submittals - nebula.wsimg.com

SUBMITTALS

CONTENTS BOLTS, STUDS, NUTS & FLAT WASHERS

• ASTM A307 A GRADE A • ASTM A307 B GRADE B • SAE J 429 GRADE 2, GRADE 5 & GRADE 8 • ASTM A 325 • ASTM A193/ A 194 GRADE B7 • HYDRANT B/O A307 A • HYDRANT B/O A307 A SILICON FILLED • HYDRANT B/O ASTM F593/594 T316 • HYDRANT B/O STUD A307 • COR-TEN T-BOLTS • ASTM A193/A194 GRADE B8 • ASTM A193/A194 B8M • ASTM A193/A194 B8M CLASS 2 • ASTM F593/F594 T304 • ASTM F593/F594 T316 • ASTM F593/F594 T316 W/ BLUE NUT • ASTM F469/F467 SILICON BRONZE • T-2000 COATING • ANCHOR BOLT A307 • ANCHOR BOLT T316 • WEDGE ANCHOR

GASKETS, INSULATION KITS, LINK SEAL & CASING SPACERS • “TRIPAC 2000” CLOTH INSTERTED RUBBER • “TRIPAC 5000” NON-ASBESTOS GASKET • NA GASKETS (NON-ASBESTOS) • CI RUBBER GASKETS (CLOTH INSERTED RUBBER) • NEOPRENE RUBBER GASKETS (CHLOROPRENE RUBBER) • RED RUBBER GASKETS • BUNA-N GASKETS (NITRILE NBR RUBBER) • EPDM GASKETS • VITON GASKETS • INSULATION KIT-NEOPRENE FACED PHENOLIC POLYETHYLENE • INSULATION KIT-NEOPRENE FACED PHENOLIC MYLAR • INSULATION KIT-NEOPRENE FACED PHENOLIC – PHENOLIC SLEEVES • INSULATION KIT-NEMA G-10 (EPOXY GLASS) • INSULATION KIT-NEOPRENE FACED PHENOLIC WITH 1PC SLEEVE • LINK-SEAL • CASING SPACERS • CASING END SEALS

475 KLUG CIRCLE • CORONA, CA 92880-6406 (951) 280-4488 • FAX: (951) 272-4445

A D I V I S I O N O F TR I P A C MA R K E T I N G , I N C .

SUBMITTAL

HEX BOLT A307 ALow carbon steel 60,000 PSI

Chemical Requirements

Carbon max 0.29

Manganese max 0.90

Phosphorous max 0.04

Sulfur max 0.15

Mechanical Requirements

Hardness Brinel Min 121 Max 241

Hardness Rockwell Min 69 Max 100

Tensile strength (KSI) Min 60 Max ---

Elongation Min 18 IN 2in (50mm)

Black Plain Zinc Plated Hot Dip Galv Tripac 2000 BlueASTM B633 ASTM A153

Dimensional Data

Hex bolt dimensions as given in the latest issue of ANSI/ASME B 18.2.1 pageC1. Threads shall be course thread series as specified in the latest issue ofANSI/ASME B1.1, page A-26. Having a class 2A tolerance.

Unless otherwise specified. Hex nuts ASTM A563 ASME B18.2.2

The above information is the abstract of ASTM A307 Grade A

Additional information can be found in ASTM A307 DTD 2001, ASTM A563, DTD2001.

475 Klug Circle-Corona, CA. 92880 (951) 280-4488 - Fax: (951) 272-4445

SUBMITTAL

HEAVY HEX BOLT GRADE B Low carbon steel 60,000 PSI Chemical Requirements

• Carbon max 0.29 • Manganese max 0.90

• Phosphorous max 0.04

• Sulfur max 0.05


• Hardness Brinell Min 121 Max 212 • Hardness Rockwell Min 69 Max 95

• Tensile strength (KSI) Min 60 Max 100

• Elongation Min 18 IN 2in (50mm)

Heavy Hex Nuts ASTM A563 (ASME B18.2.2) Washers ASTM F844-90

Black Plain

Zinc Plated

Hot Dip Galv

Tripac 2000 Blue

Buried

Submerged

Hot Dip Galv

Above Ground

Dimensional Data

• Unless otherwise specified, threads shall be the coarse thread series as specified in the latest issue on ANSI/ASME B1.1, page A-26.

• Having a class 2A tolerance.

• Grade B bolts shall have heavy hex bolt dimensions as given in the latest of

ANSI/ASME B 18.2.1 page C1.

• Unless otherwise specified Grade B bolts should be used with heavy hex nuts.

• Additional information can be found in ASTM A307 DTD 2001, ASTM A563, and DTD 2001.


SUBMITTAL

GRADES 2, 5 & 8Carbon Steel Grades 1 through 8


Grade 2 Grade 5 Grade 8

Carbon Min --- Max 0.55 Min 0.28 Max 0.55 Min 0.28 Max 0.55

Phosphorous Min --- Max 0.05 Min --- Max 0.05 Min --- Max 0.04

Sulfur Min --- Max 0.06 Min --- Max 0.06 Min --- Max 0.05

Mechanical RequirementsGrade 2 Grade 5 Grade 8

Hardness Rockwell Min B70 Max B100 Min C19 Max C34 Min C33 MaxC39

Tensile strength (KSI) Min 60 Max 74 Min 105 Max 120 Min 150 Max ---

Proof Load (KSI) Min 33 Max 55 Min 74 Max 85 Min 120 Max ---

Elongation 18 14 12

Hex Nuts Grade 2 ASTM A563 Hex Nuts Grade 5 ASTM A563 Hex Nuts Grade 8 ASTM A563

Black Plain Zinc Plated Hot Dip Galv Tripac 2000 Blue

Buried Submerged Above Grade Below Grade Other

Dimensional Data

Unless otherwise specified, threads shall be the coarse thread series asspecified in the latest issue of ANSI/ASME B1.1, page A-26.

Having a class 2A tolerance.

Bolts shall be hex bolts with dimensions as given in the latest issue ofANSI/ASME B 18.2.1, page C-1.

Additional information can be found in SAE J429 and ASTM A563.


GR2 GR5 GR8

SUBMITTAL

STRUCTURAL BOLT A325Type 1, Medium Carbon Steel


Carbon min 0.30

Manganese min 0.60


Sulfur max 0.050

Silicon min 0.15






Hex Nuts ASTM A194/A194M (ASME B18.2.2) Washers F436 Hardened Steel


Buried Submerged Hot Dip Galv Below Grade Buried

Dimensional Data

Bolts with hex heads shall be full body bolts conforming to the dimensions for theheavy hex structural bolts specified in ANSI/ASME B18.2.1.

Threads shall be unified coarse thread series as specified in ANSI/ASME B1.1

Bolt Diameter Thread Length

5/8” - 11 1-1/4”

3/4” – 10 1-3/8”

7/8” – 9 1-1/2”

1” - 8 1-3/4”

Additional information can be found in ASTM A325, DTD 2001and IFI “Commentary on High Strength Structural Bolting”


SUBMITTAL

GRADE B7Chromium Molybdenum (AISI 4140)

Chemical RequirementsRange Variation

Carbon 0.37-0.49 0.02

Manganese 0.65-1.10 0.04

Phosphorous max 0.035 0.005 over

Sulfur max 0.040 0.005 over

Silicon 0.15-0.35 0.02 over

Chromium 0.75-1.20 0.05

Nickel 0.15-0.25 0.02


Tensile strength (KSI) 125

Elongation (%) 16

Yield Strength (KSI) 105

Reduction of Area (%) 50

Heavy Hex Nuts Grade 2H ASTM A194 Washers ASTM F436 Hardened Steel

Black Plain Zinc Plated Hot Dip Galv


Dimensional DataAll bolts and nuts should be heavy pattern and threaded in accordance with

ANSI/ASME B1.1, page A-26, class 2A fit, sizes 1 inch and smaller in diameterwith the coarse-thread series, and 1 1/8 inch and larger in diameter with 8-pitchthread series bolt heads shall be in accordance with the dimensions ofANSI/ASME B 18.2.1, page C-1.

Additional information can be found in ASTM 193/A1293M, DTD 1998 (AlloySteel and Stainless Bolting Materials for High Temperature Services) and inASTM A194/A194M, DTD 1998 (Carbon and Alloy Steel Nuts for Bolts for High-Temperature Services).


SUBMITTAL

HYDRANT BREAK – OFF BOLTSLow carbon steel bolts modified to reduce the bolts strength allowing“shearing” at the flanged joint upon impact



Sulfur max 0.15

Mechanical Requirements(Before Drilling)





Hex Nuts ASTM A563 (ASME B18.2.2) Washers ASTM F844-90



Dimensional Data



Grade A bolts shall be hex bolts with dimensions as given in the latest issue ofANSI/ASME B18.2.1, page C-1.

Bolts may be filled with silicone upon request.

Break-Off bolts have a hole drilled in the shank with dimensions of 11/32 inch(for 5/8” bolts) and 13/32 for (3/4” bolts) and 2 3/8 inch deep.

Additional information can be found in ASTM A307, DTD 2001, ASTM A563,DTD 2001.


SUBMITTALHYDRANT BREAK – OFF BOLTS SILICONE FILLED

Abstract of ASTM A307 Grade A 100% Silicone Filled

Low carbon steel bolts modified to reduce the bolts strength allowing“shearing” at the flanged joint upon impact



Sulfur max 0.15


Hardness Brinell Min 121 Max 241







Dimensional Data



Grade A bolts shall be hex bolts with dimensions as given in the latest issue ofANSI/ASME B18.2.1, page C-1.

Break-Off bolts have a hole drilled in the shank with dimensions of 11/32 inch(for 5/8” bolts) and 13/32 for (3/4” bolts) and 2 3/8 inch deep, filled with 100%silicone that meets or exceeds the requirements of ASTM C920.

Additional information can be found in ASTM A307, DTD 2001, ASTM A563, andDTD 2001.


SUBMITTALHYDRANT BREAK-OFF T-31618 Chromium, 10 Nickel, 2 Molybdenum (AISI T-316)


Carbon max 0.080

Manganese max 2.00


Sulfur max 0.030

Silicon max 1.00

Chromium 16-18

Nickel 10-14


Hardness Rockwell Min B80-C32

Tensile strength (KSI) Min 85

Yield strength (KSI) Min 45

Elongation 25

Hex Nuts ASTM F594 (ASME B18.2.2) Heavy Hex Nuts ASTM F594 (ASME B18.2.2)

T-316 Stainless Steel Washers


Dimensional Data

Unless otherwise specified in the purchase order, shall be threaded inaccordance with ANSI/ASME B18.2.1, page C-1, for hex cap screws(finished hex bolts).

Additional information can be found in ASTM F593, DTD 1998(Stainless Steel Bolts, Hex Cap Screws) and in ASTM F594, DTD 1998(Stainless Steel Nuts).

Break-Off Bolts have a hole drilled in the shank with the dimensions of 11/32 inch(for 5/8” bolts) and 13/32 inch (for 3/4" bolts) and 2 3/8 inches deep.


SUBMITTAL

HYDRANT BREAK – OFF STUDS Abstract of ASTM A307 A & B , ASTM A36 Low carbon steel studs modified to reduce the studs strength allowing “shearing” at the flanged joint upon impact Chemical Requirements


• Sulfur max 0.15 Mechanical Requirements (Before Drilling)

• Hardness Brinell Min 121 Max 241 • Hardness Rockwell Min 69 Max 100

• Tensile strength (KSI) Min 60 Max ---

• Elongation Min 18 IN 2in (50mm)


Black Plain

Zinc Plated

Hot Dip Galv

Tripac 2000 Blue

Buried

Submerged

Above Grade

Below Grade

Other

Dimensional Data

• Unless otherwise specified, threads shall be the coarse thread series as specified in the latest issue of ANSI/ASME B1.1, page A-26.

• Having a class 2A tolerance.

• Break-Off studs have a machined grove in the middle with the dimensions of

3/16” wide x 5/16” deep

• Additional information can be found in ASTM A307, DTD 2001, ASTM A563, and DTD 2001.


SUBMITTAL

COR-TEN STEEL T-BOLTS


Carbon min 0.12

Manganese min 0.20-0.50

Phosphorous max 0.07-0.15

Sulfur max 0.25

Silicon min 0.25-0.75

Chromium 0.50-1.25

Nickel max 0.65

Copper 0.25-0.55


Yield Strength (KSI) Min 50


Elongation Min 22

Heavy Hex Nuts Cor-Ten Steel F436/A325 Steel Washers


Dimensional Data

Unless otherwise specified, all T-Bolts and nuts shall be threaded in accordancewith ANSI/ASME B1.1, page A-26, class 2A fit with coarse thread.

Heavy Hex Nuts shall be used

Bolt head shall be in accordance with the dimensions ofANSI/AWWA C111/A21.1195.


SUBMITTAL

HEAVY HEX BOLT GRADE B8 T-304Unstabilized 18 Chromium 8 Nickel (AISI Type 304) Carbide Solution Treated


Carbon max 0.08 0.01 over

Manganese max 2.00 0.04 over



Silicon max 1.00 0.05 over

Chromium 18-20 0.20

Nickel 8.00-10.5 0.15


Hardness Brinell Min 223

Hardness Rockwell Min 96




Elongation (%) 30

Hex Nuts ASTM A194 T-304 Stainless Steel Washers


Dimensional DataAll bolts and nuts should be heavy pattern.

Unless otherwise specified in the purchase order, shall be threaded inaccordance with ANSI/ASME B1.1, page A-26, class 2A fit.

Bolt Heads shall be in accordance with the dimensions of ANSI/ASME B18.2.1,page C-1.

Additional information can be found in ASTM 193/A193M, DTD 1998 (Alloy Steeland Stainless steel Bolting Materials for High Temperature Services) and inASTM A194/A194M, DTD 1998 (Carbon and Alloy Steel Nuts for Bolts for High-Temperature Services).


SUBMITTAL

HEAVY HEX BOLT GRADE B8M T-316

18 Chromium, 10 Nickel, 2 Molybdenum (AISI Type 316) Carbide Solution Treated

Chemical Requirements Range Variation

• Carbon max 0.08 0.01 over

• Manganese max 2.00 0.04 over

• Phosphorous max 0.045 0.010 over

• Sulfur max 0.030 0.005 over

• Silicon max 1.00 0.05 over

• Chromium 16-18 0.20

• Nickel 10-14 0.15

• Molybdednium 2-3 0.10


• Hardness Brinell Min 223

• Hardness Rockwell Min 96

• Tensile strength (KSI) Min 75

• Yield Strength (KSI) Min 30

• Reduction of Area (%) 50

• Elongation (%) 30

Hex Nuts ASTM A194 8M T-316 T-316 Stainless Steel Washers

Buried

Submerged

Above Grade

Below Grade

Other

Dimensional Data

• All bolts and nuts should be heavy pattern.

• Unless otherwise specified in the purchase order, shall be threaded in accordance with ANSI/ASME B1.1, page A-26, class 2A fit.

• Bolt Heads shall be in accordance with the dimensions of ANSI/ASME B18.2.1, page C-1.

• Additional information can be found in ASTM 193/A193M, DTD 1998 (Alloy Steel and Stainless steel Bolting Materials for High Temperature Services) and in ASTM A194/A194M, DTD 1998 (Carbon and Alloy Steel Nuts for Bolts for High- Temperature Services).


SUBMITTALHEAVY HEX BOLT GRADE B8M T-316 CLASS 218 Chromium, 10 Nickel, 2 Molybdenum (AISI Type 316) Carbide Solution Treated


Carbon max 0.08 0.01 over

Manganese max 2.00 0.04 over



Silicon max 1.00 0.05 over

Chromium 16-18 0.20

Nickel 10-14 0.15

Molybdednium 2-3 0.10

Mechanical Requirements Hardness Brinell Min 321

Hardness Rockwell Min 35

Tensile strength (KSI) over ¾” to 1” Min 100

Tensile strength (KSI) over 1” to 1 ¼” Min 95

Tensile strength (KSI) over 1 ¼” to 1 ½” Min 90



Elongation (%) 15

Hex Nuts ASTM A194 8M T-316 Stainless Steel Washers


Dimensional Data All bolts and nuts should be heavy pattern.

Unless otherwise specified in the purchase order, shall be threaded in accordance withANSI/ASME B1.1, page A-26, class 2A fit.

Bolt Heads shall be in accordance with the dimensions of ANSI/ASME B18.2.1, page C-1.

Additional information can be found in ASTM 193/A193M, DTD 1998 (Alloy Steel andStainless Steel Bolting Materials for High Temperature Services) and in ASTM A194/A194M,DTD 1998 (Carbon and Alloy Steel Nuts for Bolts for High- Temperature Services).


SUBMITTAL

HEX BOLT T-304Unstabilized 18 Chromium 8 Nickel (AISI Type 304)


Carbon max 0.080

Manganese max 2.00


Sulfur max 0.030

Silicon max 1.00

Chromium 18-20

Nickel 8-10.5

Copper 1.00





Elongation 25




Dimensional Data

Unless otherwise specified in the purchase order, shall be threaded inaccordance with ANSI/ASME B18.2.1, page C-1, for hex cap screws(finished hex bolts).

Additional information can be found in ASTM F593, DTD 1998(Stainless Steel Bolts, Hex Cap Screws) and in ASTM F594, DTD 1998(Stainless Steel Nuts).


SUBMITTAL

HEX BOLT T-316 – ASTM F593

18 Chromium, 10 Nickel, 2 Molybdenum (AISI T-316)


• Carbon max 0.080 • Manganese max 2.00


• Sulfur max 0.030

• Silicon max 1.00

• Chromium 16-18

• Nickel 10-14

• Molybdenum 2-3

Mechanical Requirements Cold Worked Hot Forged

• Hardness Rockwell Min B80-C32 B65-B95

• Tensile strength (KSI) Min 100 Max 150 --------- (1/4” to 5/8” DIA)

• Tensile strength (KSI) Min 85 Max 140 --------- (3/4” to 1 1/2” DIA)

• Tensile strength (KSI) --------- Min 75 Max 100 (1/4” to 1 1/2” DIA)

• Yield Strength (KSI) Min 45 - 65 Min 30

• Elongation 25 30



Buried

Submerged

Above Grade

Below Grade Other

Dimensional Data

• Unless otherwise specified in the purchase order, shall be threaded in accordance with ANSI/ASME B18.2.1, page C-1, for hex cap screws

(finished hex bolts).

• Additional information can be found in ASTM F593, DTD 1998 (Stainless Steel Bolts, Hex Cap Screws) and in ASTM F594, DTD 1998 (Stainless Steel Nuts).


SUBMITTAL

T-316 HEX BOLT ASTM F593/594 with T-2000 BLUE NUTS 18 Chromium, 10 Nickel, 2 Molybdenum (AISI T-316)


Carbon max 0.080 Manganese max 2.00


Sulfur max 0.030

Silicon max 1.00

Chromium 16-18

Nickel 10-14

Molybdenum 2-3

Mechanical Requirements Cold Worked Hot Forged

Hardness Rockwell Min B80-C32 B65-B95

Tensile strength (KSI) Min 100 Max 150 --------- (1/4” to 5/8” DIA)

Tensile strength (KSI) Min 85 Max 140 --------- (3/4” to 1 1/2” DIA)

Tensile strength (KSI) --------- Min 75 Max 100 (1/4” to 1 1/2” DIA)

Yield Strength (KSI) Min 45 Min 30

Elongation 25 30

Hex Nuts ASTM F594 T-316 with T-2000 Blue


Buried

Submerged

Above Grade

Below Grade Other

Dimensional Data

Unless otherwise specified in the purchase order, shall be threaded in accordance with ANSI/ASME B18.2.1, page C-1, for hex cap screws

(finished hex bolts).

Additional information can be found in ASTM F593, DTD 1998 (Stainless Steel Bolts, Hex Cap Screws) and in ASTM F594, DTD 1998 (Stainless Steel Nuts).


SUBMITTAL

SILICON BRONZEUNS Alloy Number C65100, Alloy 651, Low Silicon Bronze B


Copper min 96.0

Iron max 0.80

Manganese max 0.70

Silicon 0.80-2.0

Zinc max 1.5

Lead max 0.05


Hardness Brinell

MIN MAX

Tensile Strength(KSI)

MIN MAX

Yield Strength(KSI)MIN

Elongation

1/4” to 3/4” 75 95 70 100 55 8

7/8” to 1 1/2” 70 95 55 90 40 8

Hex Nuts ASTM F468 Washers Silicon Bronze


Dimensional Data

All bolts and nuts should be hex pattern. Unless otherwise specified in thepurchase order shall be threaded in accordance with ANSI/AME B1.1, page A-26, class 2A fit. Bolt heads shall be in accordance with the dimensions ofANSI/ASME B 18.2.1, page C1.

Additional information can be found in ASTM F467/468, “Nonferrous Bolts andHex Cap Screws for General Use” and Nonferrous Nuts for General Use”.


SUBMITTAL

TRIPAC 2000 BLUE COAT SYSTEM

General Description: Tripac 2000 Blue is a comprehensive coating system for the protection of steel bolts, studs, nuts, washers and other fasteners. This unique system includes step-by-step procedures necessary to insure that the coating meets the abrasion resistance, corrosion and chemical protection desired. This comprehensive coating system also significantly improves corrosion protection even when the surface (blue) coating is damaged in field applications. This system provides excellent lubrication therefore eliminating the need to use anti-seize.

Coating Procedures:

1. Surface Preparation: A. All Surfaces Chemically Cleaned B. Abrasive Blasting with Alum. Oxide (120 Grit) C. Zinc/Nickel Primer Process Applied D. Baked

2. Coating: A. Multiple Coats of Fluoropolymer Coating Applied (1 mil) 1014/1424 B. Air Dry For Minimum of 30 minutes C. Baked at 425 Degrees for 1 hour

3. Quality control checked for uniform application and thickness. Appearance shall be free

from any cracks, pinhole, runs, sags. Foreign matter, grit, rough particles or other surface imperfections.

