state of the reitz union address · 2010-08-11 · the j. w. reitz union ... • observed asbestos...

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UNIVERSITY OF FLORIDA THE J. W. REITZ UNION Site Survey Final Report Robert G. Chronic, P.E., LEED ® AP E M C ENGINEERS, INC.

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UNIVERSITY OF FLORIDATHE J.W. REITZ UNION

Site Survey Final ReportRobert G. Chronic, P.E., LEED

®AP

E M C ENGINEERS, INC.

OVERALL SCOPE

EMC performed a survey of the JWRU facility to ascertain the physical and general operating condition of the following systems :

Mechanical Systems Plumbing systems Electrical systems Building envelope and roofing systems Identified structural components

SURVEY INTENT

Document the various systems’ current condition Provide cost estimates for major repairs Assign priority level to the findings Provide an executive summary report Provide a searchable database

COST ESTIMATES

The cost estimates contained in this presentation and in the executive summary report are based upon the following factors:

Cost estimates are construction costs only No general condition fees, A/E fees, or other fees

are included Costs are based on 2009 costs with no yearly

escalation

CRITICAL ISSUES TO BE ADDRESSED

• Observed asbestos in heating hot water piping in the hotel fan coil units ~ $30,000

• Additional asbestos abatement of the plumbing systems ~ $53,688

• Non-functioning duct smoke detectors ~ $150,000

• Non-functioning refrigerant detection systems ~ $20,000

• Overheating of the main building medium voltage distribution transformer and replacement switchgear ~ $375,000

• Potential additional site work of ~ $50,000 to $100,000

• Cost of Critical Issues: ~ $708,688 (est. total project cost = $1,771,720)

UF E M C

ASBESTOS

Observed asbestos for the hotel fan coil units

Estimated Cost ~ $30,000 2009

FCU-617ASBESTOS ON HEATING HOT WATER PIPING

FCU-619ASBESTOS ON HEATING HOT WATER PIPING

ASBESTOSSIXTH FLOOR ABOVE ROOM 605 ASBESTOS

Asbestos abatement of the plumbing systems Additional to the asbestos findings at the hotel

Estimated cost ~ $53,688 2009

DUCT SMOKE DETECTORS

Non-functioning duct smoke detectors

Estimated Cost ~ $150,000 2009

VERIFY OPERATION OF DUCT SMOKE DETECTORS

AHU-B-5VERIFY OPERATION OF DUCT SMOKE DETECTOR

REFRIGERANT DETECTION SYSTEMS

Non-functioning refrigerant detection systems

Estimated Cost ~ $20,000 2009

NON-FUNCTIONING REFRIGERANT MONITORING SYSTEMS

THESE MONITORING SYSTEMS MUST BE ACTIVE IN ORDER TO PROVIDE A SAFE WORKING ENVIRONMENT

OVERHEATING OF THE MAIN BUILDING MEDIUM VOLTAGE DISTRIBUTION TRANSFORMER

ESTIMATED COST ~ $375,000

Surface coil insulation temperatures exceeding recommended limits

Potential additional site work ~ $50,000 to $100,000

DISTRIBUTION SWITCHGEAR ON THE SECONDARY SIDE

MECHANICAL DIVISION

EMC completed a survey of:

chilled water condenser water heating hot water steam and condensate systems air distribution and air handling systems

ADDITIONAL MAJOR ISSUES TO BE ADDRESSED ESTIMATED COST TIMEFRAME

• Lack of a fully functioning automation system generating energy waste ~ $1,050,000 to $1,750,000 2010

PAYBACK of 6.3 to 10.5 years and ENERGY SAVINGS of $170,000 per year

• Functionality of the chiller plant ~ $2,000,000 2014 – 2019

• Heating hot water system ~ $300,000 2010

• Air handling systems ~ $ 825,000 2009

• Ductwork Renovations ~ $3,500.000 or $10.00 per square foot

UF E M C

CONTROL SYSTEMS

• Monitors the chiller plant, the Welcome Center air handling units (AHU-PL-1, AHU-PL-2, AHU-G-4, AHU-G-6, AHU-G-7, AHU-G-8 , AHU-G-9, and AHU-1-4), the CRC air handling unit (AHU-G-4), and the Grand Ballroom air handling units (AHU-3-11, AHU-3-12, AHU-3-13, and AHU-3-14)

• Text-based system

• Archaic and difficult to use

• Monitors AHU-4-1, AHU-4-2, AHU-4-3 and AHU-5-2 in the main building

• Automatic system

• In good working order, but is under-utilized

Johnson Controls (JCI) Automated Logic

All remaining air handling units are not being monitored

CHILLED AND CONDENSER WATER SYSTEMLOAD & CAPACITY

• 730 Tons – Original Load

• 800 Tons – Original Capacity

• Original chilled water system

consisted of two 400 ton Trane units with condenser water provided by

groundwater wells.

• 1346 Tons – Present Load

844 – Main Building

77 – CRC

224 – Welcome Center

• 1200 Tons – Present Capacity

89% diversity factor

ORIGINAL PRESENT

However, the piping configuration with two chillers in series and one in parallel does not appear to allow the total capacity to be utilized.

