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Steam packages with highest efficiency. Industriefabrik Schneider Steam packages for tire curing presses www. industriefabrik .com

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Page 1: Steam packages with highest efficiency. · Steam packages with highest . efficiency. Industriefabrik Schneider. Steam packages. for tire curing presses . Industrial plants in modular

Steam packages with highest efficiency.

Industriefabrik Schneider

Steam packages for tire curing presses

www.industriefabrik.com

Page 2: Steam packages with highest efficiency. · Steam packages with highest . efficiency. Industriefabrik Schneider. Steam packages. for tire curing presses . Industrial plants in modular

Industrial plants in modular designIndustriefabrik Schneider GmbH is a company in the field of mechanical engineering and construction. We combine first- class industrial services with high-performance construction. In the field of machinery and plant engineering we offer the production of industrial equipment in modular design.

For more than 20 years now, Industriefabrik Schneider GmbH has been developing and manufacturing a variety of reliable, efficient and robust plants at our location in Großzöberitz. Benefit from our experience and know-how in machinery and plant engineering, in particular in the field of steam.

Skid Mounted Plants from Industriefabrik Schneider

» Short production time, fast delivery

» Compact design, low space requirement

» Simple to transport, easy to install and relocate

» Minimal maintenance needed, simple exchange of parts

» Minimized production loss due to short installation period

Steam packages for tire curing presses

Page 3: Steam packages with highest efficiency. · Steam packages with highest . efficiency. Industriefabrik Schneider. Steam packages. for tire curing presses . Industrial plants in modular

High efficiently temperature design

Construction and technical documentationWith our in-house design and documentation department, we can support you from the initial idea to the safe operation of the entire plant. Customers trust us in machinery and plant manufacturing with complex unique pieces as well as con structions in series production in larger quantities.

The flexible and modern structure of our company means we can respond satisfactorily to our customers requests and needs. We will be pleased to advise you in detail and develop hand in hand with you innovative customised solutions for your productions plants, workshops and factories.

Made in Germany

Why Steam packages from Industriefabrik? » Long time experience in plant engineering

with qualified employees

» In-house construction and documentation department with customer poject support

» Components from its own production

» Quality valves renowned manufacturers

» High efficiently temperature design by quality thermal insulation

» Online shop for industrial fittings and spare parts for your projects

24/7

Page 4: Steam packages with highest efficiency. · Steam packages with highest . efficiency. Industriefabrik Schneider. Steam packages. for tire curing presses . Industrial plants in modular

NEW»The new valve 82019« valve body with infinite possibilities

» for steam packages in a compact design

» high energy efficiency through box construction

» short pipes – no insulation required

» easy to replace valve body and fittings

N. diameter: DN15 ... DN50

N. pressure: PN10 ... PN40

Kvs-value: 1.1...10

Valve body: stainless steel

Connection: welding ends, flange, screw threads

Usage: control valve, check valve, stop valve, open / close valve, orifice, strainer

»Steam packages components« from its own production with

quality valves renowned manufacturers

Designed according to C-Norm EN 16474:2015

Page 5: Steam packages with highest efficiency. · Steam packages with highest . efficiency. Industriefabrik Schneider. Steam packages. for tire curing presses . Industrial plants in modular

»Magnetic position sensor« for angle seat valve Type 7010 in steam packages

Operating voltage [V]: 10...30 DC

Current consumption [mA]: < 10

Protection class: III

Protection: IP 65; IP 67

Max. power-on delay time [ms]: 30

Electrical design: PNP

Output function: normally open

Switching frequency DC [Hz]: 10000

Magnetic sensitivity [mT]: 2.8

Material: PA; stainless steel

Connection: Cable: 0.3 m, PUR; Connector: 1 x M12; Locking: Hexagon nut, rotatable, stainless steel

» high protection rating for the requirements of harsh industrial environments

» very high switching frequency

» for applications in hazardous areas

Magnetic position sensor Type SS-IFS-510A

»Steam packages in block construction« for a compact design and more optimal insulation options

Page 6: Steam packages with highest efficiency. · Steam packages with highest . efficiency. Industriefabrik Schneider. Steam packages. for tire curing presses . Industrial plants in modular

»Flexible steam hoses« for tire curing presses

Stainless steel corrugated hoses with PTFE

»Thermal insulation« for valves and pipes

Conti® Thermo Protect

CTP molded parts

Pyro-silicon heat protection sleeve

Steam hose Type PY

HITLINTM High temperature E-glass fiber

Insulation jackets

Smooth hose with CTP thermal insulation Type GW

Thermal insulation for corrugated hoses

N. diameter: DN10 ... DN32

Connection: internal thread, conically sealing, UNF

Approvals: EN 10204 3.1 according PED 2014/68/EU

Page 7: Steam packages with highest efficiency. · Steam packages with highest . efficiency. Industriefabrik Schneider. Steam packages. for tire curing presses . Industrial plants in modular

»Pilot plant« for measuring the energy efficiency of steam packages

Advantages of thermal insulation» lowering the room temperature

» reduction of energy costs

» lower wear of valves and electronic components

» saving of spare parts

HITLINTM Thermal Insulation E-Glassfiber HGA 50

insulation thickness30 mm insulation

thickness20 mm

T531.3 °C

T435.9 °C

T349.2 °C

T1202.8 °C

T2112.2 °C

30 mm 20 mm

100 110 120 130 140 150 160 170 180 190 2000

10

20

30

40

50

60

70

80

90

100

8,9°C

9,9°C

10,9°

C11

,9°C

12,5°

C13

,4°C

15,0°

C16

,2°C

17,6°

C18

,1°C

19,1°

C

24,8% 25

,5% 26,7% 27

,3% 27,5% 28

,9% 30,3% 31

,1% 31,4%

31,5% 32

,2%

mea

sure

dte

mpe

ratu

re[°C

]

set temperature [°C]

T3 - 20 mm insulation thickness [°C]T4 - 30 mm insulation thickness [°C]temperature difference T3-T4 [°C]temperature saving [%]

0

5

10

15

20

25

30

35

40

45

50

tem

pera

ture

savi

ng[%

]

Page 8: Steam packages with highest efficiency. · Steam packages with highest . efficiency. Industriefabrik Schneider. Steam packages. for tire curing presses . Industrial plants in modular

Innovative and competentOptimal solutions for your success

Actuator Angle seat valve Ball valve Control valve Insulation Non return valve Pressure switch Pressure transducer Steam traps Sight glass Sediment pot Thermometer and much more

Type Edition 2010Type 7010Type 300F Type 1210

Type V2001-IPType 8043Type HSSType HGA 50

Type XMLCerabar M PMP Type MK45-2 Type RK86

Type T8NType STVType TR10-HType IGP10

Spare parts for Industrial plants, fittings and morecan be found at order.industriefabrik.com

IFS Industriefabrik Schneider GmbHRosenweg 3 · 06780 GroßzöberitzPhone: +49 (0) 34956 / 3996-0Fax: +49 (0) 34956 / 3996-66E-Mail: [email protected]: www.industriefabrik.com