Coating Properties: Tripac 2000 Blue differs from traditional Fluoropolymer coatings in one very important aspect – it is a composite material. Lubricants with the lowest known coefficient of friction are combined in a matrix with high temperature organic polymers. United, these polymers form “Plastic Alloys” Having unique and desirable properties:

1. Low friction; as low as 0.02 2. Wear resistance; even under extreme pressure 3. Corrosion and chemical resistance in most environments 4. Weather resistance against sunlight 5. Excellent lubrication to eliminate use of anti-seize

Other: 1000 Hours salt spray test (ASTM-B-117) Performed on bolts that have been torqued indicate that in some instances, some of the coating is removed from either the bolt head (by the wrench) or from the threads (by the nut). Even with this damage, the bolt shows minimum rusting and the nut is easily removed. Bolts protected by zinc plating and by hot dipped galvanizing show significant rusting and the nuts cannot be removed under the similar testing. Bolts used in this same testing are available for examination. Further information on physical and chemical properties is available upon request. Typical Specification: “Except where otherwise shown or specified, all bolts and cap screws, shall be carbon steel conforming to the requirements of ASTM A307 Grade A. The corresponding nuts shall conform to ASTM A563 Grade A. All bolts and nuts shall be coated with Tripac 2000 Blue Coating system, or district approved equal”


SUBMITTAL A307 / A36 ANCHOR BOLTS, STUDS & U-BOLTS Low carbon steel 60,000 PSI Chemical Requirements

Anchor Bolt U-Bolt

Carbon max 0.29 Manganese max 0.90


Sulfur max 0.15

Mechanical Requirements Anchor Bolts & U-Bolts Studs

Hardness Brinel -------- Min 121 Max 241 Hardness Rockwell -------- Min 69 Max 100

Tensile strength (KSI) Min 58 Max 80 Min 60 Max -----

Elongation IN 2in (50mm) Min 23 Min 18

Hex Nuts ASTM A563 (ASME B18.2.2) Heavy Hex Nuts ASTM A563 (ASME B18.2.2)

Washers ASTM F844-90

Black Plain

Zinc Plated

Hot Dip Galv

Tripac 2000 Blue

Dimensional Data

Nonheaded Anchor bolts, either bent, straight or u-shaped having properties conforming to specification A307 studs and intended for structural anchoring purposes.

Unless otherwise specified, threads shall be the coarse thread series, as

specified in the latest issue of ANSI/ASME B1.1, page A-26. Having a class 2A tolerance.


SUBMITTAL

ANCHOR BOLTS, STUDS & U-BOLTS T-316 & B8M18 Chromium, 10 Nickel, 2 Molybdenium (ASI T-316)

Chemical RequirementsAre By the “Heat Analysis” Method

Carbon max 0.08

Manganese max 2.00


Sulfur max 0.030

Silicon max 1.00

Chromium 16-18

Nickel 10-14

Molybdenum 2-3





Elongation 25

Hex Nuts ASTM F594 (ASME B18.2.2) Heavy Hex Nuts ASTM A194 BM (ASME B18.2.2)


Dimensional Data

Nonheaded Anchor bolts, either bent or straight, having properties conforming tospecification F593 (T-316) studs and intended for structural anchorage purposes.

Unless otherwise specified, threads shall be the coarse thread series, asspecified in the latest issue of ANSI/ASME B1.1, page A-26.



Anchor Bolts U-Bolts

Stud

SUBMITTAL“ULTRAWEDGE” WEDGE ANCHORU.L. Listed, ICBO, Meets GSA Specs, FF-S-325 Ground II,Type 4, Class 1, Dot, City of Los Angeles RR 25353

Ultimate Load Values

Anchor & Embed. Depth 2000 PSI 4000 PSI 6000 PSI TorqueHole Size inches Tension Shear Tension Shear Tension Shear FT/LB

1/4” 1-1/18” 1170 1443 1174 1813 2773 2635 5-10

1/4” 2-3/4” 1975 1443 2748 1813 2830 2635 5-10

3/8" 1-1/2” 1631 4318 3636 5121 6360 6232 25-30

3/8” 5” 4074 4318 6328 6232 6360 6232 25-30

1/2” 2-1/4” 3999 7419 6714 9377 9616 9888 50-60

1/2” 6” 6902 7419 10175 9377 12064 9888 50-60

5/8” 2-3/4” 4999 8264 8747 12928 9760 16373 75-90

5/8” 7” 9381 8264 16710 12928 17732 16373 75-90

3/4” 3-1/4” 6638 12504 11314 17050 16230 22965 150-175

3/4” 8” 11170 12504 19805 17050 22522 22965 150-175

7/8” 3-7/8” 8392 18250 16354 20234 16801 23980 200-250

7/8” 8-3/4” 12784 18250 16850 20234 25575 23980 200-250

1” 5-1/2” 17550 32275 22971 42660 32368 55566 250-300

1” 10” 27893 32275 34788 42690 61272 55566 250-300

1-1/4” 5-1/2” 17550 32275 22971 42690 32368 55566 400-450

1-1/4” 10” 27893 32275 34788 42690 61272 55566 400-450

Note: Information provided only for the use of a qualified design engineer. Use of Technical data by persons not qualified could cause seriousdamage, injury, or even death.Ultimate Values Shown. For Static Loads, use one-fourth of the maximum tensile and shear capacities for the recommended 4:1(25%) safetyfactor.Tested to ASTM E488-90 Test Standard More Info can be found at www.usanchor.com

T-304 T-316 Zinc Plated Hot-Dip Galv

General Description

The wedge anchor is used for heavy duty fastening applications where high pulloutvalues are required.

The advanced design of the collar reduces the likelihood of the anchor “spinning”.

The wedge anchor is ideally suited in a wide variety of application where machinery,handrails, structures, etc. are fastened to the concrete.


SUBMITTAL TRIPAC Style 2000 Manufacturer – Alpha & Associates Gaskets meet the pressure ratings, drilling and dimensions of ANSI/ASME B16.2.1 Tripac 2000 Neoprene® Rubber Gasket, a tough CR compound (Black) Media

• Hot water

• Cold water

• Air

• Saturated Steam

• Low Pressure Steam or Hydraulic services

• Moderate Resistance to Oil & Petroleum Specifications Fabric Type Cotton (Close Weave 30 oz) Max. Temperature: 250 (° F) Hardness Shore A 70 +/- 5 Tensile Strength ASTM F-152 1500 (PSI) Conforms to AWWA C207 and is suitable for potable water

Availability

Full Face Ring 1/8" Thick Benefits

• Suited for all types of gauges, moderately resistant to oil and petroleum. Meters and valves where pressure areas are subject to movement.

• Premium gasket designed specifically for the water works industry. It has a waffle pattern finish which has been platen formed under pressure to prevent slippage and distortion during improved sealing capabilities without the common “weeping” associated with many cloth inserted rubber gaskets.


SUBMITTAL TRIPAC Style 5000 Manufacturer – Garlock Sealing Technologies® Compressed Non-Asbestos Gasket Garlock-Tripac 5000 Proprietary blend of synthetic fibers bound by Nitrile Rubber (NBR) Media

• Water • Aliphatic hydrocarbons • Salt brine • Sludge • Low pressure steam • Petroleum and mineral oils • Animal fat • Vegetable oil • Most refrigerants

Specifications Min. Temperature: -100 (° F) Max. Temperature (Continuous): 400 (° F) Max. Temperature: 700 (° F) Max. Pressure: 1000 (PSI) Maximum PxT 1/16: 350000 (° F x PSIG) Maximum PxT 1/8: 250000 (° F x PSIG) Tensile Strength ASTM F-152 1500 (PSI) Compressibility ASTM F-36 7-17% Recovery ASTM F-36 50% Flexibility ASTM F-147 12X Creep Relaxation ASTM F-38 25.0% ASTM: F-712100A9B4E22K5M5 This is a general guide and should not be the sole means of selecting or rejecting this material. ASTM test results are in accordance with ASTM F104; properties based on 1/32” (0.8 mm) sheet thickness (except as noted). 1 PXT, max. = psig x °F (bar x °C) Conforms to AWWA C207 and is suitable for potable water and waste water Availability

Full Face Ring 1/16" Thick 1/8" Thick Cut gaskets meeting the pressure ratings, drilling and dimensions of ANSI/ASME B16.21

Benefits

• Best seal of any gasket in its class. • Cover more applications with one type gasket. • Consolidate your inventory, save money!


SUBMITTAL TEADIT Style NA 1001 Manufacturer – Teadit – North America, Inc. Compressed Non-Asbestos Gasket Style NA 1001 Compressed Sheet Packing Aramid Fibers/NBR Binder (Green or White) Media

• Water • Air • Brine • Sludge • Waste Water • Low pressure steam • Organic and Weak inorganic acids • Concentrated and diluted alkalis (PH range from 1 to 11) • Chemicals • Petroleum and petroleum derivatives • Chlorinated solvents • Refrigerants

Specifications Max. Temperature: 750 (° F) Max Operating Temperature: 460 (° F) Max. Pressure: (Vacuum) 1595 (PSI) Continuous Max (Vacuum) 725 (PSI) ASTM: (F712120E22M5)

Availability

Full Face Ring 1/16" Thick 1/8" Thick

Benefits

• Manufactured from a non-asbestos material formulated for services in most sealing applications as a universal replacement gasket.

• These gaskets have a non-stick coating.


SUBMITTALCI RUBBERManufacturer – Buffalo™ Rubber Matting LLC

Gaskets meet the pressure ratings, drilling and dimensions of ANSI/ASME B16.2.1

Commercial Grade MOR Chloroprene CI

Cloth Insert 5 oz. Cotton

Media

Air

Hot and Cold water

Saturated steam

Low pressure steam or Hydraulic services

Specifications

Max. Temperature: 160°FHardness shore A 60Tensile Strength ASTM F-152 800 (PSI)Elongation 300%Compression Set 60-80%Surface Fabric Finish

Availability



SUBMITTALNEOPRENE®Manufacturer – Buffalo™ Rubber Matting LLC


Commercial Grade MOR Chloroprene

Neoprene® Rubber Gasket, a tough CR compound(Black)

Media

Hot water

Cold water

Wastewater

Specifications

Max. Temperature:ElongationDurometer shore ATensile Strength ASTM F-152Compression TestSurface

Availability

Full Face Ring 1/16" Thick 1/8" Thick 1/4" Thick

Benefits

Commercial Grade

Neoprene sheet is specially compounded to provide moderate resistance to oilsand gasoline in such applications as gaskets and flanges in gas periveablesituations.

Adaptable to extreme weather conditions since it resist rotting, checking andcracking due to ozone exposure.


160°F300%50-60800 (PSI)60-80%Fabric Finish

SUBMITTAL-Commercial Grade RED RUBBER Style AB-619 Manufacturer – American Biltrite Gaskets meet the pressure ratings, drilling and dimensions of ANSI/ASME B16.2.1 Style AB-619 SBR (Red) Media

• Cold and Hot Water

• Air

• Steam

• Some weak Acids

Specifications Max. Temperature: 200 (° F) Hardness Shore A 75 Tensile Strength ASTM D-412 600 (PSI) Elongation 200 % Availability

Full Face Ring 1/16" Thick 1/8" Thick Benefits

• An economical, non-oil resistant compound that resists flow under compression.

• Offers moderate to good performance against low pressure and good aging, abrasion and tear resistance.

• Easily conforms to uneven flange surfaces.


SUBMITTALBUNA-N Style AB-364Manufacturer – American Biltrite

Gaskets meet the pressure ratings, drilling and dimensions of ANSI/ASME B16.2.1(Black)

Style AB-364

Nitrile (NBR) rubber gasket also known as BUNA-N

Media

Water

Oils

Solvents

Aromatic and Aliphatic hydro carbonates

Gasoline

Sludge

Specifications

Max. Temperature: 250 (° F)Hardness Shore A 60Tensile Strength ASTM D-412 1700 (PSI)Elongation 400 %

Availability


Commercial Grade

Little resistance to strong oxidant agents, chlorate hydro carbonates,ketones and esters.


SUBMITTALEPDM Style AB-563Manufacturer – American Biltrite


Style AB-563

EPDM (Black)

Media

Animal and Vegetable oils

Water

Steam

Oxygenated solvents

Specifications

Max. Temperature: 225 (° F)Hardness Shore A 60Tensile Strength ASTM D-412 1000 (PSI)Elongation 500 %

Availability


Benefits

Commercial Grade

Excellent for applications in which involve extreme temperature and or weatherconditions. It’s used extensively in high temperature installations.

Offers ozone and chemical resistance as well as resistance to high temperatures.

Also provides excellent electrical and dynamic properties.


SUBMITTAL VITON® Manufacturer – West American Rubber (WARCO) Gaskets meet the pressure ratings, drillings and dimensions of ANSI/ASME B16.2.1 ASTM D-2000/D-2240 Viton Fluoroelastomer (FPM) rubber gasket Media

• Most Common Chemicals

• Methane

• Chlorine Diluted Water (3%)

• Chlorinated Salt Brine

Specifications Max. Temperature: 350 (° F) Hardness Shore A 70 ± 5 Tensile Strength ASTM F-152 1000 (PSI) Availability


• Not recommended for use of MEK, steam and methanol.


SUBMITTALPOLYETHYLENE SLEEVESManufacturer – Pipeline Seal and Insulator Inc.

Neoprene Faced Phenolic gasket

Materials for flange insulating kits on pipes containing water and natural gas(up to 221° F, 105° C) shall consist of the following components.

Media

Water Oil Gas

Specifications

Neoprene Faced Poly Sleeve Phenolic 1/8”Phenolic Gasket Material Properties Washer Properties

Dioelectric Volts/Mil 500 400 550ASTM D149

Compressive Strength (PSI) 25,000 ----- 50,000ASTM D 695

Water Absorbtion 1.6 0.01 0.10ASTM D 229

Hardness Rockwell “M” 85 ----- -----ASTM D 785

Tensile (PSI) 20,000 ----- -----ASTM D 638

Shear (PSI) 18,000 ----- -----ASTM D 732

Operating Temp (MAX) 175° F 180° F 300° F

Back up washers

(2) Steel Plated (2) F436 Hardened Steel (2) T-316 Stainless Steel

Benefits

Soft neoprene rubber sheets are factory applied to both sides of a laminated phenolicretainer providing an effective sealing surface.

Made of 1/32” wall thickness poly tubing. One full-length poly sleeve (extending half wayinto both steel washers) for each flange bolt.

The I.D. of all washers shall fit over the insulating sleeve and both the steel and insulatingwasher shall have a same I.D. and O.D.


SUBMITTALMYLAR SLEEVESManufacturer – Pipeline Seal and Insulator Inc.



Media

Water Oil Gas

Specifications

Neoprene Faced Mylar Sleeve Phenolic 1/8”Phenolic Gasket Material Properties Washer Properties






Shear (PSI) 18,000 ----- -----ASTM D 732


Back up washers


Benefits


Made of 1/32” wall thickness mylar tubing. One full length mylar sleeve (extending halfway into both steel washers) for each flange bolt. 1/16” wall thickness mylar tubingavailable upon request.



SUBMITTALPHENOLIC SLEEVESManufacturer – Pipeline Seal and Insulator Inc.



Media

Water Oil Gas

Specifications

Neoprene Faced Phenolic Sleeve Phenolic 1/8”Phenolic Gasket Material Properties Washer Properties






Shear (PSI) 18,000 ----- -----ASTM D 732


Back up washers


Benefits


Made of 1/32” wall thickness phenolic tubing. One full-length phenolic sleeve (extendinghalf way into both steel washers) for each flange bolt.



SUBMITTAL “LINEBACKER” G10 SLEEVES Manufacturer – Pipeline Seal and Insulator Inc. Nema G-10 (Epoxy Glass) Materials for flange insulating kits on pipes containing water, natural gas, and oil (up to 250° F, 138° C) shall consist of the following components. Media

Water Oil Gas

Specifications

G-10 Common G-10 Sleeve G-10 1/8” Linebacker Gasket Material Properties Washer Properties Dioelectric Volts/Mil 550 400 550 ASTM D149 Compressive Strength (PSI) 50,000 ----- 50,000 ASTM D 695 Water Absorbtion 0.10 0.10 0.10 ASTM D 229 Hardness Rockwell “M” 115 ----- ----- ASTM D 785 Tensile (PSI) 45,000 ----- ----- ASTM D 638 Shear (PSI) 22,000 ----- ----- ASTM D 732 Operating Temp (MAX) 250° F 280° F 280° F Seal Element Temp. Limits Nitrile (BUNA-N) 250° F

Back up washers

(2) Steel Plated

(2) F436 Hardened Steel

(2) T-316 Stainless Steel

Benefits

One full faced insulating sealing gasket, linebacker type “E”, 1/8” thick, G-10 retainer containing a precision tapered groove to accommodate the controlled compression of a nitrile (Buna-n) and or (Viton) quad-ring sealing element.

Made of 1/32” wall thickness G10 tubing. One full length G10 sleeve (extending half way into both steel washers) for each flange bolt.

The I.D. of all washers shall fit over the insulating sleeve and both the steel and insulating washer shall have a same I.D. and O.D.


SUBMITTAL ONE PIECE SLEEVE AND WASHER Manufacturer – Pipeline Seal and Insulator Inc. Materials for flange insulating kits on pipes containing water, natural gas (up to 221° F, 105° C) shall consist of the following components. Media

• Water • Oil • Gas

Specifications

Neoprene Faced One Piece Sleeve Phenolic Gasket and Washer Dioelectric Volts/Mil 500 1,200 ASTM D149 Compressive Strength (PSI) 25,000 18,000 ASTM D 695 Water Absorbtion 1.6 0.22 ASTM D 229 Hardness Rockwell “M” 85 ----- ASTM D 785 Tensile (PSI) 20,000 ----- ASTM D 638 Shear (PSI) 18,000 ----- ASTM D 732 Operating Temp (MAX) 175° F 180° F

Back up washers

(2) Steel Plated

(2) F436 Hardened Steel

(2) T-316 Stainless Steel

Benefits

• Soft neoprene rubber sheets are factory applied to both sides of a laminated phenolic retainer providing an effective sealing surface.

• Molded from acetal resin and available for bolt diameters from ½” to 1 ½”, one piece sleeves and washers are structurally tough but limited to applications where the flange temperature does not exceed 180° F and compressive loads do not exceed 18,000 PSI. They are generally used as single washer sets because they’re molded to specific lengths and, in many instances, are longer than the thickness of a single flange.

• A washer-centering ring positions the steel washer on the unit properly to avoid uneven pressures on the washers.


SUBMITTAL

CASING SPACERSManufactured by Pipeline Seal and Insulator, Inc.

A8G-1 A8G-2 A12G-1 A12G-2 C8G-2 C12G-2 S8G-2 S12G-2

A = Painted Steel Casing Isolator 8 = 8” Wide Steel BandA” Series Spacer are painted with a rust inhibiting Paint 12 = 12” Wide Steel Band

G = Glass Reinforced RunnersC=Coated Steel Casing Isolator 1 = 1” Wide Runners

“C” Series are coated 10 to 16 mil. Fusion 2 = 2” Wide Runners

S = Stainless Casing Isolator

LinerMaterial Polyvinyl Chloride

Thickness min 0.090

Hardness Durometer “A” 85-90

Dielectric Strength 1/8” Surge Test 60,000 V min

Dielectric Strength Step by Step Test 58,000 V min

Water Absorption 1% Max

Runner Specifications

Tensile Strength KG/CM2 17,600 PSI

Flexural Strength KG/CM2 25,300 PSI

Compression Strength 18,000 PSI

Deflection Temp @ 264 PSI 405 °F

Option Fusion Bonded PVC Coating

Durometer Operating Temp Aging Electrical Resistance Resistance ResistanceShore A2 Max Properties Properties Salt Spray Acids Alkalies

80 150°F Excellent 1,380 V/mil Excellent Good Good

Dimensional DataGeneral Description “A” & “C” Series: 14 Gauge hot rolled and pickled mild steel. Flanges

of the spacer are deep embossed and the corners are chamfered. The “And Coated and paintedrisers are made out of 10 gauge steel and mig welded to band. “S” Series: 14 Gauge 304 stainlesssteel. Flanges of the spacer are deep embossed and the corners are chamfered. Stainless Steel riserare made out of 10 gauge 304 stainless steel and mig welded to band

Hardware: Studs 5/16”-18x 2 1/2”, Hex nuts 5/16”-18, Washers 5/16” SAE 2330.Supplied in steel plated and 304 stainless steel


SUBMITTAL

CASING END SEALS

Manufactured by Pipeline Seal and Insulator, Inc.

Model C Model W Model S

Model “C” Custom Pull-on Individually designed to accommodate custom carrier/casing combinations. Made of 1/8” thick, specially compounded synthetic rubber for long life and easy installation.

Model “W” Wrap Around Specifically designed for existing installations. Simply remove plastic backing from self-curing rubber and press exposed surfaces together. Available for all carrier/casing differentials. Model “S” Standard Pull-on Made of special synthetic rubber for long life and easy installation, the highly flexible “S”-shaped seal is available for ANSI steel pipe specifi cations. Band locating ribs are on the outside, with special sealing ribs on the inside under the band to pre-vent leakage Model “C” Model “S” Model “W”


WHY XYLAN? For years fasteners have been protected from corrosion by coating them with cadmium or zinc. Today’s stringent environmental rules has eliminated cadmium and zinc coatings often produce uneven, unpredictable results. In the early 1970’s chemist developed matrix coatings based on fluoropolymers. One of the first was a product named “Xylan 1010”. WHAT IS XYLAN? Xylan is basically a blend of fluoropolymers, engineering plastics and selected corrosion inhibitors which, unlike conventional fluoropolymer coatings, is tailored to provide specific properties for specific applications. This give each individual Xylan coating the qualities the application most demands. Among these properties are: -Low friction (as low as 0.055) -Remarkable adhesion -Unusual resistance to wear and abrasion -Excellent resistance to corrosion -Resistance to chipping -Resistance to the elements -Wide working temperature range Xylan’s versatility is best demonstrated as a coating for bolts, studs and nuts where it provides unparalleled performance in ease of installation, resistance to corrosion and ease of removal. Standard production steel bolts, studs and bolts of all types can be coated. It can also be used with similar benefits on stainless steel to ease galling problems. TRIPAC 2000 BLUE COATING SYSTEM Tripac’s 2000 blue coating system includes as a primary coating Xylan 1014. This advanced fluoropolymer is ideal for fasteners. It reduces make-up torque by as much as 70% and can be tightened and removed numerous time with little or no damage to the coating. This coating is electrostatically applied to the fastener after all surfaces are chemically cleaned, abrasive blasted and primed with a nickel phosphate primer. Multiple coats are applied and the finished fastener is baked at 425o for one hour. Fasteners protected with this system show no signs of corrosion after salt spray testing up to 2000 hours. Nuts can be easily removed with a wrench instead of using a cutting tool or torch.

