steam ‘n’ hold steamer parts manual accutemp products, inc …
TRANSCRIPT
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AccuTemp Products, Inc. 8415 North Clinton Park Fort Wayne, IN 46825 260.469.3040
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MP4007-0808
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MP 4007-0808 STEAM’N’HOLD PARTS MANUAL Page i
TABLE OF CONTENTS
BILL OF MATERIAL 1-5
CONTROL PANEL MODULE 13-14
QUICK RELEASE DOOR ASSEMBLY - OUTER 16
QUICK RELEASE DOOR ASSEMBLY - INNER 17-18
QUICK RELEASE DOOR ASSEMBLY - VALVE BRACKET ASSY 19
GAST VACUUM PUMP AND MUFFLER ASSEMBLY 20
VACUUM HOSE ASSEMBLY 21
COMPONENT BRACKET ASSEMBLY 22-23
SPECIAL OPTIONS MODULE 28-30
STEAMER DRAIN KIT 32
PRESSURE SWITCH ASSEMBLY 34
Form MP4007-0808 STEAM ’N’ HOLD STEAMER PARTS MANUAL Page ii
DOCUMENT HISTORY
Change
PART NUMBER DESCRIPTION MODEL PAGE Buzzers AT0E-2807-1 Buzzer, Timer/Low Water S3 & S6 22-23
Door Quick Release Door -Current Production AT1A-2912-1 QR Door Replacement - Right Hinged (floating inner) S6 15 AT1A-2912-3 QR Door Replacement - Left Hand (floating inner) S6 15 AT1A-2426-5 Floating Inner Door - Right hand S6 17-18 AT1A-2426-6 Floating Inner door - Left Hand S6 17-18 AT1A-2427-1 Valve Bracket Assy- (w/cups & rod) S3 & S6 19 AT1A-2644-2 Quick Release Door handle S3 & S6 16 AT1G-1830-1 Seal, QRD Suction Cup S3 & S6 19 AT1H-2046-1 QRD, Spring Compression S3 & S6 17-18 AT1M-3045-1 QRD Valve Cover S3 & S6 17-18 AT1M-3046-1 QRD Latch Backer Plate -RH S3 & S6 16 AT1M-3046-2 QRD Latch Backer Plate -LH S3 & S6 16 AT1H-2058-2 Door Hinge (Pair) S3 & S6 16 AT0F-2691-41011 Nut, 10-24 Waxed Nyloc S3 & S6 16 AT0F-2061-41160 Screw, 10-24x13/4" Flat Hd Machine S3 & S6 16 AT0F-2061-41140 Screw, 10-24x3/4" Flat Hd Machine S3 & S6 16
Door Gasket AT1G-2633-1 Gasket, Door S6 - Six Pan S3 & S6 17-18 AT1G-2633-2 Gasket, Door S3 - 3 Pan S3 & S6 17-18
Fittings/Screws
AT0F-2691-41011 Nyloc Nut, Serrated hex #10-24 S3 & S6 Not Shown AT0F-2875-51050 Screw 1/4-20UNC x 5/8 Hex Head Machine Screw S3 & S6 28 AT0F-1922-5000 Washer, 1/4" Helical Coil ( Drain Pan Bracket) S3 & S6 28 AT0P-2987-2 Nylon Tee - Barbed 1/2x1/2x1/2 S3 & S6 21 AT0F-1046-31030 Truss Screws#8 x 3/8 SS S3 11-12 AT0F-2777-31030 Screw, Self Tapping Truss Head 3/8" S6 6,9 AT1P-2239 Ball Valve (drain) S3 & S6 6,9,11-12
Fuses AT0E-3162-1 Fuse, Slo-Blo 1/2 Amp S3 & S6 22-23
AT0E-2731-1 Fuse, Slo-Blo 3 Amp S3 & S6 22-23
Gauges AT1A-3303-1 2" Thermometer Assembly S3 & S6 13-14 AT0H-2614-1 2 " Vacuum Gauge Assembly S3 & S6 13-14
AT0H-3544-1 2" Lens Cover for Thermometer and Vacuum Gauge S3 & S6 Not Shown
Heaters
AT1A-3530-1 Cast Heater Kit; 208v 6kw, 230/7.3, 240/8, 380/6.7, 400/7.4, 415/8, 440/9, 480/10.7 S3 & S6 34
AT1A-3530-2 Cast Heater Kit; 240k/6kw S3 & S6 34
AT1A-3530-3 Cast Heater Kit; 208v/8kw, 240/10.7, 380/9, 400/10, 415/10.7, 480/14 S3 & S6 34
AT1A-3530-4 Cast Heater Kit; 208v/12.0kw, 240/16, 380/13, 400/14.8, 415/16, 440/18 S3 & S6 34
AT1A-3530-6 Cast Heater Kit; 208v 10.0kw S3 & S6 34 AT1A-3530-7 Cast Heater Kit; 208v 17.0kw S3 & S6 34
Hoses AT0P-2714-1 Hose Clamp 1/4 S3 & S6 21 AT0P-2714-2 Hose Clamp 1/2 S3 & S6 21 AT1P-2558-1 Hose 1/2 - 14" S3 & S6 21 AT1P-2555-1 1/4" Silicone Hose - per ft' S3 & S6 6,9 AT1P-2555-2 1/2" Silicone Hose - per ft' S3 & S6 21
