4 4 3 1
Benzine 2 2 2 1 3 3 1Butyl alcohol 2 2 2 1 2 1 1
Carbon disulphide 1 2 2 1 3 3 1
Carbon tetrachloride 1 1 1 1 3 3 2Chlorobenzene 1 1 1 1 4 4
Chloroform 1 3 3 1 4 4 Ethyl acetate 1 2 2 1 2 1 1
Ethyl alcohol 1 2 2 1 1 1 1
Ethylic ether 1 2 2 1 4 3 1Formalin 2 2 2 1 1 1 1
Heptane 2 1 1 1 2 2
Methyl alcohol 1 2 2 1 1 1 2
Methyl ethyl ketone 1 1 1 1 4 2 4 2Nitrobenzene 2 2 2 1 3 2 1
Phenol 3 4 4 1 2 1 1
Toluene 1 2 2 1 4 4 White spirit 2 2 2 4 4
Chemical agent P O M
P A P A - P
E
P V D F
H D P E
U H M W - P
E
P E B A X
A l u m
Acid salts 2 3 3 1 1 1
Basic salts 1 2 2 1 1 1
Neutral salts 1 2 2 1 1 1
Potassium bicarbonate 2 2 2 1 2 1 1Potassium permanganate 2 4 4 1 2 1 1
Sodium cyanide 2 2 2 1 2 1 4
Sodium hypochlorite 3 4 4 1 2 1 4
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36 Conveyor engineering guidelines
Materials (continued)
Static electricityLow conductivity
The standard plastic materials used for conveyors allhave low electrical conductivity. This means that staticelectricity can build up on the conveyor. If the chain runson plastic slide rails, no inherent discharge path exists forthe static electricity.
When a conveyor is running under normal operating con-ditions but without products, the following static build-upcan be measured:
At the drive unit .................................. 2000 2500 VAt the idler end unit ............................ 400 500 VAt a wheel bend.................................. 400 500 VAt a straight section............................ 300 400 V
Depending on the shape and material, a product runningon the conveyor can also build up static electricity. Theworst case is with accumulated products. Discharge isnormally taking place when the products are transferredto or from the conveyor.
In static sensitive applications, a number of measurescan be taken to reduce the risk of excessive staticcharges.
1 Ensure that the relative humidity is minimum 40 %.
2 Install static discharge wipers immediately beforesensitive points on the conveyor.
Components for static sensitive environments
Some FlexLink chains, slide rail, and guide rail cover canbe ordered in carbon loaded or ISD versions. The carbonloaded material has high conductivity whereas the ISDmaterial is dissipative.
Contact your FlexLink Systems representative for addi-tional information.
WearThe degree of wear on a conveyor depends on a numberof factors, such as
Running time
Load, contact pressure
Speed
Product accumulation
Sharp or rough products
Chemicals
Foreign particles e.g. chips, grinding particles, brokenglass, sand, sugar
Temperature
Plain bends
Try to minimize the running time for the conveyors bystopping them when there is no transport.
Multiple horizontal and vertical plain bends in a conveyorwill often result in increased wear. One reason is that thefriction losses are large in plain bends. Also, the contactsurface between chain and slide rail is small and thechain pull is acting towards the slide rail in the bends.
The amount of wear will be highest during an intro-ductory period, and will decrease when the surfaceshave adapted to each other. Lubrication will reduce wear.
Run-in period Two to three weeks are usually enough as a run-inperiod. During this time, the conveyor should be cleaneda couple of times, to remove dust. After run-in, wear willbe minimal, unless particles from the product or processreach the conveyor continuously.
Chain elongation
Especially during the run-in period, and if the load isheavy, the conveyor chain will slowly increase in length.This effect will be most obvious for long conveyors. Aftercontinuous operation for two weeks, it is often possible to
remove a couple of chain links. After this period, we rec-ommend a check every 3 6 months.
Ultra-violet lightThe plastic material used in the FlexLink conveyor chainwill deteriorate slowly if exposed to strong ultra-violetradiation from industrial UV sources.
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Conveyor engineering guidelines 37
Conveyor noise level
IntroductionThe noise generated by the conveyor chain will decreaseafter a few days of operation. Generally, a higher speedwill result in a higher noise level, though still less than thegeneral noise in a factory environment. At high speeds,large-radius plain bends are quieter than wheel bends.The actual noise level depends on several factors:
The product on the conveyor
The installation premises
Surrounding equipment
The conveyor layout and dimensions
Typical noise levels for a conveyor with an end drive unitare shown in the following tables. The noise level wasmeasured at three points for each conveyor type, at a dis-tance of 1 m from drive unit (A), bend (B), and idler endunit (C), at the same level as the top of the conveyor. Thenoise level was measured at speeds from 5 m/min up to60 m/min.