TRIPAC 2000 BLUE COATING SYSTEM

1000 HOURS IN SALT SPRAY

2000 HOURS IN SALT SPRAY


A D I V I S I O N O F TR I P A C M A R K E T I N G , I N C .


A DIV IS ION OF TR IPAC MARKET ING, INC.

TRIPAC 2000 BLUE Coating Process for Tripac

2000 Blue Bolts

DEGREASE

INSPECT

PACK & SHIP

APPLY ZYLAN

BAKE

PRE-BAKE

TURN PARTS OVER

SET-UP

APPLY XYLAN

BAKE

PHOSPHATE

SANDBLAST

PRE-BAKE

DEGREASE

INSPECT

PACK & SHIP

TURN PARTS OVER

SANDBLAST

PASSIVATE PER AMS QQP 35 TYPE 6

PRE-BAKE

BAKE

APPLY XYLAN

APPLY XYLAN

BAKE

Coating Process for Tripac 2000 T-316 Bolts and Nuts

• Salt spray tested for up to 2000 hours

• Low friction (as low as 0.055) • Remarkable adhesion • Unusual resistance to wear and

abrasion • Excellent resistance to corrosion • Resistance to chipping • Resistance to the elements • Wide working temperature range • Reduces make-up torque by 70% • Nuts easily removed without

cutting tools

Tripac 2000 Blue Coating System Tripac’s 2000 Blue coating system includes Xylan 1014 as a primary coating. Xylan is a blend of fluoropolymers, engineering plastics and selected corrosion inhibitors tailored to provide specific properties for specific applications.

1000 hours in salt spray

2000 hours in salt spray Tripac 2000 Blue



SUBMITTAL INFORMATION TRIPAC 2000 BLUE COATING SYSTEM

GENERAL DESCRIPTION:

TRIPAC 2000 BLUE IS A COMPREHENSIVE COATING SYSTEM FOR THE PROTECTION OF STEEL BOLTS, STUDS, NUTS, WASHERS AND OTHER FASTENERS. THIS UNIQUE SYSTEM INCLUDES STEP BY STEP PROCEDURES NECESSARY TO INSURE THAT THE COATING MEETS THE ABRASION RESISTANCE, CORROSION AND CHEMICAL PROTECTION DESIRED. THIS COMPREHENSIVE COATING SYSTEM ALSO SIGNIFICANTLY IMPROVES CORROSION PROTECTION EVEN WHEN THE SURFACE (BLUE) COATING IS DAMAGED IN FIELD APPLICATIONS. COATING PROCEDURES:

1. SURFACE PREPARATION: A. ALL SURFACES CHEMICALLY CLEANED B. ABRASIVE BLASTING WITH ALUM. OXIDE (120 GRIT) C. AEROCOTE (NICKEL) PRIMER PROCESS APPLIED D. BAKED

2. COATING A. MULTIPLE COATS OF FLUOROPOLYMER COATING APPLIED (1 MIL) B. AIR DRY FOR MINIMUM OF 30 MINUTES C. BAKED AT 425 DEGREES FOR 1 HOUR

3. QUALITY CONTROL CHECKED FOR UNIFORM APPLICATION AND THICKNESS. APPEARANCE SHALL BE FREE FROM ANY CRACKS, PINHOLES, RUNS, SAGS, FOREIGN MATTER, GRIT, ROUGH PARTICLES OR OTHER SURFACE IMPERFECTIONS.

COATING PROPERTIES:

TRIPAC 2000 BLUE DIFFERS FROM TRADITIONAL FLUOROPOLYMER COATINGS IN ONE VERY IMPORTANT ASPECT – IT IS A COMPOSITE MATERIAL. LUBRICANTS WITH THE LOWEST KNOWN COEFFICIENT OF FRICTION ARE COMBINED IN A MATRIX WITH HIGH TEMPERATURE ORGANIC POLYMERS. UNITED, THESE POLYMERS FORM “PLASTIC ALLOYS” HAVING UNIQUE AND DESIRABLE PROPERTIES:

1. LOW FRICTION; AS LOW AS 0.02.

2. WEAR RESISTANCE; EVEN UNDER EXTREME PRESSURE

3. CORROSION AND CHEMICAL RESISTANCE IN MOST ENVIRONMENTS

4. WEATHER RESISTANCE AGAINST SUNLIGHT OTHER:

1000 HOUR SALT SPRAY TEST (ASTM –B-117) PERFORMED ON BOLTS THAT HAVE BEEN TORQUED INDICATE THAT IN SOME INSTANCES, SOME OF THE COATING IS REMOVED FROM EITHER THE BOLT HEAD (BY THE WRENCH) OR FROM THE THREADS (BY THE NUT). EVEN WITH THIS DAMAGE, THE BOLT SHOWS MINIMUM RUSTING AND THE NUT IS EASILY REMOVED. BOLTS PROTECTED BY ZINC PLATING AND BY HOT DIPPED GALVANIZING SHOW SIGNIFICANT RUSTING AND THE NUTS CANNOT BE REMOVED UNDER SIMILAR TESTING.

PHYSICAL PROPERTIES: (COATING PROPERTIES) TENSILE STRENGTH 2,000-4,000 PSI ELONGATION 35—50 % WATER ABSIROTION 0.03 % SERVICE TEMPERATURE CONTINUOUS 500 o F/260 o C INTERMITTENT 550 o F/285 o C PENCIL HARDNESS H TO 6 H DIELECRIC STRENGTH 1,200 TO 2,000 V/MIL COEFFICIENT OF FRICTION 0.02 T 2.000 WEAR RESISTANCE (K-FACTOR) 6 TO 8 (EXCELLENT) SALT SPRAY (ASTM B-117) UP TO 3000 HRS. (NO EFFECT) CORROSION RESISTANCE AND CHEMICAL PROPERTIES: THE DATA PRESENTED BELOW IS INTENDED TO BE USED ONLY AS A GUIDE, TRIPAC 2000 BLUE MUST BE SUBJECT TO YOUR TEST PROCEDURES PRIOR TO ITS USE IN ANY CHEMICAL ENVIRONMENT. ALL TESTS WERE CONDUCTED AT ROOM TEMPERATURE EXCEPT AS NOTED. ALL TEST RESULTS ASSUME A PINHOLE-FREE COATING. __________________________________________________________________________________________ CHEMICAL CONCENTRATION HOURS EFFECT ON COATING WATER DEIONIZED-BOILING 100% 1000 NONE SALT (IMMERSED) 30% 4000 NONE SALT (SPRAY) 5% 3000 NONE TAP—250o F) 100% 24 NONE ACIDS HYDROCHLORIC 36% 24 NONE HYDROCHLORIC 15% 150 SLIGHT HYDROCHLORIC 2PH 300 NONE HYDROCHLORIC (1250F) 2PH 300 NONE SULFURIC 25% 1500 NONE NITRIC 35% 24 NONE PICRIC (SATURATED SOLUTION) 120 NONE BASE CAUSTIC 2% 24 NONE CAUSTIC 100% 336 SLIGHT CAUSTIC 12.5 PH 150 SLIGHT CAUSTIC 9.5 PH 300 NONE CAUSTIC (125oF) 9.5PH 300 SLIGHT HYDROCARBONS 100% 1500 NONE CHLORINATED ORGANICS 100% 24 NONE

TECHNICAL DATA SHEET


A D I V I S I O N O F TR I P A C M A R K E T I N G , IN C .

TRIPAC 2000 BLUE COATING SYSTEM

M & H VALVE STEVE FLORA VALVE BODY BOLTS(256) 237-3521

X 242

VARIOUS FLANGE APPLICATIONS

(310) 524-2744

VARIOUS(707) 547-1979

CITY OF EL SEDUNDO WATER JAMES TURNER METER BOLTS

SMCFD EDWARD GRABECK(602) 290-4852

SONOMA COUNTY WATER DALE ROBERTS

MOULTON NIGUEL SILICONE FILLED HYDRANT BOLTS

GAIL DIAL(949) 425-3510

OCEANSIDE WATER DISTRICT GARY BODMAN BURIED APPLICATIONSHATCH COVERS(760) 435-5908

FERRIC CLORIDE APPLICATIONS

WATER METERS

VARIOUS APPLICATIONS

GRIT TANK

ALL APPLICATIONS

DAVE BORUNDA

LOS ANGELES COUNTY WATER

HIGH HUMIDITY/HATCH COVERS

WASTE WATER CHLORINE

FLOODED VAULTS ANDPUMP STATIONS

COASTAL ENVIRONMENT MALIBU & SAN PEDRO

(209) 946-8000

MARK CARNEY

(916) 972-7171

JIM FONNESBECK(702) 434-6600

DAN YORKARCADE WATER DISTRICT

CLARK COUNTY SANITATION

CITY OF VICTORVILLE JESSIE McKINLEY(760) 246-4776

(760) 323-4071

LEON HOSTETLER(619) 596-1323

HELIX WATER DISTRICT

CONSULTANT VARIOUS APPLICATIONS

(805) 583-6448

EAST BAY MUNICIPAL UTILITY DISTRICT

VINCE DOOLEY

CITY OF SIMI VALLEYSANIATION WATER DIST

(310) 456-6770

MARK KRAUSE

REFERENCE LISTTRIPAC 2000 BLUE BOLT SYSTEM

FASTENERS FOR THE WATERWORKS AND CONSTRUCTION INDUSTRIES

GENERAL USE

JOHN CORELLA(760) 404-8449

AGENCY CONTACT

DESERT WATER AGENCY

FASTENERS FOR THE WATERWORKS AND CONSTRUCTION INDUSTRIES

LENTZ CONSTRUCTION PAT LENTZ(661) 340-6651

FLANGE BOLTS

NATIONAL WATER - INDIO YVONNE BLAND FLANGE BOLTS

NATIONAL WATER - BRAWLEY GLEN HAYES

REFERENCE LISTTRIPAC 2000 SYSTEM T-316 BLUE NUT

FLANGE BOLTS

GALE DIAL(949) 425-3510

METER BOLTS

VARIOUS

METER BOLTS

METER BOLTS

VARIOUS

FLANGE BOLTS

VARIOUS

VARIOUS

CITY OF TUCSON EDWARD R. LOPEZ P.E. FLANGE BOLTS

(760) 347-0811

GENERAL USE

CITY OF HUNTINGTON BEACH ANDREW FERRIGNO

CHUCK SIHLER(909) 982-7477

AGENCY CONTACT

MOLTON NIGUEL

TOM JOHNSON(949) 493-1515

JON TROTTER(909) 364-2821

CITY OF CHINO HILLS

SAN JUAN CAPISTRANO

(714) 536-5291

SIHLER & ASSOCIATES

(707) 778-4392

CITY OF SIMI VALLEY GARY PAXMAN(805) 583-6467

RBF CONSULTING JOHN BARNES(909) 676-8042

CITY OF PETALUMA LOU HODGES

(760) 351-2676

(502) 791-5080 EXT 1308

TECHNICAL DATA

CONTENTS

• STEEL FLANGE BOLT CHART

• MECHANICAL JOINTS T-HEAD BOLT CHART • FLANGE THICKNESS CHARTS PAGES 1 & 2

• GASKET DIMENSIONS • WRENCH SIZE CHARTS • DECIMAL CONVERSION CHART • INSUSTRY STANDARDS • HEX BOLTS AND NUTS • HEAVY HEX BOLTS AND NUTS • WASHERS PAGES 1 & 2 • WATER WORKS T-HEAD BOLTS • OVAL NECK TRACK BOLTS • A325 BOLTS • COATINGS • PROPER FLANGE BOLTING PAGES 1 & 2


A D I V I S I O N O F T R I P A C MA R K E T I N G , I N C .

STEEL FLANGE BOLT CHART

PIPE DIAMETER

QTY OF BOLTS BOLT SIZE PIPE

DIAMETER QTY OF BOLTS BOLT SIZE

1" 4 1/2 - 13 x 1 3/4" 1" 4 5/8 - 11 x 2 1/2" 1 1/4" 4 1/2 - 13 x 2" 1 1/4" 4 5/8 -11 x 2 1/2" 1 1/2" 4 1/2 - 13 x 2" 1 1/2" 4 5/8-11 x 2 3/4"

2" 4 5/8 - 11 x 2 1/4" 2" 8 5/8 - 11 x 2 3/4" 2 1/2" 4 5/8 - 11 x 2 1/2" 2 1/2" 8 3/4 - 10 x 3 1/4"

3" 4 5/8 - 11 x 2 1/2" 3" 8 3/4 - 10 x 3 1/2" 4" 8 5/8 - 11 x 3" 3 1/2" 8 3/4 - 10 x 3 1/2" 5" 8 3/4 - 10 x 3" 4" 8 3/4 - 10 x 3 3/4" 6" 8 3/4 - 10 x 3 1/4" 5" 8 3/4 - 10 x 4" 8" 8 3/4 - 10 x 3 1/2" 6" 12 3/4 - 10 x 4"

10" 12 7/8 - 9 x 3 3/4" 8" 12 7/8 - 9 x 4 1/2" 12" 12 7/8 - 9 x 4" 10" 16 1 - 8 x 5 1/4" 14" 12 1 - 8 x 4 1/4" 12" 16 1 1/8 - 7 x 5 1/2" 16" 16 1 - 8 x 4 1/2" 14" 20 1 1/8 - 7 x 6" 18" 16 1 1/8 - 7 x 4 3/4" 16" 20 1 1/4 - 7 x 6 1/4" 20" 20 1 1/8 - 7 x 5" 18" 24 1 1/4 - 7 x 6 1/2" 22" 20 1 1/4 - 7 x 5 1/2" 20" 24 1 1/4 - 7 x 6 3/4" 24" 20 1 1/4 - 7 x 5 1/2" 24" 24 1 1/2 - 6 x 7 3/4" 30" 28 1 1/4 - 7 x 6 1/4" 30" 28 1 3/4 - 5 x 8 1/2" 36" 32 1 1/2 - 6 x 7" 36" 32 2 - 4.5 x 9 1/2" 42" 36 1 1/2 - 6 x 7 1/2" 42" 36 2 - 4.5 x 10 1/4" 48" 44 1 1/2 - 6 x 7 3/4" 48" 40 2 - 4.5 x 10 3/4" 54" 44 1 3/4 - 5 x 8 1/2" 60" 52 1 3/4 - 5 x 8 3/4" 72" 60 1 3/4 - 5 x 9 1/2" 84" 64 2 - 4.5 x 10 1/2" 96" 68 2 1/4 - 4.5 x 11 1/2"

108" 72 2 1/2 - 4 x 14"

CLASS 150 LB

CLASS 300 LB

Chart may be used for: C110 DIP/DIP E4 x E4 E4 x (valve) in some cases Table 6 F x F



TRIPAC FASTENERS IS A MEMBER OF THE AWWA AND HAS THE TECHNICAL EXPERTISE TO ASSIST YOU IN SELECTING THE PROPER MATERIALS FOR YOU NEEDS. CALL OR FAX FOR QUOTES, ADITIONAL INFORMATION, SPECIAL ORDERS OR FOR TECHNICAL ASSISTANCE.

AWWA C110 MECHANICAL JOINTS

T-HEAD BOLTING CHART

NOM PIPE SIZE

NO. BOLTS

DIAMETER & LENGTH

2” 2 5/8 X 3

3” 4 5/8 X 3

4” 4 3/4 X 3 1/2

6” 6 3/4 X 3 1/2

8” 6 3/4 X 4

10” 8 3/4 X 4

12” 8 3/4 X 4

14” 10 3/4 X 4 1/2

16” 12 3/4 X 4 1/2

18” 12 3/4 X 4 1/2

20” 14 3/4 X 4 1/2

24” 16 3/4 X 5

30” 20 1 X 6

36” 24 1 X 6

42” 28 1 1/4 X 6

48” 32 1 1/4 x 6



FLANGE THICKNESS CHARTS Steel Pipe Flanges For Waterworks Service

125/150

NOM PIPE SIZE

BOLT SIZE NO. BOLTS

TABLE 2 TABLE 4 TABLE 5 ANSI SLIP ON FLANGE

TABLE 2 TABLE 3

CLASS D

CLASS E

CLASS E

CLASS B

CLASS B

CLASS D

1 1/2 4 — — — 0.563 — — — 1 1/2 1/2 4 — — — 0.688 — — —

2 5/8 4 — — — 0.750 — — — 2 1/2 5/8 4 — — — 0.875 — — —

3 5/8 4 — — — 0.938 — — — 4 5/8 8 0.625 0.938 1.125 0.938 0.625 0.500 0.500 5 3/4 8 0.625 0.938 1.188 0.938 0.625 0.562 0.562 6 3/4 8 0.688 1.000 1.313 1.000 0.688 0.562 0.562 8 3/4 8 0.688 1.125 1.500 1.125 0.688 0.562 0.562

10 7/8 12 0.688 1.188 1.563 1.188 0.688 0.688 0.688 12 7/8 12 0.812 1.250 1.750 1.250 0.688 0.688 0.688 14 1 12 0.938 1.375 1.875 1.375 0.688 0.750 0.750 16 1 16 1.000 1.438 2.000 1.438 0.688 0.750 0.750 18 1 1/8 16 1.062 1.562 2.125 1.562 0.688 0.750 0.750 20 1 1/8 20 1.125 1.688 2.375 1.688 0.688 0.750 0.750 24 1 1/4 20 1.250 1.875 2.625 1.875 0.750 1.000 1.000 30 1 1/4 28 1.375 2.125 2.875 2.125 0.875 1.000 1.000 36 1 1/2 32 1.625 2.375 3.125 2.375 1.000 1.125 1.125 42 1 1/2 36 1.750 2.375 3.125 2.375 1.125 1.250 1.250 48 1 1/2 44 1.875 2.750 3.500 — 1.250 1.375 1.375 54 1 3/4 44 2.125 3.000 3.750 — 1.375 1.375 1.375 60 1 3/4 52 2.250 3.125 3.875 — 1.500 1.500 1.500 66 1 3/4 52 2.500 3.375 4.250 — 1.625 1.500 1.500 72 1 3/4 60 2.625 3.500 4.375 — 1.750 1.500 1.500 84 2 64 2.875 3.875 4.750 — 2.000 1.750 1.750 90 2 1/4 68 3.000 4.250 5.125 — 2.250 2.000 2.000 96 2 1/4 68 3.250 4.250 5.125 — 2.250 2.000 2.000

102 2 1/2 72 3.250 — 5.500 — 2.500 — — 108 2 1/2 72 3.375 — 5.500 — 2.500 — — 120 2 3/4 76 3.500 — 5.875 — 2.750 — — 144 3 1/4 84 4.125 — 6.750 — 3.250 — —

* Table 4 may be used for valve thickness calculation in some cases

* Information extracted from AWWA C207-94



NOM PIPE SIZE

BOLT SIZE NO. BOLTS

BLIND FLANGES AWWA C110 DUCTILE AND GRAY

IRON FITTINGS CLASS B CLASS D CLASS E

3 5/8 4 — — — 0.75 ± .12 in. 0.60 ± .12 in. 4 5/8 8 0.625 0.625 1.125 0.94 ± .12 in. 0.63 ± .12 in. 6 3/4 8 0.688 0.692 1.313 1.00 ± .12 in. 0.63 ± .12 in. 8 3/4 8 0.688 0.805 1.500 1.12 ± .12 in. 0.70 ± .12 in.

