stop - .net framework
TRANSCRIPT
Rev. C 921422-18
TABLE OF CONTENTS
General Information .....................................................2Safety Instructions .......................................................2Installation ...................................................................2Operation .....................................................................4Maintenance ................................................................4Repair ..........................................................................4Troubleshooting ...........................................................8Specifications ..............................................................9Illustrated Parts List ...................................................10Parts and Service ...................................................... 11
Great Plains Industries, Inc. is a member ofthe Petroleum Equipment Institute.
12/12
To the owner...
Congratulations on receiving your GPI fuel pump. We are pleased to provide you with a system designed to give you maximum reliability and efficiency.
Your fuel pump is designed, tested, and approved for use with gasoline blends, diesel fuel blends and kerosene. Please take all due precautions when handling these flammable liquids. Your safety is important to us.
Also, to assure the longest possible service life, it is important that you follow the operation and maintenance procedures outlined in this manual. We are proud to provide you with a quality product and dedicated support. Together with your conscientious use, we are sure that you will obtain years of safe, dependable service.
Victor Lukic, PresidentGreat Plains Industries, Inc.
M-150S, M-180S and M-240S Fuel PumpOwner’s Manual
STOPDO NOT RETURNTHIS PRODUCTTO THE STORE!
Please contact GPI before returning any product. If you are missing parts or experience problems with your installation, our Customer Support Department will be happy to assist you.
GPI Customer Support800-835-0113 or316-686-7361
5252 East 36th Street NorthWichita, KS USA 67220-3205
316-686-7361 | FAX: 316-686-6746800-835-0113 | www.GPI.net
“A Great Plains Ventures Subsidiary”
SAvE THESE INSTRUCTIONS
The following safety alert symbols are used in this manual.
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
The purpose of this manual is to assist you in installing, operating and maintaining your GPI pump. This manual covers 12- and 24-volt DC electric gear pump models M-150S, M-180S and M-240S.
Models M-150S and M-180S should be connected to a 12-volt DC power source.
Model M-240S should be connected to a 24-volt power source only.
Do not attempt connection of any pump to a 115-volt AC or 230-volt AC power source.
CAUTION indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
It is your responsibility to:• know and follow applicable national, state, and local
safety codes pertaining to installing and operating electrical equipment for use with flammable liquids.
• know and follow all safety precautions when handling petroleum fuels.
• ensure that all equipment operators have access to adequate instructions concerning safe operating and maintenance procedures.
Observe all safety precautions concerning safe handling of petroleum fuels.To ensure safe operation, all fuel transfer systems must be properly grounded. Proper grounding means a continuous metal-to-metal contact from one component to the next, including tank, bung, pump, meter, filter, hose and nozzle. Care should be taken to ensure proper grounding during initial installation and after any service or repair procedures. For your safety, please take a moment to review the warnings below.
To prevent physical injury, observe precautions against fire or explosion when dispensing fuel. Do not operate the system in the presence of any source of ignition including running or hot engines, lighted cigarettes, or gas or electric heaters.
Observe precautions against electrical shock when oper-ating the system. Serious or fatal shock can result from operating electrical equipment in damp or wet locations.
Inspect external pump wiring regularly to make sure it is correctly attached to the battery. To avoid electrical shock, use extra care when connecting the pump to power.
Avoid prolonged skin contact with petroleum fuels. Use protective goggles, gloves and aprons in case of splashing or spills. Change saturated clothing and wash skin promptly with soap and water.
Observe precautions against electrical shock when servicing the pump. Always disconnect power before repairing or servicing. Never apply electrical power to the system when any of the coverplates are removed.
If using solvent to clean pump components or tank, observe the solvent manufacturer’s recommendations for safe use and disposal.
This pump is designed to self-prime with dry gears. Expect suction lift as follows:
Manual Nozzle: 5.5 feet (1.7 m) with diesel 6.7 feet (2.1 m) with gasoline
Automatic Nozzle: 4.8 feet (1.5 m) with diesel 5.8 feet (1.8 m) with gasoline
2
An automatic bypass valve prevents pressure build up when the pump is on with the nozzle closed. To avoid damage, do not run the pump more than 10 minutes with the nozzle closed.The duty cycle of this pump is 30 minutes ON and 30 minutes OFF. Allow the pump to cool for 30 minutes.
This pump is designed for use only with gasoline (up to 15% alcohol blends such as E15), diesel fuel (up to 20% biodiesel blends such as B20) and kerosene. Do not use this pump for dispensing any fluids other than those for which it was designed. To do so may damage pump components and will void the warranty.
This pump is designed to operate on a typical DC automotive electrical system. The pump is designed to operate with the appropriate DC voltage at the motor leads and the ratings are determined at this voltage. Performance may vary due to length of power cord, battery condition or output from the vehicle charging system that will affect system voltage.
Do not leave the system running without fluids. “Dry running” can damage the pump.
Do not pump the tank completely dry, as contaminants from the bottom of the tank may enter the pump.
DANGER
WARNING
CAUTIONGENERAL INFORMATION
SAFETY INSTRUCTIONS
INSTALLATION
If you require a greater initial prime height, coat the gears with fluid by removing the plug on the top of the pump and pour a small quantity of motor oil into the gear cavity. Replace the plug and try again. A foot valve with pressure relief may be needed to maintain prime.
Make sure all threaded fuel connections are wrapped with three to four turns of thread tape or a pipe thread sealant approved for use with petroleum fuels.
Install Bung Adapter and Suction Pipe• Tighten the bung adapter snugly into the fuel tank.
• Place the union ring gasket into the inlet fitting on the bottom of the pump.
• Thread the suction pipe into the inlet fitting and tighten until snug.
Install Pump on Tank• Clean the tank interior of all dirt and foreign material.
• Extend the suction pipe to its full length and insert into the tank opening. (Figure 1)
The suction pipe will adjust to the length needed to rest on the tank bottom.
• Place the pump on the bung adapter and tighten the union ring securely with a pipe wrench. Make sure the union ring is not cross-threaded.
• To prevent pressure buildup and possible fuel leaks through the nozzle, make sure the tank is vented. A vent cap rated at 3 psi or less is recommended.
Install Electrical ConnectionsA grounding connection is provided. It is identified as a green colored binding head screw in the electrical cavity.
Models M-150S and M-180S should be connected to a 12-volt DC power source.
Model M-240S should be connected to a 24-volt DC power source.
Do not attempt connection of any pump to a 115-volt AC or 230-volt AC power source.
For installation in unclassified areas, the supplied power cord, fuse and strain relief grip may be used.
NOTE: These components have not been evaluated as part of the UL Listed Equipment and are not intended for use in a Hazardous (Classified) Location.
