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Stationary Processing Solutions

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Page 1: Stationary Processing Solutions · 2018-07-10 · ʰ AutoCAD / 3D Modeling ʰ Electrical Controls and ... pollution, electrical wiring, etc. Compliance with these statutes and regulations

Stationary Processing Solutions

Page 2: Stationary Processing Solutions · 2018-07-10 · ʰ AutoCAD / 3D Modeling ʰ Electrical Controls and ... pollution, electrical wiring, etc. Compliance with these statutes and regulations
Page 3: Stationary Processing Solutions · 2018-07-10 · ʰ AutoCAD / 3D Modeling ʰ Electrical Controls and ... pollution, electrical wiring, etc. Compliance with these statutes and regulations

Our Story

700 West 21st Street Yankton, SD 57078

Main Office: (800) 542-9311

Service: (800) 532-9311

Parts: (800) 766-9793

Kolberg-Pioneer, Inc.

86470 Franklin Boulevard Eugene, OR 97405

Main Office: (800) 314-4656

Service: (866) 875-4058

Parts: (888) 474-0115

Johnson Crushers International, Inc.

2704 West LeFevre Road Sterling, IL 61081

Main Office: (800) 545-2125

Service: (800) 545-2125

Parts: (815) 441-5840

Astec Mobile Screens, Inc.

Kolberg-Pioneer, Inc. (KPI), Johnson Crushers International, Inc. (JCI) and Astec Mobile Screens, Inc. have led the way as global manufacturers for the aggregate, mining, industrial, construction and recycling industries for the past 90 years. As a member of the Astec Industries family, KPI-JCI and Astec Mobile Screens set ourselves apart by designing, manufacturing and selling the most innovative, productive, reliable and safe equipment for the industries we serve, coupled with unparalleled customer service.

We take great pride in knowing our wide range of product lines provide comprehensive solutions that no competitor can match. To that end, we are pleased to offer a complete line of stationary crushing, screening, conveying and washing and classifying components ideal for a diverse range of applications. Our stationary processing solutions are designed to the highest standards, guaranteed and supported throughout the lifespan of the machine by our global market channels.

Our dedication to the customer is not just in manufacturing the industry’s best equipment, but understanding that every wasted minute impacts the bottom line. This is why our team provides fast, precise parts and service support thanks to an integrated relationship with sales, engineering, manufacturing and dealer personnel. Producers can expect unparalleled customer service that is demonstrated every day through our continuous devotion to meeting the needs of our customers.

Page 4: Stationary Processing Solutions · 2018-07-10 · ʰ AutoCAD / 3D Modeling ʰ Electrical Controls and ... pollution, electrical wiring, etc. Compliance with these statutes and regulations

Providing SolutionsOur team of mechanical, civil and electrical engineers draw upon nearly a century of experience designing, building

and manufacturing the world’s highest quality equipment. We deliver creative and accurate complete turnkey

systems on time and on budget with product mix flexibility, high production yield and the lowest total operational

costs. Following installation, you’ll receive the support of the most commited parts and service staff in the industry

to assist you 24/7. Let us turn your concept into reality.

ʰ Structural

ʰ Mechanical

ʰ Concrete

ʰ Electrical

ʰ Automation

ʰ Site Design and Layout

ʰ Equipment Selection

ʰ General Arrangement Drawings

ʰ AggFlow

ʰ Application

ʰ AutoCAD / 3D Modeling

ʰ Electrical Controls and Wiring

ʰ Millwright Services

ʰ Structural Erection

ʰ Concrete Foundations

ʰ Mechanical Piping

ʰ Excavations

ʰ Permitting

ʰ Reserve Evaluation

ʰ Feasibility studies

ʰ Due diligence

ʰ Project Planning

ʰ Complete Turn-Key Capital Budget

ʰ Estimating and Pricing

ʰ Analysis

ʰ Finalized Construction Scheduling

ʰ Operation Metrics

ʰ Plant Optimization

ʰ Purchasing

ʰ Fabrication Management

ʰ Field Service Management

ʰ Quality Control

ʰ MSHA trained

World Class Engineering Experience

Field ServicesAdditional Services

World Class Project Management

Page 5: Stationary Processing Solutions · 2018-07-10 · ʰ AutoCAD / 3D Modeling ʰ Electrical Controls and ... pollution, electrical wiring, etc. Compliance with these statutes and regulations

