standard operation procedure for iam swap project bts3900al(dc)+tp48200a swap outdoor macro site(v3...
TRANSCRIPT
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HUAWEI TECHNOLOGIES CO., LTD. Huawei Confidential
Standard Operation Procedure for IAM Swap
Project BTS3900AL swap outdoor Macro Site
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No Tool name Specification standards Quantity Picture
1 SiteMaster 1
2Sitemaster
dummy load100W 1
3 Test MS
1.lock frequency
2.support 2G call,3G call,
SMS and data service
1
4 Jumper toolsRothenberger(1/2)/
Huaxing(1/2)
5 Marking Pen 2
6 Multimeter 1
7 Hammer 1
8 Spanner 13mmOpen/13mm 2
9 Spanner 16mmOpen/16mm 2
10 Spanner 18mmOpen/18mm 2
11 Hydraulic 1
12 Ladder 1
13Adjustable
Wrench12"/300mm 4
14 Socket Spanner one Set.include 18mm 1
15Phillips
screwdriver#2*150 2
16Straight
Screwdriver2*50mm 2
17 large wrench >60mm 2
18 File 100~150mm 1
19 brush 1
20 cable cutter 1
Standard Installation Tools
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21NSN Wire
Punchdown
Tool
support for NSN DDF 1
22Huawei Wire
Punchdown
Tool
support for Huawei DDF
23 Hand-Saw 1
24 Paper Knife 2
25 Cut Pliers 3
26 Crimp pliers
hexagon/PROSKIT/6PK-
230PA
3P1 255/213/068/038/321
1
27 Wire stripper 1
28 Pliers 1
29 RJ45 crimping
tool
EXPHD-22L
5.5~38mm1
30 Percussion Drill 1000W 1
31 Heat gun 1
32 Light 1
33 Safety belt 2
34 Safety helmet 4
35 Camera 1
36 angle display 1
37 Tape Measure 100m 1
38 compass BrandSUUNTO 1
39 pulley 1
40 rope 100M 1
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Step 3:Destmantle 2G BTS and PS.
`
BTS3900AL swap outdoor Macro Site Procedures
Step 1: Move old 3G cabinet and battery to aside with AC power . Pre-install BTS3900AL and TP48200A on the position of 3G BTS equipment
Then power on PS and BTS3900AL using temporary power and commissioning.
Step 2:Druing swap, firstly swap 3G ,then 2G. Finally dismantle 3G equipment and 3G battery .
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Time Time
Time Time
Time Time
Time Time
Time Time
Time Time Time Time
Put TP4200A
Cabinet on the old
3G Battery position
Prepare TP48200A Power
cable, ground cable ,battery
cable
Prepare Power systme
alarm cable form PS alarm
unit to BBU UFLP
Install PSUs
8
Unpack and Check
Materials
1. Disconnect 3G battery cable
and RF jumper tie
2.Move old 3G BTS cabinet to
side of I-beam(with AC Power)
and battery to ground
3.Connect battery cable with old
BTS
1 Power on BBU using
temporary power
2. Make pre-
commissioning
Identify old 2G &3G RF
jumper ,then mark them
using color ring
3.2 4.3 5.3 6.2
1)Pre-Install BTS PGND cable
to grounding bar
2)put power cables ( DCDU
to new TP48200A
Install alarm cable from
UFLP to BBU UPEUStart Time:_____________
1 2 7
3.1 6.1
Put new MBTS
Cabinet on the old
3G position
Prepare 2G and 3G RF
jumpers after test using
Sitemaster and make
color ring4.2 5.2
(IAM&Huawei SingleRAN project) Outdoor Macro Site BTS3900AL Implementation Checklist_Pre-installation V2.0
Site Name___________________________
4.1 5.1
Prepare new power cable for
3G&2G transmission
equipment from new ps(if it use
DC power)
Install new transmission
cable from 3G&2G
Transmission to new
MBTS(if the old cann't be
reused)
Start Finish
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1
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1 2 3
3 4 6
1 2
3 4
5 6
Proce
dure
1Drill the
hole on
the old
2
3
4
Fix MBTS base on the MBTS U-beam.