Current Drawings do not reflect the field installation of this system.

Estimated Cost ~ $2,000,000 2014 - 2019

HEATING HOT WATER SYSTEMS LOAD & CAPACITY

• Original heating hot water load for the main building was approx. 5,245 MBH.

• The presently installed and original heat exchanger is sized to deliver 5,500 MBH.

• The current heating load is approx. 8,112 MBH: Main building plus the

CRC,

Welcome Center, and

Grand Ballroom additions

68% diversity factor

very low system is undersized.

ORIGINAL PRESENT

Estimated Cost ~ $300,000 2010

STEAM - CONDENSATE SYSTEMS LOAD & CAPACITY

EMC has the steam load on this branch as 8,112 MBH for the heat exchanger, 1,550 MBH for both domestic water heaters, 608 MBH for AHU-B-4 and 1,115MBH for AHU-B-5.

This gives a total steam load for this branch of 11,385 MBH or approx. 11,385 lbs per hour.

The pressure reducing valve associated with this branch is indicated per the 1967 documents as 8,000 lbs per hour.

a diversity of 70%. This is a very low diversity factor and indicates the system is undersized.

The present steam pressure reducing valve configuration is a single pressure reducing valve with a manual bypass. For a building of this size, typically a 1/3 pressure reducing valve, a 2/3 pressure reducing valve and a manual bypass are installed. Thus, under part-load conditions, the 1/3 valve would handle the steam load and under full-load conditions the 2/3 valve would open to increase steam flow.

This configuration provides a finer degree of control.

AIR HANDLING UNITS

Estimated Cost ~ $ 825,000 2009

UNIT’S CASINGS ARE IN POOR CONDITIONVIBRATION ISOLATION IS IN POOR CONDITION

AHU-B-6LEAKING CONDENSATE DRAIN

UNIT COOLING COILS AND DRAIN PANS ARE IN POOR CONDITION ATTEMPTS HAVE BEEN MADE TO KEEP CLEAN UTILIZING BIO-TABLETS

DUCTWORK AIR DISTRIBUTION SYSTEMS

Estimated Cost ~ $3,500.000 or $10.00 per square foot

THE AIR DISTRIBUTION SYSTEM IS COMPRISED OF SEVERAL

DIFFERENT METHODOLOGIES:

Supply Air PlenumsReturn Air PlenumsDucted Supply with Lined InsulationDucted Supply with External InsulationDucted Return with Lined InsulationDucted Return with no insulationDucted Exhaust

THE ORIGINAL BUILDING CONTAINS A MIXTURE OF ALL METHODOLOGIES

DUST COATED DAMPER AT CHASE PENETRATION FIRST FLOOR ABOVE ROOM 100

AHU-B-7BLACK FOREIGN MATERIAL IN DUCT

PLUMBING DIVISION

EMC completed a survey of:

domestic water water and vent building storm drainage systems all floors of the original main building CRC addition Welcome Center and Bookstore addition

The life expectancy of its plumbing system is approximately 20 – 40 years. Cast iron pipe life expectancy is 35 – 45 years. Copper pipe life expectancy is 20 – 40 years.

ADDITIONAL MAJOR ISSUES TO BE ADDRESSED ESTIMATED COST TIMEFRAME

• Complete demo and replacement of the waste lines and domestic water lines serving the kitchen areas ~ $199,178 2009

• Complete demo and replacement of the waste lines and domestic water lines serving the entire main building (excluding the kitchen above)~ $852,918 2010

• Plumbing renovations ~$4.50 per square foot for the main building

UF E M C

DOMESTIC WATER SYSTEM

Estimated Cost ~ $199,178 2009

DRAIN, WASTE AND VENT PIPING

Estimated Cost ~ $852,918 2010

SUBWAYFLOOR DRAIN

LEAKING WASTE LINE SERVING GROUND FLOOR WOMEN’S BATHROOM

BARBER SHOPFLOOR DRAIN

ELECTRICAL DIVISION

EMC completed a survey of:

primary distribution equipment

luminaires and lamp technologies

physical condition systems & general illumination

ADDITIONAL MAJOR ISSUES TO BE ADDRESSED ESTIMATED COST TIMEFRAME

MAIN DISTRIBUTION SWITCHBOARDS & PANELBOARDS IN THE MAIN BUILDING

overall existing switchboards ~ $525,000

all original lighting & appliance panels ~ $1,250,000

original equipment exceeded expected life span

time frame 2009 - 2010

MINIMAL TO NONE – OUTDATED LIGHTING CONTROLS

new & replacement upgrades ~ $3.00 per square foot

time frame 2009-2010

UF E M C

MAIN DISTRIBUTION SWITCHBOARDS

PANELBOARDS IN THE MAIN BUILDING

Estimated Cost ~ $1,775,000 2009 – 2010

ORIGINAL SWITCHGEAR EQUIPMENT HAS EXCEEDED

EXPECTED LIFE SPAM

NO GROUNDING TO ORIGINAL

SWITCHBOARDS AND PANELBOARDS

CONTROL LIGHTING

Estimated Cost ~ $3.00 per square foot 2009 – 2010

MINIMAL TO NONE OUTDATED LIGHTING CONTROLS

SERVING EGRESS & NIGHT LIGHTING

CRC – GROUND LEVEL – WEST SIDEUNDER CANOPY WITH LIGHTS ON

ARCHITECTURAL DIVISION

EMC’s Consultant Firm W & A completed a survey:

