steel for tomorrow - mer lion metals€¦ · steel. for tomorrow. products 2015 / 2016. ......

MER LION METALSMER LION METALS

SteelFor Tomorrow

Products2015 / 2016

Mer Lion Metals is a Steel Foundation Solution and Oil & Gas provider that focuses on projects in the Asian region.

Contents

Every customer meets us for a reason. It could be solving a unique engineering problem or meeting a challenging delivery schedule.

01Contents

At Mer Lion Metals, we understand and will go the extra mile to create a seamless and hassle-free solution that fits your needs.

We anticipate.We think ahead.Apart from excellent quality products and trustworthy customer service, Mer Lion Metals is where you can be sure you have the solutions for tomorrow.

Solutions.

ConstructionSheet PilesO-Piles®

Welded PipesTie RodsBridge Plate SolutionBars & SectionsPlates and HRCs

Oil and GasWelded PipesSeamless PipesPlates and HRCsBendsFlange and Fittings

RailRail ProfilesRail AccessoriesRail Welding

MachineryVibratory HammersSilent PilersExcavators

Available Steel Grade:

02Construction / Sheet Piles

Cold Formed Sheet Piles

Sheet Pile Range - Cold Formed

The innovative MMZ and MMU Series of steel sheet piles have been manufactured to be wider, stronger and lighter than traditional U-Shape JIS Type Sheet Piles.

The piles are uniquely designed to replace popular profiles like AZ, PZC, AU, LX and PU piles often used in Europe and America. With up to 16mm thickness, the piles provide great corrosion resistance and ease in driving.

Improvement in interlock manufacturing process has brought forth innovations to the cold formed combination wall system. We now provide Beam-Sheet Pile combination walls in cold formed.

Mer Lion Metals provides full customization on steel grade, length and customized profiles other than those shown to meet site challenges.

EN 10025: S235 / S275 / S355 / S390 / S420 / S460

JIS 5528: SY295 / SY390

ASTM A572: Gr. 43 / Gr. 50 / Gr. 60

Low Corrosion Steel: ASTM A690 Mariner Steel Grade(345 / 390 / 430)


MMZ - Cold Formed Sheet Piles

SectionWidth Height Thickness Section

Area Weight Weight Inertia Section Modulus

mm mm mm cm2/m kg/m kg/m2 cm4/m cm3/m

MMZ11-1 575 260 8.8 128.7 58.1 101 14300 1100

MMZ11-2 575 260 9.5 144 62 113 14320 1140

MMZ12-1 670 302 8.5 126 66.1 99 18120 1200

MMZ12-2 770 344 8.5 120 72.6 94 21414 1245

MMZ12-3 575 260 10.2 145.8 65.8 114 15600 1200

MMZ13-1 670 303 9.5 137 72 107.5 19695 1300

MMZ13-2 770 344 9 126 76.1 98.8 22360 1300

MMZ13-3 575 260 10.8 150 67.9 118 16250 1250

MMZ14-1 670 304 10.5 148.9 78.3 116.9 21280 1400

MMZ14-2 770 345 9.5 131.5 79.5 103.2 23374 1355

MMZ14-3 770 345 10 137 82.9 107.7 24236 1405

MMZ14-4 650 320 8 120 61 93.8 22080 1380

MMZ15-1 700 420 7 112.8 62 88.6 31080 1480

MMZ16-1 575 350 8.5 136.3 61.5 107 28000 1600

MMZ17-1 630 379 8.5 138 68.4 108.6 31551 1665

MMZ17-2 700 420 8.5 133 73.1 104.4 36330 1730

MMZ17-3 575 350 9 142 64.3 111.8 28875 1650

MMZ17-4 575 370 9 148 66.9 116 31912 1725

MMZ17-5 575 350 9.5 149 67.3 117 29750 1700

MMZ17-6 675 430 8.5 141.4 74.9 111 36679 1706

MMZ18-1 630 380 9.5 150 74.4 118 34200 1800

MMZ18-2 700 420 9 139.2 76.5 109 37800 1800

MMZ18-3 575 350 9.8 154 69.5 120.9 30625 1750

MMZ18-4 575 350 10 159 71.9 125 31500 1800

MMZ18-5 675 420 9 150 79.5 117.8 37905 1805

MMZ18-6 630 381 10 157 77.8 123 35624 1870

MMZ18-7 700 440 9 141 77.5 110.7 40546 1843

MMZ18-8 640 385 8 127 64 100 34939 1815

MMZ19-1 630 381 10.5 163 81 128.6 36957 1940

MMZ19-2 700 421 9.5 145.6 80 114.3 39363 1870

MMZ19-3 675 390 10 157.8 83.6 123.9 36367 1865

MMZ20-1 700 421 10 152 83.5 119 41048 1950

MMZ23-1 575 350 11 181 81.8 142.3 40600 2320

MMZ24-1 700 459 11.2 174 95.7 136.7 55768 2430

MMZ24-2 575 350 11.5 189 85.1 148 42000 2400

Interlocks located away from the neutral axis

Large width resulting in good installation performance

Customization to lengths of up to 35m

Wide range of variable widths and lengths

Highly efficient section modulus to mass ratio

Up to 16mm thickness and section modulus of5000 cm3/m

Width

Thickness

Height

Width

Neutral AxisAdvantages of MMZ Sheet Piles


MMZ - Cold Formed Sheet Piles


Area Weight WeightMoment of

IntertiaSection Modulus


MMZ25-1 630 480 10.5 185 91.5 145 59040 2460MMZ25-2 575 350 12 193.6 87.4 152 43400 2480MMZ25-3 575 350 12.5 197 89.1 155 44450 2540MMZ25-4 675 430 11.5 182.5 96.7 143 60240 2510MMZ26-1 630 470 11.5 198 97.9 155 61218 2605MMZ26-2 700 460 12.2 187 102.9 147 59800 2600MMZ26-3 575 350 12.5 201 90.9 158 44625 2550MMZ26-4 575 350 13 206 93.3 162 45500 2600MMZ26-5 675 430 12 191 101.2 150 55900 2600MMZ27-1 675 460 12 200 106.1 157 62100 2700MMZ28-1 630 440 12.5 212 105 167 60720 2760MMZ28-2 700 461 13.2 200 110 157 63618 2760MMZ34-1 675 485 12 211.7 112.1 166.2 83057 3425MMZ35-1 675 485 12.8 218 115.9 171.7 84875 3500MMZ36-1 675 485 13.2 225.5 119.5 177 87300 3600MMZ37-1 700 499 13.5 226 124.2 177.4 92439 3705MMZ37-2 675 485 13.8 234 124.1 183 89725 3700MMZ38-1 675 485 14 240 127.2 188 91665 3780MMZ39-1 700 560 13.5 240 131.9 188 109200 3900MMZ41-1 700 560 14 254 139.5 199 114660 4095MMZ46-1 580 540 15 292 132.6 229 124200 4600MMZ48-1 580 570 15.5 307 139.6 240.7 137085 4810MMZ50-1 580 580 16 322 146.7 253 145580 5020

Interlocks

20.0o

Hook and Grip

MMZ Interlocks are manufactured to EN 10249-2 Standards. The hook and grip type interlocks provide up to 15-20 degrees in swing angle while ensuring good water tightness in the retaining wall.