Install MBTS and Rectifier cabinet on the U-beam.
when face to equipments, BTS3900AL(DC) is in left,TP48200A in in right
BTS3900AL swap outdoor Macro Site Procedures
SN Task Description Operator Operation Time
3Install MBTS and TP48200A
cabinetABCD minutes
Materials
Packing list
Flat-head
screwdriverClaw hammer
Notes
Ensure that old 3G still work with AC power during moving before swap,if the old AC
power cable is not enough ,need put new AC power cable for old 3G before moving.
Tools
Procedure
Disconnect 3G battery cable and RF jumper tie
Move old 3G BTS cabinet to side of I-beam (with AC Power) and move battery to ground
Connect battery cable with old 3G BTS
BTS3900AL swap outdoor Macro Site ProceduresSN Task Description Operator Operation Time
2 Move old 3G equipment ABCD minutes
BTS3900AL swap outdoor Macro Site ProceduresSN Task Description Operator Operation Time
0 Check environment before
installationAB 10minutes
Procedure
Check and confirm the installation positions of the equipment and cables in the equipment
room according to engineering design documents such as the survey report.
Check the onsite installation environment .
Arrange for installation member.
Notes
Tools
Materials
TSSR
BTS3900AL swap outdoor Macro Site ProceduresSN Task Description Operator Operation Time
1 Check materials and Unpack CD 15 minutes
Procedure
Unpack the equipment, and then check the total number of goods in the packing case according
to the attached packing list and whether the packing cases are intact.
Unpack the packing case, and then check the type and number of equipment in the case
according to the packing list.
Notes
Check the materials carefully and confirm the quantity of materials
Tools
Flat-head
screwdriverClaw hammer
Materials
Packing list
Move direction
Old 3G
equipment
Old 3G cabinet
Old 3G battery
MBTS Base
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1 2 3
3 4 6
1 2
3 4
5 6
1
2
3
4
5
6
1
2
1 2 3
3 4 6
1 2
3 4
5 6
1
2
3
4
Materials
Multi Transceiver (850nm) Single Transceiver(1310nm)
Multi optical jumper(Orange) Single optical jumper(Yellow)
E1 cable
Tools
Phillips screwdriver
Notes
If there is just 2G BTS or both 2G and 3G are used E1 transmission, need to
Swap E1 transmission cable from old BTS to new MBTS.
Procedure
Check the transmission cable fristly ,if it's enough for new MBTS, no need
to install and route new .Otherwise , install new transmission cable for new
Check the WMPT board on the BBU cabinet. If have, install multi
transceiver(850nm ) into GTMUb FE1 and UTRP2 FE/GE0 interface
,then connect two interface using multi optical jumper(Orange).
Insert single transceiver(1310nm) to UTRP FE/GE 1 interface and install
single optical jumper(Yellow) From UTRP GE interface to ODF.
If there is no WMPT board on the BBU , need to insert single transceiver
(1310nm) and connect UMPT GE interface with ODF using single
optical jumper(Yellow)
Attach temporary label on FE/GE optical fiber.
BTS3900AL swap outdoor Macro Site ProceduresSN Task Description Operator Operation Time
4.1 Install transmision cables B 20 minutes
BTS3900AL swap outdoor Macro Site ProceduresNo. Task Description Operator Duration
4.2Install PGND&Power
cablesABCD 25minutes
Precedure
Make OT terminal of the PGND and power cable .