Conveyor with wheel bend
XS conveyor
XL conveyor
XM conveyor
XH conveyor
XK conveyor 3,4 m
3,4 m
d
d
d
d = 1 m
A
B
C
50
60
70
80
5 10 2015 25 30 40 50 60 m/min
XSEB ... HL/HR, XSBH 90R150, XSEJ 200
A
B
C
dB(A)
5 10 2015 25 30 40 50
50
60
70
80
XLEB ... HL/HR, XLBH 90R150, XLEJ 320
A
B
C
60 m/min
dB(A)
50
60
70
80
5 10 2015 25 30 40 50
XMEB ... HL/HR, XMBH 90R160, XMEJ 315
A
B
C
60 m/min
dB(A)
50
60
70
80
5 10 2015 25 30 40 50
XHEB ... HL/HR, XHBH 90R170, XHEJ 325
A
B
C60 m/min
dB(A)
50
60
70
80
5 10 2015 25 30 40 50
XKEB ... L/R, XKBH 90R200, XKEJ 350
A
B
C
60 m/min
dB(A)
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38 Conveyor engineering guidelines
Conveyor noise level (continued)
Conveyor with large radius plain bend
XL conveyor
XM conveyor
XH conveyor
XK conveyor
XB conveyor
A
B
C 3,7 m (XB:2,3 m)
3,7 m (XB:2,3 m)
d
d
d
d = 1 m
50
60
70
80
XLEB ... HL/HR, XLBP 90R1000, XLEJ 320
5 10 2015 25 30 40 50
A
B
C
60 m/min
dB(A)
50
60
70
80
5 10 2015 25 30 40 50
XMEB ... HL/HR, XMBP 90R1000, XMEJ 315
AB
C
60 m/min
dB(A)
50
60
70
80
XHEB ... HL/HR, XHBP 90R1000, XHEJ 325
5 10 2015 25 30 40 50
A
B
C
60 m/min
dB(A)
50
60
70
80
XKEB ... L/R, XKBP 90R1000, XKEJ 350
5 10 2015 25 30 40 50
A
B
C
60 m/min
dB(A)
50
60
70
80
5 10 2015 25 30 40 50
XBEB ..A175 LP/RP, XBBP 90A175R10, XBEJ A175
A
B
C60 m/min
dB(A)
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Conveyor engineering guidelines 39
Slide rail selection guidelines
Slide rail overview
Characteristics
The slide rail is used to provide a low friction and wearresistant track for the chain. There are slide rails in fourdifferent types of materials, each with different character-istics:
1 High density polyethylene2 Ultra-high molecular weight polyethylene3 Polyamide-polyethylene4 Polyvinylidene fluoride5 Stainless steel
The coefficient of friction is normally closer to the lowervalue at startup of a new conveyor. It will increase as thecontact surfaces are wearing in. Lubricants will reducethe coefficient of friction.
Considerations when selecting slide railEach of the slide rails has its own characteristics and issuitable for different types of applications.
Polyethylene slide rail is suitable for most standardapplications.
In environments where high resistance to chemicalsis important, PVDF slide rails are recommended.
Steel slide rails in combination with PVDF slide rails inbends can be a good combination where larger particlessuch as chip occurs.
UHMW-PE has the highest wear resistance and canbe recommended in applications with:
Accumulation
Transport of heavy parts
High speed
Abrasive particles
Requirements on low dust generation
Chemical resistance
It is important to find out if there is an influence fromchemicals in the system. See the chemical resistance list(page 34). For instructions on resistance testing refer topage 35.
Temperature range
The maximum continuous temperature is 60 C forXLCR 25 and XLCR 25 U and 100 C for XLCR 25 P andXLCR 25 H. All slide rail types can be used down tominus 40 C.
Horizontal plain bends
The contact pressure between the chain and the slide railis very high in the inner bend of horizontal plain bends. Itis important to use the PVDF slide at this location if thespeed is high as there will be increased temperaturesthat may cause melting of other slide rails. This, however,will result in somewhat higher wear on the chain.
InstallationIt is important that the slide rail be properly mounted andanchored to the conveyor beam. See Appendix A,Page 1.
The length of slide rail depends on the application. Itis important to cut the slide rail to shorter sections allow-ing for elongation in high load areas such as after hori-zontal and vertical plain bends and in accumulationzones.
It is also recommended to use short slide rails (2 to3 m) where chemicals might affect the slide rail.
Designation Material Coefficientof friction
Colour
XSCR 25 HDPE 1 0,1 0,25 BlackXLCR 25 HDPE 1 0,1 0,25 Black
XBCR 25 HDPE 1 0,1 0,25 Black
XBCR 3/6 UA UHMW-PE 2 0,1 0,25 White
XSCR 25 U UHMW-PE 2 0,1 0,25 White
XLCR 25 U UHMW-PE 2 0,1 0,25 WhiteXKCR 25 U UHMW-PE 2 0,1 0,25 White
XWCR 25 U UHMW-PE 2 0,1 0,25 WhiteXLCR 25 H PA-PE 3 0,1 0,25 Grey
XKCR 25 H PA-PE 3 0,1 0,25 Grey
XSCR 25 P PVDF 4 0,15 0,35 Yel low/whi teXLCR 25 P PVDF 4 0,15 0,35 Yel low/whi te
XWCR 25 P PVDF 4 0,15 0,35 Yel low/whi teXLCR 3 TA Steel S 5 0,15 0,35
XSCR 25
XSCR 25 P
XLCR 25
XLCR 25 P
XLCR 25 U
XLCR 3 TA
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40 Conveyor engineering guidelines
Maintenance
ChainThe chains are made of acetal resin which has an excel-lent combination of strength, wear resistance, chemicalresistance, impact strength and temperature range.
Chain failures like breakage and high wear mightoccur if the actual chain pull is higher than the permissi-ble chain pull. There is also a big risk for slip-stick at highchain pulls.
There is an arrow on the side of all chain links show-ing the proper running direction for the chain. The chainshould run without pre-tension. Pre-tension might resultin uncontrolled chain pull and lead to chain failure. Forthis reason it is important that there is a visible chainslack at the drive unit when the conveyor is running.
The chain has a good impact strength. A broken link isa sign that something is wrong along the conveyor. Fre-quent failures can be attributed to broken cleated linkscaused by jamming at the loading or unloading of theconveyor.
It is important to replace broken or damaged chainlinks, or the broken link might damage the slide rail or thefeed-in guides for the return chain at the drive unit.
Chain elongation
The chain is made of an elastic material. In addition tothe elastic elongation, the chain will exhibit elongationbecause of material creeping. The magnitude of the elon-gation depends on the chain pull. The elongation willshow up at the take up side of the drive unit. Too muchchain slack may cause wear at the chain entry point inthe drive unit. Regular inspections of the chain elonga-tion are important. The chain should be shortened after a
run-in time of 50 hours. Further inspections should bemade after 250 and 500 hours and then every 500 hours.Frequent inspections are more important if the conveyoris long or has large/heavy loads.
The plastic pivot should be replaced if the steel pinconnecting the chain is removed for shortening the chainor replacing damaged chain links. Check that the steelpin is centered after it has been mounted and that thechain is flexible in the joint.
Slide railLubrication
Lubrication of the surface between the slide rail andchain will result in a lower coefficient of friction and longerlife.
Inspection
Check the slide rail in horizontal and vertical plainbends after every 250 hours of operation. The chaincan stay in place during this inspection. Replaceworn-out slide rail.