Lamps
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Steam"N"Hold Current Production PART NUMBER DESCRIPTION MODEL PAGE AT0E-1800-5 Pilot Lamp Unit, 208/240V (Red) S6 13-14 AT0E-1800-4 Pilot Lamp Unit, 208/240V (Green) S6 13-14 AT0E-1800-6 Pilot Lamp Unit, 208/240V (Amber) S6 13-14 AT0E-1800-9 Pilot Lamp Unit, 208/240V (Clear) S6 13-14
Legs AT0H-3040-1 Rubber Foot Tip (Cooker) S3 & S6 31 AT1A-3030-1 Leg Assembly Kit, Steamer S3 & S6 32
Misc. Electronic AT0E-2717-1 MOV Transient Suppressor, 275V S3 & S6
Misc. Hardware AT1M-2590-1 Bracket, Interior Tray Left S6 6,10 AT1M-2590-1 Bracket, Interior Tray Right S6 6,10 AT1A-2548-1 Assembly, Pan Rack S3 11-12 AT1M-2872-1 Drain Pan Bracket S3 & S6 28
Overlay Graphics AT1L-2804-3 Overlay, 180M Timer and External Thermostat S6 13-14 AT1L-2804-1 Overlay, 90M Timer and External Thermostat S6 13-14 AT1L-2804-2 Overlay, 90M Timer and Internal Thermostat S6 13-14 AT1L-2804-4 Overlay, 20 Minute Timer S6 13-14 AT1L-2804-5 Overlay, 180 Minute Timer S6 13-14 AT1L-2575-1 Overlay, 90 Minute Timer and External Thermostat S3 13-14 AT1L-2575-2 Overlay, 90 Minute Timer and Internal Thermostat S3 13-14 AT1L-2529-1 Overlay, Instructions S3 & S6 15
Overtemp AT1E-2653-3 Overtemp - Cast Heater Only S3 & S6 6,9, 11-12
PCB AT1E-2593-1 Light Control Board S3 12-Nov
Power Cords AT0A-2788-10 17KW Power Cord Assy S6
Relays AT0E-2059-3 Solid State Relay, (D & A2450) S3 & S6 27 AT0E-2996-1 Heat Pad - SSR S3 & S6 27 AT0E-1587-1 Contactor, 3 Pole 208/240 S3 & S6 6,9,11-12 AT0E-2825-1 Control Relay, 208V 3PDT S3 & S6 21-22 AT0E-2825-2 Control Relay, 240V 3PDT S3 & S6 21-23 AT0E-2825-3 Control Relay, 208/240V 3PDT ( Replaces -1 or -2) S3 & S6 21-24
Sheet Metal AT1M-2979-1 Exterior Shell, Steamer - 6 Pan - Internal Muffler S6 24-26
AT1M-2979-2 Exterior Shell, Steamer - 6 Pan 14 KW and above - Internal Muffler S6 24-26
AT1M-2981-1 Side Panel - 6 Pan, Right S6 6,9 AT1M-2781-2 Bottom Shell, 6 Pan Steamer S6 6,9 AT1M-2981-2 Side Panel - 6 Pan, Left S6 6,9
Stands
Switches AT0E-2874-2 Toggle Switch - Fast Cook/Thermostat S6 13-14 AT1E-2647-1 Pressure Switch - Single Pressure Switch S3 & S6 13-14
AT1E-2647-2 Pressure Switch - Dual Pressure Switch -14 KW and above S3 & S6 13-14
AT0E-3336-1 Operator, AB Rotary Switch S3 13-14 AT0E-3337-1 On Pushbutton, Steamer S6 13-14 AT0E-3337-2 Off Pushbutton, Steamer S3 & S6 13-14 AT0E-3338-1 On Contact, Steamer S3 & S6 13-14 AT0E-3338-2 Off Contact, Steamer S3 & S6 13-14 AT0E-3339-1 Pushbutton Lock Ring S3 & S6 13-14
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Thermocouples AT0E-3386-1 Thermocouple S3 & S6 6,9,11-12
Thermostats AT0E-2559-2 AC Thermostat, Calibrated (100-200 F) S3 & S6 13-14
Transformer AT0E-2662-1 Transformer - for 440/480V S3 & S6 24-25
Vacuum Pumps AT1E-2991-1 Vacuum Pump, Gast (new style) S3 & S6 20
RK935 Gast Vacuum Pump Rebuild Kit S3 & S6 Not Shown
Water Sensor AT1E-2652 Probe Water Sensor S3 & S6 6,9,11-12 AT1E-2654-1 PCB, Water Board Sensor S3 & S6 20-21
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WARRANTY
U.S. & Canada Only