Single / Double PilesSingle Double

Customers may request for delivery in single-pile or double-pile formats as per piling requirements.

Corner Pile Requirements

CFC 90 CFTee CF BCF I BCF II

Collaboration with Pilepro in the USA has given us access to a whole host of connectors for your cold formed needs.


MMU - Cold Formed Sheet Piles

Wide range of up to 4600 cm3/mEase of piling and handlingGood for re-use and temporary works

Advantages of MMU Sheet Piles Width

Thickness

Height

Width


Area Weight Weight Moment of Inertia

Section Modulus


MMU5-1 600 150 9.5 119.75 56.4 94 3825 510

MMU5-2 600 150 10 141.6 66.7 111 4050 540

MMU6-1 600 280 6 89.6 42.2 70.33 8960 640

MMU7-1 600 300 6 93.42 44 73.33 10350 690

MMU7-2 600 340 6 98.09 46.2 77 12665 745

MMU7-3 600 360 6 99.58 46.9 78.17 13320 740

MMU8-1 600 340 6.5 103.34 48.7 81.17 13260 780

MMU8-2 600 325 7 109.98 51.8 86.33 13406 825

MMU8-3 600 355 7 113 53.4 89 14821 835

MMU8-4 750 320 6 87.1 51.3 68.4 13200 825

MMU9-1 600 360 6.5 105 49.5 82.5 16920 940

MMU9-2 600 330 7.5 120.6 56.8 94.7 15097 915

MMU9-3 750 320 7 101.74 59.9 79.9 15120 945

MMU10-1 600 370 7 114.44 53.9 89.8 19610 1060

MMU11-1 600 380 7.5 123.35 58.1 96.8 22230 1170

MMU11-2 600 360 8 131.6 62 103.3 19980 1110

MMU12-1 600 380 8.5 140.3 66.1 110.17 22800 1200

MMU12-2 600 310 9 137.6 64.8 108 18600 1200

MMU12-3 600 310 9.5 144.6 68.1 113.5 19220 1240

MMU12-4 500 360 8 144 56.5 113 20790 1155

MMU12-5 700 440 7.5 123 67.6 96.57 26620 1210

MMU12-6 600 360 9 148.6 70 116.7 22248 1236

MMU12-7 450 360 10 184 65 144.4 22482 1249

MMU13-1 675 420 7.5 124 65.6 97 27090 1290

MMU13-2 600 310 10 152.9 72 120 19530 1260

MMU13-3 500 355 9 154.6 60.7 121.4 22454 1265

MMU13-4 700 440 8 131.2 72.1 103 28600 1300

MMU13-5 700 400 10 159.8 87.8 125.4 26800 1340

MMU13-6 500 340 10 167.9 65.9 131.8 22100 1300

MMU13-7 600 360 10 163.5 77 128.3 22590 1255

MMU13-8 575 360 10 165.9 74.9 130.3 24225 1347

MMU14-1 750 445 8 132 77.8 103.7 31372 1410

MMU14-2 675 435 8 133.2 70.6 104.5 30559 1405

MMU15-1 675 420 8.5 142 75.3 112 31920 1520

MMU15-2 500 360 10 176.6 69.3 138.6 26280 1460

MMU16-1 750 440 9 146.4 86.2 115 35310 1605

MMU16-2 400 290 11.5 203.8 64 160 22693 1565

MMU16-3 600 380 9.5 156.7 73.8 123 30400 1600

MMU16-4 700 450 9 151 83 118.6 36000 1600

MMU16-5 650 480 8 142.68 72.8 112 39120 1630

MMU17-1 750 430 9.5 151 89.1 119 35905 1670

MMU17-2* 500 420 12 224 88 176 34860 1660

MMU17-3 650 480 8 140 71.5 110 39840 1660

MMU17-4 600 440 8.5 154 72.5 121 36850 1675

MMU18-1 750 460 9 150.3 88.5 118 40940 1780

MMU18-2 400 310 12 220.7 69.3 173.25 27668 1785

MMU18-3 600 430 9.5 165.4 77.9 129.8 38700 1800


MMU - Cold Formed Sheet Piles


Area Weight WeightMoment of

IntertiaSection Modulus


MMU20-1 750 460 10 164.4 96.8 129 46115 2005

MMU20-2 600 440 10 177 83.5 139 44440 2020

MMU20-3 600 450 10.5 185 87.5 145.8 45675 2030

MMU20-4 500 450 10 197.5 77.5 155 45000 2000

MMU20-5 750 480 10 167.3 98.5 131.3 49440 2060

MMU20-6 650 540 8 150.1 76.6 117.8 56025 2075

MMU21-1 750 480 10 169.3 99.7 133 49920 2080

MMU21-2 600 480 9.5 173.9 81.9 136.5 49440 2060

MMU22-1 600 500 10 186.6 87.9 146.5 55000 2200

MMU23-1 750 480 10.5 173.4 102.1 136.1 54600 2275

MMU23-2 650 540 9 168.7 86.1 132.5 62640 2320

MMU25-1 750 470 11.5 188.2 110.8 147.7 58750 2500

MMU25-2 600 440 11.5 200 94.2 157 55000 2500

MMU25-3* 500 420 12 223 88.8 177.6 52500 2500

MMU26-1 750 451 12 192 113.2 151 58179 2580

MMU26-2 500 430 12.5 236 92.7 185.4 54825 2550

MMU26-3 650 540 10 186.2 95 146.1 69120 2560

MMU27-1 600 470 11.5 206.8 97.4 162.3 62980 2680

MMU28-1 600 480 12 216 101.9 169.8 68160 2840

MMU30-1 500 420 14 262 103 206 63840 3040

MMU32-1 600 452 14 244 114.9 191.5 72320 3200

MMU32-2 600 520 13 242 114 190 83200 3200

MMU32-3 750 605 11 204 120 160 95893 3170

MMU32-4 700 560 12 222 122 174 90860 3245

MMU35-1 700 560 13 240 132 188 97944 3498

MMU35-2 750 608 12 226 133 177 105336 3465

MMU37-1 750 610 13 243 143 191 114344 3749

MMU40-1 750 610 14 263 155 207 123373 4045

MMU40-2 700 560 15 280 154 220 111300 3975

MMU43-1 750 610 15 283 167 223 132309 4338

MMU46-1 750 615 16 302 178 237 142834 4645

Circular Cofferdams

With up to 20 degrees flexibility in the interlocks, a circular excavation can be carried out with MMU sheet piles effectively.

Interlocks

MMU Interlocks are manufactured to EN 10249-2 Standards. The hook and grip type interlocks provide up to 15-20 degrees in swing angle while ensuring good water tightness in the retaining wall.