Remove the chain from the conveyor and inspect theslide rail carefully at least once a year or after2000 hours of operation (plain bends: 500 hours).Check wear and anchoring. Replace worn-out sliderail.
Drive unitsEach drive unit can be equipped with different brandsand types of worm gear motors. Follow the maintenancerecommendations of the motor/gear manufacturer.
Transmission chain
The conveyors are normally equipped with roller trans-mission chains. The transmission chain will elongate andshould be inspected after 50, 250 and 500 hours, andthen every 500 hours. It should be lubricated andstretched if needed.
Safety clutch All drive units are equipped with friction type safetyclutches. The safety clutch is mainly a safety device forthe conveyor that prevents damage at overload. The slipclutch should be set so that it does not slip under normalmaximum load. Never run the conveyor without transmis-sion cover.
There are two different designs of the safety clutches.One type is used for 3/8" and one for 1/2" roller chains. Itis important to unload the conveyors before releasing theclutch.
For instructions on adjusting the safety clutch, seeAppendix B, page 374.
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Conveyor engineering guidelines 41
General safety and design considerations
IntroductionWhen designing a conveyor system, it is necessary toconsider all of its aspects in order to achieve an opera-tional installation which is reasonably safe for all people
involved in its use or maintenance. For conveyors thechain is generally the critical factor to consider withguarding.
SafeguardingAll pinch and shear points as well as other exposed mov-ing parts that present a hazard to people at their worksta-tions or their passageways must be safeguarded.Overhead conveyors must be guarded to prevent objectsfalling. Cleated conveyor chains are more hazardous increating more pinch and shear points than plain conveyorchains.
Safeguarding can be achieved by: Location
Locate the hazardous area wherever possible out ofthe area occupied by personnel.
GuardsMechanical barriers preventing entry into the hazard-ous area, or protecting against falling objects.
Control devicesMachine controls which prevent or interrupt hazard-ous operations/conditions.
WarningsInstructions, warning labels, or sound/light signalswhich alert to hazardous conditions.
Safeguarding should be designed to minimize discomfortor difficulties to the operator. Bypassing or overriding thesafeguarding during operation should be difficult.
Warning labels etc. should only be used when allother means of safeguarding will impair the function ofthe installation or are not cost effective.
The degree of safeguarding required should be iden-tified during the design process.
Special attentionWhen correctly applied, the FlexLink family of compo-nents are safe to use and maintain. It is, however, neces-sary for those responsible for design, installation,
operation, and maintenance of the FlexLink installation tobe aware of certain areas where special attention isrequired.
All drive units with slip clutch
Before adjusting the slip clutch, it is necessary toremove all objects from the chain to remove anyremaining chain tension.
Adjustment should be conducted in accordance withthe maintenance procedures specified.
All drive units with the exception of direct drive unitsare fitted with transmission chain covers. These cov-
ers must be fitted before unit is operated.Note: The slip clutch is not a personnel safety device, buta device to protect the conveyor equipment.
End drive units
The chain slack (catenary) of the end drive units mustbe maintained during the system lifetime.
If side plates are fitted, the chain must be shortened ifit becomes visible below the level of the side plates.
For coupled drive units, safety protection should beapplied to the connecting shaft.
Intermediate drive units
The area near the guides for the return loop of the chainshould not be accessible during conveyor operation.
Catenary drive units
The bridge area where the chain goes down into thedrive should not be accessible during conveyor opera-tion.
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42 Conveyor engineering guidelines
General safety and design considerations (continued)
Horizontal bend drive units
The drive wheel and the transmission chain should notbe accessible during the conveyor operation.
Idler units
The opening between the links when they turn round theidler roller could be a risk. Idler ends should not be acces-sible during conveyor operation wherever possible.
Wheel bends
Guarding may be required at wheel bends dependingupon location of bends and load applied to the conveyor.
Cleated chains
Any application incorporating cleated chains requirescareful safety consideration. Pinch and shear pointsare generated throughout the assembly of the incor-porated components, therefore generous guardingshould always be employed to fully protect within useroperating limitations.
There is a higher risk of product damage when usingcleated chains. Special attention must be given tooperator access in the event of product becomingtrapped or similar.
MaintenanceThe routine maintenance of FlexLink conveyors shouldalso include procedures to ensure that any guardingremains securely fastened and effective if not interlockedvia control system etc.
FlexLink components are continuously reviewed to
improve performance either by design modification ormaterial upgrade. In all these reviews user safety is ourfirst consideration.
The design review procedure as recommended underthe Machinery Directive 98/37/EEC is followed and allassociated technical data is retained at the manufac-turer s address.
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Conveyor chains 43
Conveyor chainsType XS, XL, XM, XH, XK, XB
IntroductionThe conveyor chain consists of plastic links joinedtogether by means of plastic pivots and stainless steelpins. It can be delivered with or without cleats.
The chain is also available with composite chain linksbased on the standard link design, combined with a spe-cial chain top (does not include XS). The basic link has
the same technical properties as the standard link.The System XB chain base is similar to the XS XKchain bases. The top part, however, is much wider thanthe base, for efficient handling of wide products such ascardboard boxes etc., for example in the packaging andfood industries.
Plain chain (XS, XL, XM, XH, XK)The plain chain has a flat topsurface. The surface has lowfriction which allows accumu-lation of products.
XK plain chain Type A is aclosed top chain and has thesame technical properties asthe standard XK chain. It ismainly intended for use in pal-let applications.
Height of chain above beam
The following table lists theheight of chain for plain chain.Note that the A and B dimen-sions are not always thesame for plain chain as forother chain types such as cleated chain. See separatepublication 4301, "Chain guide", for more information.
Plain chain (XB)The XB chain is designed forgentle handling of bulky orsoft ready-packed productsrequiring stable support on awide chain.
The 175 mm/295 mm
wide chain features overlap-ping links that stay closedeven in the tight radius bend.This minimizes the risk of
jamming or tearing goods.
Safety (XB)
Tight chain design also minimizes the risk of fingers get-ting pinched in the chain.
