start your own printing business. offset, gravure, flexo and … · 2017. 9. 23. · water...

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Start Your Own Printing Business.

Offset, Gravure, Flexo and

Screen Printing

http://www.entrepreneurindia.co/


Introduction



Table of Contents

1. Principles of Contact (Impression)

Introduction

Pr int ing Methods

The Pr int ing S ystem

Preparatory S ect ions

Halftone Photography

Platemaking

Pr int ing



Binding and Finishing

Inks for Letterpress and Lithography

S pecia lity Pr int ing

2. Principles of Noncontact Printing

Introduction

Impact less pr int ing system for var iable pr int ing

S ummary



3. Coated Grades and Commercial Printing

Coated and Commercia l Papers

Coating Methods

Coating Mater ia ls

Adhesives

Coated Paper Proper t ies and Use

4. Tests for Gravure Printing

Introduction

Pr int S moothness

Gravure Pr int Test ing



5. Tests for Letterpress Printing

Pr int ing S moothness

Uniformity for paper sur face

6. Tests for Offset Printing

Introduction

Runnability

S ur face S tr ength

Water Resistance

Mechanical Proper t ies

Web Runnability



7. Line Photography

Making a Negative

The Process Lens and its Care

Care of Process Lenses

Illumination

S ensit ive Mater ia ls

Photographic S ensitometry

Types of Contrast Emulsions

Fur ther Classificat ion

S caling Copy



Placing the Lens, Arc-lights and Ground Glass

Obtainable Illumination of the Copy Board

Focusing the Image S ame S ize

Organizat ion of the Dark Room

Prepar ing for the Development Operat ion

Making the Exposure

Making a Negative from Black and White Line Copy

Developing

Developing Chemicals



Developing Action and Chemicals

Effect of Time and Temperature

Reduction and Enlargement

Producing Negatives from Fine Line Copy

Making Negatives with Filter and

Orthochromatic Emulsion

Dry Plate Negatives and Paper Negatives

Clear ing the Negative

Producing Negatives from S creened Copy



8. Halftone Photography

Making a Halftone with a Glass Crossline S cr een

Making a Halftone with Magenta Contact S cr een

9. The Camera Department-its Equipment,

Facilit ies and Tools

The Lightroom

Lightroom Equipment

The Darkroom

Darkroom Entrance



Darkroom Ventilat ion

Darkroom Equipment

The Arc Light

Types of Arc Lamps

Light from an Arc Lamp

Types of Carbon Used

Carbon Arc Character ist ics

Illumination Requirements of Arc Lamps

S pectra l Character ist ics of Arc Light

Hints on the use of Arc Lamps


Exposure Matter s and Light Integrator s

The Exposure Matter

The Light Integrator

The Photographer 's Tools

S afety in the Camera Depar tment

10. Description of Handling Originals

for Halftone Reproduction

Originals for Halftone Photography

Problems Associat ion with Var ious K inds of Copy



Ink S ketches

Photographic Pr ings

Watercolour Drawings

Pastel Drawings, Crayon Drawings and Oil Paint ings

Dye Transfer Pr ints

Carbro Pr ings

Grouping of Or iginals

Grouping of Or iginals by S ize

Grouping of Or iginals by Tonal Range



11. Focusing the Camera

Ground Glass Focusing

Focusing with Calibrated Tapes

Focusing with Numer ical Counter s

12. Viewing the Halftone Image

Dot Fr inge

Evaluating the Halftone Negative

The Highlight Area

The Middle Tone Area



The S hadow Area

Tonal Range on the Press

13. Shooting Halftones with the Glass Screen

Focusing the S cr een

S cr een Ruling and the Wavelength of Light

S cr een Aper ture to S cr een Distance Ratios S ett ing the

S cr een

S ett ing the S cr een with a Calibrated Wedge

S cr een S ett ing by Visual Focusing

S cr een S ett ing by Camera Test Exposure



S ingle and Mult iple Exposure S ystem

S ome Observat ions on Var ious S top S ystems

Miscellaneous Exposure Information

Exposure Changes for Different Magnificat ion

Angular Var iat ion of Light Intensity

The Use of the f64 S top

14. Special Processing Procedures in Making Halftones

Etching and Chemical Reduction

The Physical Act ion of Reduction



S ubstract ive Reducer s

Propor t ional Reducer s

Intensificat ion

S pecia l Hardener -for after Treatment

of Films and Plates

15. Special Halftone Camera Techniques

S cr een Tints

Light S ources for S creen Tints

Vignett ing



Light Var iat ion with Angular Distance

Development Factor s S uggest ions for Better S cr een

Tints

Dropout Negatives (Highlight Negatives)