3
To install the power cord, remove the electrical coverplate.(Figure 2)
If necessary, trim the power cord to the desired length. Strip 3 to 4 inches (7.5 to 10 cm) of outer insulation from the power cord end. Then strip 1/2 inch (1.3 cm) of insulation from the power cord wires.
Slide the strain relief grip onto the power cord so that the threaded end of the strain relief grip faces the stripped power wires. (Figure 3)
Insert the power cord through the 1/2 inch NPT connection on the back of the pump. (Figure 4) Using wire nuts, connect the black wire to the black wire and the red wire to the red in the pump’s electrical cavity. Position the wires inside the electrical cavity and tighten the strain relief grip securely. Make sure surfaces are clean. Install the coverplate and tighten securely.
Figure 3
Figure 1
Figure 4
Carefully route the power cord to the battery, protecting the power cord from hot surfaces, sharp edges or anything that could damage the power cord, resulting in a short circuit.A fuse is provided to protect the power cord and motor. Install fuse in the red wire of the power cord as close as possible to the battery. Connect the red wire of the fuse to the positive (ungrounded) side of battery. Connect black wire to the negative (grounded) side of the battery.Failure to follow these instructions could result in death, serious injury or loss of equipment due to short circuit, fire or explosion.
WARNING
Figure 2
Motor Protector (Model M-240S)An inline fuse provides motor protection on the 24-volt models. Follow the instructions in the Repair Section to replace the fuse.
This pump is designed for minimum maintenance. Motor bearings are sealed and require no lubrication. Inspect the pump and components regularly for fuel leaks and make sure the hose and power cord are in good condition. Keep the pump exterior clean to help identify leaks.
Do not use this pump for water, chemicals, or herbicides. Dispensing any fluid other than those listed in this manual will damage the pump. Use of the pump with unauthorized fluids will void the warranty.
To Clean or Replace StrainerTurn the pump off and disconnect from power. Remove the strainer coverplate. (Figure 5) Remove the inlet strainer and inspect for damage or clogs. Clean the strainer with a soft-bristled brush and solvent. If the strainer is very dirty, compressed air may be used. If damaged, replace the strainer.
Place the strainer in the cavity. Clean the coverplate and O-ring. Coat the O-ring lightly with grease. Ensure the coverplate O-ring is properly seated and tighten the strainer coverplate.
If the pump is to be installed in a Hazardous (Classified) location, it must be installed by a licensed electrician and conform to National Fire Protection Association (NFPA) codes 30 and 70. You as the owner, are responsible for seeing that the installation and operation of your pump complies with NFPA codes as well as any applicable state and local codes. Rigid conduit must be used to install wiring. Note that the lead wires are factory-sealed isolating the motor from the junction box.Failure to follow these wiring instructions may result in death or serious injury from shock, fire or explosion.
Install Hose and NozzleAfter sealing the threads, tighten the hose into the pump outlet and the nozzle on the hose. The nozzle can be placed in the nozzle holder only when the pump is off.
The nozzle holder allows the pump to be locked when the nozzled is in place.
ALWAYS FOLLOW SAFETY PRECAUTIONS WHEN OPERATING THIS EQUIPMENT. REVIEW THE SAFETY INSTRUCTIONS. Before each use, repair leaks around seals or connections. Make sure hoses are in good condition and connections are tight. Make sure the work area is dry. MAKE SURE THE PUMP IS PROPERLY GROUNDED. Repair any corroded or damaged wiring before use. Ensure the tank contains enough fuel. Make sure the fuel is not contaminated with debris.
Dispense FuelTurn the pump on by removing the nozzle from its holder and pushing up the switch lever. Insert the nozzle into the receiving tank and squeeze the handle to start fuel flow. When done, release the nozzle handle, turn the pump off, and return the nozzle to its holder.
This pump is designed to be self-priming. If fuel is not delivered within 15 to 20 seconds, turn the pump off and refer to the priming information in the Troubleshooting Section.
An automatic bypass valve prevents pressure buildup when the pump is on with the nozzle closed. To avoid pump damage, do not run the pump for more than 10 minutes with the nozzle closed.
Motor Protector (Models M-150S and M-180S only)The pump contains a motor protector that provides added protection against motor damage. It must be reset manually.
If the motor protector trips, reset by turning the switch OFF. Let the pump cool then turn ON again. If the motor protector trips again, see the Troubleshooting Section of this manual.
4
Figure 5
DANGER
Carefully inspect all parts for wear or damage. Replace components, as necessary. The Illustrated Parts List gives information on replacement parts and kits.Review the Safety Instructions before proceeding.
Observe precautions against electrical shock when servicing the pump. Always disconnect power before repairing or servicing. Never apply electrical power to the system when any of the coverplates are removed.
WARNING
OPERATION
MAINTENANCE
REPAIR
Avoid prolonged skin contact with petroleum fuels. Use protective goggles, gloves and aprons in case of splashing or spills. Change saturated clothing and wash skin promptly with soap and water.
Remove Pump from Tank• Turn the pump OFF and disconnect from power.
• Turn the union ring counterclockwise to release the inlet fitting.
• Lift the pump and suction pipe straight up from the bung adapter.
• Elevate the nozzle and hose to allow excess fuel to drain into the tank.
• Wipe the entire system with a clean cloth.
Service O-RingsA Wet Seal Kit contains all seals for your pump and should be on hand when performing repairs. Old seals may then be replaced with new seals.
In general, when inspecting O-rings, look for breaks, wear, and signs of deterioration, such as swelling. Replace, as necessary. Before seating, coat O-rings with light grease.
Replace Gears and Drive Key• Turn the pump OFF and disconnect from power.
• Remove the gear coverplate. (Figure 6)
• Lift the drive key and gears from the pump. (Figure 7)
• Inspect the gears and key for wear and damage. Replace, as necessary.
5
• Wipe the gear cavity with a clean cloth.
• Replace the gears. Make sure they turn freely.
• Replace the drive key.
• Make sure the gear coverplate O-ring is securely in place. Tighten the coverplate to the housing.
Clean or Replace Bypass Poppet• Turn the pump OFF and disconnect from power.
• Using a drive ratchet or extension, remove the pipe plug from the top outlet port. (Figure 8)
• Remove the gear coverplate and O-ring from the pump housing.
• Lift the drive key and two gears from the pump.
• To clean the bypass poppet:
a. With a clean cloth, wipe the poppet cavity through the top outlet port.
b. Push down on the poppet until the poppet O-ring is exposed inside the housing. (Figure 9)
c. Using a clean cloth, rotate the poppet and clean it thoroughly.