10 7/8 12 0.688 0.947 1.563 1.19 ± .12 in. 0.75 ± .12 in. 12 7/8 12 0.752 1.110 1.750 1.25 ± .12 in. 0.81 ± .12 in. 14 1 12 0.835 1.127 1.875 1.38 ± .19 in. 0.87 ± .19 in. 16 1 16 0.941 1.258 2.000 1.44 ± .19 in. 0.90 ± .19 in. 18 1 1/8 16 1.013 1.326 2.125 1.56 ± .19 in. 0.93 ± .19 in. 20 1 1/8 20 1.108 1.442 2.375 1.69 ± .19 in. 0.96 ± .19 in. 24 1 1/4 20 1.275 1.657 2.625 1.88 ± .19 in. 1.00 ± .19 in. 30 1 1/4 28 1.530 2.003 2.875 2.12 ± .25 in. 2.12 ± .25 in. 36 1 1/2 32 1.834 2.369 3.344 2.38 ± .25 in. 2.38 ± .25 in. 42 1 1/2 36 2.084 2.725 3.789 2.62 ± .25 in. 2.62 ± .25 in. 48 1 1/2 44 2.341 3.067 4.246 2.75 ± .25 in. 2.75 ± .25 in. 54 1 3/4 44 2.634 3.431 4.776 — — 60 1 3/4 52 2.892 3.774 5.236 — — 66 1 3/4 52 3.139 4.132 5.674 — — 72 1 3/4 60 3.399 4.476 6.137 — —

AWWA C153 DUCTILE IRON

COMPACT FITTINGS

FLANGE THICKNESS CHARTS Steel Pipe Flanges For Waterworks Service

125/150

250/300 NOM PIPE

SIZE BOLT SIZE NO. BOLTS TABLE 6 BLIND FLANGES CLASS F CLASS F

1 5/8 4 — 0.688 — 1 1/2 3/4 4 — 0.813 —

2 5/8 8 — 0.875 — 2 1/2 3/4 8 — 1.000 —

3 3/4 8 — 1.125 — 4 3/4 8 1.130 1.250 1.125 5 3/4 8 1.210 1.375 — 6 3/4 12 1.310 1.438 1.316 8 7/8 12 1.310 1.625 1.316

10 1 16 1.500 1.875 1.534 12 1 1/8 16 1.630 2.000 1.730 14 1 1/8 20 1.940 2.125 1.938 16 1 1/4 20 2.140 2.250 2.139 18 1 1/4 24 2.250 2.375 2.294 20 1 1/4 24 2.330 2.500 2.401 24 1 1/2 24 2.690 2.750 2.799 30 1 3/4 28 3.150 — 3.419 36 2 32 3.460 — 4.017 42 2 36 3.810 — 4.450 48 2 40 4.500 — 4.991

ANSI SLIP ON FLANGES



ANSI GASKET DIMENSIONS

ANSI GASKET SIZE CL 125/150

Flange Size

RING ID

RING OD

FULL FACE ID

FULL FACE OD

2” 2 3/8 4 1/8 2 3/8 6

2 1/2” 2 7/8 4 7/8 2 7/8 7

3” 3 1/2 5 3/8 3 1/2 7 1/2

4” 4 /2 6 7/8 4 1/2 9

5” 5 9/16 7 3/4 5 9/16 10

6” 6 5/8 8 3/4 6 5/8 11

8” 8 5/8 11 8 5/8 13 1/2

10” 10 3/4 13 3/8 10 3/4 16

12” 12 3/4 16 1/8 12 3/4 19

14” 14 17 3/4 14 21

16” 16 20 1/4 16 23 1/2

18” 18 21 5/8 18 25

20” 20 23 7/8 20 27 1/2

24” 24 28 1/4 24 32

30” 30 34 3/4 30 38 3/4

36” 36 41 1/4 36 46

42” 42 48 42 53

48” 48 54 1/2 48 59 1/2



WRENCH SIZE CHARTS

BOLT AND NUT DIAMETER WRENCH SIZE

1/4 7/16 0.4375

5/16 1/2 0.5000

3/8 9/16 0.5625

7/16 5/8 0.6250

1/2 3/4 0.7500

9/16 13/16 0.8125

5/8 15/16 0.9375

3/4 1 1/8 1.1250

7/8 1 5/16 1.3125

1 1 1/2 1.500

1 1/8 1 11/16 1.6875

1 1/4 1 7/8 1.8750

1 3/8 2 1/16 2.0625

1 1/2 2 1/4 2.2500

1 5/8 2 7/16 2.4375

1 3/4 2 5/8 2.6250

1 7/8 2 13/16 2.8125

2 3 3.000

2 1/4 3 3/8 3.3750

2 1/2 3 3/4 3.7500

2 3/4 1 1/8 4.1250

3 4 1/2 4.5000

3 1/4 4 7/8 4.8750

3 1/2 5 1/4 5.2500

3 3/4 5 5/8 5.6250

4 6 6.0000

This chart may be used for

HEX Bolts & Nuts A307 Gr. A, Gr. 5, ASTM F593/F594 Type 304 & 316

BOLT AND NUT DIAMETER WRENCH SIZE

1/2 7/8 0.8750

5/8 1 1/16 1.0625

3/4 1 1/4 1.2500

7/8 1 7/16 1.4375

1 1 5/8 1.6250

1 1/8 1 13/16 1.8125

1 1/4 2 2.0000

1 3/8 2 3/16 2.1875

1 1/2 2 3/8 2.3750

1 5/8 2 9/16 2.5625

1 3/4 2 3/4 2.7500

1 7/8 2 15/16 2.9375

2 3 1/8 3.1250

2 1/4 3 1/2 3.5000

2 1/2 3 7/8 3.8750

2 3/4 4 1/4 4.2500

3 4 5/8 4.6250

3 1/4 5 5.0000

This chart may be used for

HEAVY Hex Bolts & Nuts A307 Gr. B, A325, A193 B7, B8 (304), B8M (316) Stainless



DECIMAL CONVERSION CHART

FRACTIONS DECIMALS FRACTIONS DECIMALS FRACTIONS DECIMALS

1/64 .015625 23/64 .359375 45/64 .703125

1/32 .03125 3/8 .3750 23/32 .71875

3/64 .046875 25/64 .390625 47/64 .734375

1/16 .0625 13/32 .40625 3/4 .7500

5/64 .078125 27/64 .421875 49/64 .765625

3/32 .09375 7/16 .4375 25/32 .78125

7/64 .109375 29/64 .453125 51/64 .796875

1/8 .1250 15/32 .46875 13/16 .8125

9/64 .140625 31/64 .484375 53/64 .828125

5/32 .15625 1/2 .5000 27/32 .84375

11/64 .171875 33/64 .515625 55/64 .859375

3/16 .1875 17/32 .53125 7/8 .8750

13/64 .203125 35/64 .546875 57/64 .890625

7/32 .21875 9/16 .5625 29/32 .90625

15/64 .234375 37/64 .578125 59/64 .921875

1/4 .2500 19/32 .59375 15.32 .9375

17/64 .265625 39/64 .609375 61/64 .953125

9/32 .28125 5/8 .6250 31/32 .96875

19/64 .296875 41/64 .640625 63/64 .984375

5/16 .3125 21/32 .65625 1 1.000

21/64 .328125 43/64 .671875

11/32 .34375 11/16 .6875


A D I V IS ION OF T RIPAC MARKET ING , INC .

MECHANICAL PROPERTIES When strength requirements are moderate, low-carbon steel is used. High-strength fasteners are made from medium-high carbon or alloy steels and are heat treated to develop desired properties.

Most fasteners are covered by specifications that define required mechanical properties such as tensile strength, yield strength, proof load and hardness.

• Tensile Strength : The maximum tensile stress in pounds per sq in. which a material is capable of sustaining, as developed by a tension test.

• Yield Strength : The stress at which a material exhib-its a specified deviation from the proportionality of stress to strain. The deviation is expressed in terms of strain, and in the offset method, usually a strain of 0.2% is specified.

• Proof Load : The point to which a material may be stressed without evidence of permanent deforma-tion.

• Hardness : The resistance of a material to plastic deformation. Usually measured in steels by the Brinell, Rockwell, or Vickers indentation-hardness test methods.

HEAT PROPERTIES Heat treatment covers various techniques that may be used to develop certain end-product characteristics. Customary procedures for fasteners include:

• Stress Relieving : A thermal cycle involving heating to a suitable temperature, usually 1000/1200°F, holding long enough to reduce residual stresses from either cold deformation or thermal treatment, and then cooling slowly enough to minimize the development of new residual stresses.

• Annealing : A thermal cycle involving heating to and holding at a suitable temperature and then cooling at a suitable rate, for such purposes as reducing hardness, improving mechinability, facilitating cold working, producing a desired microstructure, or obtaining desired mechanical or other properties.

• Case Hardening : A term descriptive of one or more processes of hardening steel in which the outer portion, or case, is made substantially harder than the inner portion, or core.

• Quenching and Tempering : Quenching is a thermal process used to increase the hardness and strength of steel. Tempering improves ductility and tough-ness but reduces the quenched hardness.

ASTM & SAE HEAD MARKINGS FOR BOLTS

A307 AA307 A ASTM—A307

GR A • Low or Medium Carbon Steel

A307 BA307 B ASTM—A307 GR B

• Low or Medium Carbon Steel

• Medium Carbon Steel Quenched & Tempered

B 7B 7 ASTM—A193

GR B7 • Chrom-Moly Steel

Quenched & Tempered

A325A325 ASTM—A325 Type 1

• Medium Carbon Steel Quenched & Tempered

B 8B 8 ASTM—A193 Gr B8

• Solution Treated 304 - 304L Stainless Steel

B8MB8M ASTM—A193

GR B8M • Solution Treated 316 - 316L

Stainless Steel

ASTM—T 304 or

ASTM F 593

• “300” Series Stainless Steel • Either Marking May Appear

TT--304304 oror

F 593F 593 C or D C or D

18-8 18 Chromium

8 Nickel

• “300” Series Stainless Steel Same Material as T-304

ASTM—T 316 or

ASTM F 593

• “300” Series Stainless Steel • Either Marking May Appear

TT--316316 oror

F 593F 593 G or H G or H

INDUSTRY STANDARDS

ASTM—J429 GR 5



HEX BOLTS & NUTS This chart may be used for A307 Grade A, SAE J429, and ASTM F593 Type 304 & 316 Stainless

Below 6” : 2x Dia. + 1/4 = T.L. Above 6” : 2x Dia. + 1/2 = T.L.

NOMINAL SIZE OR BASIC BOLT DIA

E F G H R LT (REF)

BODY DIA

WIDTH ACROSS FLATS

WIDTH ACROSS CORNERS

RADIUS OF FILLET

THREAD LENGTH

FOR BOLT LENGTH < 6 IN.

FOR BOLT LENGTH > 6 IN. MAX BASIC MAX MIN MAX MIN BASIC MAX MIN MAX MIN

1/4 .2500 0.260 7/16 0.438 0.425 0.505 0.484 11/64 0.188 0.150 0.03 0.01 0.750 1.000 5/16 0.3125 0.324 1/2 0.500 0.484 0.577 0.522 7/32 0.235 0.195 0.03 0.01 0.875 1.125

3/8 0.3750 0.388 9/16 0.562 0.544 0.650 0.620 1/4 0.268 0.226 0.03 0.01 1.000 1.250 7/16 0.4375 0.452 5/8 0.625 0.603 0.722 0.687 19/64 0.316 0.272 0.03 0.01 1.125 1.375

1/2 0.5000 0.515 3/4 0.750 0.725 0.866 0.826 11/32 0.364 0.302 0.03 0.01 1.250 1.500 5/8 0.6250 0.642 15/16 0.938 0.906 1.083 1.033 27/64 0.444 0.378 0.06 0.02 1.500 1.750

3/4 0.7500 0.768 1 1/8 1.125 1.088 1.299 1.240 1/2 0.524 .0455 0.06 0.02 1.750 2.000 7/8 0.8750 0.895 1 1.312 1.269 1.516 1.447 37/64 0.604 0.531 0.06 0.02 2.000 2.250

1 1.0000 1.022 1 1/2 1.500 1.450 1.732 1.653 43/64 0.700 0.591 0.09 0.03 2.250 2.500 1 1/8 1.1250 1.149 1 1.688 1.631 1.949 1.859 3/4 0.780 0.658 0.09 0.03 2.500 2.750

1 1/4 1.2500 1.277 1 7/8 1.875 1.812 2.165 2.066 27/32 0.876 0.749 0.09 0.03 2.750 3.000 1 3/8 1.3750 1.404 2 2.062 1.994 2.382 2.273 29/32 0.940 0.810 0.09 0.03 3.000 3.250

1 1/2 1.500 1.531 2 1/4 2.250 2.175 2.598 2.480 1 1.036 0.902 0.09 0.03 3.250 3.500

HEIGHT

Hex Nuts and Hex Jam Nuts ASTM A563/F594


F G H H1 RUNOUT OF BEARING SURFACE-FIR

WIDTH ACROSS FLATS


THICKNESS HEX NUTS

THICKNESS HEX JAM NUTS

HEX NUTS WITH SPECIFIED PROOF LOADS LESS THAN

150,000 PSI AND ALL HEX JAM NUTS

HEX NUTS WITH SPECIFIED PROOF LOADS EQUAL TO

150,000 PSI AND GREATER

BASIC MAX MIN MAX MIN BASIC MAX MIN BASIC MAX MAX MAX

1/4 .2500 7/16 0.438 0.428 0.505 0.488 7/32 0.22 0.21 5/32 0.164 0.015 0.010 5/16 0.3125 1/2 0.500 0.489 0.577 0.557 17/64 0.27 0.25 3/16 0.195 0.016 0.011 3/8 0.3750 9/16 0.562 0.551 0.650 0.628 21/64 0.33 0.32 7/32 0.227 0.017 0.012

7/16 0.4375 11/16 0.688 0.675 0.794 0.768 3/8 0.38 0.36 1/4 0.260 0.018 0.013

1/2 0.5000 3/4 0.750 0.736 0.866 0.840 7/16 0.44 0.42 5/16 0.323 0.019 0.014 9/16 0.5625 7/8 0.875 0.861 1.010 0.982 31/64 0.49 0.47 5/16 0.324 0.020 0.015 5/8 0.6250 15/16 0.938 0.922 1.083 1.051 35/64 0.55 0.53 3/8 0.387 0.021 0.016 3/4 0.7500 1 1/8 1.125 1.088 1.299 1.240 41/64 0.66 0.61 27/6 0.446 0.023 0.018

7/8 0.8750 1 5/16 1.312 1.269 1.516 1.447 3/4 0.77 0.72 31/6 0.510 0.025 0.020 1 1.0000 1 1/2 1.500 1.450 1.732 1.653 55/64 0.88 0.83 35/6 0.575 0.027 0.022

1 1/8 1.1250 1 1.688 1.631 1.949 1.859 31/32 0.99 0.93 39/6 0.639 0.030 0.025 1 1/4 1.2500 1 7/8 1.875 1.812 2.165 2.066 1 1.09 1.03 23/3 0.751 0.033 0.028

1 3/8 1.3750 2 1/16 2.062 1.994 2.382 2.273 1 1.20 1.13 25/3 0.815 0.036 0.031 1 1/2 1.5000 2 1/4 2.250 2.175 2.598 2.480 1 1.31 1.24 27/3 0.880 0.039 0.034

MIN

0.150 0.180 0.210 0.240

0.302 0.301 0.363 0.398

0.458 0.519 0.579 0.687

0.747 0.808

Hex Bolts UNC 2A ANSI/ASME B18.2.1 • UNC 2B ANSI/ASME B18.2.2

HEAVY HEX BOLTS & NUTS

Below 6” : 2x Dia. + 1/4 = T.L. Above 6” : 2x Dia. + 1/2 = T.L.

This chart may be used for A307 Grade B, A193 B7, B8 (304), and B8M (316) Stainless


E F G H R LT (REF) BODY DIA

WIDTH ACROSS FLATS

WIDTH ACROSS CORNERS HEIGHT THREAD LENGTH

FOR BOLT LENGTH < 6 IN.

FOR BOLT LENGTH > 6 IN. MAX BASIC MAX MIN MAX MIN BASIC MAX MIN MAX MIN

1/2 0.5000 0.515 7/8 0.875 0.850 1.010 0.969 11/32 0.364 0.302 0.03 0.01 1.250 1.500 5/8 0.6250 0.642 1 1/16 1.062 1.031 1.227 1.175 27/64 0.444 0.378 0.06 0.02 1.500 1.750 3/4 0.7500 0.768 1 1/4 1.250 1.212 1.443 1.383 1/2 0.524 0.455 0.06 0.02 1.750 2.000 7/8 0.8750 0.895 1 7/16 1.438 1.394 1.660 1.589 37/64 0.604 0.531 0.06 0.02 2.000 2.250

1 1.0000 1.022 1 5/8 1.625 1.575 1.876 1.796 43/64 0.700 0.591 0.09 0.03 2.250 2.500 1 1/8 1.1250 1.149 1 1.812 1.756 2.093 2.002 3/4 0.780 0.658 0.09 0.03 2.500 2.750 1 1/4 1.2500 1.277 2 2.000 1.938 2.309 2.209 27/32 0.876 0.749 0.09 0.03 2.750 3.000 1 3/8 1.3750 1.404 2 3/16 2.188 2.119 2.526 2.416 29/32 0.940 0.810 0.09 0.03 3.000 3.250 1 1/2 1.5000 1.531 2 3/8 2.375 2.300 2.742 2.622 1 1.036 0.902 0.09 0.03 3.250 3.500 1 3/4 1.7500 1.785 2 3/4 2.750 2.662 3.175 3.035 1 5/32 1.196 1.054 0.12 0.04 3.750 4.000

2 2.0000 2.039 3 1/8 3.125 3.025 3.608 3.449 1 1.388 1.175 0.12 0.04 4.250 4.500 2 1/4 2.2500 2.305 3 1/2 3.500 3.388 4.041 3.862 1 1/2 1.548 1.327 0.19 0.06 4.750 5.000 2 1/2 2.5000 2.559 3 7/8 3.875 3.750 4.474 4.275 1 1.708 1.479 0.19 0.06 5.250 5.500 2 3/4 2.7500 2.827 4 1/4 4.250 4.112 4.907 4.688 1 1.869 1.632 0.19 0.06 5.750 6.000

3 3.0000 3.081 4 5/8 4.625 4.475 5.340 5.102 2 2.060 1.815 0.19 0.06 6.250 6.500

RADIUS OF FILLET


F G H H1 RUNOUT OF BEARING SURFACE-FIR

WIDTH ACROSS FLATS


THICKNESS HEAVY HEX NUTS

THICKNESS HEAVY HEX JAM NUTS

HEX NUTS WITH SPECIFIED PROOF LOADS LESS THAN 150,000 PSI AND ALL HEX JAM NUTS

HEX NUTS WITH SPECIFIED PROOF LOADS EQUAL TO

150,000 PSI AND GREATER

BASIC MAX MIN MAX MIN BASIC MAX MIN BASIC MAX MAX MAX 1/4 .2500 1/2 0.500 0.488 0.577 0.556 15/64 0.25 0.21 11/64 0.188 0.017 0.011 5/16 0.3125 9/16 0.562 0.546 0.650 0.622 19/64 0.31 0.28 13/64 0.220 0.020 0.012 3/8 0.3750 11/16 0.688 0.669 0.794 0.763 23/64 0.37 0.34 15/64 0.252 0.021 0.014 7/16 0.4375 3/4 0.750 0.728 0.866 0.830 27/64 0.44 0.40 17/64 0.285 0.022 0.015 1/2 0.5000 7/8 0.875 0.850 1.010 0.9691 31/64 0.50 0.46 19/64 0.317 0.029 0.022 9/16 0.5625 15/16 0.938 0.909 1.083 1.037 35/64 0.56 0.52 21/64 0.349 0.031 0.024 5/8 0.6250 1 1.062 1.031 1.227 1.175 39/64 0.63 0.58 23/64 0.381 0.033 0.027 3/4 0.7500 1 1/4 1.250 1.212 1.443 1.382 47/64 0.75 0.71 27/64 0.446 0.035 0.030 7/8 0.8750 1 1.438 1.394 1.660 1.589 55/64 0.88 0.83 31/64 0.510 0.029 0.022

1 1.0000 1 5/8 1.625 1.575 1.876 1.796 63/64 1.01 0.95 35/64 0.575 0.031 0.024 1 1/8 1.1250 1 1.812 1.756 2.093 2.002 1 1.13 1.07 39/64 0.639 0.033 0.027 1 1/4 1.2500 2 2.000 1.938 2.309 2.209 1 1.25 1.18 23/32 0.751 0.035 0.030 1 3/8 1.3750 2 2.188 2.119 2.526 2.416 1 1.37 1.31 25/32 0.815 0.038 0.033 1 1/2 1.5000 2 3/8 2.375 2.300 2.742 2.622 1 1.50 1.43 27/32 0.880 0.041 0.036 1 5/8 1.6250 2 2.562 2.481 2.959 2.828 1 1.63 1.55 29/32 0.944 0.044 0.038 1 3/4 1.7500 2 3/4 2.750 2.662 3.175 3.035 1 1.75 1.67 31/31 1.009 0.048 0.041 1 7/8 1.8750 2 2.938 2.844 3.392 3.242 1 1.88 1.80 1 1.073 0.074 0.064

2 2.0000 3 1/8 3.125 3.025 3.608 3.449 1 2.01 1.92 1 1.138 0.081 0.070 2 1/4 2.2500 3 1/2 3.500 3.388 40.41 3.862 2 2.25 2.15 1 1.251 0.080 0.075 2 1/2 2.5000 3 7/8 3.875 3.750 4.474 4.275 2 2.50 2.40 1 1.505 0.094 0.081 2 3/4 2.7500 4 1/4 4.250 4.112 4.907 4.688 2 2.75 2.64 1 1.634 0.074 0.064

3 3.0000 4 5/8 4.625 4.475 5.340 5.102 2 3.01 2.89 1 1.763 0.081 0.070 3 1/4 3.2500 5 5.000 4.838 5.774 5.515 3 3.25 3.12 1 1.876 0.087 0.075

MIN 0.156 0.186 0.216 0.247 0.277 0.307 0.337 0.398 0.458 0.519 0.579 0.687 0.747 0.808 0.868 0.929 0.989 1.050 1.155 1.401 1.522 1.643 1.748

Heavy Hex Nuts and Hex Jam Nuts ASTM A563 & A194 2H

Heavy Hex Bolts UNC 2A ANSI/ASME B18.2.1 • UNC 2B ANSI/ASME B18.2.2



NOMINAL SIZE ACTUAL ID

ACTUAL OD

THICKNESS GAUGE

3/16 1/4 9/16 18 (3/64) 1/4 5/16 3/4 16 (1/16)

5/16 3/8 7/8 14 (5/64)

3/8 7/16 1 14 (5/64)

7/16 1/2 1 1/4 14 (5/64)

1/2 9/16 1 3/8 12 (7/64)

9/16 5/8 1 1/2 12 (7/64)

5/8 11/16 1 3/4 10 (9/64)

3/4 13/16 2 9 (5/32)

7/8 15/16 2 1/4 8 (11/64)

1 1 1/16 2 1/2 8 (11/64)

1 1/8 1 1/4 2 3/4 8 (11/64)

1 1/4 1 3/8 3 8 (11/64)

1 3/8 1 1/2 3 1/4 7 (3/16)

1 1/2 1 5/8 3 1/2 7 (3/16)

1 5/8 1 3/4 3 3/4 7 (3/16)

1 3/4 1 7/8 4 7 (3/16)

1 7/8” 2 4 1/4 7 (3/16)

2 2 1/8 4 1/2 7 (3/16)

2 1/4 2 3/8 4 3/4 5 (7/32)

2 1/2 2 5/8 5 4 (15/64)

2 3/4 2 7/8 5 1/4 3 (1/4)

3 3 1/8 5 1/2 2 (17/64)

USS Steel Flat Washers Commonly used with carbon steel bolting and all thread studs, such as A307 Grade A or B.

Fender Washers Fender washers have a larger outside

diameter than other steel washers.