AccuTemp Products, Inc. (AccuTemp) warrants that your AccuTemp equipment will be free of defects in material and workmanship under normal use for a period of twelve (12) months from installation or fifteen (15) months from date of shipment from AccuTemp, whichever date first occurs (the Warranty Period). Registration of AccuTemp equipment is required at the time of installation. Damage to AccuTemp equipment that occurs during shipment must be reported to the carrier, and is not covered under this warranty. The reporting of any damage during shipment is the sole responsibility of the commercial purchaser/user of such AccuTemp equipment.
AccuTemp provides an active service department, which should be contacted and advised of service issues, regardless of the warranty period. During the warranty period, AccuTemp agrees to repair or replace, at its option, F.O.B. factory, any part which proves to be defective due to defects in material or workmanship, provided the equipment has not been altered in any way and has been properly installed, maintained, and operated in accordance with the instructions in the AccuTemp Owners Manual. During the warranty period, AccuTemp also agrees to pay for any factory authorized equipment service agency (within the continental United States and Canada) for reasonable labor required to repair or replace, at our option, F.O.B. factory, any part which proves to be defective due to defects in materials or workmanship, provided the service agency has received advance approval from AccuTemp factory service to perform the repair or replacement. This warranty includes travel time not to exceed two hours and mileage not to exceed 50 miles (100 miles round trip), but does not include post start-up assistance or training, tightening of loose fittings or external electrical connections, minor adjustments, maintenance, or cleaning. AccuTemp will not reimburse the expense of labor required to replace parts after the expiration of the warranty period.
Proper installation is the responsibility of the dealer, owner-user, or installing contractor and is not covered by this warranty. Improper installation can affect your warranty. Installation is the responsibility of the Dealer, Owner/User or the Installation Contractor. See the Installation section of the Owners Manual. While AccuTemp products are built to comply with applicable standards for manufacturers, including Underwriters Laboratories (UL) and National Sanitation Foundation (NSF), it is the responsibility of the owner and the installer to comply with any applicable local codes that may exist.
AccuTemp makes no other warranties or guarantees, whether expressed or implied, including any warranties of performance, merchantability, or fitness for any particular purpose. AccuTemp’s liability on any claim of any kind, including negligence, with respect to the goods and services covered hereunder, shall in no case exceed the price of the goods and services, or parts thereof, which gives rise to the claim. In no event shall AccuTemp be liable for special, incidental, or consequential damages, or damages in the nature of penalties.
This constitutes the entire warranty, which supersedes and excludes all other warranties, whether written, oral, or implied.