Friction top chain (XL, XM, XH, XB)The friction top chain is espe-cially suitable for track config-urations with inclines up to30 , and where a standardcleated chain is unsuitable. Afriction insert moulded intothe link increases the frictionbetween goods and chain.
Always test with the spe-cific product to ensure thatthe friction is sufficient at thedesired inclination.
Chain A mm B mm C mm
XSTP 5 3,0 3,8 33,2
XLTP 5 3,5 3,8 33,1
XMTP 5 4,0 5,0 38,5XHTP 5 4,5 5,5 38,5
XKTP 5/5 A 4,5/7,0 7,0/9,5 50,0
Type A (XK)
A B
C
Height of chain above beam (XB)
7
39,7
XBTP 3A175 9,3
XB friction chain
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44 Conveyor chains
Chains Type XS, XL, XM, XH, XK, XB (continued)
Steel top chain (XL, XM, XH, XK)The steel top chain replacesthe standard plain chain, ifthe products conveyed arecausing excessive wear tothe standard chain. It isintended primarily for themechanical manufacturingindustry, for transport of cast-ings or machined items withsharp edges.
Based on the standard plain link, the steel top chainhas the same technical properties as the standard link.
Cleated chain (XS, XL, XM, XH, XK)Cleated chain is required forvertical or steeply inclinedconveyor tracks. Cleats areavailable in different heightsand shapes. The cleat typemust be selected to suit theshape of the goods con-veyed. High cleats arerequired for long work pieces,otherwise the ends of thework piece would rise over the top of the cleat on vertical(convex) bends.
Roller top chain (XL, XM, XH)The roller top chain is espe-cially suitable for sensitivegoods in buffering areas, andfor long buffer sections wherethe accumulating pressurecould become high with thestandard chain. The rollerson the chain top reduce thefriction between the chainand the goods, so thatscratch sensitive goods can be conveyed without beingdamaged.
Important
Note that roller top links cannot be interleaved with plainlinks or other fingered links if the conveyor includes hor-izontal bends.
Roller cleat chain (XM, XH, XB)Roller cleats are suitable forexample for cardboard boxesin slopes. They permit easytransfer from another con-veyor.
Flexible cleat chain (XL, XM)The flexible cleat chain isintended for vertical trans-port in vertical wedge con-veyors. Suitable productsinclude glass and plastic bot-tles, soda cans, and card-board boxes. Two conveyorswith flexible cleat chain fac-ing each other form the verti-cal wedge conveyor. Seefigure below.
Flexible cleat chain typeX_TE 5 D has flexible rubbercleats which can be removedfrom the chain and replacedif necessary. The chain isbest used with smaller prod-ucts, or where the gapbetween cleats must besmall.
Other chain typesIn addition to the standard types, several special-purposechain links are available. See FlexLink chain guide whichlists all chain types available. It is also possible to ordercustomer specified chains. Please contact FlexLink Sys-tems for additional information.
Technical specifications
Parameter Steel top chain Roller topchain
XL XM XH XK XL XM XH
Weight kg/m 1,0 1,4 2,4 2,8 1,1 2,2 2,5Friction coeffi-cient (betweenchain and drysteel product)
0,2 0,3 0,2 0,3 0,2 0,3 0,2 0,3
Steel hardness >800H v >800H v >800H v >800H v
Parameter Flexible cleat chainXL XM
Weight kg/m XLTE 5 B: 0,82XLTE 5 D: 1,8
XMTE 5 B: 1,2XMTE 5 C: 1,6XMTE 5 D: 2,1
Product weight, max. kg XLTE 5 B: 0,1XLTE 5 D: 1,0
XMTE 5 B: 3,0XMTE 5 C: 2,0XMTE 5 D: 4,0
Product diameter, min. mm 30 40
Conveyor speed, max. m/min. 50 50
Product length/width ratio 1:1 4:1 1:1 4:1Max. conveyor length, m 7 7
Vertical wedge conveyor
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Conveyor chains 45
Chains Type XS, XL, XM, XH, XK, XB (continued)
Tools and accessoriesSee page 54.
Ordering informationThe chain comes in 5 m lengths (XB: 3 m). Separate linkscan also be ordered. Plastic pivots and steel pins areincluded with chain and link deliveries, so they need only
be ordered for replacement purposes.1 Calculate the required length of chain. For effective
track lengths of bends, drive units etc., refer to thetables Effective track lengths in Conveyor engineer-
ing guidelines . Be sure to use the value for a two-waychain if the chain returns on the bottom of the beam.The chain must be ordered in 5 m sections (XB: 3 m).
2 If cleats are required: Determine the type and dis-tance between them. The distance should be at least1,5 times the length of the product conveyed.
The desired distance is denoted by adding a digitafter the designation suffix: If, for instance, every fifth
link is to be a Type X cleat link, then write X5; if everyeighth, then write X8, etc.
Example
XSTF 5 9 D8 is a 5 m chain section. It has type D cleats,9 mm high, on every eighth link.
Chains overview
Product XS XL XM XH XK XBChain widthChain pitch
44 mm25,4 mm
63 mm25,4 mm
83 mm33,5 mm
103 mm35,5 mm
102 mm38,1 mm
175 mm/295 mm33,5 mm
Plain chain XSTP 5
Page 46
XLTP 5
Page 47
XMTP 5
Page 49
XHTP 5
Page 51
XKTP 5/5 A
Page 52
XBTP 3A175
Page 53XBTP 3A295Page 53
Steel top chain XLTP 5 TFPage 47
XMTP 5 TFPage 49
XHTP 5 TFPage 51
XKTP 5 TFPage 52
Friction top chain XLTP 5 F Page 47
XMTP 5 F Page 49
XHTP 5 F Page 51
XBTP 3A175 F...Page 53XBTP 3A295 F...Page 53
Universal chain XMTF 5 U Page 49
XKTF 5 U Page 52
Cleated chain Type A XLTF 5 * APage 47
XMTF 5 * APage 49
XHTF 5 * APage 51
XKTF 5 * APage 52
Cleated chain Type B XLTF 5 12 B Page 47
Cleated chain Type C XLTF 5 * CPage 48
Cleated chain Type D XSTF 5 * DPage 46
Cleated chain Type G XSTF 5 * GPage 46
Flexible cleat chain Type B XMTE 5 BPage 50
Flexible cleat chain Type C XMTE 5 CPage 50
Flexible cleat chain Type D XLTE 5 DPage 48
XMTE 5 DPage 50
Roller top chain XLTR 5Page 48
XMTR 5Page 49
XHTR 5Page 51
Roller cleat chain XMTF 5 * RPage 50
XHTF 5 46 R Page 51
XBTL 175 46 RPage 53
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46 Conveyor chains
Chains XS
Plain chain XS
Plain chainLength 5 m XSTP 5
Plain link XSTL 44*
*Note. Links must be ordered in multiples of 10
Cleated chain, Type D XS
Cleated chainType D cleatsLength 5 mh=3 mmh=5,5 mmh=9 mmh=27 mm
XSTF 5 3 D...XSTF 5 5.5 D...XSTF 5 9 D...XSTF 5 27 D...