Connect PGND cable between grounding bar of BTS3900AL and Grounding
busbar.(TP48200A grounding bar with busbar )
Connecting the power cable between TP48200A and 3G TGBT
Connecting the power cable from TP48200A TO new MBTS
Materials
Bolts MBTS U-Beam
Rectifier U-Beam
Percussion Drill Wrench
Notes
Before pre-installation, ensure that get the demission for 3G I-beam and prepare U-beam for
MBTS base and Rectifier. For details of MBTS base and Rectifier ,see the quick guide.
Tools
U -Beam old I -Beam
MBTS base
TP48200A U-Beam TP48200A and MBTS Installation
3G TGBT
2G&3G Co- transmission
Swap 2G And 3G E1
DDF
2G E1 cable
3G E1
2*63A
2*125A
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4
1 2 3
1 2
3 4
1
2
3
1
2
3
4
RTN(+)_0 2*125A black
NEG(-)_0 2*125 A blue 1 2 3
RTN(+)_1 free 3 4 6
NEG(-)_1 free
RTN(+)_2 2*63A black 1 2
NEG(-)_2 2*63A blue 3 4
5 6
1
2
3
1
2
INPUT0
INPUT1
INPUT2
Materials
16mm^2 cable
Wire Punchdown
Tool
Notes
cable 16mm^2 black blue
Tools
Procedure
4 pairs DC cable for TP48200A to BTS3900AL(DC)
MUST turn on two breakers for cooling system
MUST use breaker for BTS3900AL as picture showing
BTS3900AL swap outdoor Macro Site Procedures
SN Task Description Operator Operation Time
5Install BTS Rectifier alarm
cablesA 15 minutes
Notes
15 minutes
Procedure
connnect alarm cable from TP48200A ALM1~4 to BTS3900AL BBU UPEU EXT-ALM0,
ALM5~6 to EXT-ALM1
White cable tie -GT-150I-
300*3.6mm
BTS3900AL swap outdoor Macro Site Procedures
SN Task Description Operator Operation Time
5 Install alarm cables A
Note
PGND cables and signal cables cannot be bound . A certain distance must be
reserved between them to prevent interference from each other.
The power cable must be separately bundled and cannot be bundled together with other cables
anywhere. Multiple power cables must be bundled when routed.
If the length of the power cable is insufficient, replace the cable rather than adding connectors
joints to lengthen the cable.
Tools/Meter
Cross screwdriver wrench
Materials
Naked Crimping Connectors,OT White cable tie -GT-150I-150*3.6mm
Grounding bar
2*125A
BATT1 BATT2
cooling
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3 4 6
1 2
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1 2
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3 4 6
1 2
1
2
3
4
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1
2
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3 4 6
1 2
3 4
5 6
BTS3900AL swap outdoor Macro Site ProceduresSN Task Description Operator Operation Time
Materials
Tools
USB Flash Laptop
Notes
10 minutes
Procedure
Power on BBU usning temporary power firstly
Insert 2G USB flash to GTMU USB interface ,download 2G data.(for 3G ,insert WMPT USB
interface )
Check the USB flash status. For detials ,see the guide of USB commissioning .
After commissioning , login GTMU and UMTS and check the boards status.
BTS3900AL swap outdoor Macro Site ProceduresSN Task Description Operator Operation Time
7 Install PSUs C
Tools/Meter
Materials
Procedure
Check the old jumper connector firstly. Ensure that jumper connector near
BTS is DIN bend male, near feeder is DIN male or female.The feeder
connector is DIN female or male near BTS .
If some sites use other type connectors. Both DIN-Male and DIN-Female
cant match with the feeder connectors. Dismental old BTS feeder
connector, make new DIN-Female feeder connector to match new jumper
Lead cable to the BTS3900AL installing position,make 2 labels,One on the
feeder another on the top of the cabinet.
Note
Protect the connector of jumper before swap.
BTS3900AL swap outdoor Macro Site ProceduresNo. Task Description Operator Duration
6.1 Install and route 3G &2G RF
jumpers
AB
Materials
PSU
Phillips screwdriver
Notes
The output current of each PSU is 50A . The number of PSUs depends on actual capacity
requirments for the TP48200A
Tools
Procedure
Insert the PSU into the empty positon.