• To remove or replace the bypass poppet:
a. As above, push down on the poppet until the O-ring is exposed.
b. Remove the O-ring with a small screwdriver or similar tool. Take care not to damage the poppet or O-ring. (Figure 10)
Figure 6
Figure 7
Figure 8
Figure 9
WARNING
c. From inside the housing, use a small screwdriver to push the poppet and spring through the top outlet port. (Figure 11)
d. Wipe the poppet and gear cavities with a clean cloth.
e. Replace the poppet, O-ring, and spring, as necessary.
NOTE: Replace O-ring if damaged, swollen, or loose-fitting.
• To assemble, place the spring and poppet into the poppet cavity through the top outlet port. Compress the poppet into the housing until the poppet appears in the lower chamber. (see Figure 10) Coat the O-ring lightly with grease and slip over the poppet head. Make sure the O-ring is well-seated.
• Push on the poppet through the top outlet port to make sure it moves freely.
• Install the pipe plug again, using sealant as necessary.
• Replace the gears and drive key. Make sure gears turn freely with the key removed.
• Make sure the gear coverplate O-ring is in place. Tighten the coverplate to the pump housing.
Replace Power Switch• Turn the pump OFF and disconnect from power.
• Remove the switch coverplate from the pump housing. (Figure 12)
• Remove the torx head screw, then remove the switch assembly. (Figure 13)
• Models M-150S and M-180S: Remove one pump wire from the back of the switch and one wire from the circuit protector.
• Model M-240S only: Remove both pump wires from the back of the switch.
• Install a new switch by reversing the above procedure. Insert the switch assembly into the pump cavity. Place the red wire between the circuit breaker and the wall of the pump. Make sure the O-ring is seated properly before tightening the switch coverplate.
NOTE: For the proper operation of the switch lever and cam, attach the mounting plate to the switch with a clearance of 0.175 or about 3/16 inch. (Figure 14)
Replace Motor ProtectorNOTE: The pump can remain on the tank during motor
protector replacement.
• Turn off the pump and disconnect from power.
• Remove the switch coverplate from the pump housing. (Figure 15)
6
Figure 10
O-ring Groove➤
Poppet O-ring➤
Spring➤
Figure 11
Figure 13
Figure 14
Figure 12
7
• Remove switch bracket mounting screw and gently pull switch from switch cavity. (Figure 16)
NOTE: Switch shown is for models M-150S and M-180S. Model M-240S switch does not require a jumper wire and circuit breaker.
• Remove the red wires from the terminals on the back of the switch.
• Remove the remaining wire on motor protector then remove the motor protector from switch cavity.
• Install new motor protector by reversing above procedure.
NOTE: Make sure the O-ring is seated properly before tightening the switch coverplate.
Replace Switch Lever orSwitch Lever Shaft O-Ring• Turn off the pump and disconnect from power.
• Remove the switch coverplate from the pump housing.
• Remove the screw connecting the switch cam to the coverplate.
• Remove the cam and switch lever.
• Replace the switch lever or switch lever shaft O-ring as needed.
• Reassemble by reversing the above procedure. Make sure the O-ring is seated properly before tightening the coverplate.
Replace Motor Shaft Seal• Turn the pump OFF and disconnect from power.
• Remove the gear coverplate, gears, and drive key as described in Gear Replacement instructions.
• Remove the motor from the pump housing.
• Remove the motor shaft seal by prying out with a small screwdriver. (Figure 17)
• Lubricate the gear shaft with WD-40® or a similar penetrating oil.
• Press a new motor shaft seal evenly in the pump housing until seated. Lubricate the seal with a lightweight motor oil.
• Gently slide the shaft through the seal until the motor is flush against the pump housing.
• Tighten the motor to the pump housing. Check for proper installation by working a .0015 feeler gauge around the motor flange. The gauge should not fit between the flange and the housing.
• Install the gears and drive key as described in Gear Replacement instructions.
Replace MotorIn order to preserve the UL Listing or CSA Certification for pump safety, return the entire pump to the factory for motor repair or replacement. For products serviced outside the factory, the UL and CSA nameplates must be defaced to indicate the equipment may no longer meet the requirements for UL Listing or CSA Certification. This does not apply to products serviced outside the factory under the UL program for Rebuilt Motors for Use in Hazardous Locations and the CSA rebuild program.
Figure 15
Figure 16
Figure 17
Back of Pump
SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION
A. MOTOR DOES 1. Fuse blown Inspect fuse in fuse holder on power cord. If blown, replace. 2. Switch defective Remove switch coverplate and inspect switch. Replace, if necessary. 3. Motor burned out Replace motor as described in the Repair Section. 4. Switch or electrical connections faulty Inspect for damaged motor protector, defective wiring or switch, or (Model M-150S and Model M-180S) improper electrical connections. Replace as needed and re-install. 5. Circuit breaker tripped Turn power off at source. Inspect the pump thoroughly; clean or repair. Reset circuit breaker by turning the power switch off then back on. B. MOTOR RUNS 1. Suction pipe clogged, damaged, or Remove pump from tank. Inspect suction pipe. Clean or replace, as BUT DOES NOT missing necessary. 2. Gear coverplate or O-ring damaged Remove and inspect the coverplate and O-ring. Replace, as necessary. Refer to the Repair Section on Servicing O-rings. 3. Strainer clogged or defective Remove strainer coverplate. Remove and clean strainer. Install again. 4. Bypass poppet O-ring worn or missing Inspect O-ring using instructions in the Repair Section. Replace, if necessary. 5. Bypass poppet O-ring dirty Remove poppet assembly and clean poppet and cavity. 6. Bypass poppet binding or damaged Using instructions in the Repair Section, remove the bypass poppet, spring, and O-ring. Clean cavity. Inspect and replace components, as necessary. 7. System air leak Tighten all pump fittings and connections. Inspect suction pipe for leaks or damage. 8. System air lock This can occur if external filter, meters, or an off-the-shelf automatic nozzle is used. To correct, remove the pipe plug in the top outlet port and fill the gear cavity with fuel. Use of a factory-supplied automatic nozzle is recommended. 9. Poor connections or low voltage Make sure electrical connections are secure. Also check battery voltage. 