Cleated linkh=3 mmh=5,5 mmh=9 mmh=27 mm
XSTL 44 3 D*XSTL 44 5.5 D*XSTL 44 9 D*XSTL 44 27 D*
*Note. Links must be ordered in multiples of 10
Cleated chain, Type G XS
Cleated chainType G cleatsLength 5 mh=3 mmh=5 mmh=9 mm
XSTF 5 3 G...XSTF 5 5 G...XSTF 5 9 G...
Cleated linkh=3 mmh=5 mm
h=9 mm
XSTL 44 3 GXSTL 44 5 G
XSTL 44 9 G
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Conveyor chains 47
Chains XL
Plain chain XL
Plain chainLength 5 m XLTP 5
Plain link XLTL 63*
*Note. Links must be ordered in multiples of 10
Friction top chain XL
Friction top chainLength 5 m XLTP 5 F...
Friction top link XLTL 63 F*
*Note. Links must be ordered in multiples of 10
Steel top chain XL
Steel top chainLength 5 m XLTP 5 TF
Steel top link XLTL 63 TF*
*Note. Links must be ordered in multiples of 10
Cleated chain, Type A XL
Cleated chainType A cleatsLength 5 mh=4 mmh=5,5 mmh=9 mmh=12 mmh=17 mmh=30 mm
XLTF 5 4 A...XLTF 5 5.5 A...XLTF 5 9 A...XLTF 5 12 A...XLTF 5 17 A...XLTF 5 30 A...
Cleated linkh=4 mmh=5,5 mmh=9 mmh=12 mmh=17 mmh=30 mm
XLTL 63 4 A*XLTL 63 5.5 A*XLTL 63 9 A*XLTL 63 12 A*XLTL 63 17 A*XLTL 63 30 A*
*Note. Links must be ordered in multiples of 10
Cleated chain, Type B XL
Cleated chainType B cleatsLength 5 m XLTF 5 12 B...
Cleated link XLTL 63 12 B*
*Note. Links must be ordered in multiples of 10
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48 Conveyor chains
Chains XL (continued)
Cleated chain, Type C XL
Cleated chainType C cleatsLength 5 mh=12 mmh=15 mmh=30 mm
XLTF 5 12 C...XLTF 5 15 C...XLTF 5 30 C...
Cleated linkh=12 mmh=15 mmh=30 mm
XLTL 63 12 C*XLTL 63 15 C*XLTL 63 30 C*
*Note. Links must be ordered in multiples of 10
Roller top chain XL
Roller top chainLength 5 m XLTR 5
Roller top link XLTL 63 R
Flexible cleat chain, Type D XL
Flexible cleat chain Type DLength 5 m XLTE 5 D
Flexible cleat link assembly Type D(link base and flexible cleat top) XLTM 63 D*
Flexible cleat top (replacement) XLTX 55 D*
*Note. Links must be ordered in multiples of 10
30
3
63
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Conveyor chains 49
Chains XM
Plain chain XM
Plain chainLength 5 m XMTP 5
Plain link XMTL 83*
*Note. Links must be ordered in multiples of 10
Universal chain XM
Universal chainLength 5 m XMTF 5 U...
Universal link XMTL 83 U*
The link has a hole for an M6 screw. An M6 nut will fitinside the link.
*Note. Links must be ordered in multiples of 10
Friction top chain XM
Friction top chainLength 5 m XMTP 5 F...
Friction top link XMTL 83 F*
*Note. Links must be ordered in multiples of 10
Steel top chain XM
Steel top chainLength 5 m XMTP 5 TF
Steel top link XMTL 83 TF*
*Note. Links must be ordered in multiples of 10
Cleated chain, Type A XM
Cleated chainType A cleatsLength 5 mh=15 mmh=30 mm XMTF 5 15 A...XMTF 5 30 A...
Cleated linkh=15 mmh=30 mm
XMTL 83 15 A*XMTL 83 30 A*
*Note. Links must be ordered in multiples of 10
Roller top chain XM
Roller top chainLength 5 m XMTR 5
Roller top link XMTL 83 R*
*Note. This link cannot be combined with plain links
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Conveyor chains 53
Chains XB
Plain chain 175 mm XB
Plain chainLength 3 m XBTP 3A175
Plain link XBTL 175*
*Note. Links must be ordered in multiples of 10
Friction top chain 175 mm XB
Friction top chainLength 3 m XBTP 3A175 F...
Friction top link XBTL 175 F*
*Note. Links must be ordered in multiples of 10
Roller cleat link 175 mm XB
Roller cleat link XBTL 175x46 R
Roller cleat chain must be ordered as plain chain plusdesired number of roller cleat links. Cannot be orderedas chain
175
3
7
3
1753
72,5
3
3
357
45,53
175
Plain chain 295 mm XB
Plain chainLength 3 m XBTP 3A295
Plain link XBTL 295*
*Note. Links must be ordered in multiples of 10
Friction top chain 295 mm XB
Friction top chainLength 3 m XBTP 3A295 F...
Friction top link kit 5054874*
*Note. Links are delivered as a kit containing 10 linksand the necessary steel pins and plastic pivots.