NOMINAL SIZE ACTUAL OD

THICKNESS GAUGE

1/8 1 .062/.080

3/16 1 .062/.080

3/16 1 1/8 .062/.080

3/16 1 1/4 .062/.080

1/4 1 .062/.080

1/4 1 1/4 .062/.080

1/4 1 1/2 .062/.080

5/16 1 1/4 .062/.080

5/16 1 1/2 .062/.080

3/8 1 1/4 .062/.080

3/8 1 1/2 .062/.080

3/8 2 .096/.116

1/2 1 1/2 .062/.080

1/2 2 .062/.080

1/2 2 .096/.116

NOMINAL SIZE ACTUAL ID

ACTUAL OD

THICKNESS GAUGE

6 (1/8) 5/32 3/8 18 (3/64)

8 (5/32) 3/16 7/16 18 (3/64)

10 7/32 1/2 18 (3/64)

12 1/4 9/16 18 (3/64)

1/4 9/32 5/8 16 (1/16)

5/16 11/32 11/16 16 (1/16)

3/8 13/32 13/16 16 (1/16)

7/16 15/32 59/64 16 (1/16)

1/2 17/32 1 1/16 13 (3/32)

9/16 19/32 1 3/16 13 (3/32)

5/8 21/32 1 5/16 13 (3/32)

3/4 13/16 1 1/2 10 (9/64)

7/8 15/16 1 3/4 10 (9/64)

1 1 1/16 2 10 (9/64)

1 1/8 1 3/16 2 1/4 10 (9/64)

1 1/4 1 5/16 2 1/2 9 (5/32)

1 3/8 1 7/16 2 3/4 9 (5/32)

1 1/2 1 9/16 3 9 (5/32)

SAE Steel Flat Washers SAE washers have smaller inside and outside diameters and are commonly used with carbon steel bolts and studs.

Washers are intended for general use with bolt, nut, and stud applications to provide increased bearing surface, spacing and to prevent galling. Unless otherwise specified, the washers are furnished with dimensions conforming to ANSI B.18.22.1.

* ASTM Designation: F844-90, page 265, 1.2-1.3 * Available in plain, zinc plated, HDG, Tripac 2000 Blue Coating System

WASHERS



WASHERS ASTM F436 (A325) Washers

Commonly used with alloy steel, high strength bolting and studs,

such as ASTM A193B7, SAE J429 & Grade 8, A325 & A490.

NOMINAL SIZE

ACTUAL ID

ACTUAL OD

THICKNESS GAUGE

A B T

1/4 9/32 5/8 .051/.08

5/16 11/32 11/16 .051/.08

3/8 13/32 13/16 .051/.08

7/16 15/32 59/64 .051/.08

1/2 17.32 1 1/16 .097/.17

5/8 11/16 1 5/16 .122/.17

3/4 13/16 1 .122/.17

7/8 15/16 1 3/4 .136/.17

1 1 1/8 2 .136/.17

1 1/8 1 1/4 2 1/4 .136/.17

1 1/4 1 3/8 2 1/2 .136/.17

1 3/8 1 1/2 2 3/4 .136/.17

1 1/2 1 5/8 3 .136/.17

1 3/4 1 7/8 3 3/8 .178/.28

2 2 1/8 3 3/4 .178/.28

2 1/4 2 3/8 4 .24/.34

2 1/2 2 5/8 4 1/2 .24/.34

2 3/4 2 7/8 5 .24/.34

3 3 1/8 5 1/2 .24/.34

3 1/4 3 3/8 6 .24/.34

Stainless Steel Washers With Large and Small I.D./O.D. Commonly used with stainless steel bolts and studs such as

ASTM F593, A193, B8 & B8M.

B

A

T

Washers are intended for general use with bolt, nut, and stud applications to provide increased bearing surface, spacing and to prevent galling. Unless otherwise specified, the washers are furnished with dimensions conforming to ANSI B.18.22.1.

NOMINAL SIZE

ACTUAL ID

ACTUAL OD

THICKNESS GAUGE

A B T

1/4 .281 5/8 .050

5/16 .343 3/4 .050

3/8 .406 7/8 .050

3/8 .406 1 .050

7/16 .500 1 1/8 .062

1/2 .531 1 1/4 .062

5/8 .687 1 5/16 .078

5/8 .687 1 1/2 .078

3/4 .812 1 1/2 .109

3/4 .812 1 3/4 .109

3/4 .812 1 7/8 .109

7/8 .937 1 3/4 .109

7/8 .937 1 7/8 .109

1 1.062 2 .125

1 1.062 2 1/4 .125

1 1.062 2 1/2 .125

1 1/8 1.187 2 1/4 .125

1 1/8 1.187 2 1/2 .125

1 1/4 1.312 2 1/4 .125

1 1/4 1.312 2 3/4 .125

1 1/2 1.562 2 3/4 .140

1 1/2 1.562 3 1/4 .140

1 3/4 1.812 3 1/2 .140

2 2.125 3 3/4 .187

2 2.125 4 .187



WATER WORKS T-HEAD BOLTS ANSI/AWWA C111/A21.11.95

ANSI/ASME B1.1 CLASS 2A, B1.2 CLASS 2B

DIMENSIONAL INFORMATION

± 0.05

UN THREADED SHANK

+ 0.030 - 0.074

+ 0.25 - 0.06

THREAD LENGTH

+ .015 - 0.03 NUT

THICKNESS NUT WIDTH ACROSS

FLATS

A B C D E F G H

5/8 - 11 x 3 1.50 0.625 3.0 2.00 0.625 0.312 0.625 ± 0.04 1.062 ± 0.00 - 0.04

5/8 - 11 x 5 1.75 0.625 5.0 2.00 0.625 0.312 0.625 ± 0.04 1.062 ± 0.00 - 0.04

3/4 - 10 x 3 1/2 1.75 0.750 3.5 2.50 0.750 0.375 0.750 ± 0.06 1.250 ± 0.00 - 0.06

3/4 - 10 x 4 1.75 0.750 4.0 3.00 0.750 0.375 0.750 ± 0.06 1.250 ± 0.00 - 0.06

3/4 - 10 x 4 1/2 1.75 0.750 4.5 3.00 0.750 0.375 0.750 ± 0.06 1.250 ± 0.00 - 0.06

3/4 - 10 x 5 1.75 0.750 5.0 3.00 0.750 0.375 0.750 ± 0.06 1.250 ± 0.00 - 0.06

3/4 - 10 x 5 1/2 1.75 0.750 5.5 3.00 0.750 0.375 0.750 ± 0.06 1.250 ± 0.00 - 0.06

3/4 - 10 x 6 1.75 0.750 6.0 3.00 0.750 0.375 0.750 ± 0.06 1.250 ± 0.00 - 0.06

3/4 - 10 x 6 1/2 1.75 0.750 6.5 3.50 0.750 0.375 0.750 ± 0.06 1.250 ± 0.00 - 0.06

3/4 - 10 x 7 1.75 0.750 7.0 4.00 0.750 0.375 0.750 ± 0.06 1.250 ± 0.00 - 0.06

3/4 - x 9 1.75 0.750 9.0 5.00 0.750 0.375 0.750 ± 0.06 1.250 ± 0.00 - 0.06

1 - 8 x 5 2.25 1.000 5.0 3.00 1.000 0.500 0.100 ± 0.08 1.625 ± 0.00 - 0.08

1 - 8 x 6 2.25 1.000 6.0 3.00 1.000 0.500 0.100 ± 0.08 1.625 ± 0.00 - 0.08

1 1/4 - 7 x 6 2.50 1.250 6.0 3.50 1.250 0.625 0.125 ± 0.08 2.000 ± 0.00 - 0.08

1 1/4 - 7 x 6 1/2 2.50 1.250 6.5 3.50 1.250 0.625 0.125 ± 0.08 2.000 ± 0.00 - 0.08

SIZE

Available in: • T-316 Stainless • ASTM A242 Weathering Steel (Atmospheric corrosion resistant steel)

Tripac 2000 Blue can be applied upon request



OVAL NECK TRACK BOLTS ANSI/ASME B18.10

NOMINAL DIAMETER OVER

THREAD

HEAD NECK LENGTH UNDER HEAD

THREAD LENGTH

MIN

A H R1 R2 O R P R3 V L I

1/2 - 13 x 2 3/4 7/8 5/16 11/16 9/32 5/8 19/32 5/16

1/2 body diam. of bolt

Same as

body diam.

of bolt

Under 7 in. by

steps of 1/4 in.

From 7 to 10 in. by steps of 1/2

in.

1 1/8

5/8 - 11 x 3 1/4 1 5/64 25/64 59/64 23/64 13/16 25/32 3/8 1 1/4

5/8 - 11 x 4 1/2 1 5/64 25/64 59/64 23/64 13/16 25/32 3/8 1 1/4

5/8 - 11 x 6 1 5/64 25/64 59/64 23/64 13/16 25/32 3/8 1 1/4

5/8 - 11 x 8 1 5/64 25/64 59/64 23/64 13/16 25/32 3/8 1 1/4

5/8 - 11 x 9 1/2 1 5/64 25/64 59/64 23/64 13/16 25/32 3/8 1 1/4

5/8 - 11 x 10 1 5/64 25/64 59/64 23/64 13/16 25/32 3/8 1 1/4

5/8 - 11 x 10 1/2 1 5/64 25/64 59/64 23/64 13/16 25/32 3/8 1 1/4

5/8 - 11 x 15 1 5/64 25/64 59/64 23/64 13/16 25/32 3/8 1 1/4

3/4 - 10 x 5 1 9/32 15/32 1 5/32 7/16 1 1/16 1 1/32 7/16 1 3/4

7/8 - 9 x 5 1 31/64 35/64 1 25/64 33/64 1 7/32 1 3/16 1/2 2

1 - 8 x 3 1/2 1 11/16 5/8 1 5/8 19/32 1 3/8 1 11/32 9/16 2 1/4

1 1/8 - 7 x 4 1 57/64 45/64 1 55/64 43/64 1 17/32 1 1/2 5/8 2 1/2

1 - 8 x 5 1/2 1 11/16 5/8 1 5/8 19/32 1 3/8 1 11/32 9/16 2 1/4

1 - 8 x 6 1/2 1 11/16 5/8 1 5/8 19/32 1 3/8 1 11/32 9/16 2 1/4

DIMENSIONAL INFORMATION

* Information obtained from the Industrial Fasteners Institute, “Fastener Standards, Sixth Edition” Page C-58



A325 BOLTS Heavy Hex Structural Bolts UNC 2A ANSI/ASME B18.2.1

I

NOMINAL SIZE AND

THREADS PER INCH

WIDTH ACROSS FLATS

WIDTH ACROSS CORNERS HEIGHT THREAD

LENGTH NUT

THICKNESS

MAX MIN MAX MIN MAX MIN BASIC MAX MIN

1/2 - 13 0.875 0.850 1.010 0.969 0.323 0.302 1.00 0.504 0.464

5/8 - 11 1.062 1.031 1.227 1.175 0.403 0.378 1.25 0.631 0.587

3/4 - 10 1.250 1.212 1.443 1.383 0.483 0.455 1.38 0.758 0.710

7/8 - 9 1.438 1.394 1.660 1.589 0.563 0.531 1.50 0.885 0.833

1 - 8 1.625 1.575 1.876 1.796 0.627 0.591 1.75 1.012 0.956

1 1/8 - 7 1.812 1.756 2.093 2.002 0.718 0.658 2.00 0.139 1.079

1 1/4 - 7 2.000 1.938 2.309 2.209 0.813 0.749 2.00 1.251 1.187

1 3/8 - 6 2.188 2.119 2.526 2.416 0.878 0.810 2.25 1.378 1.310

1 1/2 - 6 2.375 2.300 2.742 2.622 0.974 0.902 2.25 1.505 1.433

F G H LT I

This chart is used for A325 high strength structural bolting to be used with A194 2H Nuts



COATINGS Zinc Plating Process

HOT ALKALINE CLEANER

WATER RINSE

HYDROCHLORIC ACID

WATER RINSE

WATER RINSE

ZINC PLATE

WATER RINSE

BLACK CHROMATE

CLEAR CHROMATE

YELLOW CHROMATE

WATER RINSE

HOT WATER

HOT AIR DRY

Galvanizing Process

SURFACE PREPARATION

− Abrasive blasting − Alkaline cleaning − Acid Cleaning

GALVANIZING

− Immersion into molten zinc from 1 to 5 min.

− Finish process in clean zinc bath

FINISHING

− Removal of excess zinc − Quenching − Inspection

Hot Dip Galvanized Galvanizing is the practice of coating clean, oxide-free iron or steel with a thin layer of zinc to protect the surface against corrosion. ASTM A153 specification applies to coated fabricated products such as nuts, bolts, washers and anchor bolts. ASTM A123 specification applies to coated fabricated products such as fittings, pipe hangers, channel & pipe supports.

• Shields the base metal from the atmosphere because zinc gives cathodic or sacrificial protection

• Hot Dip Galvanized process provided by Atlas Galvanizing, LLC, Los Angeles, CA

Electroplated ASTM specifications B633 electroplating is an electrochemical process used to deposit a metallic coating on the base material of an object by immersing it in an electrically charged solution so that a suitable low voltage flows through it, causing the metallic coating to be attracted to the object being plated.

• Inexpensive • Sacrificial protection against corrosion • Commonly used on nuts, bolts, washers,

anchor bolts, fittings, pipe hangers, pipe supports, etc.

• Commercial zinc plate .0002 thickness • Zinc Plating process provided by Sonic Plating Co., Inc., Santa Fe Springs, CA



PROPER FLANGE BOLTING Flanges

In theory, if it were possible to have two perfectly mated flanges with total effective contact at all points, a gasket would not be required to effect a seal. Obviously since this is not possible, a gasket is required and its function is to seal two imperfect surfaces. There are limits on the degree of flange surface imperfections that can be sealed successfully with a gasket. Large nicks, dents and gouges must be avoided, since a gasket cannot seal against them properly. Also, a gasket cannot seal improperly aligned flanges. Another problem is waviness in the flanges and warped or bowed flanges. This can be caused by heat during the manufacturing or welding process, internal stress and excessive bolt loads during installation. See figure 1. To obtain a satisfactory seal, it is necessary that basic procedures are followed during installation. These procedures are of fundamental importance for a successful operation no matter what style of gasket or type of bolting materials are used. While these flange installa-tion procedures may seem elementary, they are extremely important and should be carefully followed.

A - Bowing of flange due to too high bolt load

Flange Installation Procedures 1. Inspect the flanges. Check for tool marks,

dents, scratches or corrosion. Look for pitting and any other defects which would make sealing impossible. Repairs must be made before bolting.

2. Inspect the gasket. Verify to be sure the gasket is of the proper material and style. Look for defects or damage.

3. Inspect and clean bolts, nuts and washers. Verify to be sure they are of the specified material.

4. Lubricate the bolt threads and the nut contact surfaces. This cannot be overstressed. The use of an anti-seize compound should be considered to facilitate subsequent disassembly. The better the lubricant, the more consistent the actual achieved bolt stress at installation will be.

5. Center the gasket on the flange. This is extremely vital when raised faced flanges are used.

6. Tighten the bolts approximately 30% to the final torque following the sequence shown in Figure 2 (shown on next page). If the correct tightening sequence is not followed, the flanges can be misaligned, making it impossible to have uniform seating of the gasket. Numbering the bolts may be helpful in following the bolt sequence.

7. Repeat step 6, elevating the torque to 50 to 60 percent of the final torque.

8. Continue tightening in the recommended sequence until the final torque value is reached. Each bolt normally has to be tightened more than once.

9. All gaskets relax after seating. Retightening is recommended 24 hours after installation to compensate for the relaxation. On high-pressure or high-temperature applications, it is recommended that the flanges be retorqued to the required stress after 24 hours at operating pressure and temperatures to compensate for any relaxation.



PROPER FLANGE BOLTING Gaskets

Gaskets are used to create a static seal between two flanges and to maintain that seal under operating conditions. Proper gasket selection is critical and must be considered during the design and engineering process of any system. Once the type of material and style of gasket is determined, proper installation is critical to achieve “seating” of the gasket. A seal is effected by compressing the gasket material and causing it to flow into the imperfections on the flanges so that intimate contact is made preventing leaking of the joint. The most common method of effecting a seal on a flange joint is through compression force applied by bolting.

Bolting A bolt is a spring. It is an elastic member which has been stretched to develop a load by elongating its length. It must not be over-elongated (over-strained), or the elastic limit of the steel will be exceeded. The bolt then deforms and with continued loading (stressing) will quickly fail. To avoid such problems with bolt tightening, the use of a torque wrench is recommended. The designer of the flange system normally specifies the torque required to achieve a proper seal. The inch-per-inch relationship demonstrates that the longer the bolt, the more it must be strained to yield a desired load; thus, the more follow-up or comeback there will be in actual inches. This is highly desirable, since most gasketing materials tend to remold, to relax, to take a permanent set. This is called the creep-relaxation phenomenon. The more follow-up of spring provided by the bolt, the better the retention of stress on the gasket to maintain a leakproof joint. In the same respect, a smaller diameter bolt must be strained more to develop the same load. With the smaller diameter bolt, there is a serious danger that it may be over-strained and stressed beyond the elastic limit, and finally broken. The smaller bolt, within its elastic limit, could give the same additional follow-up

as the larger diameter bolt of greater length.

Torque Torque is a twisting force. When applied to a bolt it is generally expressed in foot pounds. The formula for torque is T = R x S where: R = radius or length of lever S = pounds pull on scale Properly fastened studs and bolts achieve their holding power from the tension (or torque) that is derived from the mating of the external and internal threads subject to the elastic limit of the material.

Bolting Patterns Regardless of the number of bolts, this circular bolt pattern with modification, will provide the correct tightening sequence.

Circular Multi-Bolt Installation Pattern

What torque to apply is a generally asked question, but the answer depends on the variables of material, threads, and lubrication, if any. As previously stated the designer of the flange system normally specifies the required torque.

Figure 2



CHEMICAL REQUIREMENTS CHEMICAL REQUIREMENTS

HEX BOLT GRADE A

DIMENSIONAL DATA: UNLESS OTHERWISE SPECIFIED, THREADS SHALL BE THE COARSE THREAD SERIES AS SPECIFIED IN THE LATEST ISSUE OF ANSI/ASME B1.1,PAGE A-26. HAVING A CLASS 2A TOLERANCE. GRADE A BOLTS SHALL HAVE HEX BOLT DIMENSIONS AS GIVEN IN THE LATEST ISSUE OF ANSI/ASME B 18.2.1, PAGE C1. UNLESS OTHERWISE SPECIFIED GRADE A BOLTS SHOULD BE USE WITH HEX NUTS. ADDITIONAL INFORMATION: ADDITIONAL INFORMATION CAN BE FOUND IN ASTM A307, DTD 2001, ASTM A563, DTD 2001.

GRADE: LOW CARBON STEEL 60,000 PSIGRADE: LOW CARBON STEEL 60,000 PSI

CHEMICAL ANALYSES SHALL BE PERFORMED IN ACCORDANCE WITH ASTM A751CHEMICAL ANALYSES SHALL BE PERFORMED IN ACCORDANCE WITH ASTM A751

ABSTRACT OF ASTM A307 GRADE A

SUBMITTAL SPECIFICATIONS

BOLTS AND NUTS MAY BE SUPPLIEDBOLTS AND NUTS MAY BE SUPPLIED

PLAIN ZINC PLATED HOT-DIP GALVANIZED TRIPAC 2000 BLUE

LOCATIONLOCATION

BURIED SUBMERGED ABOVE GRADE BELOW GRADE OTHER

HEX NUTS ASTM A563 (ASME B18.2.2) HEAVY HEX NUTS ASTM A563 (ASME B18.2.2)

WASHERS ASTM F844-90

CARBON MAX

MANGANESE MAX

0.29 0.90

PHOSPHOROUS MAX

0.04

SULFUR MAX

0.15

MECHANICAL REQUIREMENTSMECHANICAL REQUIREMENTS HARDNESS

BRINEL MIN MAX

HARDNESS ROCKWELL

MIN MAX

121 241 69 100

TENSILE STRENGTH (KSI)

MIN MAX

60 -

ELONGATION IN 2in (50 mm)

MIN

18

A307 AA307 A



CARBON MAX

MANGANESE MAX

0.29 0.90

PHOSPHOROUS MAX

0.04

SULFUR MAX

0.05


HEAVY HEX BOLT GRADE B

DIMENSIONAL DATA: UNLESS OTHERWISE SPECIFIED, THREADS SHALL BE THE COARSE THREAD SERIES AS SPECIFIED IN THE LATEST ISSUE OF ANSI/ASME B1.1,PAGE A-26. HAVING A CLASS 2A TOLERANCE. GRADE B BOLTS SHALL HAVE HEAVY HEX BOLT DIMENSIONS AS GIVEN IN THE LATEST ISSUE OF ANSI/ASME B 18.2.1, PAGE C1. UNLESS OTHERWISE SPECIFIED GRADE B BOLTS SHOULD BE USED WITH HEAVY HEX NUTS. ADDITIONAL INFORMATION: ADDITIONAL INFORMATION CAN BE FOUND IN ASTM A307, DTD 2001, ASTM A563, DTD 2001.




BRINEL MIN MAX

HARDNESS ROCKWELL

MIN MAX

121 212 69 95


MIN MAX

60 100


MIN

18

ABSTRACT OF ASTM A307 GRADE B




LOCATIONLOCATION


HEAVY HEX NUTS ASTM A563 (ASME B18.2.2) WASHERS ASTM F844-90

A307 BA307 B

475 KLUG CIRCLE • CORONA, CA 92880-6406 (951) 280-4488 • FAX: (951) 272-4 44 5


GRADES 2, 5 AND 8

DIMENSIONAL DATA: UNLESS OTHERWISE SPECIFIED, THREADS SHALL BE THE COARSE THREAD SERIES AS SPECIFIED IN THE LATEST ISSUE OF ANSI/ASME B1.1, PAGE A-26. HAVING A CLASS 2A TOLERANCE. BOLTS SHALL BE HEX BOLTS WITH DIMENSIONS AS GIVEN IN THE LATEST ISSUE OF ANSI/ASME B 18.2.1, PAGE C-1. ADDITIONAL INFORMATION: ADDITIONAL INFORMATION CAN BE FOUND IN SAE J429 AND ASTM A563.