10. Fuel level low Fill tank. 11. Motor running backwards due to Connect red wire to positive (+) ungrounded side of battery. Gear with key incorrect polarity should turn counterclockwise. C. LOW FLOWRATE 1. Poor connections or low voltage Make sure electrical connections are secure. Also check battery voltage. 2. Strainer partially clogged Remove the strainer coverplate. Remove and clean the strainer. Install again. 3. Suction pipe clogged or damaged Remove pump from tank. Inspect suction pipe. Clean or replace, as necessary. 4. Fuel tank empty Fill tank. 5. Using off-the-shelf automatic nozzle Factory-supplied automatic nozzle is recommended. 6. System air leak Tighten all pump fittings and connections. Inspect suction pipe for leaks or damage. Replace, as necessary. 7. Bypass poppet spring weak Using instructions in the Repair Section, remove the bypass poppet and inspect spring. Replace, if necessary. D. MOTOR STALLS 1. Motor protector activated Turn off switch. Allow motor to cool, then turn on switch. 2. Gears locked Remove gear coverplate and inspect gears and drive key. Make sure gears turn freely with the key removed. Replace, if worn. 3. Wiring defective Use Wiring instructions in the Installation Section to ensure proper connections. 4. Bypass poppet binding or damaged Using instructions in the Repair Section, remove the bypass poppet, spring, and O-ring. Clean cavity. Inspect components and replace, as necessary. 5. Motor defective Replace motor as described in the Repair Section. E. SWITCH FAILS 1. Switch or electrical connections faulty Inspect for a blown fuse, defective wiring or switch, or improper electrical TO OPERATE (Model M-240S) connections. Replace or install again, as necessary. Refer to Switch Replacement instructions in the Repair Section. 2. Motor burned out Replace motor as described in the Repair Section. 3. Motor protector activated Turn off switch. Allow motor to cool, then turn on switch. 4. Switch or electrical connections faulty Inspect for damaged motor protector, blown fuse, defective wiring or switch, (Models M-150S and M-180S) or improper electrical connections. Replace as needed and re-install. F. RAPID OVER- 1. Duty cycle too long Pump operation should not exceed the standard duty cycle of 30 minutes ON, HEATING OF and 30 minutes OFF. Allow the pump to cool for 30 minutes. 2. Strainer clogged Remove strainer coverplate. Remove and clean strainer. Install again. 3. Suction pipe clogged or damaged Remove pump from tank. Inspect suction pipe. Clean or replace, as necessary. 4. Gears worn Remove gear coverplate and inspect gears and drive key. Make sure gears turn freely with key removed. Replace, if necessary. 5. Fuel level low Fill tank. 6. Running too long in bypass mode Limit bypass operation to 10 minutes.
8
MOTOR
WHEN OPERATING IN BYPASS MODE
TROUBLESHOOTING
NOT RUN
RUN
MOTOR
Application Designed to safely transfer low viscosity petroleum fuels such as gasoline (up to 15% alcohol blends such as E15), diesel fuel (up to 20% biodiesel blends such as B20) and kerosene. Pump is designed for permanent mounting on vented storage tanks.
Pump Housing Lightweight, corrosion-resistant, cast aluminum body, convenient union ring for easy installation.
Performance: Pump Rate Up to 15 GPM (57 LPM) Up to 18 GPM (68 LPM) Up to 15 GPM (57 LPM)
Duty Cycle 30 min. ON, 30 min. OFF 30 min. ON, 30 min. OFF 30 min. ON, 30 min. OFF
Suction Lift: Manual Nozzle Up to 5.5 ft. (1.7 m) Up to 5.5 ft. (1.7 m) Up to 5.5 ft. (1.7 m) Automatic Nozzle Up to 4.8 ft. (1.5 m) Up to 4.8 ft. (1.5 m) Up to 4.8 ft. (1.5 m)
Operating Temperature -20° F to 125° F (-29° C to 52° C)
Operating Pressure 15 PSI
Electrical Specifications: Input 12-volt DC 12-volt DC 24-volt DC
Current Draw 18 amps 20 amps 9 amps
Motor 1900 RPM, 1/5 hp (150 watts) 2000 RPM, 1/4 hp (187 watts) 1900 RPM, 1/5 hp (150 watts)
Motor Approval UL Listed, CSA Certified UL Listed, CSA Certified UL Listed, CSA Certified
Motor Protection 20 amp circuit breaker 25 amp circuit breaker 15 amp fuse
Cord 18 ft. of 12 ga. (5.5 m) 18 ft. of 12 ga. (5.5 m) 18 ft. of 12 ga. (5.5 m)
Fuse 25 amp 30 amp 15 amp
Mechanical Connection: Bung 2 inch NPT 2 inch NPT 2 inch NPT
Inlet 1 inch NPT 1 inch NPT 1 inch NPT
Outlet 3/4 inch NPT 1 inch NPT 3/4 inch NPT
Accessories: Hose Type Buna-N Electrically Buna-N Electrically Buna-N Electrically Conductive Discharge Hose Conductive Discharge Hose Conductive Discharge Hose
Hose Size 3/4 in. x 12 ft. (3.7 m) 1 in. x 12 ft. (3.7 m) 3/4 in. x 12 ft. (3.7 m)
Manual Nozzle 3/4 inch Unleaded 1 inch Leaded 3/4 inch Unleaded
Automatic Nozzle 3/4 inch Unleaded 3/4 inch Unleaded N/A
Weight: Manual Nozzle 23 lbs. (10.5 kg) 26.5 lbs. (12.0 kg) 23 lbs. (10.5 kg)
Automatic Nozzle 24 lbs. (10.8 kg) 27 lbs. (12.2 kg) N/A
9
M-150S M-180S M-240S
SPECIFICATIONS
10
110016-1 Inlet Fitting110122-1 Reducer (M-180S only)110158-1 Union Ring110191-1 Jumper Wire110500-01 15-amp Fuse Kit (M-240S)110500-02 25-amp Fuse Kit (M-150S)110500-03 30-amp Fuse Kit (M-180S)110504-1 Fuel Pump Overhaul Kit - Includes 2 Gears, Drive Key & O-Rings110524-1 Armature Assembly Kit (M-150S, 6 3/8 in. Motor)110524-2 Armature Assembly Kit (M-240S, 6 3/8 in. Motor)110524-04 Armature Assembly Kit (M-180S, 6 3/8 in. Motor)110524-05 Armature Assembly Kit (M-150S, 6 5/8 in. Motor)110524-06 Armature Assembly Kit (M-240S, 6 5/8 in. Motor)110524-07 Armature Assembly Kit (M-180S, 6 5/8 in. Motor)110525-1 Brush Card Assembly Kit - Includes Brush Holder Assembly
(M-150S and M-240S, 6 3/8 in. Motor)110525-04 Brush Card Assembly Kit - Includes Brush Holder Assembly
(M-150S and M-240S, 6 5/8 in. Motor)
110525-05 Brush Card Assembly Kit - Incudes Brush Holder Assembly (M-180S, 6 5/8 in. Motor)
110526-1 Motor Housing Kit - Includes Motor Housing Assembly (6 3/8 in. Motor)110526-02 Motor Housing Kit - Includes Motor Housing Assembly (6 5/8 in. Motor)110527-1 Battery Clamp Kit - Includes 2 Battery Clamps110530-01 Nozzle Spout110906-1 Wet Seal Kit - Includes O-Rings & Motor Shaft Seal110907-1 Gear Kit - Includes 2 Gears & Drive Key110908-1 Poppet Seal Kit - Includes Poppet O-Ring110909-1 Bung Adapter Kit110910-02 Switch Kit - Includes Switch110913-2 Spare Key Kit - Includes Spare Drive Key110927-04 Gear Coverplate Kit (M-150S, M-240S)110927-05 Gear Coverplate Kit (M-180S)111501-1 Adapter Kit115527-2 Suction Pipe Extension, 15 inch902006-31 M-150S Motor Protector Only902006-38 M-180S Motor Protector Only906001-4 Pre-Vent Vapor Control Cap (3 psi)
Item No. No. Part No. Description Req’d.