Large Aper ture Exposures

S upplementary Line Exposure

S ear s Method

Over lay Mask Method

Others Methods

Re-S cr eening Halftones

Duotones



Prepar ing the Copy for a Duotone

S hooting the Pr imary Negative

S hooting the S econdary Negatives

Var iat ions on a Theme

Opaquing Masks

The Indirect Process of Making Halftone Images

Procedure for S hooting the Continuous-Tone Negative

Hints for the Indirect Process

Image Rever sal



16. Screen Printing

S elect Cor rect S cr een Pr int ing Fabr ic

An Antistat ic S tencil Mesh

S creen Pr int ing Frames

S tretching Equipment

Cor rect S tr etching

Adhesives

The Manufacture of Diaposit ives

S tencils

The Diaposit ive



17. Application of Screen Printing

S cr een Pr int ing Accessor ies

S tencils

Chemicals Used and Formulat ions

Common Faults in S cr een Pr int ing

Pr int ing Unit

Automatic S cr een Pr int ing Machine

S cr een Pr int ing on Different S ur faces

Inks for S creen Pr int ing



18. Offset Lithography

Pr int ing Processes

Or igin and History of Lithography

J ob Planning

Evolution of Offset Pr int ing

Offset Machine Construct ion

Pre-Make Ready and Make Ready

S ett ing the Machine for Operat ion

S mall Offset

Running Problems



Colour

Roller s

19. Planogrphy

Origin of Planography

Pr inciple of Planographic Pr int ing

Direct Pr int ing Process

Offset Pr int ing Process

Working Process



20. Materials, Tools and Equipments

Lithographic varnish

Acids

Turpentine

French Chalk

Resin

Asphaltum

Paraffin

Drier s

S ponge

Dampening Cloth

Vaseline

Tools and Equipments

S cr aper



Ink K nife

Wrench

Proofing Devices

Mechanical Features

Automatic Proof Presses402

Qualit ies of a Good Proof

21. Sheetfed Offset Machines

Names of the machines

Mechanical Features



Lubr icat ion

S heet feeding mechanism

S heet board

Functions of blowers

Functions of the blower foot

S heet lift ing and forwarding

S heet Controls

S heet Register

S heet Inser t ion and Transfer

Inking S ystem

Distr ibution S ystem

Mult iroll S ystem

Wash-up device

Adjustment of Roller s



Different Dampening S ystems

Cleaning of Dampeners

Construct ion of the machine

Working on the cleaning machine

Plate Cylinder

Blanket Cylinder

Impression Cylinder

Adjustment of Cylinder s

Advantages of Both Pr inciples

Delivery Mechanism

Anti-setoff S pray

Miscellaneous Operat ions



22. Web Offset Machines

Driving Mechanism

Pr int ing Units

Main Par ts of Pr int ing Unit

Inking S ystem

Delivery Unit

Folding Unit

Ancillary Operat ions by Delivery Unit

23. Colour and its Reproduction

Terminology Related to Colour

Mixing and Matching of Color s

S equence of Colours in Pr int ing



24. Quality Control in Printing

Before Pr int ing

Dur ing Pr int ing

After Pr int ing

25. Flexography

Flexography

Flexographic Platemaking

Photochemical Change

Rotary Pr inciple

Rubber Plates

S ubstrates

Paper and Board



26. Rotogravure

27. Creative Frees Printer

Popular Product with Power ful Appeal

Topical Information Mix

Individual Brand of S uccess

Production-Dr iven Investment

As Horst Brost ler Explains

Flexibility in Many S pheres

S uper-Wide Rotogravure Presses in Big Demand

Brownie points of gravure

New Techniques for Handling Giant Reels



Bigger Core Diameteres Needed to

Handle Higher S peeds

A Host of Optimised Details

Light Weight Guide Roller s

Process Computer S ystems With Visualisat ion

28. Shaftless Spearheads Expansion

Economic Effciency-the Clincher

Eightfold Increase in S ales



Confidence in K BA Technology

Commissioning to a Tight S chedule

29. Plant and Machineries for the Printing Technology

30. Manufacturers & Suppliers of Raw Material

31. Indian Printing Associations




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Visit us at




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CONSULTANCY SERVICES on #StreetView

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www.entrepreneurindia.cowww.niir.org



http://www.niir.org/

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An ISO 9001:2015 Company


o One of the leading reliable names in industrial world for

providing the most comprehensive technical consulting services

o We adopt a systematic approach to provide the strong

fundamental support needed for the effective delivery of services

to our Clients’ in India & abroad

Who are we?



o Project Identification

o Detailed Project Reports/Pre-feasibility Reports

o Business Plan

o Industry Trends

o Market Research Reports

o Technology Books and Directory

o Databases on CD-ROM

o Laboratory Testing Services

o Turnkey Project Consultancy/Solutions

o Entrepreneur India (An Industrial Monthly Journal)

What do we offer?



o We have two decades long experience in project consultancy and

market research field

o We empower our customers with the prerequisite know-how to

take sound business decisions

o We help catalyze business growth by providing distinctive and

profound market analysis

o We serve a wide array of customers , from individual

entrepreneurs to Corporations and Foreign Investors

o We use authentic & reliable sources to ensure business precision

How are we different ?



