stronger concrete - microsoft · 2017-11-16 · • consolidation of walls • decks and floor...

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ALL ABOUT FIBERS

FORSTRONGERCONCRETE

WHO WE ARE?Polypropylene Fiber Industry was founded in 2001 as a part of Cesur Holding founded in 1930. Polypropylene Fiber Industry is the first and only ‘SYNTHETIC Micro-Reinforcement Fibers’ manufacturer with its professional team and integrated production plant in Turkey. With its 150 tonnes / month production capacity, worldwide sales and marketing network, Polyfibers® provides the best service to its worldwide customers.

With three main production types (polypropylene fibers, steel fibers and polypropylene macrofiber), flexible production system, innovative and progressive approach, Polyfibers® is the leading company in the sector. 1500 tonnes / year sales in the overseas market proves its success. Its ISO 9001:2001 and ISO 14001 certificated production plant, customer oriented relations, on time and fast shipments strenghtens its position in the market.

As it has always been and will be Polyfibers® will keep on following the worldwide development in the industry and provide the best solutions for customers.

Technical Advice:Our technical specialists are available for you to assist you in the correct use of Polyfibers® products.

Design Service:For all concrete floor design requirements please consult your contact person for Polyfibers® products.

Description:It prevents the formation of cracks in the applied concrete, during the process of stiffening. It manifests binding properties among aggregates in the concrete mix so that the micro-cracks in the concrete are prevented to grow. It also provides cost advantage in the project budget by reducing the rebound amount of shotcrete applications in about 4%.According to standard EN 14889-2, it is sufficient to use 600 g and 900 g per cubic meter.

Packing Types:• 600 g and 900 g water soluble bags• 5 kg nylon bag• Bigbag• Mixer Pack• Custom Made Packing

Benefits:• Crack control• Reduction in plastic shrinkage cracks• Alkali resistant• Improves surface durability• Gain tensile strength• Easy to place in concrete mix• Cost effective, no additional labor cost • Prevents reinforcement from corrosion effect

mono

Available Lengths Areas of Usage

Mono 3 (3mm length) Repair Mortars, Plasters

Mono 6 (6mm length) Repair Mortars, Plasters, Various construction chemicals

Mono 12 (12mm length)Screed concrete, Shotcrete Application, Tunnelling, Residential Building Projects, Coating Concrete

Mono 18 (18mm length) Industrial Floor Applications, Field Concrete, Precast Applications

Composition 100% virgin polypropyleneType MonofilamentImpurity Contain no olefin or no polyamide or no recycled materialsAppearance Individual fiberCross section RoundStandard TSE EN 14889 Part II Type 1.A. and ASTM C - 1116 - 1997 Type IIIPacking In bulk / paper bagTenacity 6.5 - 7.0 grams / denier – High TenacityTensile strength (TS) 600 - 700 MPaYoung’s modul (TS/E) 3.000 - 3.500 MPaElongation (E) 20 - 25 %Specific density 0.91 grams / cm3

Color TransparentSoftening point 150 CelsiusMelting point 160 CelsiusAcids effects StableOxidizing agents effects StableOrganic solvents Melted by chloride solvents at high temperaturesBiological resistance StableCement compatibility ExcellentAlkali effect StableUV stabilizer OptionalAbrasion resistance StableMoisture regain 70% relative humidity at 21 Celsius = < 0.10 %Antibacterial OptionalApplication area Interior and Exterior Applications

This product produce under the specification limits of TSE EN 14889 and ASTM C-1116 standards andcompatible all types of Portland Cement Types and Grades.

mono



Description:Thanks to its fibrillar structure, it is in a form to surround the aggregate. Thus, in addition to the effects against crack formation, it also has strength-enhancing properties. It is not just used to prevent cracks in floor applications that will carry heavy loads, but also supports the reinforcement with strength. Polypropylene being a raw material is effective on diffusion in concrete. Fibers are coated with surfactant to improve dispersion and bond.

Packing Types:• 600 g and 900 g water soluble bags• 5 kg nylon bag• Bigbag• Mixer Pack• Custom Made Packing

Benefits:• Crack control• Reduction in plastic shrinkage cracks• Alkali resistant• Improves surface durability• Gain tensile strength• Easy to place in concrete mix• Cost effective, no additional labor cost• Prevents reinforcement from corrosion effect

fibril

Available Lengths Areas of Usage

Fibril 6 (6mm length) Construction Chemicals, Refractory Applications

Fibril 12 (12mm length)Industrial Floor Applications, Field Concrete and Parking Lots, Precast Applications, Shotcrete Applications, Tunnel-Dam Projects, Refractory Applications

Fibril 18 (18mm length)Industrial Floor Applications, Field Concrete and Parking Lots, Precast Applications, Shotcrete Applications, Tunnel-Dam Projects, Refractory Applications