2 904002-23 Sems Screw, 1/4-20 x 3/4 in. ............................9 3 119200-51 Motor, 12-volt (UL) (M-150S) ............................1 119201-51 Motor, 12-volt (UL) (M-180S) ............................1 119200-52 Motor, 24-volt (UL) (M-240S) ............................1 4 11002502 Seal, Motor Shaft ..............................................1 5 904002-17 Strain Relief Sealing Grip (12-volt & 24-volt) ....1 7 904001-42 Pipe Plug, 3/4 inch ............................................1 8 110010-1 Bypass Poppet ..................................................1 9 110131-2 Spring, Bypass Poppet (M-150S, M-240S) ......1 110011-2 Spring, Bypass Poppet (M-180S) .....................1 11 110265-02 Power Cord, 12 ga. x 18 ft. (5.5 m) ...................1 16 110026-1 Gear Coverplate O-Ring ...................................1 18 110024-1 Coverplate, Strainer ..........................................1 19 110026-4 Strainer Coverplate O-Ring ...............................1 20 110009-1 Inlet Strainer ......................................................1 21 110195-02 Coverplate, Electrical .......................................1 22 110285-01 Electrical Coverplate Gasket .............................1 23 110277-05 M-150 Switch Assembly ....................................1
Item No. No. Part No. Description Req’d.
23 110277-06 M-240S Switch Assembly .................................1 110277-07 M-180S Switch Assembly .................................1 29 110026-6 Switch Coverplate O-Ring .................................1 30 110276-01 Switch Coverplate Assembly .............................1 31 110032-1 Gasket, Union Ring ..........................................1 32 110037-1 Bung Adapter ....................................................1 33 110100-1 Suction Pipe Assembly .....................................1 34 110187-1 Hose, 3/4 in. x 12 ft., (3.7 m) .............................1 110188-1 Hose, 1 in. x 12 ft., (3.7 m) (M-180S only) ........1 35 110121-8 Nozzle, Automatic 3/4 in., Unleaded (UL) .........1 110120-1 Hook for Automatic Nozzle ................................1 904001-88 Set Screw for Nozzle Hook ...............................1 36 110155-1 Nozzle, Manual 3/4 in., Unleaded .....................1 110155-3 Nozzle, Manual 1 in., Leaded ...........................1 38 904002-24 Sems Screw ......................................................4 39 904002-22 Sems Screw ......................................................4 40 904006-86 Tapping Screw ..................................................2 41 11030302 Nozzle Cover ....................................................1
Items Not Shown
ILLUSTRATED PARTS LIST
39
1819
20 2
30
23
40
41
5
2
34
7
8
9
29
21
16
38
31
11
22
32
35
34
36
In order to preserve the UL Listing for the motor, do not attempt to service the motor. For products serviced outside the factory, the UL nameplate must be defaced to indicate that the equipment may no longer meet the requirements for UL Listing. This does not apply to products serviced outside the factory under the UL program for Rebuilt Motors for Use in Hazardous Locations.
For warranty consideration, parts, or other service information, please contact your local distributor. If you need further assistance, contact the GPI Customer Service Department in Wichita, Kansas, during normal business hours.
A toll free number is provided for your convenience.
1-800-835-0113To obtain prompt, efficient service, always be prepared with the following information:
1. The model number of your pump.
2. The serial number or manufacturing date code of your pump.
3. Part descriptions and numbers.
Part information can be obtained from the Illustrated Parts List.
For warranty work, always be prepared with your original sales slip or other evidence of purchase date.
Please contact GPI before returning any parts. It may be possible to diagnose the trouble and identify needed parts in a telephone call. GPI can also inform you of any special requirements you will need to follow for shipping fuel dispensing equipment.
Do not return the pump or parts without authority from the Customer Service Department. Due to strict government regulations, GPI cannot accept parts unless they have been drained and cleaned.
11
CAUTION
PARTS AND SERvICE
SAVE THESE INSTRUCTIONS
GPI and the electric gear pump are registered trademarks ofGreat Plains Industries, Inc.
© 2012 GREAT PLAINS INDUSTRIES, INC., Wichita, KSPrinted in U.S.A.
Rev. C 921422-1812/12
LISTED MOTOR
Limited Warranty PolicyGreat Plains Industries, Inc. 5252 E. 36th Street North, Wichita, KS USA 67220-3205, hereby provides a limited warranty against defects in material and workmanship on all products manufactured by Great Plains Industries, Inc. This product includes a 2 year warranty from date of purchase as evidenced by the original sales receipt. A 30 month warranty from product date of manufacture will apply in cases where the original sales receipt is not available. Reference product labeling for the warranty expiration date based on 30 months from date of manufacture. Manufacturer’s sole obligation under the foregoing warranties will be limited to either, at Manufacturer’s option, replacing or repairing defective Goods (subject to limitations hereinafter provided) or refunding the purchase price for such Goods theretofore paid by the Buyer, and Buyer’s exclusive remedy for breach of any such warranties will be enforcement of such obligations of Manufacturer. The warranty shall extend to the purchaser of this product and to any person to whom such product is transferred during the warranty period.
This warranty shall not apply if:
A. the product has been altered or modified outside the warrantor’s duly appointed representative;B. the product has been subjected to neglect, misuse, abuse or damage or has been installed or operated other than in
accordance with the manufacturer’s operating instructions.
To make a claim against this warranty, contact the GPI Customer Service Department at 316-686-7361 or 800-835-0113. Or by mail at:
Great Plains Industries, Inc.5252 E. 36th St. North
Wichita, KS, USA 67220-3205
GPI will step you through a product troubleshooting process to determine appropriate corrective actions.