20.0o

Hook and Grip

50m

m50m

m

*currently out of production


MMHZ - Cold Formed Combi Walls

Advances in rolling technology has enabled this breakthrough combination. Beams made of high tensile elements giving excellent section modulus to weight ratio. The designs have been conceptualised to meet and replace commonly found Hot Rolled alternatives such as HZM from Arcelormittal and PSp from Peiner.

h

a

Section

HZ+MMZ13-700

Widtha

Heighth

BeamWidth

Section Area

Weight Moment of

InertiaSection Modulus

mm mm mm cm2/m kg/m2 cm4/m cm3/m

MMHZ I 880A 1.93 830 530 255 200 215290 4815

MMHZ I 880B 1.93 830 530 270.4 212 232560 5230

MMHZ I 880C 1.93 830 530 277.4 218 244270 5485

MMHZ I 1080A 1.93 1075 530 293.6 230 404030 7065

MMHZ I 1080B 1.93 1075 530 304.8 239 435500 7615

MMHZ I 1080C 1.93 1075 530 324.8 255 473410 8295

MMHZ I 1080D 1.93 1075 530 341.1 268 510400 8920

MMHZ I 1180A 1.93 1075 530 354.1 278 538200 9375

MMHZ I 1180B 1.93 1075 530 362.4 284 562590 9800

MMHZ I 1180C 1.93 1085 530 378.5 297 598400 10355

MMHZ I 1180D 1.93 1090 530 391.2 307 626580 10875

Section

HZ+MMZ18-700

Widtha

Heighth

BeamWidth

Section Area

Weight Moment of



MMHZ I 880A 1.93 830 530 274.1 215 240500 5380

MMHZ I 880B 1.93 830 530 290.5 228 259000 5820

MMHZ I 880C 1.93 830 530 298 234 271570 6100

MMHZ I 1080A 1.93 1075 530 315.5 248 443030 7745

MMHZ I 1080B 1.93 1075 530 327.5 257 476790 8340

MMHZ I 1080C 1.93 1075 530 349 274 517420 9065

MMHZ I 1080D 1.93 1075 530 366.4 288 557070 9735

MMHZ I 1180A 1.93 1075 530 380.4 299 586870 10220

MMHZ I 1180B 1.93 1075 530 389.3 306 613030 10680

MMHZ I 1180C 1.93 1085 530 406.5 319 651410 11275

MMHZ I 1180D 1.93 1090 530 420.2 330 681600 11830

Section

HZ+MMZ26-1

Widtha

Heighth

BeamWidth

Section Area

Weight Moment of



MMHZ I 880A 1.79 830 530 325.9 256 268850 6010

MMHZ I 880B 1.79 830 530 343.6 270 288770 6490

MMHZ I 880C 1.79 830 530 351.7 276 302320 6790

MMHZ I 1080A 1.79 1075 530 370.7 291 487340 8520

MMHZ I 1080B 1.79 1075 530 383.6 301 523750 9160

MMHZ I 1080C 1.79 1075 530 406.7 319 567510 9940

MMHZ I 1080D 1.79 1075 530 425.5 334 610240 10665

MMHZ I 1180A 1.79 1075 530 440.5 346 642340 11185

MMHZ I 1180B 1.79 1075 530 450.1 353 670550 11685

MMHZ I 1180C 1.79 1085 530 468.7 368 711900 12320

MMHZ I 1180D 1.79 1090 530 483.4 379 744420 12920


Pipe and Sheet Pile Combination Wall

Section

Diameter Thickness Intermediary Sheet Piles: Duble MMZ18-1 Intermediary Sheet Piles: Triple MMU18-3

D t b Mass Isys/m Wsys/m bsys Mass Isys/m Wsys/m

mm mm m kg/m2 cm4/m cm3/m m kg/m3 cm4/m cm3/m

MMOZ1 914 10 2.23 175 149180 3264 2.77 170 127768 2796

MMOZ2 914 12 2.23 194 174132 3810 2.77 186 147863 3236

MMOZ3 914 14 2.23 214 198750 4349 2.77 202 167622 3669

MMOZ4 1016 12 2.34 199 222648 4383 2.88 190 188201 3705

MMOZ5 1016 14 2.34 220 255271 5025 2.88 207 214699 4226

MMOZ6 1016 16 2.34 240 287501 5659 2.88 224 240877 4742

MMOZ7 1219 14 2.54 230 395902 6496 3.08 216 333340 5469

MMOZ8 1219 16 2.54 253 447898 7349 3.08 235 376217 6173

MMOZ9 1219 18 2.54 276 499372 8193 3.08 254 418663 6869

MMOZ10 1422 16 2.74 263 652705 9180 3.28 245 551760 7760

MMOZ11 1422 18 2.74 288 729298 10257 3.28 266 615751 8660

MMOZ12 1422 20 2.74 313 805231 11325 3.28 287 679191 9553

MMOZ13 1524 16 2.84 268 772873 10143 3.38 249 655795 8606

MMOZ14 1524 18 2.84 294 864225 11342 3.38 271 732570 9614

MMOZ15 1524 20 2.84 320 954844 12531 3.38 293 808728 10613

MMOZ16 1626 18 2.95 299 1012366 12452 3.49 276 861615 10598

MMOZ17 1626 20 2.95 326 1119126 13765 3.49 299 951837 17089

MMOZ18 1626 22 2.95 352 1225081 15069 3.49 321 1041380 12809

MMOZ19 1829 18 3.15 308 1347086 14730 3.69 285 1155634 12637

MMOZ20 1829 20 3.15 336 1490373 16297 3.69 309 1277946 13974

MMOZ21 1829 22 3.15 364 1632701 17853 3.69 333 1399440 15303

MMOZ22 2032 20 3.35 346 1921455 18912 3.89 319 1660297 16342

MMOZ23 2032 22 3.35 375 2106103 20729 3.89 344 1819326 17907

MMOZ24 2032 24 3.35 404 2289640 22536 3.89 369 1977398 19463

MMOZ25 2540 21 3.86 381 3426296 26979 4.4 353 3010605 23706

MMOZ26 2540 23 3.86 413 3742696 29470 4.4 381 3288174 25891

MMOZ27 2540 25 3.86 445 4057578 31949 4.4 409 3564411 28066

MMOZ28 2997 21 4.32 396 5045198 33668 4.86 369 4488631 29954

MMOZ29 2997 23 4.32 429 5513686 36795 4.86 399 4905033 32733

MMOZ30 2997 25 4.32 463 5980273 39908 4.86 429 5319744 35500

b

thickness D

Refer to Pipes Section page 20 for more combination & pipes sizes.