Documenting the general condition of theexterior envelope construction of the various buildings

Specific focus given to the water infiltration performance of the exterior envelope building components

Allowing future remediation to be best scheduled and budgeted

ADDITIONAL MAJOR ISSUES TO BE ADDRESSED ~ ESTIMATED COST TIMEFRAME

• Active water intrusion Evaluating/Testing ~ $25,000 2010 Repairs ~ $200,000 - $250,000 Scheduled as needed

• Bat infestation ~ budgetary cost by a qualified extraction/clean-up contractor 2009

• Exterior precast handrails in poor condition Level 1 – Walkway 2009

Replacement of the level 1 walkway handrails ~ $200,000 Correction of waterproofing beneath the handrails & concrete repairs ~ $200,000 - $250,000

Levels 4 – 6 – Hotel Balconies 2009

Private balcony handrails ~ $200,000 Balcony repairs & brick removal ~ $200,000 - $250,000

• Window and door assemblies at the original Student Center in poor overall condition, including water infiltration protection and lack of energy efficiency ~ $1,500,000

• Roof replacements of the original Student Center roof areas & the Colonnade addition roof area ~ need budgetary consideration 1-5 years

• Specific repairs are recommended to be budgeted for roof areas at the CRC/Ballroom addition & Ballroom/Welcome Center to prolong life expectancy ~ $900,000

UF E M C – W&A

ACTIVE WATER INTRUSION

MAJORITY OCCURRING AT:

Bookstore/Welcome Center addition at building expansion joints

Faulty curtainwall-to-brick wall installations

Certain throughwall flashing conditions and conditions within the related garage

SHOULD BE GIVEN TOP PRIORITY

ACTIVE LEAK LOCATION WITHIN THE BOOKSTORE STORAGE AREA WHICH EXISTS

BENEATH THE RELATED ROOF EXPANSION JOINT OPENING ABOVE

CURTAINWALL ASSEMBLIES INCORRECTLY INSTALLED

SOURCE OF ACTIVE INTRUSION PROBLEMS

BAT INFESTATION

Budgetary cost by a qualified extraction and clean-up contractor

2009

THE BAT INFESTATION ISSUE

REQUIRES IMMEDIATE ATTENTION

SHOULD INCLUDE A BUDGETARY COST BY A

QUALIFIED EXTRACTION/CLEAN-UP CONTRACTOR

PRECAST / CAST STONE HANDRAIL NOT PROVIDED WITH EXPANSION JOINT OPENINGS

AT LOCATIONS OF RELATED BUILDING EXPANSION JOINTS

LEVEL 5

PRIVATE BALCONY AT THE N.W. CORNER

WINDOW & DOOR ASSEMBLIES IN POOR CONDITION & WASTING ENERGY

• air & water infiltration

• operational use

• safety

• single pane glass

• non-thermal frames

exterior temperature

to transfer to the

interior of the facility

• non-thermal frames

• single-pane glass

• air gaps between

the operable and

fixed door panels

• unsafe condition at level 2 (two noted locations)

• little resistance to

exterior weather

WINDOW ASSEMBLIES DOOR ASSEMBLIES

Estimated Cost ~ $1,500,000 2009

WINDOW UNSEALED

ALUMINUM FRAMED WINDOW

SINGLE PANE GLASS & NON-THERMALLY IMPROVED FRAMES

resulting in exterior temperature conditions to transfer to the interior of the facility

UNSEALED DOORS

DOORS IN POOR CONDITION

STRUCTURAL DIVISION

EMC’s Consultant Firm BSA completed a survey of the following structural elements:

Feasibility of adding floor level(s) above the Colonnade Second Floor

Feasibility of adding floor level(s) above the Third Floor – Ballroom

Evaluation of specific areas noted by JWRU

ADDITIONAL MAJOR ISSUES TO BE ADDRESSED

UF E M C – BSA

Feasibility of adding floor level(s) above the existing Colonnade Second Floor

It appears feasible

Further investigation should be conducted ~ projected to be

$40,000

Feasibility of adding floor level(s) above the existing Third Floor Ballroom

Does not appear to be feasible

OVERALL PRIORITY / COST TIMELINE

2009 $2,004,447.452010 $368,700.002011 $240,800.002012 $156,250.002013 $0.002014 $7,264,688.662015 $13,707.422016 $63,950.002017 $127,885.452018 $0.002019 $0.002020 $1,000.002021 $0.002022 $0.002023 $101,212.732024 $1,007.50Various Costs included in other renovations as they occur

$5,444,486.50

TOTAL COST OF ALL NOTED ITEMS

Total construction cost to correct all items

~ $17,000,000

Total project cost to the Reitz Union

~ $42,500,000

QUESTIONS

END OF PRESENTATION