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Jim Koonmen, SVP ASML Silicon Valley Lunch Forum, 25 April 2013 Stronger partnerships: Reducing risks, accelerating progress

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Jim Koonmen, SVP ASML

Silicon Valley Lunch Forum, 25 April 2013

Stronger partnerships:

Reducing risks, accelerating progress

Agenda

• Partnerships 2.0 – Accelerate and de-risk new technologies

• EUV – Progress and update

• Immersion – Double patterning update

• 450 mm update

• Summary and conclusions

25 April 2013

Public

Slide 2

It’s all about trust

Trust = Capability x Transparency x Reliability

Self-Interest

25 April 2013

Public

Slide 3

Suppliers Customers

Deeper partnerships throughout the value chain

Suppliers should understand customer needs

Partnerships drive the right balance

Customers should understand supplier capabilities

25 April 2013

Public

Slide 4

Customer Co-Investment Program: Rationale

• Industrialization of EUV Lithography and transition to 450 mm are

essential enablers for Moore’s Law and deliver the required

economic benefits

• Increasing complexity and huge investments make it necessary

to have risk sharing amongst customers and suppliers

Sharing the reward:Equity participation € 3.85B

Sharing the risk:Technology funding €1.38B

25 April 2013

Public

Slide 5

Acquisition of Cymer

Merging ASML and Cymer:

• Creates efficiency in EUV technology development

• Accelerates Industrialization of EUV source

• Simplifies EUV source supply chain

• Optimizes manufacturing flow of EUV modules

+ �

25 April 2013

Public

Slide 6

Agenda

• Partnerships 2.0 – Accelerate and de-risk new technologies

• EUV – Progress and update

• Immersion – Double patterning update

• 450 mm update

• Summary and conclusions

25 April 2013

Public

Slide 7

Industry roadmap towards < 10 nm resolution Lithography supports shrink roadmap

ArF

ArF

iE

UV

KrF

DP

T

Logic / SRAM

6 Transistor SRAM Cell

k1 0.40 ~ 0.44

Logic 14.1% NAND 17% DRAM 13.9%

* Note: Process development

1.5 ~ 2 years in advance

updated Dec/12

200

k1 0.30 ~ 0.35

DRAM

k1 0.27 ~ 0.30

NAND Flash

XT:1400

XT:1700i

AT:1200

XT:1900i NXT:1950i

20

30

40

50

60

80

NXE:3100

NXE:3300

NXT:1970Ci

NXT:1960Bi

NXT: ext.10

100

Re

solu

tio

n /

ha

lf p

itch

, "

Sh

rin

k"

[n

m]

8

2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017 2018 2019 2020

Year of Production start *

Immersion Multiple Patterning

EUV Single Exposure

25 April 2013

Public

Slide 8

ASML’s NXE:3100 and NXE:3300B

NXE:3100 NXE:3300B

NA 0.25 0.33

Illumination Conventional 0.8 σ Conventional 0.9 σOff-axis illumination

Resolution 27 nm 22 nm

Dedicated Chuck Overlay / Matched Machine Overlay

4.0 nm / 7.0 nm 3.0 nm / 5.0 nm

Productivity 6 - 60 Wafers / hour 50 - 125 Wafers / hour

Resist Dose 10 mJ / cm2 15 mJ / cm2

25 April 2013

Public

Slide 9

0

5000

10000

15000

20000

25000

30000

35000

Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4

2010 2011 2012

To

tal

wa

fers

ex

po

sed

on

NX

E:3

10

0

The NXE:3100 has exposed >30,000 wafersEnabling customers to go through cycles of learning

25 April 2013

Public

Slide 10

Eleven NXE:3300B systems in various states of integration New clean room completely finalized in July 2012

System 3:

System 1:

System 9

System 4

System 7

System 5

System 6

Development toolSystem 2:

System 8

System 10

Training

25 April 2013

Public

Slide 11

Ded

icate

d C

hu

ck

Ov

erl

ay [

nm

]

1 2 30

2

4

6

8Lot (1.3,1.3)