Box Pile

Section

b h Perimeter Sectional

Area

TotalSection

Mass Moment of Inertia Elastic Section Modulus Min.Radius of

Gyration

Coating

Area2b h cm kg/m y-y z-z y-y z-z

mm mm cm2 cm2 cm4 cm4 cm3 cm3 cm m2/m

MMBZ-700 and MMBZ-770 Box Piles

MMBZ 12-770 1540 687 389 328 5431 257 175060 557990 5075 6985 23.1 3.67

MMBZ 13-770 1540 688 389 344 5446 270 183440 584640 5310 7320 23.1 3.67

MMBZ 14-770 1540 689 390 360 5461 283 191840 611300 5545 7655 23.1 3.67

MMBZ 14-770-10/10 1540 690 390 376 5476 295 200280 637960 5780 7995 23.1 3.67

MMBZ 12-700R 1400 628 360 303 4524 238 137770 421600 4365 5785 23.1 3.39

MMBZ 13-700R 1400 630 361 332 4552 261 150890 461210 4765 6335 23.1 3.39

MMBZ 13-700R-10/10 1400 631 361 437 4565 272 157530 481090 4965 6610 23.1 3.39

MMBZ 14-700R 1400 632 361 362 4579 284 164130 500820 5165 6885 23.1 3.69

MMBZ 17-700 1400 839 391 330 6015 259 265280 456950 6300 6285 28.3 3.69

MMBZ 18-700 1400 840 391 347 6029 272 277840 479790 6590 6590 28.3 3.69

MMBZ 20-700 1400 842 392 379 6058 297 303090 523460 7170 7195 28.3 3.69

MMBZ 24-700 1400 918 407 436 6616 342 412960 596900 8965 8260 30.8 3.85

MMBZ 26-700 1400 920 407 469 6645 368 444300 641850 9625 8900 30.8 3.85

MMBZ 28-700 1400 922 408 503 6674 395 475810 686880 10285 9510 30.8 3.85

MMBZ 36-700N 1400 998 434 534 7215 419 627000 710770 12525 9895 34.3 4.12

MMBZ 38-700N 1400 1000 435 570 7245 447 667900 757530 13315 10550 34.2 4.12

MMBZ 40-700N 1400 1002 436 606 7275 476 709010 804300 14105 11205 34.2 4.12

MMBZ-12 to MMBZ-50 Box Piles

MMBZ 12 1340 604 348 293 4166 230 125610 369510 4135 5295 20.7 3.29

MMBZ 13 1340 606 349 320 4191 251 136850 402270 4490 5765 20.7 3.29

MMBZ 14 1340 608 349 348 4217 273 148770 436260 4865 6255 20.7 3.29

MMBZ 17 1260 758 360 305 4900 239 205040 335880 5385 5105 25.9 3.41

MMBZ 18 1260 760 361 333 4925 261 222930 365500 5840 5560 25.9 3.41

MMBZ 19 1260 762 361 362 4951 284 242210 396600 6330 6035 25.9 3.41

MMBZ 25 1260 852 376 411 5540 323 343000 450240 8020 6925 28.9 3.57

MMBZ 26 1260 854 377 440 5566 346 366820 480410 8555 7385 28.9 3.57

MMBZ 28 1260 856 377 471 5592 370 392170 513050 9125 7820 28.9 3.57

MMBZ 46 1160 962 401 595 5831 467 645940 527590 13380 8825 32.9 3.81

MMBZ 48 1160 964 402 628 5858 493 681190 556070 14080 9300 32.9 3.81

MMBZ 50 1160 966 402 661 5884 519 716620 584560 14780 9780 32.9 3.81

Section

b h Perimeter Sectional

Area

TotalSection

Mass Moment of Inertia Elastic Section Modulus Min.Radius of

Gyration

Coating

Area2b h cm kg/m y-y z-z y-y z-z

mm mm cm2 cm2 cm4 cm4 cm3 cm3 cm m2/m

MMBU-1 double Box Piles

MMBUD-1 14-2 750 451 230 198 2598 155.8 54400 121490 2415 3095 16.6 2.04

MMBUD-1 16-2 750 454 231 220 2620 172.5 62240 130380 2745 3325 16.8 2.04

MMBUD-1 17-2 750 455 231 227 2626 178.1 64840 13330 2855 3400 16.9 2.04

MMBUD-1 18-2 750 486 239 225 2888 177.0 73770 142380 3035 3625 18.1 2.14

MMBUD-1 20-2 750 489 240 247 2910 193.8 83370 151220 3405 3850 18.4 2.14

MMBUD-1 21-2 750 490 240 254 2916 199.3 86540 153990 3530 3920 18.5 2.14

MMUD-1 23-2 750 492 244 260 3013 204.2 94540 157900 3845 4020 19.1 2.19

MMBUD-1 25-2 750 495 245 281 3034 220.8 104810 166600 4235 4240 19.3 2.19

MMBUD-1 26-2 750 496 245 288 3041 226.4 108260 169510 4365 4315 19.4 2.19


MMBUD-2 12-2 600 403 198 168 1850 132.2 34000 70000 1685 2205 14.2 1.72

MMBUD-2 12 10/10-2 600 403 198 177 1850 139.2 35580 73460 1765 2315 14.2 1.72

MMBUD-2 18-2 600 473 212 196 2184 153.8 58020 78300 2455 2470 17.2 1.86

MMBUD-2 22-2 600 494 220 219 2347 172.3 73740 88960 2985 2800 18.3 1.94

MMBUD-2 28-2 600 499 226 259 2468 203.6 96000 103560 3850 3260 19.2 2.00

MMBUD-2 32-2 600 499 223 291 2461 228.3 108800 109200 4360 3435 19.3 1.97


MMBUD-3 6R-2 600 318 188 108 1555 84.3 14360 47990 905 1520 11.6 1.62

MMBUD-3 7R-2 600 318 188 113 1555 88.7 15380 49390 970 1565 11.7 1.62

MMBUD-3 8R-2 600 318 188 124 1555 97.3 17380 52200 1095 1655 11.8 1.62

MMBUD-3 9R-2 600 399 199 126 1893 98.9 25850 54900 1295 1740 14.3 1.73

MMBUD-3 10R-2 600 399 199 137 1893 107.6 28930 57700 1450 1825 14.5 1.73

MMBUD-3 11R-2 600 399 199 148 1893 116.3 31970 60490 1600 1915 14.7 1.73

MMBUD-3 13R-2 675 441 215 167 2275 131.2 43580 82570 1975 2335 16.1 1.89

MMBUD-3 14R-2 675 441 215 180 2275 141.0 47510 86610 2155 2450 16.3 1.89

MMBUD-3 15R-2 675 441 215 192 2275 150.8 51400 90640 2330 2560 16.4 1.89


MMBUD-4 6N-2 600 347 187 107 1590 83.8 15310 47040 885 1490 12.0 1.62

MMBUD-4 7N-2 600 348 187 112 1596 88.2 16510 48530 950 1535 12.1 1.62

MMBUD-4 7S-2 600 349 188 120 1604 92.5 18210 50630 1045 1605 12.3 1.62

MMBUD-4 8N-2 600 350 188 124 1607 97.1 18940 51520 1085 1630 12.4 1.62

MMBUD-4 12-500 500 381 178 144 1514 113.2 25800 44790 1355 1665 13.4 1.54

MMBUD-4 13-500 500 383 179 155 1525 121.7 28420 47370 1485 1760 13.5 1.54

MMBUD-4 15-500 500 387 180 177 1546 138.6 33750 52570 1740 1955 13.8 1.54

MMBUD-4 16-500 400 336 169 158 1170 123.9 25270 31900 1505 1465 12.7 1.40

MMBUD-4 18-400 400 340 169 177 1187 138.7 29520 34560 1735 1585 12.9 1.40

thickness

width

heig

ht

Z Shape Box

thickness

heig

ht

width

U Shape Box Pile

10Construction / MNHPI

Manila North Harbour Port Inc

Deepening of Dredge in existing PierSupplied Sheet Piles complete with Tie Rods

11Construction / Tokwing

Tokwing

Manila Flood Control ProjectSupplied Custom made MMU Profile Sheet Piles

Hot Rolled Sheet Piles



JIS - Hot Rolled Sheet Piles

h

t

w

JIS Standard Hot RollSheet Piles

Section

Widthw

Heighth

Thicknesst

Section Area

Weight Weight Moment of


mm mm mm cm2 kg/m kg/m2 cm4/m cm3/m

IIW 600 130 10.3 78.7 61.8 103 13000 1000

IIIW 600 180 13.4 103.9 81.6 136 32400 1800

IVW 600 210 18.0 135.3 106.0 177 56700 2700

II 400 100 10.5 61.18 48.0 120 8740 874

III 400 125 13.0 76.42 60.0 150 16800 1340

IIIA 400 150 13.1 74.4 58.4 146 22800 1520

IV 400 170 15.5 96.99 76.1 190 38600 2270

VL 500 200 24.3 133.8 105.0 210 63000 3150

VIL 500 225 27.6 153.0 120.0 240 86000 3820

Manufacturing Standards: JIS 5528 or JIS 5523

SY 295 / SYW295

SY 390 / SYW 390

Lengths up to 24m long*Please enquire for used sheet piles for the following sections.