Secure the bolts in both sides of the PSU with screwdriver
BTS3900AL swap outdoor Macro Site ProceduresSN Task Description Operator Operation Time
6.2 Install PSUs CD 10 minutes
Materials
White cable tie -GT-150I-150*3.6 mm
Tools
Wire Punchdown
Tool
USB commissioning
2G
3G
Commissioning check
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5
1
2
1 2 3
3 4 6
1 2
3 4
5 6
Materials
PSU
Phillips screwdriver
Notes
Tools
Procedure
Check the label to identification and mark old feeder before Swap
After start swap 2G, power off A RFU, Call the OMC and check the Cell number
Then Power off B RFU ,check the Cell number with OMC
Mark the sector for old 2G RF jumper
BTS3900AL swap outdoor Macro Site Procedures8 Install PSUs C 10 minutes
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Time Time Time Time Time Time
Time
Time Time Time Time
Time
1. Power off 2G RFU
2. Swap 2G RF
jumper
1. Check MBTS BBU and
MRFU 900 boards Leds
2. Call OMC to confirm that
3G is up
2G Call test with call list
1. Swap 2G transmission
equipment power to new
Rectifier
2. Install battery
3. Check RCU
(If broken ,need change new
one)
4.Dismantle old 3G equipment
10.2
Cleaup
10.1
Label
Finish Time:_____________6 7 8 9
1.Power off 3G AC
breaker
2.Power on new PS
using old 3G AC
breaker
3.Power on new BBU
&2G /3G RFU
Confirm Swap time with
OMC
1.Swap old 3G optical
transmission cable to new
BBU UPTR board GE1
interface
2. Call OMC to confirm
optical transmission status
1. Power off old 3G
2. Cut over 3G RF jumper to
new MBTS
(RFU 2100)
1. Check MBTS BBU
and RFU 2100 boards
Leds
2. Call OMC to
confirm that 3G is up
3G Call test with call
list
(IAM&Huawei SingleRAN project) Outdoor Macro Site BTS3900AL Implementation Checklist_ Swap V2.0
Site Name:__________________
Start Time:_____________
0 1 2 3 4 5
Start
Finish
Half an hour
before swap
2G&3G Outage
Duration
3G Outage Duration
(2G still work)
2G Outage
Duration
3G up time
2G up time 2G Down time
Swap time 2G up time
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1 2
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3
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3 4 6
1 2
3 4
5 6
Materials
Optical fibre jumper
Procedure
Connect transmission optical cable from ODF to new BBU UPTR board
GE1 interface
If there is no optical transmission, need to connect E1 cable from DDF to
E1/T1 interface of GTMU and WMPT for 2G &3G transmission
Then call the OMC to confirm that transmission is ok or not.
Notes
1. If old 3G optical cable length is enough , it's better reuse it.
2. If transmission is not ok, check the optical transceiver and cables firstly. Ensure
that TX and RX cable is right and Transceiver is right.
Tools
BTS3900AL swap outdoor Macro Site ProceduresNo. Task Description Operator Operation
Time2
Swap 3G transmission to new
MBTSAB 20minutes
Materials
Note
Tools/Meter
A 5minutes
Precedure
At first, make sure the condition for Swap be ready.