GREAT PLAINS INDUSTRIES, INC., EXCLUDES LIABILITY UNDER THIS WARRANTY FOR DIRECT, INDIRECT, INCIDENTAL AND CONSEQUENTIAL DAMAGES INCURRED IN THE USE OR LOSS OF USE OF THE PRODUCT WARRANTED HEREUNDER.
The company herewith expressly disclaims any warranty of merchantability or fitness for any particular purpose other than for which it was designed.
This warranty gives you specific rights and you may also have other rights which vary from U.S. state to U.S. state.
Note: In compliance with MAGNUSON MOSS CONSUMER WARRANTY ACT – Part 702 (governs the resale availability of the warranty terms).
5252 East 36th Street NorthWichita, KS USA 67220-3205
316-686-7361 | FAX: 316-686-6746800-835-0113 | www.GPI.net
“A Great Plains Ventures Subsidiary”
5252 East 36th Street NorthWichita, KS USA 67220-3205TEL: 316-686-7361FAX: 316-686-6746
“A Great P la ins Ventures Subsid iary”
www.gpi.net
1-800-835-0113
Rev. B 920698-06
MECHANICALFUEL METERFM-100 and FM-200 SeriesOwner’s Manual
07/08
General Information ............................. 1
Introduction ......................................... 1
Before Installation ................................ 1
Installation ........................................... 2
Daily Operations .................................. 2
Maintenance ........................................ 3
Calibration ........................................... 4
Repair .................................................. 5
Troubleshooting ................................... 6
Specifications ...................................... 7
Parts and Service ................................ 7
Illustrated Parts Lists ........................... 8
TABLE OF CONTENTSTo the owner…
Congratulations on receiving your GPI Mechanical Fuel Meter. We at GPI are pleased to provide you with a fuel meter designed to give you maximum reliability and efficiency.
Our business is the design, manufac-ture, and marketing of liquid handling, agricultural, and recreational products. We succeed in this business because we provide customers with innovative, reliable, safe, timely, and competitively-priced products. We pride ourselves in conducting our business with integrity and professionalism.
We are proud to provide you with a quality product and the support you need to ob-tain years of safe, dependable service.
PresidentGreat Plains Industries, Inc.
Great Plains Industries, Inc.is a member of the Petroleum Equipment Institute.
GENERAL INFORMATION
The purpose of this manual is to assist you in operating and maintaining your GPI mechanical fuel meter. This manual is designed and written with you in mind. Please take a few moments to read through this manual before installing and operating your fuel meter.
If you need assistance, contact the dealer from whom you purchased your meter. If you feel you need further assistance, please call the GPI Customer Service Department at:
1-800-835-0113
If You Measure in LitresThe Model FM-100L and FM-200L meters are factory calibrated in litres and the FM-100 and FM-200 in gallons. Model numbers are clearly labeled on the face of the meter. All references to “gallons” in this manual apply equally to “litres” for the FM-100L and FM-200L models.
This symbol is used throughout this manual to call your attention to safety messages.
Warnings alert you to the poten-tial for personal injury.
Cautions call your attention to prac-tices or proce-dures which may cause damage to your equipment.
Notes give you information that can im-prove efficiency of operations.
It is your responsibility to insure that all equipment operators have access to adequate instructions concerning safe operation and maintenance.
1
Read Me!Below is a list of major warnings and cautions that are given in this manual. Please take a moment to review them now for your future safety.
1. Your meter is designed for use only with thin viscosity petroleum fuels such as diesel fuel, kerosene and gasoline (up to 15% alcohol blends such as E15, M15).
2. Do not use this equipment for dis-pensing any fluids other than those for which it was designed.
3. Any components added to your meter such as hose, nozzle or pump must be statically-grounded and approved for use with petroleum fuels.
4. Observe precautions against fire or explosion when dispensing fuel.
5. Avoid prolonged skin contact with petroleum fuels.
GPI mechanical fuel meters are designed for the field measurement of thin viscosity petroleum fuels only and are intended for use with pump or gravity feed systems in the 4 to 20 GPM or 15 to 75 LPM flow range. Using mechanical gears, these meters translate flow data from a nutating disc into calibrated units that are indicated on the face of the meter.
INTRODUCTION
BEFORE INSTALLATION
WARNING
CAUTION
Upon receipt of your meter, examine it to make sure there are no visible signs of damage. If damage is evident, please contact your GPI distributor.
If the meter is located in a rigid piping system where the fluid is trapped (for example, by gravity, valves or nozzles) thermal expansion of the fluid can create
2
INSTALLATION
pressure spikes that can damage a meter. Install a thermal relief valve or otherwise allow for thermal expansion of the fluid.
Figure 1
Your system must be mounted to a vented tank. (Figure 1) If the tank is unvented, your GPI distributor can supply a pres-sure cap.
2. Remove the two counter cover screws and the four screws holding the counter assembly against the housing.
3. Rotate the counter assembly to the desired position. (Figure 2) Position the O-ring and align the nutator disc pin with the back of the assembly. Secure the counter assembly to the housing by alternately tightening screws.
Figure 2
DAILY OPERATIONS
Any components such as hose, nozzle, or pump added to your me-ter must be statically grounded and approved for use with petroleum fuels.
WARNING
1. Remove protective plugs from meter inlet and outlet ports.
2. Wrap threaded male connections with thread tape or use a pipe sealant compound compatible with petroleum fuels.
3. Install the meter on the pump. The meter’s outlet port is marked with a flow arrow.
4. Install other system components on the meter and tighten snugly.
To accommodate various filter positions, the counter assembly of the FM-100 Se-ries meter may be rotated as follows:
1. Pull to remove the reset knob on the side of the meter.
4. Replace the counter cover and screws.
5. Position the reset knob and push to install.
Meter AccuracyThe meter has been accurately calibrated at the factory for use with diesel fuel. Due to differences in viscosities and flowrates, calibration may need to be adjusted if other fuels are to be dispensed. Refer to the Repair Section for calibration instructions.
1. Before use, visually check the meter to ensure it is securely fitted to other system components and there is no leakage at connections. If leakage is present, refer to the Troubleshooting Section.
3
2. Follow safety precautions, wiping any spilled fuel from the exterior of the meter and other system components.
Dispense Fuel
1. The large meter display represents the Batch Total for each fuel delivery. Before dispensing fuel, reset the Batch Total to zero by turning the reset knob on the side of the meter counterclockwise. (Figure 3)
This meter is designed for use only with thin viscosity petroleum fuels such as diesel fuel, kerosene and gasoline (up to 15% alcohol blends such as E15, M15). Do not use this equipment for dispensing any fluids other than those for which it was designed. To do so may damage the meter and will void the warranty.