1.31.0

1.21.4

1.41.3

X

Y

Day

5 nm

99.7%x: 1.3 nmy: 1.3 nm

Filtered S2F Chuck 1 (S2F)

NXE:3300B imaging and overlay beyond expectations

Matc

hed

Mach

ine O

verl

ay

NX

E-

imm

ers

ion

[n

m]

1 2 30

2

4

6

8

Lot (3.4,3.0)

3.52.7 3.0

2.3

3.23.3

X

Y

Wafer

5 nm

99.7%x: 3.4 nmy: 3.0 nm

Filtered S2F (S2F)

XT:1950i reference wafers

EEXY sub-recipes

18par (avg. field) +

CPE (6 par per field)

Full wafer CDU = 1.5nm

22nm HP

BE = 15.9 mJ/cm2

EL = 13%

DoF = 160 nm

Scanner qualification

Scanner capability

18 nm HP13 nm HP 23 nm HP

25 April 2013

Public

Slide 12

NXE:3300B - Good imaging performance logic metal1 ~10 nm logic node, minimum half-pitch 23 nm, single exposure printing

25 April 2013

Public

Slide 13

EUV Source Power Progress reaching 55 WSupporting 43 wafers/hour, 250 W target to be reached in 2015

At 55 W, 1 run: 97.5% of the dies < 0.5% dose

At 40 W, 6 runs: 99.99 of the dies < 0.2% dose,

7 one hour runs total representing ~ 250 exposed wafers @ 15 mJ/cm2

40

25 April 2013

Public

Slide 14

Agenda

• Partnerships 2.0 – Accelerate and de-risk new technologies

• EUV – Progress and update

• Immersion – Double patterning update

• 450 mm update

• Summary and conclusions

25 April 2013

Public

Slide 15

ArF immersion for cost-efficient Double and Quadruple PatterningNXT platform will be ready for all critical layers

NXT:1950i NXT:1960Bi NXT:1970Ci NXT Extensions

Timing Q4 2011 Q1 2013 Q4 2013 2H 2015

DCO / MMO 2.5 / 5.5 nm 2.5 / 4.5* nm 2.0* / 3.5* nm <1.5* / <2.5* nm

Full Wafer Focus Unif 30 nm 22 nm 20 nm 15 nm

Full Wafer CDU (iso) 3.0 nm 2.0 nm 1.3 nm 1.0 nm

Throughput (96 shots) 190 WpH 230 WpH 250 WpH 250 WpH

Defects/Wafer 10 10 <7 <7

9 nmOn Product Overlay 6 nm 4 nm

3 nmCD Uniformity iso 1.5 nm 1 nm

100 nmTotal Focus Budget 80 nm 60 nm

2010 – 2012 2013 – 2014 2014 – 2015Litho Requirements

3 nm

<1 nm

<60 nm

2016 – 2018

* Full Wafer to reference

25 April 2013

Public

Slide 16

Holistic lithography supports shrink roadmap

Process window enlargement

Process window control

• OPC / OPC verification

• Illumination / wave front / mask optimization

• Application-specific corrections

• Baseliner + stand alone metrology to maintain scanner stability and matching

• Optimizers + integrated metrology to correct layout and process influences

25 April 2013

Public

Slide 17

Integrated Metrology is the only viable way to control

volume production for 20 nm process and below25 April 2013

Public

Slide 18

Integrated Metrology drives on product performance

improvements

(4.6, 5.5) (4.2, 4.6)

0.9 nm OPO improvement measured 30% focus uniformity improvement

4 Key technical differentiators:

• Integration on Track

• Measurement accuracy with diffraction-based overlay

• Small targets for in die measurements

• Focus measurement with asymmetric targets

25 April 2013

Public

Slide 19

Agenda

• Partnerships 2.0 – Accelerate and de-risk new technologies

• EUV – Progress and update

• Immersion – Double patterning update

• 450 mm update

• Summary and conclusions

25 April 2013

Public

Slide 20

The promise of larger wafers

Source: Shang-yi Chiang, tsmc, SPIE March 2011

200 mm 300 mm 450 mm

Wafer Area

Effective Area

Cost Reduction Goal

2.25X

2.36X

30%

2.25X

2.40X

30%

25 April 2013

Public

Slide 21

Non-scanning

process equipment

can provide cost

advantage from

wafer size increase

to 450 mm

Lithography is at the heart of chip manufacturing450 mm wafers only provide limited cost benefit for scanning systems