295
3
7
3
2953
72,5
3
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54 Conveyor chains
Tools and accessories for chains
Plastic pivot and steel pinThe chain links are connected by means of plastic pivotsand steel pins. Pivots and pins are included with chainand link deliveries, so they need only be ordered forreplacement purposes.
Chain assembly toolA special pin insertion tool is available for use when
assembling and dismantling the chain. The tool helpswhen inserting and removing the stainless steel pin join-ing two chain links together.
Chain lubricationThe chain is lubrication-free. A new chain running on newslide rails, however, will need a few hours of running-inbefore it runs perfectly smoothly. For applications whereabsolutely smooth running is essential from the start, asilicone-based lubricant (LDSS 450) is available.
Plastic pivot
Plastic pivot XS, XLPlastic pivot XMPlastic pivot XHPlastic pivot XKPlastic pivot XB
XLTT 9 16XMTT 13 16XHTT 18 19XKTT 22 24XBTT 13 16
Note. Must be ordered in multiples of 25
Steel pin
Steel pin XS, XLSteel pin XMSteel pin XHSteel pin XKSteel pin XB
XLTD 4 36XMTD 650XHTD 6 70XKTD 8 62XMTD 650
Note. Must be ordered in multiples of 25
Pin insertion tool for chain
Pin insertion tool XS, XLPin insertion tool XM, XBPin insertion tool XHPin insertion tool XK
XLMJ 4
XMMJ 6XHMJ 6XKMJ 8
Lubricant for chain
Silicone-based lubricant LDSS 450
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Conveyor beams 55
Conveyor beamsType XS, XL, XM, XH, XK
Aluminium beam profilesFlexLink conveyors are based on aluminium beam pro-files. Systems XS, XL, XM, XH, and XK are single profilebeams, whereas system XB beams consist of a singleprofile in the middle, with side profiles on each side, tocreate a wider conveyor.
Conveyor beam XS, XL, XMThe chain track for straightconveyor sections is deliveredas beam stock to be cut asrequired.
Conveyor beam XHThe chain track for straight
conveyor sections is deliveredas beam stock to be cut asrequired. Two conveyor beamversions are available stand-ard (sufficient in most applica-tions) and reinforced (R).
Conveyor beam XKThe chain track for straightconveyor sections is deliveredas beam stock to be cut asrequired. Conveyor beamXKCB is normally used.
Conveyor beam XKCB typeN can be used for track sec-tions where it should be possi-ble to lift the chain out of thebeam to facilitate cleaning, etc.See figure.
Conveyor beam XKCB typeN can be joined only to theordinary XKCB beam or to theplain bend XKBP.
Conveyor beam type Nmust not be used in applica-tions where the conveyorbeam has an inclination fromthe horizontal plane.
Technical specificationsPoint load F + beam weight + weight of two-way chain for10 mm deflection, see illustration:
Slide railsSlide rail products: see page 61.
Plastic slide rail is used to provide a low-friction track forthe chain. Slide rail is available in four plastic materials:HDPE, PVDF, UHMW-PE, and PA-PE, and in acid resist-ant stainless steel, see table.
HDPE slide rail is suitable for most standard applica-tions. In environments where high resistance to chemi-
cals is important, PVDF slide rail is recommended.PA-PE and UHMW-PE slide rail is best suited for highspeed applications, high accumulation loads, or wherecleanliness is important. See Considerations whenselecting slide rail on page 39.
Slide rail made of acid resistant stainless steel isavailable in 3 m straight lengths. It is intended for highwear applications. (Use PVDF slide rail in bends.)
Plastic screws or aluminium rivets are used to fix theslide rail to the beam, see table. See Anchoring the sliderail in Appendix A, page 370.
Note : When using UHMW-PE slide rails and the calcu-lated load from a product exceeds 20 N for a single chain
link, always use plastic screws every meter of the sliderail. See Considerations when selecting slide rail onpage 39.
Installation of slide rail on XKCB N: See Slide railinstallation conveyor beam XKCB N in Appendix A,page 372.
1 High density polyethylene (no suffix in designation)2 Polyvinylidene fluoride (suffix P in designation)3 Ultra-high molecular weight polyethylene (suffix U in designation)4 Polyamide-polyethylene (suffix H in designation)5 Stainless steel (suffix TA in designation)
XHCB
XHCB R
XKCB
XKCB N
Conveyor sys tems F (N) Beam deflection f rom straight l ine
XS 200
XL 390
XM 550
XH
standardreinforced 590800
XK 1200
XS XL XM XH XK XBSlide rail
HDPE 1 x x x x x
PVDF 2 x x x x x
UHMW-PE 3 x x x x x
PA-PE 4 x x x
Steel S5
x x xPlastic screw
XLAG 5 x x x x x
XWAG 5 x
Aluminium rivetXLAH 36 xXLAH 46 x x x
XLAH 47 x x
10
F
3 m
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56 Conveyor beams
Type XS, XL, XM, XH, XK (continued)
Tools and accessories (XB see next page)Installation tools for slide rail
Special tools are available for installation of the slide rail.See page 62. Also see Appendix A, page 368, whereinstallation of the slide rail is described.
T-slot cover strip
A snap-fit cover strip is available to cover the T-slots in thebeam. See page 63.Connecting strips
The beams are joined together by means of connectingstrips. Normally, the longer strips should be used whentwo lengths are available. Connecting strips are listed onpage 63.
Beam section
A beam section can be used to simplify chain installation.The beam section is open on one side, so that the chaincan be installed. After installation of the chain, the remov-able chain guides are returned and secured by means ofscrews. (See Appendix C, page 375.)
Beam spacer
The beam spacer is used to connect two conveyorbeams side to side. Assembly: cut the beam spacer tothe desired length. Connect using M8 screw and slot nut.Two holes must be drilled: one through the spacer beam(9 mm), and one in one of the beams to allow insertion ofthe screw. The diameter of the second hole depends onthe size of the screw head. See figure.
Tools and accessories overview
Ordering information (XB see next page)1 Determine the number of beam lengths/sections
required. Beams can be delivered in 3 m and 6 mlengths, and precision cut to any length up to 6 m.
2 Determine the length of slide rail required. Fourlengths of slide rail are normally required for each
length of track, if the chain returns via the bottom ofthe beam.