GRADE: CARBON STEEL GRADES 1 THROUGH 8GRADE: CARBON STEEL GRADES 1 THROUGH 8

MECHANICAL REQUIREMENTSMECHANICAL REQUIREMENTS

CARBON MIN MAX

PHOSPHOROUS MIN MAX

SULFUR MIN MAX

GRADE 2 - 0.55 - 0.05 - 0.06

GRADE 5 0.28 0.55 - 0.05 - 0.06

GRADE 8 0.28 0.55 - 0.04 - 0.05

ABSTRACT OF SAE J429


CHEMICAL REQUIREMENTS CHEMICAL REQUIREMENTS CHEMICAL ANALYSES SHALL BE PERFORMED IN ACCORDANCE WITH SAE J429CHEMICAL ANALYSES SHALL BE PERFORMED IN ACCORDANCE WITH SAE J429

HEX NUTS GRADE 2 ASTM A563 HEX NUTS GRADE 5 ASTM A563 HEX NUTS GRADE 8 ASTM A563


LOCATIONLOCATION BURIED SUBMERGED ABOVE GRADE BELOW GRADE OTHER

HARDNESS ROCKWELL MIN MAX

TENSILE STRENGTH MIN MAX

PROOF LOAD (KSI) MIN MAX

GRADE 2 B70 B100 60 74 33 55

GRADE 5 C19 C34 105 120 74 85

GRADE 8 C33 C39 150 - 120 -

ELONGATION

18

14

12



GR 2 GR 8 GR 5




STRUCTURAL BOLT A325

DIMENSIONAL DATA: BOLTS WITH HEX HEADS SHALL BE FULL BODY BOLTS CONFORMING TO THE DIMENSIONS FOR THE HEAVY HEX STRUCTURAL BOLTS SPECIFIED IN ANSI/ASME B18.2.1. THREADS SHALL BE UNIFIED COARSE THREAD SERIES AS SPECIFIED IN ANSI/ASME B1.1. ADDITIONAL INFORMATION: ADDITIONAL INFORMATION CAN BE FOUND IN ASTM A325, DTD 2001 AND IFI “COMMENTARY ON HIGH STRENGTH STRUCTURAL BOLTING”.

GRADE: TYPE 1, MEDIUM CARBON STEELGRADE: TYPE 1, MEDIUM CARBON STEEL

CHEMICAL ANALYSES SHALL BE PERFORMED IN ACCORDANCE WITH ASTM A751 CHEMICAL ANALYSES SHALL BE PERFORMED IN ACCORDANCE WITH ASTM A751 (BASED ON HEAT ANALYSIS)(BASED ON HEAT ANALYSIS)

ABSTRACT OF ASTM A325




LOCATIONLOCATION


HEX NUTS ASTM A194/A194M (ASME B18.2.2) WASHERS F436 HARDENED STEEL

CARBON MIN

MANGANESE MIN

0.30 0.60

PHOSPHOROUS MAX

0.040

SULFUR MAX

0.050

SILICON MIN

0.15


BRINEL MIN MAX

HARDNESS ROCKWELL

MIN MAX

223 286 19 30


MIN MAX

105 -


MINIMUM

14

5/8” - 11 1-1/4”

3/4” - 10 1-3/8”

7/8” - 9 1-1/2”

1” - 8 1-3/4”

BOLT DIAMETER THREAD LENGTH

A325A325

475 KLUG CIRCLE • CORONA, CA 92880-6406 (951) 280-4488 • FAX: (951) 272-4 44 5


GRADE B7

DIMENSIONAL DATA: ALL BOLTS AND NUTS SHOULD BE HEAVY PATTERN AND THREADED IN ACCOR-DANCE WITH ANSI/ASME B1.1, PAGE A-26, CLASS 2A FIT, SIZES 1 INCH AND SMALLER IN DIAMETER WITH THE COARSE - THREAD SERIES, AND 1 1/8 INCH AND LARGER IN DIAMETER WITH THE 8 - PITCH THREAD SERIES. BOLT HEADS SHALL BE IN ACCORDANCE WITH THE DIMENSIONS OF ANSI/ASME B 18.2.1, PAGE C-1. ADDITIONAL INFORMATION: ADDITIONAL INFORMATION CAN BE FOUND IN ASTM 193/A193M, DTD 1998 (ALLOY STEEL AND STAINLESS STEEL BOLTING MATERIALS FOR HIGH TEMPERATURE SERVICES) AND IN ASTM A194/A194M, DTD 1998 (CARBON AND ALLOY STEEL NUTS FOR BOLTS FOR HIGH TEM-PERATURE SERVICES).

GRADE: CHROMIUM MOLYBDENUM (AISI 4140)GRADE: CHROMIUM MOLYBDENUM (AISI 4140)

MECHANICAL REQUIREMENTSMECHANICAL REQUIREMENTS TENSILE STRENGTH

(KSI) ELONGATION

(%) YIELD STRENGTH

(KSI) REDUCTION OF AREA

(%)

125 16 105 50

CARBON

MANGANESE

0.37 - 0.49 0.65 - 1.10

PHOSPHOROUS MAX

0.035

SULFUR MAX

0.040

SILICON

0.15 - 0.35

CHROMIUM

0.75 - 1.20

MOLYBDEDNIUM

0.15 - 0.25

RANGE

VARIATION 0.02 0.04 0.005 OVER 0.005 OVER 0.02 0.05 0.02

ABSTRACT OF ASTM A193/ASTM A194


CHEMICAL REQUIREMENTS CHEMICAL REQUIREMENTS CHEMICAL ANALYSES SHALL BE PERFORMED IN ACCORDANCE WITH ASTM A751CHEMICAL ANALYSES SHALL BE PERFORMED IN ACCORDANCE WITH ASTM A751

HEAVY HEX NUTS GRADE 2H ASTM A194 WASHERS ASTM F436 HARDENED STEEL

BOLTS AND NUTS MAY BE SUPPLIEDBOLTS AND NUTS MAY BE SUPPLIED PLAIN ZINC PLATED HOT-DIP GALVANIZED

LOCATIONLOCATION BURIED SUBMERGED ABOVE GRADE BELOW GRADE OTHER

B7B7




HYDRANT BREAK - OFF BOLTS

DIMENSIONAL DATA: UNLESS OTHERWISE SPECIFIED, THREADS SHALL BE THE COARSE THREAD SERIES AS SPECIFIED IN THE LATEST ISSUE OF ANSI/ASME B1.1, PAGE A-26. HAVING A CLASS 2A TOLERANCE. GRADE A BOLTS SHALL BE HEX BOLTS WITH DIMENSIONS AS GIVEN IN THE LATEST ISSUE OF ANSI/ASME B 18.2.1, PAGE C-1. BOLTS MAY BE FILLED WITH SILICONE UPON REQUEST. BREAK-OFF BOLTS HAVE A HOLE DRILLED IN THE SHANK WITH DIMENSIONS OF 11/32 INCH (FOR 5/8” BOLTS) AND 13/32 INCH FOR (3/4” BOLTS) AND 2 3/8 INCH DEEP. ADDITIONAL INFORMATION: ADDITIONAL INFORMATION CAN BE FOUND IN ASTM A307, DTD 2001, ASTM A563, DTD 2001.

GRADE: LOW CARBON STEEL BOLTS MODIFIED TO REDUCE THE BOLTS GRADE: LOW CARBON STEEL BOLTS MODIFIED TO REDUCE THE BOLTS STRENGTH ALLOWING “SHEARING” AT THE FLANGED JOINT UPON IMPACT.STRENGTH ALLOWING “SHEARING” AT THE FLANGED JOINT UPON IMPACT.


ABSTRACT OF ASTM A307 GRADE A




LOCATIONLOCATION


HEX NUTS ASTM A563 (ASME B18.2.2) WASHERS ASTM F844-90

PHOSPHOROUS MAX

SULFUR MAX

0.06 0.15


HARDNESS BRINEL

MIN MAX

HARDNESS ROCKWELL

MIN MAX

121 241 69 100


MIN MAX

60 -


MINIMUM

18

(BEFORE DRILLING)(BEFORE DRILLING)

A307 AA307 A




HYDRANT BREAK - OFF BOLTS SILICONE FILLED

DIMENSIONAL DATA: UNLESS OTHERWISE SPECIFIED, THREADS SHALL BE THE COARSE THREAD SE-RIES AS SPECIFIED IN THE LATEST ISSUE OF ANSI/ASME B1.1, PAGE A-26. HAVING A CLASS 2A TOLER-ANCE. GRADE A BOLTS SHALL BE HEX BOLTS WITH DIMENSIONS AS GIVEN IN THE LATEST ISSUE OF ANSI/ASME B 18.2.1, PAGE C-1. BOLTS MAY BE FILLED WITH SILICONE UPON REQUEST. BREAK-OFF BOLTS HAVE A HOLE DRILLED IN THE SHANK WITH DIMENSIONS OF 11/32 INCH (FOR 5/8” BOLTS) AND 13/32 INCH FOR (3/4” BOLTS) AND 2 3/8 INCH DEEP, FILLED WITH 100% SILICONE THAT MEETS OR EXCEEDS THE REQUIREMENTS OF ASTM C920. ADDITIONAL INFORMATION: ADDITIONAL INFORMATION CAN BE FOUND IN ASTM A307, DTD 2001, ASTM A563, DTD 2001.

GRADE: LOW CARBON STEEL BOLTS MODIFIED TO REDUCE THE BOLTS STRENGTH ALLOWING GRADE: LOW CARBON STEEL BOLTS MODIFIED TO REDUCE THE BOLTS STRENGTH ALLOWING “SHEARING” AT THE FLANGED JOINT UPON IMPACT.“SHEARING” AT THE FLANGED JOINT UPON IMPACT.


ABSTRACT OF ASTM A307 GRADE A 100% SILICONE FILLED




LOCATIONLOCATION


HEX NUTS ASTM A563 (ASME B18.2.2) WASHERS ASTM F844-90

PHOSPHOROUS MAX

SULFUR MAX

0.06 0.15


HARDNESS BRINEL

MIN MAX

HARDNESS ROCKWELL

MIN MAX

121 241 69 100


MIN MAX

60 -


MINIMUM

18

(BEFORE DRILLING)(BEFORE DRILLING)

A307 AA307 A



CARBON MAX

MANGANESE MAX

PHOSPHOROUS MAX

SULFUR MAX

SILICON MAX CHROMIUM NICKEL

0.08 2.00 0.045 0.030 1.00 16.0 TO 18.0 10.0 TO 14.0


HYDRANT BREAK-OFF T-316

DIMENSIONAL DATA: UNLESS OTHERWISE SPECIFIED IN THE PURCHAS ORDER, SHALL BE THREADED IN ACCORDANCE WITH ANSI/ASME B18.2.1, PAGE C-1, FOR HEX CAP SCREWS (FINISHED HEX BOLTS). ADDITIONAL INFORMATION CAN BE FOUND IN ASTM F593, DTD 1998 (STAINLESS STEEL BOLTS, HEX CAP SCREWS) AND IN ASTM F594, DTD 1998 (STAINLESS STEEL NUTS). BREAK-OFF BOLTS HAVE A HOLE DRILLED IN THE SHANK WITH THE DIMENSIONS OF 11/32 INCH (FOR 5/8” BOLTS) AND 13/32 INCH (FOR 3/4” BOLTS) AND 2 3/8 INCHES DEEP.

GRADE: 18 CHROMIUM, 10 NICKEL, 2 MOLYBDENIUM (AISI TGRADE: 18 CHROMIUM, 10 NICKEL, 2 MOLYBDENIUM (AISI T--316)316)

CHEMICAL ANALYSES SHALL BE PERFORMED IN ACCORDANCE WITH ASTM A751 (BEFORE DRILLING)CHEMICAL ANALYSES SHALL BE PERFORMED IN ACCORDANCE WITH ASTM A751 (BEFORE DRILLING)

MECHANICAL REQUIREMENTS (BEFORE DRILLING)MECHANICAL REQUIREMENTS (BEFORE DRILLING)

HARDNESS ROCKWELL

MIN

TENSILE STRENGTH

(KSI) MIN

B80 - C32 85

YIELD STRENGTH (KSI) MIN

45

ELONGATION

25

ABSTRACT OF ASTM F593 & F594


LOCATIONLOCATION


HEX NUTS ASTM F594 (ASME B18.2.2) HEAVY HEX NUTS ASTM F594 (ASME B18.2.2)

T-316 STAINLESS STEEL WASHERS

TT--316316 oror

316316

F F -- 593 593 G or HG or H



CARBON MAX

MANGANESE

PHOSPHOROUS

SULFUR MAX

SILICON

CHROMIUM

NICKEL MAX

0.12 0.20 — 0.50 .07— 0.15 0.25 0.25—.075 0.50—1.25 0.65


COR-TEN STEEL T-BOLTS

DIMENSIONAL DATA: UNLESS OTHERWISE SPECIFIED , ALL T-BOLTS AND NUTS SHALL BE THREADED IN ACCORDANCE WITH ANSI/ASME B1.1, PAGE A-26, CLASS 2A FIT WITH COARSE THREAD. HEAVY HEX NUTS SHALL BE USED. BOLT HEADS SHALL BE IN ACCORDANCE WITH THE DIMENSIONS OF ANSI / AWWA C111 / A21.11-95.


MECHANICAL REQUIREMENTS MECHANICAL REQUIREMENTS

TENSILE STRENGTH (KSI) MIN


ELONGATION

70 50 22


LOCATIONLOCATION


HEAVY HEX NUTS COR-TEN STEEL

F436 / A325 STEEL WASHERS

COPPER

0.25—.055




HEAVY HEX BOLT GRADE B8 T-304

DIMENSIONAL DATA: ALL BOLTS AND NUTS SHOULD BE HEAVY PATTERN. UNLESS OTHERWISE SPECIFIED IN THE PURCHASE ORDER, SHALL BE THREADED IN ACCORDANCE WITH ANSI/ASME B1.1, PAGE A-26, CLASS 2A FIT. BOLT HEADS SHALL BE IN ACCOR-DANCE WITH THE DIMENSIONS OF ANSI/ASME B 18.2.1, PAGE C-1. ADDITIONAL INFORMATION: ADDITIONAL INFORMATION CAN BE FOUND IN ASTM 193/A193M, DTD 1998 (ALLOY STEEL AND STAINLESS STEEL BOLTING MATERIALS FOR (HIGH - TEMPERATURE SERVICES) AND IN ASTM A194/A194M, DTD 1998 (CARBON AND ALLOY STEEL NUTS FOR BOLTS FOR HIGH - TEMPERATURE SERVICES).

GRADE: UNSTABILIZED 18 CHROMIUM 8 NICKEL (AISI TYPE 304)GRADE: UNSTABILIZED 18 CHROMIUM 8 NICKEL (AISI TYPE 304)



HARDNESS BRINELL

MIN

HARDNESS ROCKWELL

MIN

223 96


75

YIELD STENGTH (KSI) MIN

30

REDUCTION OF AREA (%)

50

ELONGATION (%)

30



LOCATIONLOCATION


HEAVY HEX NUTS ASTM A194 T-304 STAINLESS STEEL WASHERS

CARBON MAX

MANGANESE MAX

0.08 2.00

PHOSPHOROUS MAX

0.045

SULFUR MAX

0.030

SILICON MAX

1.00

CHROMIUM

18.000 - 20.00

NICKEL

8.00 - 10.5

RANGE

VARIATION 0.01 OVER 0.04 OVER 0.010 OVER 0.005 OVER 0.05 OVER 0.20 0.15

CARBIDE SOLUTION TREATEDCARBIDE SOLUTION TREATED

B8B8




HEAVY HEX BOLT GRADE B8M T-316

DIMENSIONAL DATA: ALL BOLTS AND NUTS SHOULD BE HEAVY PATTERN. UNLESS OTHERWISE SPECIFIED IN THE PURCHASE ORDER, SHALL BE THREADED IN ACCORDANCE WITH ANSI/ASME B1.1, PAGE A-26, CLASS 2A FIT. BOLT HEADS SHALL BE IN ACCORDANCE WITH THE DIMENSIONS OF ANSI/ASME B 18.2.1, PAGE C-1. ADDITIONAL INFORMATION: ADDITIONAL INFORMATION CAN BE FOUND IN ASTM 193/A193M, DTD 1998 (ALLOY STEEL AND STAINLESS STEEL BOLTING MATERIALS FOR (HIGH - TEMPERATURE SERVICES) AND IN ASTM A194/A194M, DTD 1998 (CARBON AND ALLOY STEEL NUTS FOR BOLTS FOR HIGH - TEMPERATURE SERVICES).

GRADE: 18 CHROMIUM, 10 NICKEL, 2 MOLYBDENUM (AISI TYPE 316)GRADE: 18 CHROMIUM, 10 NICKEL, 2 MOLYBDENUM (AISI TYPE 316)



HARDNESS BRINELL

MIN

HARDNESS ROCKWELL

MIN

223 96


75


30


50

ELONGATION (%)

30



LOCATIONLOCATION


HEAVY HEX NUTS ASTM A194 8M T-316 STAINLESS STEEL WASHERS

CARBON MAX

MANGANESE MAX

0.08 2.00

PHOSPHOROUS MAX

0.045

SULFUR MAX

0.03

SILICON MAX

1.00

NICKEL

10.0 - 14.0

CHROMIUM

16.0 -18.0

RANGE


MOLYBDEDNIUM

2.00 - 3.00

0.10


B8MB8M




HEAVY HEX BOLT GRADE B8M T-316 CLASS 2

DIMENSIONAL DATA: ALL BOLTS AND NUTS SHOULD BE HEAVY PATTERN. UNLESS OTHERWISE SPECIFIED IN THE PURCHASE ORDER, SHALL BE THREADED IN ACCORDANCE WITH ANSI/ASME B1.1, PAGE A-26, CLASS 2A FIT. BOLT HEADS SHALL BE IN ACCORDANCE WITH THE DIMENSIONS OF ANSI/ASME B 18.2.1, PAGE C-1. ADDITIONAL INFORMATION: ADDITIONAL INFORMATION CAN BE FOUND IN ASTM 193/A193M, DTD 1998 (ALLOY STEEL AND STAINLESS STEEL BOLTING MATERIALS FOR (HIGH - TEMPERATURE SERVICES) AND IN ASTM A194/A194M, DTD 1998 (CARBON AND ALLOY STEEL NUTS FOR BOLTS FOR HIGH - TEMPERATURE SERVICES).

GRADE: 18 CHROMIUM, 10 NICKEL, 2 MOLYBDENUM (AISI TYPE 316)GRADE: 18 CHROMIUM, 10 NICKEL, 2 MOLYBDENUM (AISI TYPE 316)



HARDNESS BRINELL

MIN

HARDNESS ROCKWELL

MIN

321 35


110


96


45

ELONGATION (%)

15



LOCATIONLOCATION


HEAVY HEX NUTS ASTM A194 8M T-316 STAINLESS STEEL WASHERS


CARBON MAX

MANGANESE MAX

0.08 2.00

PHOSPHOROUS MAX

0.045

SULFUR MAX

0.03

SILICON MAX

1.00

NICKEL

10.0 - 14.0

CHROMIUM

16.0 -18.0

RANGE


MOLYBDEDNIUM

2.00 - 3.00

0.10

B8MB8M



CARBON MAX

MANGANESE MAX

0.08 2.00

PHOSPHOROUS MAX

0.045

SULFUR MAX

0.030

SILICON MAX

1.00

CHROMIUM

18.0 TO 20.0

NICKEL

8.0 TO 10.5

COPPER

1.00


HEX BOLT T-304

DIMENSIONAL DATA: UNLESS OTHERWISE SPECIFIED IN THE PURCHAS ORDER, SHALL BE THREADED IN ACCORDANCE WITH ANSI/ASME B18.2.1, PAGE C-1, FOR HEX CAP SCREWS (FINISHED HEX BOLTS). ADDITIONAL INFORMATION CAN BE FOUND IN ASTM F593, DTD 1998 (STAINLESS STEEL BOLTS, HEX CAP SCREWS) AND IN ASTM F594, DTD 1998 (STAINLESS STEEL NUTS).

GRADE: UNSTABILIZED 18 CHROMIUM 8 NICKEL (AISI TYPE 304)GRADE: UNSTABILIZED 18 CHROMIUM 8 NICKEL (AISI TYPE 304)



HARDNESS ROCKWELL

MIN

TENSILE STRENGTH

(KSI) MIN

B80 - C32 85


45

ELONGATION

25



LOCATIONLOCATION




F F -- 593 593 C or D C or D

TT--304304 oror

304304



CARBON MAX

MANGANESE MAX

PHOSPHOROUS MAX

SULFUR MAX


0.08 2.00 0.045 0.030 1.00 16.0 TO 18.0 10.0 TO 14.0


HEX BOLT T-316

DIMENSIONAL DATA: UNLESS OTHERWISE SPECIFIED IN THE PURCHAS ORDER, SHALL BE THREADED IN ACCORDANCE WITH ANSI/ASME B18.2.1, PAGE C-1, FOR HEX CAP SCREWS (FINISHED HEX BOLTS). ADDITIONAL INFORMATION CAN BE FOUND IN ASTM F593, DTD 1998 (STAINLESS STEEL BOLTS, HEX CAP SCREWS) AND IN ASTM F594, DTD 1998 (STAINLESS STEEL NUTS).




HARDNESS ROCKWELL

MIN

TENSILE STRENGTH

(KSI) MIN

B80 - C32 85


45

ELONGATION

25



LOCATIONLOCATION




TT--316316 oror

316316

F F -- 593 593 G or HG or H




SILICON BRONZE

DIMENSIONAL DATA: ALL BOLTS AND NUTS SHOULD BE HEX PATTERN. UNLESS OTHERWISE SPECIFIED IN THE PURCHASE ORDER SHALL BE THREADED IN ACCORDANCE WITH ANSI/AME B1.1, PAGE A-26, CLASS 2A FIT. BOLT HEADS SHALL BE IN ACCOR-DANCE WITH THE DIMENSIONS OF ANSI/ASME B 18.2.1, PAGE C1. ADDITIONAL INFORMATION CAN BE FOUND IN ASTM F467/468, “NONFERROUS BOLTS AND HEX CAP SCREWS FOR GENERAL USE” AND “NONFERROUS NUTS FOR GENERAL USE”.