For 90 degrees corner turns (+/- 60 degrees)

Suitable for Larssen Interlocks and JIS Type Sheet Piles.

Corner Pile Requirements

V20

Collaboration with Pilepro in the USA has given us access to a whole host of connectors for hot rolled sheet piles.

See next page for more connectors.

Connectors

14Construction / Connectors

O-Pile systems are a rapidly expanding construction method that utilize pipes to form extremely strong foundations, barriers and retaining walls in a cost-effective way.

O-Piles® are steel pipes with welded-on patented connectors that form a continuous or combined steel wall. O-Piles® offer a stronger, more efficient, and cost-effective alternative to high modulus wall using beams and heavy Z or U-Type sheet piles.

WOM-WOF XL

~92mm ~88mm

180mm

20o

20o

WOM-WOF XXL

~152mm ~148mm

300mm

20o

20o

Civil

Bridges

Harbours

TargetWaterfront ProjectsInfrastructure Rail and TunnelsHarboursUnderground or SubstructureBridgesUtilitiesEnvironmental Protection

O-Pile Technical Advantages

Reasons why engineers and designers now consider O-Pile system to be superior:

Efficiency: In traditional combi-wall systems like HZM and PSp, weight and strength are increased linearly. In Pipe-Pipe Wall, a given wall thickness has almost negligible weight increase as pipe diameter increases, while strength increases.

Capacity: The load bearing capacity of O-Piles® are significantly higher than Z and U shape sheet piles. In many cases, they could eleminate crane rail footings on the quay side.

Connectors: WOM/WOF connections are designed specifically for the application of Pipe-Pipe walls, hence they are easier to weld and install as compared to other Pipe-Pipe wall methods. The interlocks are hot extruded to provide unmatched strength and elongation characteristics that resist extremely high tension and rotational forces to more than 3400 kN/m.

With O-Pile WOM-XL and WOF-XL interlock connectors, the design engineer is able to utilize readily available, locally produced pipes to prodvide practical, cost-effective solutions that exceed project requirements.

WOM-WOF S(DTH Applications)

15Construction / Sealants

Sealants

WOM - WOFUseful for connecting Pipes to Pipe Walls in Small Confined Spaces.

Apart from O-Piles®, we do provide a comprehensive coverage of Interlocks with collaboration with Pilepro in Asia. These interlocks provide a whole host of options for connecting Sheet Piles, Combination Walls, Pipes and Beams.

By using the connectors, we can replace popular profiles such as HZM, Pipes + AZ walls and Flat Web Sheet Piles.

V20For 90 degrees corner turns (+/- 60 degrees) Suitable for Larssen Interlocks and JIS Type Sheet Piles.

V22Useful for connecting Pipes to Sheet Pile Walls with Larssen or Cold Formed Piles.

CFC 90 CFTee CF BCF I BCF II

Waterproofing O-Pile

If your O-Pile project involves cofferdams, de-watering, tunnels, cutoff walls for site remediation, or any application where water leakage presents a challenge, then sealed O-Piles are an excellent solution. WADIT®, a globally-proven sheet piling interlock sealant, is highly effective in O-Pile interlocks and can meet the most challenging waterproofing needs.

The WOM/WOF-XL and -XXL connectors can be supplied already filled with WADIT, ready to be delivered to the pipe manufacturer, or to the job site, for welding onto the pipe piles. (The length from interlock to stem of the WOM/WOF-XL ensures that the sealant is not affected by heat generated from welding.) Applying WADIT in a factory environment is preferred, as it eliminates site preparation and application, and it speeds up construction.

WADIT sealant, used in conjunction with O-Pile pipes and connectors, is increasingly the “go-to” solution for engineers and designers looking for an effective waterproofing option that is strong, economical, safe and convenient.

Connectors suitable for our Cold Formed Range of Sheet Piles.

WADIT = Watertight

Through our network of production facilities in Asia, the C90 and C135 connectors are suited for Larssen Sheet Pile or JIS Type Sections and suitable for Silent Pilers often used in this region. C6 and C9 provides an excellent connector for Pipe and Sheet Pile Combination Walls.

WOM-WOF S(DTH Applications)

C135C90 C6 C9

16Construction / SAF Jetty

Changi Jetty

Jetty UpgradingSupplied Hot Rolled Sheet Piles including coating

17Construction / C916

Downtown Line C916

Construction ofMass Rapid Transit (MRT)

Supplied Hot Rolled Sheet Piles

18Construction / Pipes

Pipes


Steel Pipe Range -Spiral and LSAW

Spiral Submerged Arc Welded (SSAW) steel pipes has been used as main retaining elements in foundation design due to its ability to withstand high vertical loads as well as retaining soil and earth pressures when used in conjunction with O-Piles® or sheet piles. These pipes are made from steel hot rolled coils which range from 8mm - 25mm in thickness. Outside diameter for pipes ranges from 200mm - 3000mm. SSAW steel pipes also allow continuous production of complete length without any joints up to 90m.

Where project requirements request for Longitudinal Submerged Arc Welded (LSAW) steel pipes, we can produce diameters of up to 1422mm in OD with plates of up to 50mm in thickness. We cover a wide range of API amd EN standard steel grades.

Mills which we represent are API Certified and we do provide 3rd Party Inspections for our customers.

Mer Lion Metals provides full customization on steel grade, length and customized profiles other than those shown to meet site challenges.

Available Steel Grade

EN 10025: S235 / S275 / S355 / S390 / S420 / S460

API 5L X42 / X46 / X52 / X56 / X60 / X65 / X70 / X80

ASTM A572: Gr. 43 / Gr. 50 / Gr. 60

Low Corrosion Steel: ASTM A690 Mariner Steel Grade (345 / 390 / 430)


Spiral Submerged Arc Welding Pipes

Product Range and Properties

Mer Lion Metals manufactures a complete range of welded pipes for construction applications for the most demanding conditions and services.

Pipes are manufactured in accordance to project specifications and National or International Standards such as: API, EN, DNV and ISO.