Observe precautions against fire or explosion when dispensing fuel. Do not operate the meter in the presence of any source of ignition includ-ing running or hot engines, lighted cigarettes, or gas or electric heaters.
Avoid prolonged skin contact with petroleum fuels. Use protective goggles, gloves, and aprons in case of accidental splashing or spillage. Change saturated clothing and wash skin contact areas promptly with soap and water.
Figure 3
NOTE: The small display represents the Cumulative Total of all pump deliveries and cannot be reset.
2. To enhance meter accuracy, dis-pense fuel using a quick-open and quick-close method. Avoid choking flow as the tank becomes full.
Your mechanical fuel meter is designed for minimum maintenance. Examine the meter and other system components regularly for leakage. Keep the system exterior clean to help identify leaks.
The FM-100 Series has an internal fuel filter. The FM-200 Series is equipped with an internal strainer. Both should be checked annually or whenever low flow is noticed. The meter may also require recalibration if actual fuel delivery differs noticeably from meter readings. Refer to the Repair Section for filter and strainer access and calibration information.
Replace Fuel Filter1. Remove the four screws holding the
filter can to the housing. Remove the can.
2. Unscrew the filter by turning coun-terclockwise. Dispose of the old filter properly. Replace with a new filter. (Figure 4)
MAINTENANCE
Figure 4
WARNING
WARNING
WARNING
4
3. Wipe clean the filter can seal, groove and housing. Coat the seal with oil or light grease and install in the filter can groove.
4. Place the filter can over the installed filter. Hold in position and alternately tighten the four screws until the can is firm against the housing.
Clean Strainer1. Remove the four retaining screws on
the strainer coverplate. Remove the coverplate and strainer. (Figure 5)
Figure 5
2. Using a fine brush, clean the strainer and reposition in the housing.
3. Wipe clean the strainer coverplate O-ring, groove, and the housing. Coat the O-ring with oil or light grease and install in the coverplate groove. (Figure 6)
Figure 6
4. Hold the coverplate in position and replace the four screws by alternately tightening screws until the coverplate is firm against the meter housing.
The meter is accurately calibrated at the factory for use with diesel fuel. Due to differences in viscosity and flowrates, the meter may require recalibration to measure other fuels or to adjust for in-accuracies.
1. Purge air from the meter and fuel system by dispensing fuel into a container until a full flow occurs. Close the nozzle.
2. Reset the meter counter to zero by turning the reset knob counterclock-wise.
3. Fill a graduated calibration container to a specified quantity. For the great-est accuracy, be sure the container is placed on a level surface and a consistent flowrate is used. When topping off the calibration container, use a quick-open and quick-close method until the mark is reached.
4. Compare the meter display to the quantity in the container. If the dis-play does not register the quantity on the container, adjust the meter by performing the following:
a. Gain access to the recessed calibration screw by turning the calibration screw cover and seal counterclockwise. Remove the cover and seal. (Figure 7)
CALIBRATION
Figure 7
5
b. If the meter registered less than the quantity in the container, turn the calibration screw clockwise. If the meter display read more than the amount in the container, turn the screw counterclock-wise.
5. Empty the calibration container and repeat steps 2 to 4 until the meter registers the quantity in the container.
6. Install the calibration screw cover and seal.
Replace Counter Assemblyor Nutator Kit1. Pull out on the reset knob to remove.
2. Remove the two screws connecting the counter cover to the counter as-sembly. Remove the counter cover.
3. Remove the four screws securing the counter assembly and gently pull the assembly free. (Figure 8) Replace the counter assembly and O-ring, as required.
Figure 8
Figure 9
NOTE: It may be necessary to place a screwdriver under the edge of the nutator and gently pry free.
5. Replace the nutator disc, as neces-sary. Make sure the nutator disc pin is secure in the back of the counter as-sembly before assembling again.
6. To assemble, reverse the above procedure. Make sure that all O-rings are in place and lubricated with oil or light grease.
Replace Calibration Screwand/or O-Ring1. Remove the calibration screw cover
and seal by turning counterclock-wise.
2. Remove the calibration screw and O-ring by turning the screw counter-clockwise. (Figure 10) While remov-ing, count the number of revolutions required to free the screw.
Figure 10
REPAIR
4. To remove the nutator disc, loosen the two screws holding the disc in the meter housing and lift the disc and O-ring from the main meter housing. (Figure 9)
6
TROUBLESHOOTING
3. Install the new calibration screw and O-ring, using the same number of rotations needed to remove the old screw. Ensure the O-ring is lubricated and seated properly.
4. Adjust the meter calibration, using Calibration procedures provided.
Remove MeterYour meter is designed to allow normal maintenance and service without remov-ing the meter from the fuel transfer system. If removal is necessary, use the following procedure:
1. Drain all fuel from the system.
2. Wearing protective clothing, loosen the meter connections from other system components by hand. Do not use a wrench since it could damage the meter housing.
3. Using safety precautions, thoroughly drain excess fuel from the meter.
4. If the meter will not be immediately installed again, insert plastic plugs in the inlet and outlet ports.
SYMPTOM PROBABLE CAUSE CORRECTIVE ACTION
A. METER COUNTER 1. Broken counter assembly Replace counter assembly. DOESN’T OPER- ATE (Normal fuel 2. Foreign material in Remove and clean counter assembly. delivery) counter assembly
3. Misaligned nutator disc Disassemble meter and align nutator pin disc pin with the counter assembly.
4. Broken nutator disc pin Disassemble meter and install new or defective nutator nutator assembly. assembly
5. Missing or jammed Contact GPI Customer Service. counter bevel gear
B. METER COUNTER 1. Clogged fuel filter or Replace filter or clean strainer. DOESN’T OPER- strainer ATE (Little or no fuel flow)
C. FUEL LEAKAGE 1. Leakage at counter Contact GPI Customer Service.
2. Leakage between Remove counter cover and inspect counter cover and for damaged, missing or incorrectly housing seated seal. Replace as required.
3. Leakage at fittings Disassemble fittings and reseal using thread tape or a pipe thread sealing compound approved for use with flammable liquids.
7
PARTS AND SERVICE
For warranty consideration, parts, or other service information, contact your local distributor. If you need further assistance, please contact the GPI Customer Service Department in Wichita, Kansas during normal business hours.
1-800-835-0113
To obtain prompt, efficient service, al-ways be prepared with the following information:
1. The model number of your meter.
2. Date of manufacture.
3. Specific information about part num- bers and descriptions obtained from
the appropriate Illustrated Parts List.
For warranty work always be prepared with your original sales slip or other evidence of purchase date.