ProjectsStationary Horizontal Screens

Material Handling Systems

Washing & Classifying Systems

Stationary Cone Crushers

Recycling Systems

Aggregate Processing Systems

Stationary Incline Screens

Page 6: Stationary Processing Solutions · 2018-07-10 · ʰ AutoCAD / 3D Modeling ʰ Electrical Controls and ... pollution, electrical wiring, etc. Compliance with these statutes and regulations

Crushing Jaw Crushers

Cone Crushers

Horizontal Shaft Impact Crushers

Vertical Shaft Impactors

Kodiak® Cone Crusher

Page 7: Stationary Processing Solutions · 2018-07-10 · ʰ AutoCAD / 3D Modeling ʰ Electrical Controls and ... pollution, electrical wiring, etc. Compliance with these statutes and regulations
Page 8: Stationary Processing Solutions · 2018-07-10 · ʰ AutoCAD / 3D Modeling ʰ Electrical Controls and ... pollution, electrical wiring, etc. Compliance with these statutes and regulations

Screening

ComboTM Screen

Feeder

Heavy-Duty Scalper

Incline Screens

Horizontal Screens

Combo Screens

Multi-Frequency Screens

High Frequency Screens

Industrial Screens

Page 9: Stationary Processing Solutions · 2018-07-10 · ʰ AutoCAD / 3D Modeling ʰ Electrical Controls and ... pollution, electrical wiring, etc. Compliance with these statutes and regulations

Washing & Classifying Fine Material Washers

Coarse Material Washers

Log Washers

Blademills

Classifying Tanks

Fines Recovery

KolbergTM Fine Material Washer

Page 10: Stationary Processing Solutions · 2018-07-10 · ʰ AutoCAD / 3D Modeling ʰ Electrical Controls and ... pollution, electrical wiring, etc. Compliance with these statutes and regulations
Page 11: Stationary Processing Solutions · 2018-07-10 · ʰ AutoCAD / 3D Modeling ʰ Electrical Controls and ... pollution, electrical wiring, etc. Compliance with these statutes and regulations

Material Handling Feed Systems

Tunnel Reclaim Conveyors

Overland Conveyors

Transfer/Jump Conveyors

Stationary Conveyors

Radial Stacking Conveyors

Track Conveyors

SuperStacker® Telescoping Radial Stacker

Truck Unloaders

Tripper Conveyor Systems

Railcar and Barge Loading and Unloading Systems

SuperStacker® Telescoping Radial Stacker

Page 12: Stationary Processing Solutions · 2018-07-10 · ʰ AutoCAD / 3D Modeling ʰ Electrical Controls and ... pollution, electrical wiring, etc. Compliance with these statutes and regulations

Because Kolberg-Pioneer, Inc., Johnson Crushers International, Inc. and Astec Mobile Screens, Inc. may use in their catalog and literature, field photographs of their products which may have been modified by the owners, products furnished by Kolberg-Pioneer, Inc., Johnson Crushers International, Inc. and Astec Mobile Screens, Inc. may not necessarily be as illustrated therein. Also continuous design progress makes it necessary that specifications be subject to change without notice. All sales of the products of Kolberg-Pioneer, Inc., Johnson Crushers International, Inc. and Astec Mobile Screens, Inc. are subject to the provisions of their standard warranty. Kolberg-Pioneer, Inc., Johnson Crushers International, Inc. and Astec Mobile Screens, Inc. do not warrant or represent that their products meet any federal, state, or local statutes, codes, ordinances, rules, standards or other regulations, including OSHA and MSHA, covering safety, pollution, electrical wiring, etc. Compliance with these statutes and regulations is the responsibility of the user and will be dependent upon the area and the use to which the product is put by the user. In some photographs, guards may have been removed for illustrative purposes only. This equipment should not be operated without all guards attached in their normal position. Placement of guards and other safety equipment is often dependent upon the area and how the product is used. A safety study should be made by the user of the application, and, if required additional guards, warning signs and other safety devices should be installed by the user, wherever appropriate before operating the products.

NOTE: SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE Rev. 5/17

Kolberg-Pioneer, Inc.700 West 21st StreetYankton, SD 57078 USAP: (800) 542-9311 | (605) 665-9311F: (605) 665-8858

Johnson Crushers International, Inc.86470 Franklin BoulevardEugene, OR 97405 USAP: (800) 314-4656 | (541) 736-1400F: (541) 736-1424

Astec Mobile Screens, Inc.2704 West LeFevre RoadSterling, IL 61081 USAP: (800) 545-2125 | (815) 626-6374F: (815) 626-6430

www.kpijci.com