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AccuTemp Products, Inc. 8415 North Clinton Park Fort Wayne, IN 46825 260.469.3040
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MP4007-0808
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MP 4007-0808 STEAM’N’HOLD PARTS MANUAL Page i
TABLE OF CONTENTS
BILL OF MATERIAL 1-5
CONTROL PANEL MODULE 13-14
QUICK RELEASE DOOR ASSEMBLY - OUTER 16
QUICK RELEASE DOOR ASSEMBLY - INNER 17-18
QUICK RELEASE DOOR ASSEMBLY - VALVE BRACKET ASSY 19
GAST VACUUM PUMP AND MUFFLER ASSEMBLY 20
VACUUM HOSE ASSEMBLY 21
COMPONENT BRACKET ASSEMBLY 22-23
SPECIAL OPTIONS MODULE 28-30
STEAMER DRAIN KIT 32
PRESSURE SWITCH ASSEMBLY 34
Form MP4007-0808 STEAM ’N’ HOLD STEAMER PARTS MANUAL Page ii
DOCUMENT HISTORY
Change
PART NUMBER DESCRIPTION MODEL PAGE Buzzers AT0E-2807-1 Buzzer, Timer/Low Water S3 & S6 22-23
Door Quick Release Door -Current Production AT1A-2912-1 QR Door Replacement - Right Hinged (floating inner) S6 15 AT1A-2912-3 QR Door Replacement - Left Hand (floating inner) S6 15 AT1A-2426-5 Floating Inner Door - Right hand S6 17-18 AT1A-2426-6 Floating Inner door - Left Hand S6 17-18 AT1A-2427-1 Valve Bracket Assy- (w/cups & rod) S3 & S6 19 AT1A-2644-2 Quick Release Door handle S3 & S6 16 AT1G-1830-1 Seal, QRD Suction Cup S3 & S6 19 AT1H-2046-1 QRD, Spring Compression S3 & S6 17-18 AT1M-3045-1 QRD Valve Cover S3 & S6 17-18 AT1M-3046-1 QRD Latch Backer Plate -RH S3 & S6 16 AT1M-3046-2 QRD Latch Backer Plate -LH S3 & S6 16 AT1H-2058-2 Door Hinge (Pair) S3 & S6 16 AT0F-2691-41011 Nut, 10-24 Waxed Nyloc S3 & S6 16 AT0F-2061-41160 Screw, 10-24x13/4" Flat Hd Machine S3 & S6 16 AT0F-2061-41140 Screw, 10-24x3/4" Flat Hd Machine S3 & S6 16
Door Gasket AT1G-2633-1 Gasket, Door S6 - Six Pan S3 & S6 17-18 AT1G-2633-2 Gasket, Door S3 - 3 Pan S3 & S6 17-18
Fittings/Screws
AT0F-2691-41011 Nyloc Nut, Serrated hex #10-24 S3 & S6 Not Shown AT0F-2875-51050 Screw 1/4-20UNC x 5/8 Hex Head Machine Screw S3 & S6 28 AT0F-1922-5000 Washer, 1/4" Helical Coil ( Drain Pan Bracket) S3 & S6 28 AT0P-2987-2 Nylon Tee - Barbed 1/2x1/2x1/2 S3 & S6 21 AT0F-1046-31030 Truss Screws#8 x 3/8 SS S3 11-12 AT0F-2777-31030 Screw, Self Tapping Truss Head 3/8" S6 6,9 AT1P-2239 Ball Valve (drain) S3 & S6 6,9,11-12
Fuses AT0E-3162-1 Fuse, Slo-Blo 1/2 Amp S3 & S6 22-23
AT0E-2731-1 Fuse, Slo-Blo 3 Amp S3 & S6 22-23
Gauges AT1A-3303-1 2" Thermometer Assembly S3 & S6 13-14 AT0H-2614-1 2 " Vacuum Gauge Assembly S3 & S6 13-14
AT0H-3544-1 2" Lens Cover for Thermometer and Vacuum Gauge S3 & S6 Not Shown
Heaters
AT1A-3530-1 Cast Heater Kit; 208v 6kw, 230/7.3, 240/8, 380/6.7, 400/7.4, 415/8, 440/9, 480/10.7 S3 & S6 34
AT1A-3530-2 Cast Heater Kit; 240k/6kw S3 & S6 34
AT1A-3530-3 Cast Heater Kit; 208v/8kw, 240/10.7, 380/9, 400/10, 415/10.7, 480/14 S3 & S6 34
AT1A-3530-4 Cast Heater Kit; 208v/12.0kw, 240/16, 380/13, 400/14.8, 415/16, 440/18 S3 & S6 34
AT1A-3530-6 Cast Heater Kit; 208v 10.0kw S3 & S6 34 AT1A-3530-7 Cast Heater Kit; 208v 17.0kw S3 & S6 34
Hoses AT0P-2714-1 Hose Clamp 1/4 S3 & S6 21 AT0P-2714-2 Hose Clamp 1/2 S3 & S6 21 AT1P-2558-1 Hose 1/2 - 14" S3 & S6 21 AT1P-2555-1 1/4" Silicone Hose - per ft' S3 & S6 6,9 AT1P-2555-2 1/2" Silicone Hose - per ft' S3 & S6 21