Please contact GPI before returning any parts. It may be possible to diagnose the trouble and identify needed parts in a telephone call or letter. GPI can also inform you of any special handling require-ments you will need to follow covering the transportation and handling of equipment which has been used to transfer fuel.
Before packing for shipment, make sure the meter is thoroughly drained and free of fuel and vapors. Drain the meter using procedures in the Repair Section.
SPECIFICATIONS
FM-100 FM-100L FM-200 FM-200L
Unit of Measure Gallon Litre Gallon Litre
Flow Range 4 to 20 GPM 15 to 75 LPM 4 to 20 GPM 15 to 75 LPM
Type Nutating Disc Nutating Disc Nutating Disc Nutating Disc
Housing Aluminum Aluminum Aluminum Aluminum
Max. WorkingPressure 50 PSIG 3.4 bar 50 PSIG 3.4 bar
Inlet / Outlet* 3/4 or 1 in. NPT 3/4 or 1 in. NPT 3/4 or 1 in. NPT 3/4 or 1 in. NPT
Filter or Strainer Filter Filter Strainer Strainer
Max. Batch Total 999.9 9,999 999.9 9,999
Max. CumulativeTotal 99,999 999,999 99,999 999,999
Shipping Weight 5 lbs. 5 lbs./2.3 kg 4 lbs. 4 lbs./1.8 kg
UL Listed Yes Yes, NPT only Yes Yes, NPT only
Dimensions Width 10.5 in. 26.6 cm 5.5 in. 13.9 cm Height 4.5 in. 11.4 cm 4.5 in. 11.4 cm Depth 5.5 in. 13.9 cm 5.5 in. 13.9 cm
* Litre models are also available in BSPP threads with 3/4 or 1 inch inlet and outlet.
Do not return meters or parts with-out specific authority from the GPI Customer Service Department. Due to strict regulations governing ship-ment of flammable liquids, meters may be refused and returned to the sender if sent without authoriza-tion.
WARNING
8
ILLUSTRATED PARTS LIST
1
2
3
4
5
6
7
8
91011
12
13
16 15 14
18
1714
FM-100
FM-200
No. Item No. Part No. Description Req’d.
1 111099-8 Decal, Gallon (FM-200) ............................ 1 111099-9 Decal, Litre (FM-200) ............................... 1 111012-8 Decal, Gallon (FM-100) ............................ 1 111012-9 Decal, Litre (FM-100) .............................. 1 2 111006-1 Counter Cover, Gallon ............................. 1 111006-2 Counter Cover, Litre ................................. 1 3 111028-1 Reset Knob .............................................. 1 4 111107-1 Knob Seal ................................................ 1 5 111024-1 Cover O-Ring ........................................... 1 6 111047-3 Counter Assembly, Gallon ....................... 1 111047-5 Counter Assembly, Litre ........................... 1 7 110026-1 Housing O-Ring ....................................... 1 8 111509-1 Nutator Kit................................................ 1 9 111021-3 Housing, 1-inch NPT ............................... 1 111021-4 Housing, 1-inch BSPP ............................. 1 111021-5 Housing, 3/4-inch NPT ............................ 1 111021-7 Housing, 3/4-inch BSPP .......................... 1 10 111026-1 Calibration Screw Seal ............................ 1 11 111014-3 Calibration Screw .................................... 1 12 904006-16 Flat Washer .............................................. 1 13 111039-2 Calibration Cover Screw .......................... 1 14 901001-77 Seal, Filter Can & Strainer Coverplate ..... 1 15 111032-2 Strainer (FM-200) ..................................... 1 16 111029-1 Strainer Coverplate (FM-200) .................. 1 17 111010-1 Filter (FM-100).......................................... 1 18 111020-3 Filter Can (FM-100) .................................. 1
9
Replacement Kits111506-2 FM-200 Overhaul Kit includes seals, O-Rings and nutator disc assembly.
111506-3 FM-100 Overhaul Kit includes seals, O-Rings and nutator disc assembly.
Pre-Mfg. 2300 on FM-100111022-1 Filter Seal (FM-100).
111023-1 Filter Can Seal (FM-100).
111506-1 FM-100 Overhaul Kit includes replacement seals, O-Rings and nutator disc.
5252 East 36th Street NorthWichita, KS USA 67220-3205TEL: 316-686-7361FAX: 316-686-6746
“A Great P la ins Ventures Subsid iary”
www.gpi.net
1-800-835-0113GPI is a registered trademark of Great Plains Industries, Inc.© 2008 by GREAT PLAINS INDUSTRIES, INC., Wichita, KS.
Printed in U.S.A. 07/08 Rev. B 920698-06
Limited Warranty PolicyGreat Plains Industries, Inc. 5252 E. 36th Street North, Wichita, KS USA 67220-3205, hereby provides a limited warranty against defects in material and workmanship on all products manufactured by Great Plains Industries, Inc. This product includes a 2 year warranty. Manufacturer’s sole obligation under the foregoing warranties will be limited to either, at Manufacturer’s option, replacing or repairing defective Goods (subject to limitations hereinafter provided) or refunding the purchase price for such Goods theretofore paid by the Buyer, and Buyer’s exclusive remedy for breach of any such warranties will be enforcement of such obligations of Manufacturer. The warranty shall extend to the purchaser of this product and to any person to whom such product is transferred during the warranty period.
The warranty period shall begin on the date of manufacture or on the date of purchase with an original sales receipt. This warranty shall not apply if:
A. the product has been altered or modified outside the warrantor’s duly appointed representative;B. the product has been subjected to neglect, misuse, abuse or damage or has been installed or
operated other than in accordance with the manufacturer’s operating instructions.
To make a claim against this warranty, contact the GPI Customer Service Department at 316-686-7361 or 800-835-0113. Or by mail at:
Great Plains Industries, Inc.5252 E. 36th St. North
Wichita, KS, USA 67220-3205
The company shall, notify the customer to either send the product, transportation prepaid, to the company at its office in Wichita, Kansas, or to a duly authorized service center. The company shall perform all obligations imposed on it by the terms of this warranty within 60 days of receipt of the defective product.
GREAT PLAINS INDUSTRIES, INC., EXCLUDES LIABILITY UNDER THIS WARRANTY FOR DIRECT, INDIRECT, INCIDENTAL AND CONSEQUENTIAL DAMAGES INCURRED IN THE USE OR LOSS OF USE OF THE PRODUCT WARRANTED HEREUNDER.
The company herewith expressly disclaims any warranty of merchantability or fitness for any particular purpose other than for which it was designed.
This warranty gives you specific rights and you may also have other rights which vary from U.S. state to U.S. state.
Note: In compliance with MAGNUSON MOSS CONSUMER WARRANTY ACT – Part 702 (governs the resale availability of the warranty terms).