GRADE: UNS ALLOY NUMBER C65100, ALLOY 651, LOW SILICON BRONZE BGRADE: UNS ALLOY NUMBER C65100, ALLOY 651, LOW SILICON BRONZE B

ABSTRACT OF ASTM F467/F468


LOCATIONLOCATION


HEX NUTS ASTM F468 WASHERS SILICON BRONZE

COPPER MIN

IRON MAX

MANGANESE MAX SILCON ZINC

MAX LEAD MAX

96.0 0.8 0.7 0.8 - 2.0 1.5 0.05


HARDNESS BRINEL

MIN MAX

TENSILE STRIENGTH (KSI)

MIN MAX

75 95 70 100


55

ELONGATION

8

1/4” TO 3/4”

7/8” TO 1 1/2” 70 95 55 90 40 8

NOTE: MINIMUM CONTENT OF COPPER PLUS ALL OTHER ELEMENTS WITH SPECIFIED LIMITS SHALL BE 99.5%NOTE: MINIMUM CONTENT OF COPPER PLUS ALL OTHER ELEMENTS WITH SPECIFIED LIMITS SHALL BE 99.5%

651



SUBMITTAL INFORMATION TRIPAC 2000 BLUE COATING SYSTEM

GENERAL DESCRIPTION:

TRIPAC 2000 BLUE IS A COMPREHENSIVE COATING SYSTEM FOR THE PROTECTION OF STEEL BOLTS, STUDS, NUTS, WASHERS AND OTHER FASTENERS. THIS UNIQUE SYSTEM INCLUDES STEP BY STEP PROCEDURES NECESSARY TO INSURE THAT THE COATING MEETS THE ABRASION RESISTANCE, CORROSION AND CHEMICAL PROTECTION DESIRED. THIS COMPREHENSIVE COATING SYSTEM ALSO SIGNIFICANTLY IMPROVES CORROSION PROTECTION EVEN WHEN THE SURFACE (BLUE) COATING IS DAMAGED IN FIELD APPLICATIONS. COATING PROCEDURES:

1. SURFACE PREPARATION: A. ALL SURFACES CHEMICALLY CLEANED B. ABRASIVE BLASTING WITH ALUM. OXIDE (120 GRIT) C. AEROCOTE (NICKEL) PRIMER PROCESS APPLIED D. BAKED

2. COATING A. MULTIPLE COATS OF FLUOROPOLYMER COATING APPLIED (1 MIL) B. AIR DRY FOR MINIMUM OF 30 MINUTES C. BAKED AT 425 DEGREES FOR 1 HOUR

3. QUALITY CONTROL CHECKED FOR UNIFORM APPLICATION AND THICKNESS. APPEARANCE SHALL BE FREE FROM ANY CRACKS, PINHOLES, RUNS, SAGS, FOREIGN MATTER, GRIT, ROUGH PARTICLES OR OTHER SURFACE IMPERFECTIONS.

COATING PROPERTIES:

TRIPAC 2000 BLUE DIFFERS FROM TRADITIONAL FLUOROPOLYMER COATINGS IN ONE VERY IMPORTANT ASPECT – IT IS A COMPOSITE MATERIAL. LUBRICANTS WITH THE LOWEST KNOWN COEFFICIENT OF FRICTION ARE COMBINED IN A MATRIX WITH HIGH TEMPERATURE ORGANIC POLYMERS. UNITED, THESE POLYMERS FORM “PLASTIC ALLOYS” HAVING UNIQUE AND DESIRABLE PROPERTIES:

1. LOW FRICTION; AS LOW AS 0.02.

2. WEAR RESISTANCE; EVEN UNDER EXTREME PRESSURE

3. CORROSION AND CHEMICAL RESISTANCE IN MOST ENVIRONMENTS

4. WEATHER RESISTANCE AGAINST SUNLIGHT OTHER:

1000 HOUR SALT SPRAY TEST (ASTM –B-117) PERFORMED ON BOLTS THAT HAVE BEEN TORQUED INDICATE THAT IN SOME INSTANCES, SOME OF THE COATING IS REMOVED FROM EITHER THE BOLT HEAD (BY THE WRENCH) OR FROM THE THREADS (BY THE NUT). EVEN WITH THIS DAMAGE, THE BOLT SHOWS MINIMUM RUSTING AND THE NUT IS EASILY REMOVED. BOLTS PROTECTED BY ZINC PLATING AND BY HOT DIPPED GALVANIZING SHOW SIGNIFICANT RUSTING AND THE NUTS CANNOT BE REMOVED UNDER SIMILAR TESTING.

ANCHOR BOLTS, STUDS & U-BOLTS




DESCRIPTION: NONHEADED ANCHOR BOLTS, EITHER BENT, STRAIGHT OR U-SHAPED HAVING PROPER-TIES CONFORMING TO SPECIFICATION A307 STUDS AND INTENDED FOR STRUCTURAL ANCHORING PURPOSES. DIMENSIONAL DATA: UNLESS OTHERWISE SPECIFIED, THREADS SHALL BE THE COARSE THREAD SE-RIES, AS SPECIFIED IN THE LATEST ISSUE OF ANSI/ASME B1.1, PAGE A-26. HAVING A CLASS 2A TOLER-ANCE.



ABSTRACT OF ASTM A307 GRADE A, B & C




HEX NUTS ASTM A563 (ASME B18.2.2) HEAVY HEX NUTS ASTM A563 (ASME B18.2.2)


CARBON MAX

MANGANESE MAX

0.29 0.90

PHOSPHOROUS MAX

0.04

SULFUR MAX

0.15



MIN MAX


MIN

58 80 23

CHEMICAL REQUIREMENTS ARE BY THE “HEAT ANALYSIS” METHOD.CHEMICAL REQUIREMENTS ARE BY THE “HEAT ANALYSIS” METHOD.

ANCHORANCHOR BOLTSBOLTS ANDAND UU--BOLTSBOLTS STUDSSTUDS HARDNESS

BRINEL MIN MAX

HARDNESS ROCKWELL

MIN MAX

121 241 69 100


MIN MAX

60 -


MIN

18

LOCATIONLOCATION




ANCHOR BOLTS, STUDS & U-BOLTS T-316 AND B8M

DESCRIPTION: NONHEADED ANCHOR BOLTS, EITHER BENT OR STRAIGHT, HAVING PROPERTIES CONFORMING TO SPECIFICATION F593 (T-316) STUDS AND INTENDED FOR STRUCTURAL ANCHORAGE PURPOSES. DIMENSIONAL DATA: UNLESS OTHERWISE SPECIFIED, THREADS SHALL BE THE COARSE THREAD SERIES, AS SPECIFIED IN THE LATEST ISSUE OF ANSI/ASME B1.1, PAGE A-26. HAVING A CLASS 2A TOLERANCE.


ABSTRACT OF ASTM F593, F594, A193 & A194


LOCATIONLOCATION

HEX NUTS ASTM F594 (ASME B18.2.2) HEAVY HEX NUTS ASTM A194 BM (ASME B18.2.2)



CHEMICAL REQUIREMENTS ARE BY THE “HEAT ANALYSIS” METHOD.CHEMICAL REQUIREMENTS ARE BY THE “HEAT ANALYSIS” METHOD.

STUDSSTUDS


CARBON MAX

MANGANESE MAX

PHOSPHOROUS MAX

SULFUR MAX


0.08 2.00 0.045 0.030 1.00 16.0 TO 18.0 10.0 TO 14.0

MOLYBDENUM

2.0 TO 3.0

HARDNESS ROCKWELL

MIN


B80 - C32 85


45

ELONGATION

25



“ULTRAWEDGE” WEDGE ANCHOR

U.L. LISTED, ICBO, MEETS GSA SPEC, FF-S-325 GROUD II, TYPE 4, CLASS 1, DOT, CITY OF LOS ANGELES RR 25353


ULTIMATE LOAD VALUESULTIMATE LOAD VALUES ANCHOR AND

HOLE SIZE EMBED. DEPTH

INCHES

1/4 1 - 1/8

2000 PSI TENSION SHEAR

1170 1443


1174 1813


2773 2635

TORQUE FT/LB

5-10

1/4 2 - 3/4 1975 1443 2748 1813 2830 2635 5-10

3/8 1 - 1/2 1631 4318 3636 5121 4448 6232 25-30

3/8 5 4074 4318 6328 5121 6360 6232 25-30

1/2 2 - 1/4 3999 7419 6714 9377 9616 9888 50-60

1/2 6 6902 7419 10175 9377 12064 9888 50-60

5/8 2 - 3/4 4999 8264 8747 12928 9760 16373 75-90

5/8 7 9381 8264 16710 12928 17732 16373 75-90

3/4 3 - 1/4 6638 12504 11314 17050 16230 22965 150-175

3/4 8 11170 12504 19805 17050 22522 22965 150-175

7/8 3 - 7/8 8392 18250 16354 20234 16801 23980 200-250

7/8 8 - 3/4 12784 18250 16850 20234 25575 23980 200-250

1 5 - 1/2 17550 32275 22971 42660 32368 55566 250-300

1 10 27893 32275 34788 42690 61272 55566 250-300

1 - 1/4 5 - 1/2 17550 32275 22971 42690 32368 55566 400-450

1 - 1/4 10 27893 32275 34788 42690 61272 55566 400-450

GENERAL DESCRIPTION: THE WEDGE ANCHOR IS USED FOR HEAVY DUTY FASTENING APPLICATIONS WHERE HIGH PULLOUT VALUES ARE REQUIRED. THE ADVANCED DESIGN OF THE COLLAR REDUCES THE LIKELIHOOD OF THE ANCHOR “SPINNING”. THE WEDGE ANCHOR IS IDEALLY SUITED IN A WIDE VARIETY OF APPLICATIONS WHERE MANCHINERY, HAND RAILS, STRUCTURES, ETC. ARE FASTENED TO CONCRETE.

ZINC PLATED HOT-DIP GALVANIZED T-304 T-316

NOTE: INFORMATION PROVIDED ONLY FOR THE USE OF A QUALIFIED DESIGN ENGINEER. USE OF TECHNICAL DATA BY PERSONS NOT QUALIFIED COULD CAUSE SERIOUS DAMAGE, INJURY, OR EVEN DEATH. ULTIMATE VALUES SHOWN. FOR STATIC LOADS, USE ONE- FOURTH OF THE MAXIMUM TENSILE AND SHEAR CAPACITIES FOR THE RECCOMMENDED 4:1 (25%) SAFTEY FACTOR. TESTED TO ASTM E488-90 TEST STANDARD MORE INFORMATION IS AT www.usanchor.com

TRIPAC 2000 GASKET



STYLE COLOR BINDER TEMP MAX

HARDNESS SHORE A

TENSILE STRENGTH ASTM F-152

FABRIC TYPE

TRIPAC 2000 BLACK CR (NEOPRENE) 250° 70 1500 PSI COTTON

TECHNICAL DATATECHNICAL DATA

GASKETS MEET THE PRESSURE RATINGS, DRILLING AND DIMENSIONS OF ANSI/ASME B16.2.1

SERVICE: EXCELLENT FLANGE GASKET MATERIAL FOR AIR, HOT AND COLD WATER, SATURATED STEAM, LOW PRESSURE STEAM OR HYDRAULIC SERVICES. SUITED FOR ALL TYPES OF GAUGES, MOD-ERATELY RESISTANT TO OIL AND PETROLEUM. METERS AND VALVES WHERE PRESSURE AREAS ARE SUBJECT TO MOVEMENT. GENERAL DESCRIPTION: TRIPAC 2000 IS A PREMIUM GASKET DESIGNED SPECIFICALLY FOR THE WA-TER WORKS INDUSTRY. IT WAS DEVELOPED USING A TOUGH NEOPRENE COMPOUND AND CLOSE WEAVE 30 OZ. FABRIC INSERT. IT HAS A WAFFLE PATTERN FINISH WHICH HAS BEEN PLATEN FORMED UNDER PRESSURE TO PREVENT SLIPPAGE AND DISTORITION DURING IMPROVED SEALING CA-PABILITIES WITHOUT THE COMMON “WEEPING” ASSOCIATED WITH MANY CLOTH INSERTED RUBBER GASKETS. *NEOPRENE IS A REGISTERED TRADEMARK OF DuPONT


FULL FACE RING 1/8”

AVAILABILTYAVAILABILTY

COMPRESSED ASBESTOS GASKET CA




PRESSURE MAX

COMPRESSIBILITY ASTM F-36

TENSILE STREINGTH

5700 GREY SBR 750° 1800 PSI 7 - 17 2300 PSI AGAINST GRAIN

6400 PSI WITH GRAIN

MANUFACTURE

JEIL CHEMICAL


GASKETS MEET THE PRESSURE RATINGS, DRILLING AND DIMEN-SIONS OF ANSI/ASME B16.2.1

SERVICE: SUITABLE AGAINST AIR, WATER, BRINE, STEAM, ORGANIC AND WEAK INORGANIC ACIDS CON-CENTRATED AND DILUTED ALKALIS, CHEMICALS, PETROLEUM AND PETROLEUM DERIVATIVES, SYN-THETIC OILS, ANIMAL FATS, VEGETABLE OILS, AROMATIC AND ALIPHATIC SOLVENTS, CHLORINATED SOL-VENTS AND REFRIGERANTS. ASBESTOS GASKETING MATERIALS ARE ESPECIALLY USEFUL WHERE HEAVY FLANGES AND HIGH BOLT LOADS ARE COMMONLY FOUND. GENERAL DESCRIPTION: MANUFACTURED FROM A COMPRESSED CHRYSOTILE ASBESTOS MATERIAL FORMULATED FOR SERVICES IN MOST SEALING APPLICATIONS AS A UNIVERSAL REPLACEMENT GAS-KET. THE FIBER CONTENT IS ASBESTOS, BOUND BY STYRENE BUTADIENE RUBBER (SBR).


FULL FACE RING 1/16” 1/8”


NON-ASBESTOS GASKET




PRESSURE MAX

PRESS. X TEMP MAX

COMPRESS. ASTM F-36

5000 GREEN NBR 700° 1200 PSI 350,000 7-17

MANUFACTURE

TRIPAC

RECOVERY ASTM F-36

50%

TENSILE STRENGTH

ASTM F-152

1500

FLEXIBILITY

PASSED

CREEP RELAXATION ASTM F-78

25

KLINGER 4401 GREEN NBR 750° 1450 PSI 400,000 7-17 50% 2000 PASSED 20

TEADIT NA1001 GRN/WHT NBR 750° 1370 PSI 350,000 7-17 45% 1740 - 27

GARLOCK 3000 BLUE/GRN NBR 700° 1000 PSI 350,000 7-17 50% 2250 PASSED 20.5


GASKETS MEET THE PRESSURE RATINGS, DRILLING AND DIMEN-SIONS OF ANSI/ASME B16.2.1

SERVICE: SUITABLE AGAINST AIR, WATER, BRINE, SLUDGE, LOW PRESSURE STEAM, ORGANIC AND WEAK INOR-GANIC ACIDS, CONCENTRATED AND DILUTED ALKALIS (PH RANGE FROM 1 TO 11), CHEMICALS, PETROLEUM AND PETROLEUM DERIVATIVES, SYTHENTIC OILS, ANIMAL FATS, VEGETABLE OILS, AROMATIC AND ALIPHATIC SOL-VENTS, CHLORINATED SOLVENTS AND REFRIGERANTS. THESE GASKET MATERIALS MEET THE PRESSURE RATINGS, DRILLING AND DIMENSIONAL REQUIREMENTS OF ANSI/ASME B16.2.1 AND AWWA C207-94. GENERAL DESCRIPTION: MANUFACTURED FROM A NON-ASBESTOS MATERIAL FORMULATED FOR SERVICES IN MOST SEALING APPLICATIONS AS A UNIVERSAL REPLACEMENT GASKET. THE SYNTHETIC FIBER CONTENT IS ARA-MID BOUND BY NITRILE RUBBER (NBR). THESE GASKETS HAVE A NON-STICK COATING.


FULL FACE RING 1/16” 1/8” 1/4”


CLOTH INSERTED RUBBER GASKET CI RUBBER




HARDNESS SHORE A


ELONGATION

AB2102 BLACK SBR 175° 65 750 450 %

MANUFACTURES

AMERICAN BILTRITE

FABRIC TYPE

SOWN POLY

FABRIC



SERVICE: EXCELLENT FLANGE GASKET MATERIAL FOR AIR, HOT AND COLD WATER, SATURATED STEAM, LOW PRESSURE STEAM OR HYDRAULIC SERVICES. SUITED FOR ALL TYPES OF GAUGES, METERS AND VALVES WHERE PRESSURE AREAS ARE SUBJECT TO MOVEMENT. GENERAL DESCRIPTION: A TOUGH SBR COMPOUND AND CLOSE WEAVE FABRIC CONSTRUCTION. PROVIDES BOTH FLEXIBILITY AND UNIFORM STRUCTURAL STRENGTH. ONE PLY OF FABRIC PER 1/16 INCH THICKNESS.




NEOPRENE RUBBER GASKET PLAIN RUBBER OR SOLID RUBBER



MANUFACTURES STYLE COLOR BINDER TEMP MAX

HARDNESS SHORE A


AMERICAN BILTRITE AB264 BLACK CR 170° 60 830



SERVICE: NEOPRENE SHEET IS SPECIALLY COMPOUNDED TO PROVIDE MODERATE RESITANCE TO OILS AND GASOLINE IN SUCH APPLICATIONS AS GASKETS AND FLANGES IN GAS PERIVEABLE SITUATIONS. SUITED FOR HOT WATER, COLD WATER AND WASTEWATER. GENERAL DESCRIPTION: A TOUGH CR COMPOUND, ADAPTABLE TO EXTREME WEATHER CONDITIONS SINCE IT RESIST ROTTING, CHECKING AND CRACKING DUE TO OZONE EXPOSURE. * NEOPRENE IS A REGISTERED TRADEMARK OF DuPONT




®

COMMERCIAL GRADECOMMERCIAL GRADE

RED RUBBER GASKET




HARDNESS SHORE A


AMERICAN BILTRITE AB665 RED SBR 180° 65 1000



SERVICE: RECOMMENDED FOR SERVICE IN COLD AND HOT WATER, AIR, STEAM AND SOME WEAK ACIDS. IT SHOULD NOT BE USED IN STRONG ACIDS, OILS, GREASE AND CHLORATES. IT OFFERS LITTLE RESISTANCE TO OZONE AND THE MAJORITY OF HYDROCARBONATES. NOT TO BE USED FOR WASTEWATER AND SLUDGE. GENERAL DESCRIPTION: AN ECONOMICAL, NON-OIL RESISTANT COMPOUND THAT RESISTS FLOW UNDER COMPRESSION. OFFERS MODERATE TO GOOD PERFORMANCE AGAINST LOW PRESSURE AND GOOD AGING, ABRASION AND TEAR RESISTANCE. EASILY CONFORMS TO UNEVEN FLANGE SURFACES.




NITRILE (NBR) RUBBER GASKET BUNA - N



COLOR BINDER TEMP MAX

HARDNESS SHORE A

BLACK NBR 250° 60 - 70


2300 PSI

STYLE

AB365

MANUFACTURE

AMERICAN BILTRITE



SERVICE: NBR RUBBER IS ALSO KNOWN AS BUNA - N. IT OFFERS GOOD RESISTANCE TO OILS, SOLVENTS, AROMATIC AND ALIPHATIC HYDROCARBONATES AND GASOLINE. LITTLE RESISTANCE TO STRONG OXIDANT AGENTS, CHLORATE HYDROCARBONATES, KETONES AND ESTERS. SLUDGE APPLICATION OKAY.





EPDM GASKET




HARDNESS SHORE A


AMERICAN BILTRITE AB563 BLACK EPDM 225° 60 1000



SERVICE: EXCELLENT FOR APPLICATIONS WHICH INVOLVE EXTREME TEMPERATURE AND OR WEATHER CONDITIONS. IT USED EXTENSIVELY IN HIGH TEMPERATURE INSTALLATIONS. OFFERS OZONE AND CHEMICAL RESISTANCE AS WELL AS RESISTANCE TO HIGH TEMPERATURES. ALSO PROVIDES EXCELLENT ELECTRICAL AND DYNAMIC PROPERTIES. EXCELLENT RESISTANCE TO ANIMAL AND VEGETABLE OILS, WATER, STEAM, AND OXYGENATED SOLVENTS.





FLOURELASTOMER (FPM) RUBBER GASKET VITON



COLOR TEMP MAX

HARDNESS SHORE A


BLACK 400° 70 - 80 1300 PSI



ASTM D-2000

SERVICE: OFFERS EXCELLENT RESISTANCE TO OILS, GASOLINE, CHLORATE SOLVENTS AND ALPHATIC AND AROMATIC HYDROCARBONATES. NOT RECOMMENDED FOR USE WITH AMINO, ESTERS, KETONES, ACIDS, CHLORINATED SOLVENTS, HOT WATER AND STEAM. NEOPRENE IS A REGISTERED TRADEMARK OF DuPONT




MEDIUM GRADEMEDIUM GRADE

®

NEOPRENE FACED PHENOLIC POLYETHYLENE



DIOELECTRIC VOLTS/MIL ASTM D149

COMPRESSIVE STRENGTH (PSI)

ASTM D695

WATER ABSORBTION ASTM D229

HARDNESS ROCKWELL “M”

ASTM D785

TENSILE (PSI)

ASTM D638

SHEAR (PSI)

ASTM D732

OPERATING TEMP (MAX)

500 25,000 1.6 85 20,000 18,000 175°F

NEOPRENE FACED PHENOLIC GASKETNEOPRENE FACED PHENOLIC GASKET

400 N/A 0.01 N/A N/A N/A 180°F

POLY SLEEVE MATERIAL PROPERTIESPOLY SLEEVE MATERIAL PROPERTIES

550 50,000 0.10 N/A N/A N/A 300°F

PHENOLIC 1/8” WASHER PROPERTIESPHENOLIC 1/8” WASHER PROPERTIES

MATERIALS FOR FLANGE INSULATING KITS ON PIPES CONTAINING WATER AND NATURAL GAS (UP TO 221°F, 105°C) SHALL CONSIST OF THE FOLLOWING COMPONENTS. INSULATING GASKET: NEOPRENE FACED PHENOLIC GASKETS HAVE BEEN USED PRIMARILY IN THE WATER, OIL AND GAS INDUSTRIES FOR MANY YEARS. SOFT NEOPRENE RUBBER SHEETS ARE FACTORY APPLIED TO BOTH SIDES OF A LAMINATED PHENOLIC RETAINER PROVIDING AN EFFECTIVE SEALING SURFACE. FULL LENGTH INSULATING SLEEVES: MADE OF 1/32” WALL THICKNESS POLY TUBING. ONE FULL LENGTH POLY SLEEVE (EXTENDING HALF WAY INTO BOTH STEEL WASHERS) FOR EACH FLANGE BOLT. WASHERS: THE I.D. OF ALL WASHERS SHALL FIT OVER THE INSULATING SLEEVE AND BOTH THE STEEL AND INSULATING WASHER SHALL HAVE A SAME I.D. AND O.D. FLANGE INSULATING KITS ARE MANUFACTURED BY PIPELINE SEAL AND INSULATOR, INC HOUSTON, TEXAS FACILITY THAT HAS A REGISTERED ISO 9001:200 QUALITY MANAGEMENT SYSTEM. STOCKED AND DISTRIBUTED BY TRIPAC IN THE CORONA, CALIFORNIA WAREHOUSE.