Our Approach

Requirement collection

Thorough analysis of the project

Economic feasibility study of the Project

Market potential survey/research

Report Compilation



Who do we serve?

o Public-sector Companies

o Corporates

o Government Undertakings

o Individual Entrepreneurs

o NRI’s

o Foreign Investors

o Non-profit Organizations, NBFC’s

o Educational Institutions

o Embassies & Consulates

o Consultancies

o Industry / trade associations



Sectors We Cover

o Ayurvedic And Herbal Medicines, Herbal Cosmetics

o Alcoholic And Non Alcoholic Beverages, Drinks

o Adhesives, Industrial Adhesive, Sealants, Glues, Gum & Resin

o Activated Carbon & Activated Charcoal

o Aluminium And Aluminium Extrusion Profiles & Sections,

o Bio-fertilizers And Biotechnology

o Breakfast Snacks And Cereal Food

o Bicycle Tyres & Tubes, Bicycle Parts, Bicycle Assembling



Sectors We Cover Cont…

o Bamboo And Cane Based Projects

o Building Materials And Construction Projects

o Biodegradable & Bioplastic Based Projects

o Chemicals (Organic And Inorganic)

o Confectionery, Bakery/Baking And Other Food

o Cereal Processing

o Coconut And Coconut Based Products

o Cold Storage For Fruits & Vegetables

o Coal & Coal Byproduct




o Copper & Copper Based Projects

o Dairy/Milk Processing

o Disinfectants, Pesticides, Insecticides, Mosquito Repellents,

o Electrical, Electronic And Computer based Projects

o Essential Oils, Oils & Fats And Allied

o Engineering Goods

o Fibre Glass & Float Glass

o Fast Moving Consumer Goods

o Food, Bakery, Agro Processing




o Fruits & Vegetables Processing

o Ferro Alloys Based Projects

o Fertilizers & Biofertilizers

o Ginger & Ginger Based Projects

o Herbs And Medicinal Cultivation And Jatropha (Biofuel)

o Hotel & Hospitability Projects

o Hospital Based Projects

o Herbal Based Projects

o Inks, Stationery And Export Industries




o Infrastructure Projects

o Jute & Jute Based Products

o Leather And Leather Based Projects

o Leisure & Entertainment Based Projects

o Livestock Farming Of Birds & Animals

o Minerals And Minerals

o Maize Processing(Wet Milling) & Maize Based Projects

o Medical Plastics, Disposables Plastic Syringe, Blood Bags

o Organic Farming, Neem Products Etc.




o Paints, Pigments, Varnish & Lacquer

o Paper And Paper Board, Paper Recycling Projects

o Printing Inks

o Packaging Based Projects

o Perfumes, Cosmetics And Flavours

o Power Generation Based Projects & Renewable Energy Based Projects

o Pharmaceuticals And Drugs

o Plantations, Farming And Cultivations

o Plastic Film, Plastic Waste And Plastic Compounds

o Plastic, PVC, PET, HDPE, LDPE Etc.




o Potato And Potato Based Projects

o Printing And Packaging

o Real Estate, Leisure And Hospitality

o Rubber And Rubber Products

o Soaps And Detergents

o Stationary Products

o Spices And Snacks Food

o Steel & Steel Products

o Textile Auxiliary And Chemicals




o Township & Residential Complex

o Textiles And Readymade Garments

o Waste Management & Recycling

o Wood & Wood Products

o Water Industry(Packaged Drinking Water & Mineral

Water)

o Wire & Cable



NIIR PROJECT CONSULTANCY SERVICES

106-E, Kamla Nagar, New Delhi-110007, India.

Email: [email protected] , [email protected]

Tel: +91-11-23843955, 23845654, 23845886

Mobile: +91-9811043595

Website :

www.niir.org


Take a look at NIIR PROJECT CONSULTANCY SERVICES on #StreetView


www.niir.org www.entrepreneurindia.co

Contact us

mailto:[email protected]

mailto:[email protected]






www.niir.org

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https://www.linkedin.com/company/niir-project-consultancy-services

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start your own printing business. offset, gravure, flexo and … · 2017. 9. 23. · water...

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