Composition 100% virgin polypropyleneType Fibrillated FormImpurity Contain no olefin or no polyamide or no recycled materialsAppearance Bundle fiberCross section RectangularStandard TSE EN 14889 and ASTM C - 1116 - 1997 Type IIIPacking In bulk / paper bagTenacity 6.5 - 7.0 grams / denier - High TenacityTensile strength (TS) 300 - 400 MPaYoung’s modul (TS/E) 1.000 - 2.500 MPaElongation (E) 20 - 25 %Specific density 0.91 grams / cm3

Color TransparentSoftening point 150 CelsiusMelting point 160 CelsiusAcids effects StableOxidizing agents effects StableOrganic solvents Melted by chloride solvents at high temperaturesBiological resistance StableCement compatibility ExcellentAlkali effect StableUV stabilizer OptionalAbrasion resistance StableMoisture regain 70% relative humidity at 21 Celsius = < 0.10 %Antibacterial Optional

This product produce under the specification limits of TSE EN 14889 and ASTM C-1116 standards and compatible all types of Portland Cement Types and Grades.

fibril



Description:PolySteel fibers can be used safely for the renovation of industrial floors of all types. It helps the coating applied to the concrete to be impact resistant and long life with the minimum maintenance cost. When used in conjunction with Mono type microfibres, it allows you to achieve a perfect surface that is equipped structurally.

Packing Types:• 20 kg Kraft Bags

Benefits:• Increased shock resistance• 3D distribution• Increase in joint distance• No mesh reinforcement required• Installation direct from the truck mixer• Lower installation cost• Increase in work capacity

Areas of Usage:• Concrete Screed• Parking Areas• Coating Concrete• Shotcrete Applications• Tunnel/Dam Projects• Industrial Flooring Applications

Product Lenght Diameter / mm FormPolySteel PS 35 35 mm 0,75 - 0,90 Hooked endsPolySteel PS 50 50 mm 0,90 - 1,05 Hooked endsPolySteel PS 60 60 mm 0,75 - 0,90 - 1,05 Hooked ends

Parameters Measure Unit Standart Values Deviations ComplianceDiameter, D mm 0,9 ± 0.04

EN14889 - 1/2007

Length, L mm 35 ± 5.0Aspect ratio, L/D mm 38,8 ± 7.1Tensile strength Rm mm Min. 1100 N ± 15%


EN14889 - 1/2007



EN14889 - 1/2007




Description:Manufactured with high strength and flexible pure polymers, they are structural synthetic fibers and designed as an alternative to steel wires. The biggest advantage of these synthetic fibers over steel wires and wire mesh reinforcement is that there is no risk of corrosion. Because of its specific gravity of 0.91 g / cm3, high number of fibers can be obtained in lower weights. Thus, higher and three-dimensional reinforcement of concrete mix is achieved. Thanks to the special form of our product Polymacro, the tensile strength of concrete becomes higher, compared when its counterpart macrofibers are used.

Available Lenghts• Polymacro PM 39 39 mm length• Polymacro PM 50 50 mm length

Packing Types:• 6 kg PE bag

Benefits:• Provides 3 dimensional reinforcement• Substitude steel wire mesh• Increase durability of light structural concrete• Has optimum dispersion into the concrete mixture• Does not alter the workability of light structural concrete• Easy and safe to insert into light structural concrete• Cost effective and easy to use• No corrosion risk • Easy to handle

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Areas of Usage;• Rigid concrete floors• Floors subjected to heavy loads or elevated dynamic loads• Parking areas and airport runways• Storage areas• Foundation Layers• Pre-covering in tunnels• Consolidation of excavation fronts• Consolidation of walls• Decks and floor slabs• Extruded roadway structures • Sand and cement underlayments• Precast Products• Plaster and mortars

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Composition Polymer materials with high density and resistanceAppearance Monofilaments / Macro FibersAvailable lengths mm 29/39/49 (minimum tolerance ± 5%)Equivalent diameter mm 0.77/0.79 (minimum tolerance ± 5%)Geometric shape Monofilament / macro fiber with converging wave shape to a sharp cornerColor Gray / cementSpecific weight Approx. 1 Kg/dm3

Ultimate strength Approx. 470 MPa in tractionElastic module Approx. 3.6 GPaWater absorption AbsentResistance to acids TotalCode compliancy ASTM C-1116; UNI 11039/1; UNI 11039/2Fusion point > 155/165°CPackaging Transparent PET bags 6 kg each (different packages upon request)Dosages From 1.5 to 5 kg/m3

Concrete Reinforcement and Strength With Polyfibers®

Every year millions cubic meters of concrete is reinforcing with Polyfibers® products. Polyfibers® is serving 150 tonnes per month production capacity with it’s professional team. Let us to give the best solution for your project.

ISO9001:2000

REGIS

TERED COMPANY

POLİPROPİLEN ELYAF SAN. VE DIŞ TİC. A.Ş.Cumhuriyet Mah. Yüzyıl Cad. No: 64 Kartal / İstanbul • Tel: +90 216 452 90 16 • Fax: +90 216 452 90 19

www.polyfibers.com

stronger concrete - microsoft · 2017-11-16 · • consolidation of walls • decks and floor...

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