Production Capacity for SSAW Pipes

Wall Thickness

Inch 0.25 0.28 0.31 0.34 0.38 0.41 0.43 0.47 0.5 0.56 0.59 0.625 0.69 0.75 0.81 0.88 0.94 1.0

mm 6.35 7.11 7.87 8.74 9.53 10.31 11.13 11.91 12.70 14.27 15.09 15.88 17.48 19.05 20.62 22.23 23.83 25.4

mm Inch

406.4 16

457.2 18

508.0 20

558.8 22

609.6 24

660.4 26

711.2 28

762.0 30

812.8 32

863.6 34

914.4 36

965.2 38

1016 40

1066.8 42

1117.6 44

1168.4 46

1219.2 48

1270.0 50

1320.8 52

1371.6 54

1422.4 56

1473.2 58

1524.0 60

1574.8 62

1625.6 64

1676.4 66

1727.2 68

1778.0 70

1828.8 72

1879.6 74

1930.4 76

1981.2 78

2032.0 80

2082.8 82

2133.6 84

2184.4 86

2235.2 88

2286.0 90

2336.8 92

2387.6 94

2438.4 96

2489.2 98

2540.0 100

Outs

ide D

iam

ete

r

Up to X80 Steel Grade or 555 MPa




Longitudinal Submerged Arc Welding Pipes

Production Capacity for LSAW Pipes

Wall Thickness

Inch 0.25 0.31 0.38 0.43 0.5 0.59 0.69 0.81 0.94 1.0

mm 6 10 14 16 18 20 22 24 28 32 36 40 44 48 52 56 60

mm Inch

406.4 16

457.2 18

508.0 20

558.8 22

609.6 24

660.4 26

711.2 28

762.0 30

812.8 32

863.6 34

914.4 36

965.2 38

1016 40

1066.8 42

1117.6 44

1168.4 46

1219.2 48

1270.0 50

1320.8 52

1371.6 54

1422.4 56

1473.2 58

1524.0 60

1574.8 62

1625.6 64

Outs

ide D

iam

ete

r




Quality Assurance

Quality is of paramount importance to us. That is why we partner up with internationally recognized Intertek, Moody International and Bureau Veritas to do our 3rd party inspections and testing. From Ultrasonic to Magnetic Particle Tests, nothing is left to chance.

Tolerances

Be assured that we will not cut corners or try to save costs by reducing on thickness and lengths. Inform us on your minimum thickness requirements and we will adhere strictly to it.

22Construction / Pulau Busing & Jurong Island Jetties

Pulau Busing

Upgrading of JettySupplied SSAW pipe pilescomplete with coating

YTL Jetty in Jurong Island

New Jetty in Jurong IslandSupplied SSAW pipe piles

complete with coating

23Construction / YTL Jetty

Customization:

DredgingPipes

We provide a full spectrum of Dredging Pipes which fulfils the requirements of the modern dredging environment. Steel Dredging Pipes form an integral part of the discharge process.

This could be used in a combination of rubber floating discharge hoses to bring material to shore. Our steel pipes can be used with floats and once worn out, may be easily changed at the sections required.

Pipe Size Thickness

Pipe Length

Flange Details and Thickness

24Construction / Dredging Pipes

Tie Rods

25Construction / Tie Rods

26Construction / Tie Rods

Tie Rods

With access to several top tie rod mills worldwide, we are able to offer a wide range of tie rods options for your construction requirements. Our tie rods have been used extensively in Asia. We supply the rods in full sets (with turnbuckles, bolts and plates) hence simplifying your workflow on site. Customization on the size, thickness, configuration, steel grades are also available upon enquiry.

Available Steel Grade TensionGrade

NominalDiameter

Min TensileStrength

Min YieldStrength

MinimumElongation

Reductionof Area

Impacting Energy J

mm MPa Mpa % % 20oC 0oC -20oC -40oC -50oC

345 20 - 210 470 345 21 50 34 34 34 27 -

460 20 - 210 610 460 19 50 - 50 45 34 27

550 20 - 180 750 550 17 50 - 39 39 27 27

650 20 - 150 850 650 15 45 - 34 34 27 27

Type D2 Steel Tie Rods

Our flagship Type D2 Steel Tie Rods are made from upset ends with eye. The eye provides a hinge point for the rods to transfer loadings in the most efficient manner. The couplers, turnbuckles or articulated joints provide freedom in motion for the rods to tension at precise points required as per requirements.

Rod TurnbuckleLocknut Nut

AnchorPlate

ConnectionPlate

Diameter

ScrewConnectionPlate Min Diameter : 35mm

Max Diameter: 210mmThreads: Up to 410mm

Type II Steel Tie Rods

Our Type II Steel Tie Rods are made with upset end. The whole cross section of the shaft can be stressed without any reduction due to notch factor. This equates to reduced weight, lower cost, easier handling and a more uniform elongation across the bar.

Min Diameter : 20mmMax Diameter: 210mmThreads: Up to 410mm

Rod TurnbuckleAnchorPlate

Locknut

Nut

27Construction / Bars & Sections

Bars & Sections

*Kindly enquire for our latest usedmaterial stock holdings for yourproject.

Wide Flanged Beams

Metric: 100 x 100 to 900 x 300 / Inch: W4 to W27

H Bearing Piles

Metric: 200 x 200 to400 x 400 / Inch:HP8 - HP 14

I Beams

Equal Angles

Unequal Angles

Channels

Available in internationally recognized standards for sizes and steel grades such as ASTM, JIS, BS and KS etc.

We do stock a regular supply of Deformed Bars in the following sizes.

10mm / 13mm / 16mm / 20mm / 22mm / 25mm / 28mm / 32mm / 40mm / 50mm

In bundles of 2 tons

Conforming to BS 4449 (Grade 460/500), ASTM A615

Fixed Rate Contracts for long term project requirements

PC Wires and PC Strands

Useful for prestressed concrete piles, poles, plank, railways and agricultural usage.

4mm / 5mm / 6mm / 7mm / 8mm / 9.53mm - 15.70mm

High Tensile Up to 1770 kN breaking load

International Standard ASTM A416-05, Grade 270 /

BS 5896-80 / AS 1311-87

3000 kg per coil or other packing requirements

Low Relaxation

28Construction / Plates & HRC

Plates &HRC

We source from a variety of locations worldwide to provide you with the best prices for your requirements.

Common Steel Grades which we supply:

EN 10025 Standard

API 5L

ASTM

Armour Plates and Abrasion Resistant Plates

Abrasion Resistant Plates :AR 450 / 500 and 550 Grades

Armour Plates: 3mm - 400mm with Yield Strength 800-1250 N/mm2

Tested in compliance to MIL-A-46100D and other certifications.

29Oil & Gas / Pipes

Mer Lion Metals Oil and Gas has a range of products that are widely used by the Petroleum & Petrochemical industry as well as the Gas & Utilities industry. Our range of products includes steel pipes, tubes, elbows, bends and flanges.

The steel pipe range includes both seamless and welded pipes. For welded pipes, these include Longitudinal Submerged Arc Welded (SAWL) pipes, High Frequency Electric Welded (HFW) pipes and Spiral Welded (SAWH) pipes.