Then call the OMC and confirm to start Swap
Materials
16mm^2 AC cable
BTS3900AL swap outdoor Macro Site ProceduresNo. Task Description Operator Duration
1 Call OMC to Confirm Swap
time
Multimeter
Note
If there is spare AC breaker in TGBT for new PS,don't power off the 3G
equipment and Power on new PS and MBTS directly.
all cable out of cabinet should in PVC pipes
Tools/Meter
Precedure
Half an hour before swap, power off old 3G AC breaker
Connect AC power cable for new Recitifer after dismantle old 3G AC power
cables
AC cable 16mm^2(live:brown blcak,grey nature:blue)
Power on new Rectifier after testing using multi-meter
Power on new BBU and 2G RFU(900M) ,3G RFU(2100M)
BTS3900AL swap outdoor Macro Site Procedures
No. Task Description Operator Duration
0
Power on new Rectifier &new
MBTS half an hour before
swap
ABCD 30minutes
BTS3900AL
ODF
Single Optical jumper
(Yellow)
1
Old 3G AC breaker
MBTS DC breaker
BBU &RFU
breaker
2
3
OLD 3G BTS
AC input
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1 2 3
1 2
BTS3900AL swap outdoor Macro Site ProceduresNo. Task Description Operator Duration
6 Swap 2G RF jumper CD 15minutes
Test phone
Materials
Tools/Meter
Precedure
After 3G is up , use the test MS to test CS services, PS services, and SMS
services.
Record test result on the test table and sign after finishing test
Note
BTS3900AL swap outdoor Macro Site ProceduresNo. Task Description Operator Duration
5 3G Call test with call list CD 10minutes
Materials
Note
If 3G is not up , check hardware connection firstly and then do troubleshooting
with OMC.
Tools/Meter
AB 10minutes
Precedure
Check MBTS BBU and RFU 2100 boards Leds ,and ensure that there is no
any alarm for new MBTS.
Call OMC to confirm that 3G is up
Materials
BTS3900AL swap outdoor Macro Site ProceduresNo. Task Description Operator Duration
4Check MBTS boards Leds and
service status
Tools/Meter
Wrench
Precedure
At first, Power off the 3G RFU .
Then,disconnect old jumper after dismantle Old BTSs combiner and arrester
.
Connect new jumper,and fix the feeder.
Note
Before swap, ensure that check the feeder connector type. If arrester and
feeder connector together ,need to change feeder conncetor during swap.
BTS3900AL swap outdoor Macro Site ProceduresNo. Task Description Operator Duration
3 Swap 3G RF jumper CD 15minutes
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1 2
Procedure
BTS3900AL swap outdoor Macro Site ProceduresSN Task Description Operator Operation Time
9.1 Replace transmission
equipment to new Retifier
AB 15minutes
Test phone
Materials
Tools/Meter
Precedure
After 2G is up , use the test MS to test CS services, PS services, and SMS
services.
Record test result on the test table and sign after finishing test
Note
BTS3900AL swap outdoor Macro Site ProceduresNo. Task Description Operator Duration
8 2G Call test with call list CD 10minutes
Materials
Note
If 2G is not up , check hardware connection firstly and then do troubleshooting
with OMC.
Tools/Meter
AB 10minutes
Precedure
Check MBTS BBU and MRFU 900 boards Leds ,and ensure that there is no
any alarm for new MBTS.
Call OMC to confirm that 2G is up
Materials
BTS3900AL swap outdoor Macro Site ProceduresNo. Task Description Operator Duration
7Check MBTS boards Leds and
service status
Before power off 2G PS, ensure that swap 2G transmission equipment power
from old PS to new PS after MBTS is up.
Tools/Meter
wrench
Precedure
Powr off old 2G RF boards
Connect new RF jumper with feeder.
Note
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4
5
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1 2
3 4
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3 4 6
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5 6
1
2
3
4
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3 4 6
1 2
3 4
5 6
1
2
3
4
Notes
Tools
Philip's type
Screwdriver
Materials
battery connetor
Notes
Procedure
Rotate the adjustment screw before installing the RCU. Ensure that the
adjustment screw rotates smoothly before installing the RCU.When inserting the RCU into the antenna,ensure that two ports match each
otherConnect the female connector ofAntenna Interface Standards Group
(AISG) cable to the male connectorof the RCU without removing theprotectiveConnect the other connector ofthe AISG cable to the TMA
BTS3900AL swap outdoor Macro Site ProceduresSN Task Description Operator Operation
Time9.3-B Install new RCU CD -
Materials
If the new TMA jumper connector isn't suitable for antenna interface and feeder
interface, need to replace the jumper connector so that the jumper can connect with
antenna and feeder.