Lamps
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Steam"N"Hold Current Production PART NUMBER DESCRIPTION MODEL PAGE AT0E-1800-5 Pilot Lamp Unit, 208/240V (Red) S6 13-14 AT0E-1800-4 Pilot Lamp Unit, 208/240V (Green) S6 13-14 AT0E-1800-6 Pilot Lamp Unit, 208/240V (Amber) S6 13-14 AT0E-1800-9 Pilot Lamp Unit, 208/240V (Clear) S6 13-14
Legs AT0H-3040-1 Rubber Foot Tip (Cooker) S3 & S6 31 AT1A-3030-1 Leg Assembly Kit, Steamer S3 & S6 32
Misc. Electronic AT0E-2717-1 MOV Transient Suppressor, 275V S3 & S6
Misc. Hardware AT1M-2590-1 Bracket, Interior Tray Left S6 6,10 AT1M-2590-1 Bracket, Interior Tray Right S6 6,10 AT1A-2548-1 Assembly, Pan Rack S3 11-12 AT1M-2872-1 Drain Pan Bracket S3 & S6 28
Overlay Graphics AT1L-2804-3 Overlay, 180M Timer and External Thermostat S6 13-14 AT1L-2804-1 Overlay, 90M Timer and External Thermostat S6 13-14 AT1L-2804-2 Overlay, 90M Timer and Internal Thermostat S6 13-14 AT1L-2804-4 Overlay, 20 Minute Timer S6 13-14 AT1L-2804-5 Overlay, 180 Minute Timer S6 13-14 AT1L-2575-1 Overlay, 90 Minute Timer and External Thermostat S3 13-14 AT1L-2575-2 Overlay, 90 Minute Timer and Internal Thermostat S3 13-14 AT1L-2529-1 Overlay, Instructions S3 & S6 15
Overtemp AT1E-2653-3 Overtemp - Cast Heater Only S3 & S6 6,9, 11-12
PCB AT1E-2593-1 Light Control Board S3 12-Nov
Power Cords AT0A-2788-10 17KW Power Cord Assy S6
Relays AT0E-2059-3 Solid State Relay, (D & A2450) S3 & S6 27 AT0E-2996-1 Heat Pad - SSR S3 & S6 27 AT0E-1587-1 Contactor, 3 Pole 208/240 S3 & S6 6,9,11-12 AT0E-2825-1 Control Relay, 208V 3PDT S3 & S6 21-22 AT0E-2825-2 Control Relay, 240V 3PDT S3 & S6 21-23 AT0E-2825-3 Control Relay, 208/240V 3PDT ( Replaces -1 or -2) S3 & S6 21-24
Sheet Metal AT1M-2979-1 Exterior Shell, Steamer - 6 Pan - Internal Muffler S6 24-26
AT1M-2979-2 Exterior Shell, Steamer - 6 Pan 14 KW and above - Internal Muffler S6 24-26
AT1M-2981-1 Side Panel - 6 Pan, Right S6 6,9 AT1M-2781-2 Bottom Shell, 6 Pan Steamer S6 6,9 AT1M-2981-2 Side Panel - 6 Pan, Left S6 6,9
Stands
Switches AT0E-2874-2 Toggle Switch - Fast Cook/Thermostat S6 13-14 AT1E-2647-1 Pressure Switch - Single Pressure Switch S3 & S6 13-14
AT1E-2647-2 Pressure Switch - Dual Pressure Switch -14 KW and above S3 & S6 13-14
AT0E-3336-1 Operator, AB Rotary Switch S3 13-14 AT0E-3337-1 On Pushbutton, Steamer S6 13-14 AT0E-3337-2 Off Pushbutton, Steamer S3 & S6 13-14 AT0E-3338-1 On Contact, Steamer S3 & S6 13-14 AT0E-3338-2 Off Contact, Steamer S3 & S6 13-14 AT0E-3339-1 Pushbutton Lock Ring S3 & S6 13-14
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Thermocouples AT0E-3386-1 Thermocouple S3 & S6 6,9,11-12
Thermostats AT0E-2559-2 AC Thermostat, Calibrated (100-200 F) S3 & S6 13-14
Transformer AT0E-2662-1 Transformer - for 440/480V S3 & S6 24-25
Vacuum Pumps AT1E-2991-1 Vacuum Pump, Gast (new style) S3 & S6 20
RK935 Gast Vacuum Pump Rebuild Kit S3 & S6 Not Shown
Water Sensor AT1E-2652 Probe Water Sensor S3 & S6 6,9,11-12 AT1E-2654-1 PCB, Water Board Sensor S3 & S6 20-21
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WARRANTY
U.S. & Canada Only
