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STRETCH FORMING CORPORATION Metal Forming, Machining, Fabrication, Tooling, Assembly....It’s What We Do

Stretchformingcorp.com

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Company Overview • SFC Celebrates 43 Years of Manufacturing Excellence

• The Pioneer of Metal Forming in Southern California

• Most Skilled Work Team in the Business

– Senior Shop and Machine Operators Average 25 Years of Experience – Management Team with Average of 20 Years Experience

• Fully Trained and Certified Personnel Dedicated to Ultimate Customer Satisfaction • Providing Turnkey Solutions for Your Part Needs

• SFC Has a 100,000 Square Foot Manufacturing Facility


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Organizational Structure


Organizational Structure

PresidentBrian Geary

VP of OperationsRichard Brandon

Commercial Estimator / Planner

Brian Jensen

Aerospace Engineer/EstimatingJeff Gove

Business Development / Contracts / Sales

Jim Lowther

Manufacturing ManagerJay Uhrich

Controller / CFORuss Long

PurchasingRick O’ConnellShop Foreman

Fernando Guadarrama

Shipping / Receiving Clerk

Jorge Lefort

Facilities ManagerTom White

InspectionRyan Cherry

Inspection Document & Data Control

Dylan Kujawa

Aerospace Program Manager

Raul AyalaRick Remias

IT/TrainerJose Covarrubias

Contract AdministrationLeslie Christner

Machine Shop Manager/Programming

Jesse Hernandez

Quality ManagerLou Torres

Human ResourcesLinda Baghbanmanesh

Quality EngineerDonald McDermott

Quality EngineerDylan Brandon

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Personnel

• Management Approach – Program Management

Based System

– Resources Allocated on Timely Basis Against Low Risk Production Plan

– Labor Increases Match Capacity Requirements

– Ancillary Increases to Support Administrative and Business Processes

Human Resources 2012

6% 3%

74%

12% 5%

Engineering

Program Management Operations

Business Management Quality Assurance

Human Resources 2011

4% 2%

77%

13% 4% Engineering Program Management Operations Business Management Quality Assurance


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SFC Leading the Way in Innovative Manufacturing

• Engineering Design-CATIA 5 V19 • Programming • Metal Forming • Fabrication • Machining • Processing • Kitting • Assembly


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Customer Focus

• SFC Partners with Each Customer – Highest Part Quality – Most Efficient Manufacturing Methods – Best Economical Price – Unsurpassed Service


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Flexibility to Meet Customer Needs


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Flexibility to Meet Customer Needs

• Internal: – Largest Collection of Privately held Forming Equipment World Wide – Acquired CNC Milling and Turning Work Centers – On Site Heat Treat coming December 2012.

• Oven size 8’ x 10’ x 20’.

• External: – Strategic Teaming Partners in Place for Value Added Services:

• Chemical Milling • Thermal Processing • Surface Processing

• Supplier Management Systems Ensure Performance to Program Milestones – Strong Teaming Partners are Monitored for Consistency in Performance


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Ability and Versatility in a Global Market

• Doublers

• Extruded Frames

• Leading Edges

• Longerons

• Web Chords

• Spars

• Angles

• Stiffeners

• Beams

• Bulkhead Frames

• Failsafe Straps

• Retainer Seals

• Chords

• Fuselage Skins


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Quality Certified:

ISO 9001:2008 with AS9100:2009 Rev C


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Technology • Stretch Forming Corporation Employs the Latest

Engineering and Manufacturing Technology in a Continual Effort to Improve Process, Procedure, and Production

• SFC Utilizes CATIA V5 Release 19 for all Tool Design,

Fabrication and Verification


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• Lean Practices for Improved Productivity

• Rationalized Work Flow Reduces Movement of in Process Work Between Centers

SFC Facility


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SFC Manufacturing Area


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SFC Purchases Machining Capability

• 10 Work Centers

• CMM Measurement Equipment

• Staffing Includes – Programmers – Operators – Inspectors

Viper

Fadal Fadal


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Equipment Capability • Stretch Capability to 750 tons

– Maximum Skin Size 72” x 360” – Maximum Extrusion to 420”

• Machining Capability to 200” x 90” x 39

• The Most Complete and Comprehensive Inventory of Equipment Available

Hufford A-15 Sheridan Skin Press Stretchformingcorp.com

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Capacity Work Center Make-

up/Utilization

Large Forming 25.08

Small Forming 39.71

Machine Shop 20.03

Total Capacity and Utilization

Utilized Capacity

Open Capacity

• Production Requirements are Set with Cell Manufacturing Methods and Implemented to Operate all Work Centers

• Capacity is Measured and Projected on a Due Date Priority Basis

• Current Capacity Based on Standard 21 Day Work Month – Single Shift Forming Centers – Two Shifts in Machine Shop


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Capacity Hours Open Capacity Open