Tools
Adjustable
wrench
CD 30minutes
Procedure
For Huawei 3G equipment ,no need to Swap TMA and RCU except broken
For non-Huawei 3G equipment, need to Swap TMA and RCU.
Dismantle old RCU and TMA ,then install new TMA and RCU.
Make the waterproof after connecting new RCU and TMA .
Make the lable for TMA and RCU jumper.
collect RCU serial number and feedback it to Huawei
Notes
BTS3900AL swap outdoor Macro Site ProceduresSN Task Description Operator Operation
Time9.3-A Swap TMA & RCU
Procedure
Install batteries in TP48200A cabinet, pay attention to the positive and
negative pole of the battery.
Then connect cables per 2 batteries with battery connetor.
Connect batteries output cable to battery circuit breaker in the top of cabinet.
BTS3900AL swap outdoor Macro Site ProceduresSN Task Description Operator Operation
Time9.2 Install battery CD 15minutes
Materials
Phillips screwdriver
Tools
Check the transmission equipment position. If it's in the old BTS
cabinet ,the transmssion equipment must be replaced to new PS
cabinet .otherwise , no need to replace it .
Then Dismantle 3G transimission equipment if 3G transimission
equipment is in old 3G BTS Cabinet.
Install 3G transimission equipment in the new Retifier cabinet
(TP48200A)
Then connect 3G transimission equipment power cable using new
power cable.
UMTS2100 GSM900
R C U
R C U
TMA
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3 4 6
1 2
3 4
5 6
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4
5
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3 4 6
1 2
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1 2 3
1 2
3 4
1
2
3
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5
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3
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1 2 3
4 5 6
1 2
5 6
Materials
Tools/Meter
Cleaner
Note
No packing boxes or boards are placed at random on the installation
field.No cable ties or other sundries are left on the floor or in the cabinets.
The equipment room should be neat and tidy. . Spare parts should be
arranged in a tidy way after installation.
Precedure
Collect the tools and extra cables on site.
Clear up the equipment room and the outdoors.
BTS3900AL swap outdoor Macro Site ProceduresNo. Task Description Operator Duration
10.2 clean up CD 20minutes
Materials
Labels White cable tie
Label tie
When attaching labels to the power cable and PGND cable, Bundle a
label tie 20 mm away from each connector.Bundle a label tie 20 mm away from each connector at one end of the
signal cable. Attach a label with the text area to the right, labeled To: .All the label need comply with labeling standard and requirement.
Tools
Cable Cutter Paper knife
Precedure
Make the label and bundle for cables
Note
BTS3900AL swap outdoor Macro Site ProceduresNo. Task Description Operator Duration
10.1 label AB 20minutes
Materials
Adjustable
wrench
Notes
Tools
Dismantle old 3G equipment ABCD -
Notes
Tools
BTS3900AL swap outdoor Macro Site ProceduresSN Task Description Operator Operation
Time9.4
Procedure
Dismantle old 3G cabinet ,then put them on the spare ground.
Materials
Adjustable
wrench
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12
3
4
5
1
2
1 2 3
3 4 6
1 2
3 4
5 6
BTS3900AL swap outdoor Macro Site Procedures
SN Task Description Operator Operation Time
0 Self-Inspection ABCD 15 minutes
Procedure
Check the power system hardware installation based on Power System Hardware Installation Quality
Checklist after finishing installation. If have some problems, need record it and feedback.
Then finish BTS hardware installation based on BTS3900AL Hardware Installation Quality Checklist.
And check installation promble.
For details, see the Hardware Installation Quality Checklist.
Notes
Tools
Camera
Materials
Quality Checklist
Process Graph