Note for XK : XKCB type N requires six slide raillengths.
Do not forget bends, drive units etc. The effectivetrack length of each such component is specified inthe table Effective track lengths in Conveyor engi-neering guidelines .
3 Estimate the required number of plastic screws or alu-minium rivets for the slide rail. Two screws/rivets arerequired for each separate piece of slide rail. Thescrews/rivets must be ordered separately. The quan-
tity must be specified in multiples of 50 (plasticscrews) or in multiples of 250 (rivets).
4 Determine the number of connecting strips required.Two connecting strips are required for each jointbetween straight beam sections.
The connecting strips must be ordered separately. Note!Bends, drive units, etc. are delivered with the necessaryconnecting strips.
Conveyor beams overview (XB see next page)
XS XL XM XH XKT-slot cover s trip
Plastic Aluminium
Connecting strips
130 mm
160 mm Beam section
160 mm
200 mm
Product XS XL XM XH XKBeam width
Beam height45 mm65 mm
65 mm65 mm
85 mm75 mm
105 mm75 mm
105 mm95 mm
Conveyor beam, standard XSCB *Page 58
XLCB *Page 58
XMCB *Page 58
XHCB *Page 59
XKCB *Page 59
Conveyor beam reinforced XHCB * RPage 59
Conveyor beam Type N XKCB * NPage 59
Articulated beam section (vertical) XLCH 5 VPage 64
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Conveyor beams 57
Type XB
Conveyor beam XBThe chain track for straightconveyor sections consists ofa middle section similar insize to the XM beam, withseparate half-section beamsattached on the sides toobtain the desired width(182 mm/300 mm). Straightsections up to 3 m can bedelivered assembled(XB 175 version), in kit form(XB 295 version), or asunassembled parts.
Technical specifications XB
Beam deflection under load
Point load F + beam weight + weight of two-way chain for4 mm deflection (see illustration):
F = 1200 N
Tools and accessories XBThe beam sections are joined together to the desiredlength by means of four connecting strips at each joint.For easy assembly, the two middle strips should extend10 mm further out from the beam than the outer strips.Only the outer strips need to be secured at both ends.
The outer beam half-sections are attached to the mid-dle section using snap-fit aluminium clips ( XB 175 ver-sion) or aluminium spacers ( XB 295 version). A specialtool (3923518) is required for fitting the clips with preci-sion. Clips or spacers must be used minimum every 0,5m.
A special tool for the installation of slide rail(XBMR 170) is available. A snap-fit plastic or aluminiumcover strip is available to cover the T-slots in the beam.
Plastic screws or aluminium rivets are used to fix theslide rail to the beam, see table on Page 55. SeeAnchoring the slide rail in Appendix A, page 370.
Beam section XBCC 300A can be used to simplifychain installation. This 300 mm beam section can beopened on one side, so that the chain can be installed.After installation of the chain, the removable chain guidesare returned and secured by means of screws (seeAppendix C, page 375).
Ordering information1 Determine the number of beam sections required.
Straight beam sections can be delivered in assem-bled sections up to 3 m ( XB 175 version), in kit form(XB 295 version), or as unassembled parts. Order asufficient number of clip kits or spacers to allow for amaximum distance of 0,5 m between clips/spacers.
2 Determine the length of slide rail required. If XBCR 25
is used, six lengths of slide rail are normally requiredfor each length of track four on the top side and twoon the bottom side (middle section). If XBCR 25 isused in combination with XBCR _ UA, four lengths ofregular slide rail and two lengths of slide rail for theupper outer beam sections are normally required. Donot forget bends, drive units etc. The effective tracklength of each such component is specified in thetable Effective track lengths in Conveyor engineer-ing guidelines . Note that an extra length of slide rail isused in bends. See page 102
3 Estimate the required number of plastic screws for theslide rail. Two screws are required for each separate
piece of slide rail. The screws must be ordered sepa-rately. The ordered quantity must be a multiple of 50.
4 Determine the number of connecting strips required.Four connecting strips must be ordered separately foreach joint between straight beam sections. (Bends,drive units, etc. are delivered with the necessary con-necting strips.)
Conveyor beams overview XBBeam deflection from straight line
F
4
3 m
Product XB 175 XB 295Beam width
Beam height182 mm75 mm
300 mm75 mm
Conveyor beam section(assembled)
XBCB *A175Page 60
Conveyor beam section(unassembled kit)
XBCB *A295Page 60
Conveyor beam (mid-section) XBCB *A85Page 60
XBCB *A85Page 60
Conveyor beam (outer section) XBCB *A HPage 60
XBCB *A HPage 60
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58 Conveyor beams
Beam XS
Beams XL
Beams XM
Conveyor beam XS
BeamLength 3 mLength 6 mLength to order
XSCB 3XSCB 6XSCB L
Slide rail: see page 61Beam accessories: see page 63
Conveyor beam XL
BeamLength 3 mLength 6 mLength to order
XLCB 3XLCB 6XLCB L
Slide rail: see page 61Beam accessories: see page 63
Beam section for chain installation XL
Beam section for chain installation XLCC 160
Including connection strips and screws
45
1164
65
64,2 11
80 160 80
Conveyor beam XM
BeamLength 3 mLength 6 mLength to order
XMCB 3XMCB 3XMCB L
Slide rail: see page 61Beam accessories: see page 63
Beam section for chain installation XM
Beam section for chain installation XMCC 160
Including connection strips and screws
75
85
11
80 160 80
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Conveyor beams 59
Beams XH Beams XK
Conveyor beam XH
BeamLength 3 mLength 6 mLength to order
XHCB 3XHCB 6XHCB L
Beam, reinforcedLength 3 mLength 6 mLength to order
XHCB 3 RXHCB 6 RXHCB L R
Slide rail: see page 61
Beam accessories: see page 63
Beam section for chain installation XH
Beam section for chain installationIncluding connection strips andscrews XHCC 160
105
1175
XHCB R
80 160 80
Conveyor beam, standard XK
Beam, standardLength 3 mLength 6 mLength to order
XKCB 3XKCB 6XKCB L
Slide rail: see page 61Beam accessories: see page 63
Conveyor beam, Type N XK
Beam, Type NLength 3 mLength 6 mLength to order
XKCB 3 NXKCB 6 NXKCB L N
Beam accessories: see page 63
Beam section for chain installation XK
Beam section for chain installationIncluding connecting strips andscrews XKCC 200
95 11
105
1195
105
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60 Conveyor beams
Beam components XB
Beam section (XB 175 version) XB
Beam section (assembled)Length 3 mLength to order (0,5 3 m)
XBCB 3A175XBCB LA175
Slide rail: see page 61
Beam section kit ( XB 295 version) XB
Beam section kitLength 3 mLength to order (0,5 3 m)
XBCB 3A295XBCB LA295
The beam section is delivered unassembled.Slide rail: see page 61
Beam (mid-section) XB
Beam (mid-section)Length 3 mLength to order
XBCB 3A85XBCB LA85
Beam (outer section) XB
Beam (outer section)Length 3 mLength to order
XBCB 3A HXBCB LA H
75
182
11
300
75 11
75
85
74
21
Clip kit for outer beam sections XB
Snap-fit clip kit for outer beamsections XBCE 40Each kit contains two clips. For construction of 182 mmwide beam sections. Mounting tool: see below.Maximum distance between clips is 0,5 m.