Work Center ID Available Utilization Capacity Utilized Percent Large Sheridan skin press 750 168 124.5 43.5 74.11% 25.89% Large Sheridan skin press 300 168 40.3 127.7 23.99% 76.01% Large Sheridan skin press 200 168 14 154 8.33% 91.67% Large Erco 250 168 60.4 107.6 35.95% 64.05% Large Hufford A-15-7 168 70.5 97.5 41.96% 58.04% Large Hufford A-15 168 50.4 117.6 30.00% 70.00% Large Hufford A-15 168 35.7 132.3 21.25% 78.75% Large L&F A-150 168 44.8 123.2 26.67% 73.33% Large Hufford 97 168 40 128 23.81% 76.19% Large Hufford 46 168 80 88 47.62% 52.38% Large Sheridan 250 168 0 168 0.00% 100.00% Large Hufford M-60 168 0 168 0.00% 100.00% Large Hufford A-12 168 40.5 127.5 24.11% 75.89% Large Hufford A-12 168 32.6 135.4 19.40% 80.60% Large Hufford A-12 168 23.4 144.6 13.93% 86.07% Large Hufford A-12 168 17 151 10.12% 89.88% Small Hufford A-7 168 110.5 57.5 65.77% 34.23% Small Hufford A-7 168 83 85 49.40% 50.60% Small Hufford A-7 168 56.4 111.6 33.57% 66.43% Small Hufford A-7 168 23 145 13.69% 86.31% Small Hufford A-10 168 130 38 77.38% 22.62% Small Hufford A-10 168 74.3 93.7 44.23% 55.77% Small Hufford A-10 168 35.8 132.2 21.31% 78.69% Small Hufford A-10 168 24.6 143.4 14.64% 85.36% Small Hufford A-90 168 54 114 32.14% 67.86% Small Hufford A-90 168 31.4 136.6 18.69% 81.31% Small Hufford A-90 168 28.6 139.4 17.02% 82.98% Small Hufford A-90 168 19 149 11.31% 88.69% Small Hufford V-10 168 127 41 75.60% 24.40% Small Hufford V-10 168 56.5 111.5 33.63% 66.37% Small Hufford V-10 168 84 84 50.00% 50.00% Small Hufford V-10 168 62 106 36.90% 63.10% Small Hufford V-10 168 32 136 19.05% 80.95% Small Hufford V-7 168 145 23 86.31% 13.69% Small Hufford V-7 168 90.5 77.5 53.87% 46.13%

Machine Shop Large Viper B5000 336 191.4 144.6 56.96% 43.04% Small Fadal 1 6030 336 96.5 239.5 28.72% 71.28% Small Fadal 2 6030 188 54.5 133.5 28.99% 71.01% Small Fadal 3 4020 188 45.6 142.4 24.26% 75.74% Small Fadal 4 4020 188 40 148 21.28% 78.72% Small Akiri Seiki 5222 188 0 188 0.00% 100.00% Small Mitsubishi Horizontal 188 0 188 0.00% 100.00% Small Femco FV40 188 0 188 0.00% 100.00%

Total Shop 7680 5310.3 30.86% 69.14%

• Ample Capacity Available to Support Ramp to Full Production Rate – Current Staffing Will

Support 2 Shift Operations


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Equipment

Skin Presses • Sheridan Skin Press 750 Tons • Sheridan Skin Press 300 Tons • Sheridan Skin Press 200 Tons


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Equipment

Extrusion/Skin Presses • Sheridan Stretch Press-LC2400 • Sheridan Stretch Press-250 • Hufford Model 60 • Hufford Model 46


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Equipment

Extrusion Presses

• 4 each Hufford A-15 350 Tons • L&F A-150 350 Tons • 4 each Hufford A-12 90 Tons • 4 each Hufford A-7 40 Tons • 4 each Hufford A-10 17 Tons • 4 each Hufford A-90 120 Tons • 5 each Versa V-10 24 Tons • 2 each Versa V-7 25 Tons


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Equipment Precision CNC Milling

• Viper B-5000 5 BC 5 Axis 200 x 90.5 x 39 • 2 each Fadal VMC 4020 3 Axis 40 x 20 x 30 • 2 each Fadal VMC 6030 4 Axis 60 x 30 x 30 • Akira Seiki VMC 5222 3 Axis 50 x 20 x 20 • Mitsubishi Horizontal 4 Axis 25 x 20 x 30 • Femco FV-40 4 Axis 40 x 30 x 35

Precision CNC Turning

• Yama Seiki GS-200 2 axis 15 x 23 • Euro Tech 2 Axis 8 x 20 x 10

Quality Support Tooling

• Brown & Sharpe CMM 80 x 60 x 40 • Laser Tracker with A.D.M • Faro Arm • Laser Scanner


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Sheet Metal • Various Pneumatic Shrinker/Stretcher Kicker • Niagara 12’ 200 Ton • Armada CNC Shear 16’ 600 Ton • Johnson Punch Press 60 Ton • Armada Press Brake 12’ 100 Ton • Cincinnati Press Brake 12’ 100 Ton • Armada Press Brake 12’ 80 Ton

Equipment


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Specialty Forming

• 24’ Roll Former • 2 each 6” Diameter Pines Bender • 2 each 8” Diameter Wallace Bender

Equipment


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SFC, the Last Piece of Your Puzzle

• Experience • Structure • Technology • Focus • Flexibility • Versatility • Quality • Facilities • Equipment


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It’s What We Do

For Additional Information Please Contact:

Brian Geary – President [email protected]

Jim Lowther - Business Development [email protected]

Corporate Office 804 South Redlands Ave.

Perris, CA. 92570 951-443-0911

Toll free: 888-711-1911


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