Seamless nominal pipe ranges from 6 mm to 1200 mm (1/4 inch to 48 inch).

Welded pipe ranges from 114 mm to 1829 mm (4 inch to 72 inch).

Our products’ specification complies with API 5L/5CT, ASTM, DNV, ISO, DIN, EN, BS, JIS and CE standards. Wall thickness for these pipes is of standard schedule or based on customers’ specifications up to a thickness of 60 mm.

Pipes are available in various types of external and internal coatings – single/double layer fusion bond epoxy (FBE), two or three layers polyethylene/propylene (3LPE/3LPP), Bitumen external coating, Liquid epoxy, and Bitumen and cement internal coatings.

Quality is the foundation of our success. Our products comply with international standards and specifications and are subjected to third party inspection by international inspection agencies.

Oil & Gas

Delivery of Pipes Completed Pipes with Coating

30Oil & Gas / Bends

Bends and Elbows

Our range includes: Bends are made to ANSI B16.9 / B16.28 standards.

1. Short and long radius Elbows

2. Induction Bends made to customers’ specifications with diameter range up to 1600 mm.

Laboratory Testing of Pipe Materials

On-line inspection during manufacturing

Oil & Gas

31Oil & Gas / Pipes

BakuShipyard

Pipelines for Oil Rigs and Offshore Equipment Supply of Seamless Pipes for Oil and Gas

32Oil & Gas / Bitumen

Penetration Grade Bitumen

Penetration Grade Bitumen is commonly used in road applications such as surfacing roads and chip spreading. The bitumen supplied by Mer Lion Metals are petroleum grade bitumen manufactured from fractional / vacuum distillations of crude oil. They are sourced from the Middle East and Asia regions. We then proceed to pack them in various forms such as Bags, Drums or ISO Shipping Tanks (Bitutainer) as per customers’ requirements.

Penetration test determines the hardness of the bitumen by measuring the depth (in tenths of a mm) with a loaded needle vertically penetrating through a sample of bitumen maintained at a temperature of 25 Degree Celsius over a duration of 5 seconds. Therefore, softer bitumen, such as 80/100, will yield greater number of penetration units.

PropertyGrades Standard

Bitumen 80/100 Bitumen 60/70 Bitumen 40/50 ASTM / AASHTO

Specification Gravity @ 25/25 °C 1.01/1.06 1.00-1.05 1.00-1.05 D-70

Penetration @ 25 ° C 80/100 60/70 40/50 D-5

Softening Point ° C 45/52 49/56 52/60 D-36

Ductility @ 25 ° C CMS 100 MIN 100 MIN 100 MIN D-113

Loss on Heating (wt)% 0.5 MAX 0.2 MAX 0.2 MAX D-6

Drop in Penetration After Heating % 20 MAX 20 MAX 20 MAX D-6 & D-5

Flash Point °C 225 MIN 250 MIN 250 MIN D-92

Solubility in CS @ (wt)% 99.5 MAX 99.5 MAX 99.5 MAX D-4

Spot Test NEGATIVE NEGATIVE NEGATIVE -

Density @ 25° C 1.01/1.06 1.00/1.05 1.00/1.05 D70

Specification of Penetration Grade Bitumen

Oxidized Bitumen is produced by either continuous or staggered blowing process. The Oxidized Bitumen is commonly used for Water Proofing applied on roofs, floors, coatings, sealants and fillers. These are delivered in Bags or Drums.

Oxidized Bitumen 115/15

Specifications of Bitumen 115/15

Specification Test method

Specific Gravity @25/25 C 1.05 approx D-70

Penetration @ 25 C 10-20 D-5

Softening Point C 110-120 D-36

Ductility @ 25 C 1.5 min D-113

Loss on Heating (wt)% 0.2 max D-6

Flash Point C 260 min D-92

Solubility in CS2 (wt)% 99 min D-4

Oil & Gas

Oil & Gas

33Oil & Gas / Plastic LLDPE

Plastic

Physical Properties Unit LLDPE C4

Melt Index g/10min 2.2

Density g/cm2 0.920

Vicat Softening Point C° 103

Melting Point C° 125

Tensile Strength at Break, MD

Mpa 50

Tensile Strength at Break, TD

Mpa 30

Elongation at Break, MD % 768

Elongation at Break, TD % 935

Haze % 20

Dart Drop Impact g 90

Gloss % 50

Film Properties Unit Test Method Value

Film Thickness mm HCC Method 0.06

Tensile Strength at Break (MD/TD) kg/cm2 ASTM D882 280/250

Elongation at Break (MD/TD) kg/cm ASTM D1004 110/105

Tensile Tear Strength (MD/TD) % ASTM D882 250/600

Dart Impact Strength g ASTM D1709 200

Haze % ASTM D1003 15

Physical Properties Unit Test Method Value

Melt Index g/10min ASTM D1238 0.3

Density g/cc ASTM D1505 0.920

Vicat Softening Point ASTM D1525 94

Melting Point HCC Method 110

Tensile Strength at Break kg/cm2 ASTM D638 165

Elongation at Break % ASTM D638 750

Brittleness Temperature, F0 ASTM D746 < -76

Physical Properties Unit LLDPE C6

Melt Index g/10min 2.8

Density g/cm2 0.918

Vicat Softening Point C° 91

Melting Point C° 121

Tensile Strength at Break, MD

Mpa 50

Tensile Strength at Break, TD

Mpa 24

Elongation at Break, MD % 550

Elongation at Break, TD % 810

Haze % 1.5

Dart Drop Impact g 59

Gloss - 95

Film Properties Unit Test Method Value

Film Thickness mm HCC Method 0.06

Tensile Strength at Break (MD/TD) kg/cm2 ASTM D882 280/250

Elongation at Break (MD/TD) kg/cm ASTM D1004 110/105

Tensile Tear Strength (MD/TD) % ASTM D882 250/600

Dart Impact Strength g ASTM D1709 200

Haze % ASTM D1003 15

Physical Properties Unit Test Method Value

Melt Index g/10min ASTM D1238 0.3

Density g/cc ASTM D1505 0.920

Vicat Softening Point ASTM D1525 94

Melting Point HCC Method 110

Tensile Strength at Break kg/cm2 ASTM D638 165

Elongation at Break % ASTM D638 750

Brittleness Temperature, F0 ASTM D746 < -76

Linear-Low Density Polyethylene (LLDPE) Resins make them ideal resins for a variety of applications such as agriculture, food packaging and industrial bags due to its well-balanced properties of clarity, processability, adhesion and mechanical properties.

We are able to offer the LLDPE resins in C4 and C6 as well as PP Film and PP Yarn in bags of 25kg.