Spacer for outer beam sections XB
Spacer, aluminium XBCE 85
Including screws and nuts. For construction of 300 mmwide beam sections. Maximum distance between spac- ers is 0,5 m.
Mounting tool for clip kit XB
Mounting tool for aluminium clip kitXBCE 40 3923518
Beam section for chain installation XB
Beam section for chain installation
Including connecting strips andscrews XBCC 300A
40
85
50
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Conveyor beams 61
Slide rails
Installation of slide railsSee installation instructions in Appendix A, page 368, orin the separate Conveyor assembly manual .
Plastic slide rails for XS beam XS
Slide railLength 25 mPolyethylenePVDFUHMW-PEPA-PE
XSCR 25XSCR 25 PXSCR 25 UXSCR 25 H
Plastic slide rails for XL, XM, XH beams
Slide railLength 25 m
PolyethylenePVDFUHMW-PEPA-PE
XLCR 25XLCR 25 PXLCR 25 UXLCR 25 H
Steel slide rail for XL, XM, XH beams
Slide railLength 3 mAcid resistant stainless steel XLCR 3 TA
Plastic slide rails for XK beams XK
Slide railLength 25 mPVDF
UHMW-PEPA-PE
XWCR 25 P
XKCR 25 UXKCR 25 H
Plastic slide rail for XB beam XB
Slide railLength 25 mPolyethylene XBCR 25
XSCR 25 XSCR 25 P XSCR 25 U
XLCR 25 XLCR 25 P/H XLCR 25 U
XLCR 3 TA
Plastic slide rail for XB beam, outer XB
Slide rail, outerUHMW-PELength 3 mLength 6 m
XBCR 3 UAXBCR 6 UA
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62 Conveyor beams
Slide rail tools and accessories
Mounting tool for slide rail
Mounting tool for slide rail XS, XLMounting tool for slide rail XMMounting tool for slide rail XHMounting tool for slide rail XK
XLMR 140XMMR 140XHMR 200XKMR 200
Mounting tool for slide rail, XB XB
Mounting tool for slide rail XBMR 170
Drill fixture for slide rail
Drill fixture for XS slide raild=3,2 mm 3924774
Drill fixture for XL-XM-XH-XK-XBslide rail
d=4,2 mm 3920500
Aluminium rivets
Aluminium rivets 3 mm forXS conveyors XLAH 3 6
Aluminium rivets 4 mm for XL-XM-XH conveyors XLAH 4 6
Aluminium rivets 4 mm for XK-XBconveyors, brown XLAH 4 7
Extra slide rail in plain bends must be anchored usingplastic screws due to lack of space for the r ivet crimpingtool.Note. Must be ordered in multiples of 250.
d mm
1560
XLAH 36 XLAH 46
Rivet crimping pliers
Rivet crimping pliers for XS
For 3 mm rivets 3924776Rivet crimping pliers for XL-XM-XH-XK-XB
For 4 mm rivets 5051395
Rivet crimping clamp
Rivet crimping clamp for XSFor 3 mm rivets 3924770
Rivet crimping clamp for XL-XM-XH-XK-XB
For 4 mm rivets 3923005
Plastic screws for slide rail
Plastic screws 5 mm for XS-XL-XM-XH-XB beamsPlastic screws 5 mm for XK beams
XLAG 5XWAG 5
Note. Must be ordered in multiples of 50
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Conveyor beams 63
Beam accessories
Connecting strip with set screws
Connecting strip for XSa=20 mm, L=130 mm XSCJ 6 130
Connecting strip for XL-XM-XHa= 25 mm, L=130 mm XLCJ 6 130
Connecting strip for XL-XM-XH-XKa= 25 mm, L=160 mm XLCJ 6 160
Connecting strip for XBa=20 mm, L=160 mm XSCJ 6 160
Note. Must be ordered in multiples of 10
Cover strip for T-slot, PVC
Cover strip for T-slot, PVCLength 25 m XLAB 25
For XS-XL-XM-XH
Cover strip for T-slot, PVC
Cover strip for T-slot, PVCLength 3 mGreyYellow
XCAC 3 PXCAC 3 PY
For XK-XB
Cover strip for T-slot, aluminium
Aluminium, anodizedLength 2 m XCAC 2
For XK-XB
6 L
aM8
2
16
0,8
12,8
0,9
11,8
Beam spacer
Beam spacerAluminium, anodizedLength 3 mLength 6 m
XLCD 3XLCD 6
For connection of two conveyor beams side to side. Seepage 56.
37
85
3 m/6 m 4
h
XLXS XM/XH XKh=15,9 mmh=16,0 mm h=10,5 mm h=0,5 mm
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64 Conveyor beams
Articulated beam section (vertical) XL
IntroductionIn some applications it is desirable to be able to alter thevertical position of a conveyor beam. With an articulatedbeam section it is possibl