Scanning (lithography) systems provide limited cost

benefit from wafer size increase to 450 mm

25 April 2013

Public

Slide 22

450 mm300 mm

Silicon area patterned per hour is comparable for

300 mm and 450 mm lithography tools450 mm wafer throughput is ~50% of 300 mm wafer throughput

25 April 2013

Public

Slide 23

450 mm

stage mass↑

Acceleration ↓

Throughput ↓

Actuator

Power ↑

Thermal

dissipation ↑

Overlay↑

450 mm

stage size ↑

Stage

Flexibility ↑

Stage

dynamics ↑

Scan speed ↓

Litho economics 300 mm => 450 mm challengingNew technology needed to stay neutral in cost

300 mm

96 full fields

exposed

450 mm

200 full fields

exposed

New 450 mm technology to balance cost (productivity) &

performance(overlay)

throughput Relative cost

WpH m2/H 450/300 mm Cost Cost/ m2

300 mm limit 250 18 1.0 1.0 100%

450 mm linear stage scaling 100 16 0.9 1.1 122%

450mm new technology 125 20 1.1 1.1 100%

25 April 2013

Public

Slide 24

450 mm for productivity and cost

• Customers increasingly concerned about manufacturing cost. ASML will enable continuous cost reduction, primarily through shrink. Shrink becomes a bigger risk for our customers given the overall technology risk. 450 mm looks like a doable cost reduction scenario.

• 450 mm wafers provide limited cost benefit for scanning systems

• Significant enhancements in overlay are required next to wafer size increase to accommodate the roadmap

• ASML has engaged with a funding program over the next 5 years with its major customers to accelerate their development programs including 450 mm

• ASML has initiated 450 mm program on 2 platforms and 4 wavelengths

• Early version tools in 2015/16, volume systems in 2018

• Overall concern remains due to limited overall industry 450 mm implementation plans

25 April 2013

Public

Slide 25

Agenda

• Partnerships 2.0 – Accelerate and de-risk new technologies

• EUV – Progress and update

• Immersion – Double patterning update

• 450 mm update

• Summary and conclusions

25 April 2013

Public

Slide 26

Affordable shrink roadmap

NXE:3300B, NXE:3350, …

NXT:1950i, NXT:1960Bi, NXT:1970Ci

2012 2013 2014 2015 2016 2017 2018 2019 2020

QXT, QXE

450m

mE

UV

Imm

ers

ion

Economics and extendibility of EUV:Resolution 22 nm ���� 8 nm

EUV to immersion overlay 5.0 nm ���� 2 nmThroughput 70 wph ���� >125 wph

Cost opportunity of 450 mm: Boost die throughput

No litho cost increase per die

Performance scaling on Immersion litho:On Product Overlay (OPO) <8.5 nm ���� < 3 nm

Critical Dimension Uniformity (CDU) <2.0 nm ���� 1 nmThroughput 200 wafers per hour (wph) ���� >250 wph

25 April 2013

Public

Slide 27

Summary and Conclusions

• In combination with a holistic approach, immersion technology is capable of supporting shrink to 14 & 10 nm:

• Optimization of mask, illuminator (FlexRay) and pupil (FlexWave)

• Integrated Metrology with Yieldstar

• Once power is sufficient for 125 wafers per hour, EUV becomes technology of choice for high volume production of key layers

• Key resources and stake holders aligned through co-investment program and Cymer acquisition

• Industry aligning on 450 mm insertion point around 10 nm node

• “EUV first, 450 mm later”

• More / deeper partnerships required throughout the industry to maintain speed and affordability

25 April 2013

Public

Slide 28