LLDPE C4

LLDPE C6

Oil & Gas /Pipes34Rail / Crane Rails

Rails

Standard: DIN 536

SizeDimension (mm)

Weight(kg/m) Material Length(m)Head(mm) Height(mm) Bottom(mm) Web(mm)

A55 55 65 150 31 31.8 700A 10-12

A65 65 75 175 38 43.1 700A 10-12

A75 75 85 200 45 56.2 900A 10-12

A100 100 95 200 60 74.3 900A 10-12

A120 120 105 220 72 100 900A 10-12

German Series Rail DIN 536

Standard: JIS E1103-91/JIS E1101-93

SizeDimension (mm)


JIS 15KG

42.86 79.37 79.37 8.33 15.2

JIS EStandard:

9-10

JIS 22KG

50.8 93.66 93.66 10.72 22.3 9-10

JIS 30 A

60.33 107.95 107.95 12.3 30.1 9-10

JIS 37 A

62.71 122.24 122.24 13.49 37.2 10-25

JIS 50 N

65 153 127 15 50.4 10-25

CR 73

100 135 140 32 73.3 10-12

CR 100

120 150 155 39 100.2 10-12

JIS Series Rail JIS E1101

Standard: YB/T5055-93

SizeDimension (mm)


QU 70

70 120 120 28 52.8 U71Mn 12

QU 80

80 130 130 32 63.69 U71Mn 12

QU 100

100 150 150 38 88.96 U71Mn 12

QU 120

120 170 170 44 118.1 U71Mn 12

China Series RailGB Standard

Steel Rails

ClipsClips are essential in holding down the rails onto the anchoring base. Adjustable weldable clips provides ease in maintenance and installation. Dependent on the side loading of the crane, the clips strength requirements can be better determined. For durability, we recommend galvanized, forged bottom parts and hot vulcanized rubber nose type clips for your project.

PadsPads are material which help transfer and soften loading of the crane onto the rails. They ensure longer lasting rails and reduce maintenance over the lifespan of the usage. We recommend new RailLok pads which are extremely durable, with a high tensile re-inforced steel sandwich in the material. Gantrex’s RailLok pads build on the reputation of MK6 pad has a proven track record and has been used for many port projects around the world.

Cement Base GroutBoth Epoxy and Cement are commonly used as trench materials, but due to ease and availability, we will recommend Cementous Grout for projects.

Gantrex 035 cementous grout is a suitable material for the project. It is a high performance non-shrink grout mix which is specially developed and manufactured in Europe for crane rail usage. They are packed in 25kg bags and can be mixed on site for immediate usage.

Sole PlatesSole plates should be a minimum steel grade of EN 10025: S235 or JIS Standard SS400B Steel grade.

SupervisionIn conjunction with Gantrex, Mer Lion Metals is able to provide supervision for your project and welding training if required. We recommend Aluminothermic Welding for appropriate splicing of the rails on site.

Our Supervision would include checking of method statements, installation procedures, alignment of rails and a 2 day course to teach welders the correct way of conducting Aluminothermic Welding.

Rail Accessories

35Rail / Rail Accessories

Crane Rail Accessories

Projects Supplied:

Manila North Harbour Port Inc.

Sarangani Power Station

Gantrex Adheisive Anchor Bolt

Gantrex Rubber Pad

Gantrex ClipGantrex Epoxy Grout

Gantres Soleplate

Working with our partners Gantrex, we are able to provide the following accessories for Crane Rail projects.

RailLok Series of Clips W15 / W20 / W25 / W30

Holding Down Bolts or Anchor Bolts

36Rail / Rail Project

Manila North Harbour Port Inc. MSW Slipway Rail Project

Marine Shipway Ship-to-Shore CranesSupplied with Rails, Clips and accessories required

37Machinery / Backhoe Dredger

Backhoe Dredger Series

Our innovative Backhoe Dredger series brings together well proven design with over 40 years of development, delivering on quality and reliability at an economical price for your site requirements. This series of dredgers are targeted at inland sheltered waters and under tropical climate.

Features:

Easily Transportable on a Trailer Bed

Highly efficient engine-hydraulic power system

Outrigger-stabilizer arms with wide reach and excellent working safety range

Easily Transportable on a Trailer Bed

Highly efficient engine-hydraulic power system

Outrigger-stabilizer arms with wide reach and

excellent working safety range

Various attachments for different operations

Spacious wheel house

Operability in difficult to reach areas

Powerful twin auger propulsion with variable speed

Different attachments for different jobs

Easy transportation

Backhoe Dredger

Machinery

Oil & Gas /Pipes

Machinery

38Machinery / Cutter Suction

Cutter Suction SeriesOur innovative Cuttersuction Dredger series brings together well proven design with over 10 years of development, delivering on quality and reliability at an economical price for your site requirements. This series of dredgers are targeted at inland sheltered waters and under tropical climate.

Features:

2 Fixed Spuds on the aft

Ladder Support A Frame in Front

3 hydraulically operated winches

2 double bollard in Forward and Aft

1 single bollard in Centre of each side

Spacious wheel house

Operability in difficult to reach areas

Control Room

Cutter Suction

Machinery

39Machinery / Pile Driving Equipment

PileDriving Equipment

The innovative MHV Series of Vibratory Hammers are manufactured to be reliable and economical for your site requirements.

The range of functionality across each series suits each individual contractor’s budget. Our hammers can be mated onto a large variety of excavators such as Komatsu, Caterpillar, Volvo and Doosan.

ModelEconomic Model

MHV 25E MHV 30E

Vibro Driving Force (Tons) 19.5 35.6

Frequency (r/min) 2400 3500

Working Pressure (MPa) 27 29

Recommended Pile Length 6-10m 6-11.5

Recommended Weight of Excavator 20-30 30.40

ModelMHV 25E

MHV 30E

A 1315 1332

B 653 783

C 1600 1730

D 1344 1439

E 2130 2165

Apart from excavator vibros, we also provide crane vibro hammers for your site needs.

Oil & Gas /Pipes

Machinery

40Machinery / New / Used Heavy Equipment

New/Used Heavy Equipment

Mer Lion Metals also provided the sales of new/used heavy machinery for earth moving, mining and road/retaining wall construction.

Examples such as motor graders, bulldozers, excavators and cranes.

Drum RollersRough Terrain Cranes

ExcavatorsWheel Loaders

ExcavatorsCrawler Crane

Machinery

41Machinery / New / Used Heavy Equipment

JIP EVA Excavator with Hammer

Supply of used Excavator and Pile Hammer

Construction

Oil & Gas

Rails

Machinery

SingaporeMer Lion Metals Pte LtdMer Lion Metals Oil & Gas Pte LtdMer Lion Metals Trading Pte Ltd

21 Bukit Batok Crescent#06-70 WCEGA TowerSingapore 658 065

Tel: +65 6334 3762Fax: +65 6334 3755Email: [email protected]

PhilippinesMer Lion Metals - PhilippinesLevel 17 Ayala Office Tower6750 Ayala Avenue Makati City 1226 Philippines

Tel: +632 755 7627 Fax: +632 368 5757Email: [email protected] [email protected]

“Passion is what drives us to find the very best, most efficient and cost effective solution for our customers. Nothing stops Passion from creating a better tomorrow.”

Solutions For Tomorrow

Timor LesteM Lion Metals, Lda.No.5 Rua Nicolau Lombato Fatuhada, Comoro, Díli

Tel: +670 7690 1893 / +670 7361 4145 / +670 7729 5029Email: [email protected] or [email protected]

April 2016 V.1

steel for tomorrow - mer lion metals€¦ · steel. for tomorrow. products 2015 / 2016. ......

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