AccuTemp Products, Inc. (AccuTemp) warrants that your AccuTemp equipment will be free of defects in material and workmanship under normal use for a period of twelve (12) months from installation or fifteen (15) months from date of shipment from AccuTemp, whichever date first occurs (the Warranty Period). Registration of AccuTemp equipment is required at the time of installation. Damage to AccuTemp equipment that occurs during shipment must be reported to the carrier, and is not covered under this warranty. The reporting of any damage during shipment is the sole responsibility of the commercial purchaser/user of such AccuTemp equipment.
AccuTemp provides an active service department, which should be contacted and advised of service issues, regardless of the warranty period. During the warranty period, AccuTemp agrees to repair or replace, at its option, F.O.B. factory, any part which proves to be defective due to defects in material or workmanship, provided the equipment has not been altered in any way and has been properly installed, maintained, and operated in accordance with the instructions in the AccuTemp Owners Manual. During the warranty period, AccuTemp also agrees to pay for any factory authorized equipment service agency (within the continental United States and Canada) for reasonable labor required to repair or replace, at our option, F.O.B. factory, any part which proves to be defective due to defects in materials or workmanship, provided the service agency has received advance approval from AccuTemp factory service to perform the repair or replacement. This warranty includes travel time not to exceed two hours and mileage not to exceed 50 miles (100 miles round trip), but does not include post start-up assistance or training, tightening of loose fittings or external electrical connections, minor adjustments, maintenance, or cleaning. AccuTemp will not reimburse the expense of labor required to replace parts after the expiration of the warranty period.
Proper installation is the responsibility of the dealer, owner-user, or installing contractor and is not covered by this warranty. Improper installation can affect your warranty. Installation is the responsibility of the Dealer, Owner/User or the Installation Contractor. See the Installation section of the Owners Manual. While AccuTemp products are built to comply with applicable standards for manufacturers, including Underwriters Laboratories (UL) and National Sanitation Foundation (NSF), it is the responsibility of the owner and the installer to comply with any applicable local codes that may exist.
AccuTemp makes no other warranties or guarantees, whether expressed or implied, including any warranties of performance, merchantability, or fitness for any particular purpose. AccuTemp’s liability on any claim of any kind, including negligence, with respect to the goods and services covered hereunder, shall in no case exceed the price of the goods and services, or parts thereof, which gives rise to the claim. In no event shall AccuTemp be liable for special, incidental, or consequential damages, or damages in the nature of penalties.
This constitutes the entire warranty, which supersedes and excludes all other warranties, whether written, oral, or implied.
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