(2) STEEL PLATED (2) F436 HARDENED STEEL (2) T-316 STAINLESS STEEL

BACK UP WASHERSBACK UP WASHERS

NEOPRENE FACED PHENOLIC MYLAR





ASTM D695



ASTM D785

TENSILE (PSI)

ASTM D638

SHEAR (PSI)

ASTM D732


500 25,000 1.6 85 20,000 18,000 175°F


4000 N/A 0.8 N/A N/A N/A 300°F

MYLAR SLEEVE MATERIAL PROPERTIESMYLAR SLEEVE MATERIAL PROPERTIES

550 50,000 0.10 N/A N/A N/A 250°F

PHENOLIC 1/8” WASHER PROPERTIESPHENOLIC 1/8” WASHER PROPERTIES

MATERIALS FOR FLANGE INSULATING KITS ON PIPES CONTAINING WATER AND NATURAL GAS (UP TO 221°F, 105°C) SHALL CONSIST OF THE FOLLOWING COMPONENTS. INSULATING GASKET: NEOPRENE FACED PHENOLIC GASKETS HAVE BEEN USED PRIMARILY IN THE WATER, OIL AND GAS INDUSTRIES FOR MANY YEARS. SOFT NEOPRENE RUBBER SHEETS ARE FACTORY APPLIED TO BOTH SIDES OF A LAMINATED PHENOLIC RETAINER PROVIDING AN EFFECTIVE SEALING SURFACE. FULL LENGTH INSULATING SLEEVES: MADE OF 1/32” WALL THICKNESS MYLAR TUBING. ONE FULL LENGTH MYLAR SLEEVE (EXTENDING HALF WAY INTO BOTH STEEL WASHERS) FOR EACH FLANGE BOLT. 1/16” WALL THICKNESS MYLAR TUBING AVAILABLE UPON REQUEST. WASHERS: THE I.D. OF ALL WASHERS SHALL FIT OVER THE INSULATING SLEEVE AND BOTH THE STEEL AND INSULATING WASHER SHALL HAVE A SAME I.D. AND O.D. FLANGE INSULATING KITS ARE MANUFACTURED BY PIPELINE SEAL AND INSULATOR, INC HOUSTON, TEXAS FACILITY THAT HAS A REGISTERED ISO 9001:200 QUALITY MANAGEMENT SYSTEM. STOCKED AND DISTRIBUTED BY TRIPAC IN THE CORONA, CALIFORNIA WAREHOUSE.




NEMA G-10 (EPOXY GLASS) “LINEBACKER”





ASTM D695



ASTM D785

TENSILE (PSI)

ASTM D638

SHEAR (PSI)

ASTM D732


550 50,000 0.10 115 45,000 22,000 250°F

GG--10 COMMON LINEBACKER GASKET10 COMMON LINEBACKER GASKET

SEAL ELEMEMENT TEMP. LIMITS NITRILE (BUNASEAL ELEMEMENT TEMP. LIMITS NITRILE (BUNA--N) 250N) 250°°F F

400 N/A 0.10 N/A N/A NA 280°F

GG--10 SLEEVE MATERIAL PROPERTIES10 SLEEVE MATERIAL PROPERTIES

550 50,000 0.10 N/A N/A N/A 280°F

GG--10 1/8” WASHER PROPERTIES10 1/8” WASHER PROPERTIES

MATERIALS FOR FLANGE INSULATING KITS ON PIPES CONTAINING WATER, NATURAL GAS, AND OIL (UP TO 250°F, 138°C) SHALL CONSIST OF THE FOLLOWING COMPONENTS. INSULATING SEALING GASKET: ONE FULL FACED INSULATING SEALING GASKET, LINEBACKER TYPE “E”, 1/8” THICK, G-10 RETAINER CONTAINING A PRECISION TAPERED GROOVE TO ACCOMMODATE THE CONTROLLED COMPRESSION OF A NITRILE (BUNA-N) AND OR (VITON) QUAD-RING SEALING ELEMENT. FULL LENGTH INSULATING SLEEVES: MADE OF 1/32” WALL THICKNESS G10 TUBING. ONE FULL LENGTH G-10 SLEEVE (EXTENDING HALF WAY INTO BOTH STEEL WASHERS) FOR EACH FLANGE BOLT. WASHERS: THE I.D. OF ALL WASHERS SHALL FIT OVER THE INSULATING SLEEVE AND BOTH THE STEEL AND INSULATING WASHER SHALL HAVE A SAME I.D. AND O.D. FLANGE INSULATING KITS ARE MANUFACTURED BY PIPELINE SEAL AND INSULATOR, INC HOUSTON, TEXAS FACILITY THAT HAS A REGISTERED ISO 9001:200 QUALITY MANAGEMENT SYSTEM. STOCKED AND DISTRIBUTED BY TRIPAC IN THE CORONA, CALIFORNIA WAREHOUSE.

GG--10 1/8” WASHER PROPERTIES10 1/8” WASHER PROPERTIES




NEOPRENE FACED PHENOLIC ONE PIECE SLEEVE AND WASHER



1,200 18,000 0.22 N/A N/A NA 180°F

ONE PIECE SLEEVE & WASHERONE PIECE SLEEVE & WASHER

MATERIALS FOR FLANGE INSULATING KITS ON PIPES CONTAINING WATER AND NATURAL GAS (UP TO 221°F, 105°C) SHALL CONSIST OF THE FOLLOWING COMPONENTS. INSULATING GASKET: NEOPRENE FACED PHENOLIC GASKETS HAVE BEEN USED PRIMARILY IN THE WATER, OIL AND GAS INDUSTRIES FOR MANY YEARS. SOFT NEOPRENE RUBBER SHEETS ARE FACTORY APPLIED TO BOTH SIDES OF A LAMINATED PHENOLIC RETAINER PROVIDING AN EFFECTIVE SEALING SURFACE. ONE PIECE SLEEVE AND WASHER: MOLDED FROM ACETAL RESIN AND AVAILABLE FOR BOLT DIAMETERS FROM 1/2” TO 1 1/2”, ONE PIECE SLEEVES AND WASHERS ARE STRUCTURALLY TOUGH BUT LIMITED TO APPLICATIONS WHERE THE FLANGE TEMPERATURE DOES NOT EXCEED 180°F AND COMPRESSIVE LOADS DO NOT EXCEED 18,000 PSI. THEY ARE GENERALLY USED AS SINGLE WASHER SETS BECAUSE THEY’RE MOLDED TO SPECIFIC LENGTHS AND, IN MANY INSTANCES, ARE LONGER THAN THE THICKNESS OF A SINGLE FLANGE. A WASHER CENTERING RING POSITIONS THE STEEL WASHER ON THE UNIT PROPERLY TO AVOID UNEVEN PRESSURES ON THE WASHERS. FLANGE INSULATING KITS ARE MANUFACTURED BY PIPELINE SEAL AND INSULATOR, INC HOUSTON, TEXAS FACILITY THAT HAS A REGISTERED ISO 9001:200 QUALITY MANAGEMENT SYSTEM. STOCKED AND DISTRIBUTED BY TRIPAC IN THE CORONA, CALIFORNIA WAREHOUSE.




ASTM D695



ASTM D785

TENSILE (PSI)

ASTM D638

SHEAR (PSI)

ASTM D732


500 25,000 1.6 85 20,000 18,000 175°F


Link-Seal Modular Seals



HARDNESS SHORE A

ASTM D-2240

TENSILE ASTM D-412

ELONGATION ASTM D-412

COMPRESSION SET

ASTM S-395

SPECIFIC GRAVITY

ASTM D--297

47 ± 3 1450 PSI 400% 15% 22 HRS @ 158° F 1.10

MATERIAL PROPERTIES OF LinkMATERIAL PROPERTIES OF Link--Seal Modular SealsSeal Modular Seals

MODEL“L” : SUITABLE FOR USE IN WATER, DIRECT GROUND BURIAL AND ATMOSPHERIC CONDITIONS. PROVIDES ELECTRICAL ISOLATION WHERE CATHODIC PROTECTION IS REQUIRED. SEAL ELEMENT: EPDM (BLACK) PRESSURE PLATES: REINFORCED NYLON POLYMER BOLTS AND NUTS: STEEL WITH 2-PART ZINC (ASTM B633) DICHROMATE AND PROPRIETARY CORROSION INHIBITING COATING TEMPERATURE RANGE: -40 TO +250°F


®

MODEL “C” LinkMODEL “C” Link--Seal Modular Seals Seal Modular Seals

MODEL “S-316”: FOR CHEMICAL PROCESSING AND WASTE WATER TREATMENT. EPDM RUBBER IS RESISTANT TO MOST INORGANIC ACIDS AND ALKALIS, SOME ORGANIC CHEMICALS (ACETONE, ALCOHOL, KETONES). SEAL ELEMENT: EPDM (BLACK) PRESSURE PLATES: REINFORCED NYLON POLYMER BOLTS AND NUTS: TYPE 316 STAINLESS STEEL (ASTM F593 - F594-95) TEMPERATURE RANGE: -40 TO +250°F

MANUFACTURED BY PIPELINE SEAL AND INSULATOR, INC HOUSTON, TEXAS FACILITY THAT HAS A REGISTERED ISO 9001:2000 QUALITY MANAGEMENT SYSTEM. STOCKED AND DISTRIBUTED BY TRIPAC IN THE CORONA, CALIFORNIA WAREHOUSE.

MODEL “SMODEL “S--316” Link316” Link--Seal Modular SealsSeal Modular Seals

CASING SPACERS




CASING SPACERS ARE MANUFACTURED BY PIPELINE SEAL AND INSULATOR, INC HOUSTON, TEXAS FACILITY THAT HAS A REGISTERED ISO 9001:200 QUALITY MANAGEMENT SYSTEM. STOCKED AND DISTRIBUTED BY TRIPAC IN THE CORONA, CALIFORNIA WAREHOUSE.

DUROMETER SHORE A2

OPERATING TEMP MAX.

AGING PROPERTIES

ELECTRICAL PROPERTIES

RESISTANCE SALT SPRAY

RESISTANCE ACIDS

RESISTANCE ALKALIES

80 150°F EXCELLENT 1,380 V/mil. EXCELLENT GOOD GOOD

FUSION BONDED PVC COATINGFUSION BONDED PVC COATING

LINERLINER MATERIAL THICKNESS

MIN. HARDNESS DIELECTRIC STRENGTH

1/8” SURGE TEST DIELECTRIC STRENTH STEP BY STEP TEST

WATER ABSORPTION

POLYVINYL CHLORIDE 0.090 DUROMETER “A” 85-90 60,000 V MIN. 58,000 V MIN. 1% MAX.

RUNNER SPECIFICATIONSRUNNER SPECIFICATIONS TENSILE STRENGTH

KG/CM² FLEXURAL STRENGTH

KG/CM² COMPRESSION

STRENGTH DEFLECTION TEMP

AT 264 PSI

17,600 PSI 25,300 PSI 18,000 PSI 405°F

GENERAL DESCRIPTION “A” AND “C” SERIES: 14 GAUGE HOT ROLLED AND PICKLED MILD STEEL. FLANGES OF THE SPACER ARE DEEP EMBOSSED AND THE CORNERS ARE CHAMFERED. THE “AND COATED AND PAINTED RISERS ARE MADE OUT OF 10 GAUGE STEEL AND MIG WELDED TO BAND. S” SERIES: 14 GAUGE 304 STAINLESS STEEL. FLANGES OF THE SPACER ARE DEEP EMBOSSED AND THE CORNERS ARE CHAMFERED. STAINLESS STEEL RISERS ARE MADE OUT OF 10 GAUGE 304 STAINLESS STEEL AND MIG WELDED TO BAND. HARDWARE: STUDS 5/16”-18 x 2 1/2”, HEX NUTS 5/16”- 18, WASHERS 5/16” SAE 2330. SUPPLIED IN STEEL PLATED AND 304 STAINLESS STEEL.

A8G-1 A8G-2 A12G-1 A12G-2 C8G-2 C12G-2 S8G-2 S12G-2

A = PAINTED STEEL CASING ISOLATOR A” SERIES SPACERS ARE PAINTED WITH A RUST INHIBITING PAINT

C = COATED STEEL CASING ISOLATOR “C” SERIES ARE COATED 10 TO 16 MIL. FUSION

BONDED PVC COATING. S = STAINLESS CASING ISOLATOR

8 = 8” WIDE STEEL BAND 12 = 12” WIDE STEEL BAND G = GLASS REINFORCED RUNNERS 1 = 1” WIDE RUNNERS 2 = 2” WIDE RUNNERS

OPTION

Sealing and Isolating GasketsFlange Isolation KitsIsolation Sleeves and Washers

For over 35 years Pipeline Seal and Insulator, Inc. hasbeen a technology leader in the

field of high quality sealingand isolating products used to

guarantee the safe flow of fluids passingthrough pipeline transmission, distribution and

process piping systems. An installed base of thousands upon thousands of

gaskets and flange isolation kits, effectively sealingand maintaining the integrity of corrosion mitigationprograms everywhere, confirms the effectiveness and

reliability of the PSI system. In fact, PSI flange isola-tion products are relied upon for applications subject

to the most severe conditions (both internal and environmen-tal), for specialized or exotic fluids or for applications subject toextreme temperature and pressure fluctuations.

Flange isolation products include a wide selection of isolat-ing/sealing gaskets along with a variety of sleeves andwashers. For maximum flexibility, components may be orderedseparately or as part of complete flange isolation kits.

Manufacturing facilities are located in the United States andEurope, with sales and service facilities located worldwide. AllPSI facilities are ISO 9002 certified with extensive qualitycontrol procedures to insure total compliance with productperformance and reliability standards.

Additions to the PSI line of flange isolation products are theLineBacker ZeroTM sealing gasket, LineBacker 250TM sealinggasket and LineBacker 251TM sealing gasket, all designed toaddress problems associated with asbestos substitutes andfugitive emissions. This catalog includes suggested flange iso-lation material compatibility charts as well as technical specifi-cations and an ordering/work sheet.

Page 2

PSI Isolating Gasket Types and Styles

Type “E” GasketsType “E” Gaskets extend to the outside diameter of the flange.They feature precision located bolt holes, to automaticallycenter the gasket, and offer maximum protection againstforeign material “shorting-out” the flange. Type “E” gaskets may be ordered in any one of thefollowing configurations:• LineBacker® Sealing Gaskets• GasketSeal® Sealing Gaskets• Neoprene Faced Phenolic Gaskets• Plain Phenolic Gaskets• Red Devil Gaskets• Yellow Jacket Gaskets• Garlock Gaskets• Teflon® GasketsWhen configured as a LineBacker® Sealing Gasket, thesealing element may be positioned anywherebetween the I.D. of the gasket and I.D. of the bolt circle.

Type “F” GasketsType “F” Gaskets are made to fit within the bolt holecircle of the flange. The O.D. of the gasketextends out to the I.D. of the bolt hole circle forgood protection against foreign material“shorting-out” the flange. When configuredas a LineBacker® Sealing Gasket, the seal-ing element may be positioned anytherebetween the I.D. and O.D. of the gasket. Type “F” gaskets may be ordered in anyone of the following configurations:• LineBacker® Sealing Gaskets• GasketSeal® Sealing Gaskets• Neoprene Faced Phenolic Gaskets• Plain Phenolic Gaskets• Red Devil Gaskets• Yellow Jacket Gaskets• Garlock Gaskets• Teflon® GasketsWhen configured as a LineBacker® Sealing Gasket , thesealing element may be positioned anywhere between the I.D. of thegasket and I.D. of the bolt circle.

Type “D” GasketsType “D” Gaskets are available for RTJ flanges but the LineBacker®

Sealing Gasket is an excellent alternative to “D” gaskets because thesealing element may be positioned anywhere between the I.D. of thegasket and I.D. of the ring groove.

Teflon is a registered trademark of DuPont Dow Elastomer.Page 3

PSI Isolating Gaskets - Standard 1/8” Thick

GasketSeal ®

SealingGaskets

LineBacker ®

SealingGaskets

NeopreneFacedPhenolicGaskets

Flat Gaskets

GasketSeal® sealing gaskets are considered one of the most effective methods forsealing and isolating flanges of all types. The gasket con-sists of two molded semi “O” rings (with precisecrown to void ratio) mounted in grooves onopposite sides of an isolating retainer. Whilemaintaining all the advantages of a full “O”ring seal, the semi “O” ring seal eliminatesthe need for a sealing groove in the flangeface to reduce problems associated withalignment. GasketSeal® sealing gasketsincorporate near zero “m” and “y” factorsthat make it possible to effect a positiveseal without tremendous bolt loads requiredwith flat gaskets. GasketSeal® sealing gasketsare available in a wide variety of retainer and sealing element combinations formatching gaskets to service and environmental conditions. Refer to the chart for theGasketSeal® sealing gasket temperature ranges and material compatibilities.

LineBacker® sealing gaskets utilize a patented rectangular sealing element,referred to as a “quad” ring, in combination with a unique groovedesign to effectively seal and isolate flanges of all types.With the unique “quad” ring design, elastic memoryis provided for elastomers not normally associ-ated with this characteristic. Materials suchas polyimide, TFE (Teflon) and vinyl maytherefore be used as sealing elementswhich dramatically increases the optionsavailable for matching gasket materials toservice and environmental conditions. Thisgreater variety of materials also providesexcellent termperature and chemical rangecompatability. LineBacker® sealing gasketsincorporate near zero “m” and “y” factors that make it possible to effect apositive seal without tremendous bolt loads that are required with flat gaskets.Refer to chart for LineBacker® sealing gasket temperature range and materialcompatibilities.

Neoprene Faced Phenolic gaskets have been usedas standard “flat” isolating gaskets in the oiland gas industries for many years. Soft neo-prene rubber sheets are factory applied toboth sides of a laminated phenolic retainerproviding an effective sealing surface. Thetemperature limit of these gaskets isapproximately +175º F. (80º C.).Note: Due to improved sealing characteristics andretainer/seal element options, LineBacker or GasketSealsealing gaskets should be considered in lieu of neoprenefaced phenolic gaskets whenever possible.

Flat gaskets are used in special applica-tions such as elevated temperatures thatoften require materials such as Red Devilor Yellow Jacket. Please contact a PSIrepresentative for additional information onavailable options. Page 4

Suggested Flange Isolation Material Compatibility

Medium Retainer Seal Sleeve Washer Temp. Range °F Temp. Range °C Acetone Phenolic EPDM Mylar Phenolic +32 to +80 0 to +27

Air G-10 Nitrile Mylar Phenolic -65 to +225 -54 to +107

Ammonia Dry G-10 Teflon Mylar G-10 -65 to +220 -54 to +104

Ammonia (Wet)*** G-10 Teflon Mylar G-10 +32 to +100 0 to +38

Bleach G-10 Teflon Mylar G-10 +32 to +80 0 to +27

Butylene (Butidiene) G-10 Teflon G-10 G-10 +32 to +100 0 to +38

Carbon Dioxide G-10 Nitrile Mylar G-10 +32 to +150 0 to +66

Caustic Soda (NaOH) G-10 Teflon Mylar G-10 -65 to +225 -54 to +107

Cryogenic G-10 Teflon G-10 G-10 -300 to +280 -184 to +138

Ethanol G-10 Nitrile Mylar G-10 +32 to +100 0 to +38

Ethylene (Ethene) G-10 Teflon G-10 G-10 +32 to +80 0 to +27

Fuel Oil G-10 Viton Mylar G-10 -20 to +280 -29 to +138

Gas, Natural Phenolic Nitrile Mylar Phenolic -65 to +220 -54 to +104

Gas, Sour Phenolic Viton Mylar Phenolic -20 to +220 -29 to +104

Gasoline G-10 Teflon Mylar G-10 -65 to +225 -54 to +107

Hydrogen G-10 Nitrile Mylar G-10 -65 to +250 -54 to +121

Jet Fuel G-10 Viton Mylar G-10 -20 to +225 -29 to +107

LNG G-11 Teflon G-10 G-10 -300 to +100 -184 to +38

Mercaptan G-10 Teflon G-10 G-10 -20 to +80 -29 to +27

Methanol G-10 Teflon Mylar G-10 +32 to +100 0 to +38

MTBE G-10 Special Nitrile G-10 G-10 +32 to +80 0 to +27

Nitrogen Phenolic Nitrile Mylar Phenolic -65 to +220 -54 to +104

Oil, Crude G-10 Viton Mylar G-10 -20 to +280 -29 to +138

Oxygen** G-10 Teflon G-10 G-10 -65 to +250 -54 to +121

Pentane G-10 Teflon G-10 G-10 +32 to +80 0 to +27

Propane G-10 Nitrile or Teflon G-10 G-10 +32 to +80 0 to +27

Propylene G-10 Viton G-10 G-10 +32 to +80 0 to +27

Sewage G-10 Viton Mylar G-10 -20 to +280 -29 to +138

Spent Liquor G-10 Teflon G-10 G-10 +32 to +100 0 to +38

Steam* G-7* Teflon Nomex G-7* To +450 To +232

Steam G-3 Teflon Nomex G-3 To +392 to +200

Steam* Yellow Jacket No Seal Nomex G-7* or (G-3) to +450* or (+392) to +268* or (+200)

Styrene G-10 Teflon G-10 G-10 +32 to +80 0 to +27

Sulphur (Molten) G-10 Teflon G-10 G-10 +32 to +280 0 to +138

Tolulene G-10 Viton or Teflon G-10 G-10 +32 to +150 0 to +66

Water (hot) G-10 Nitrile Mylar G-10 +175 to +250 +79 to +121

Water (Potable) G-10 Nitrile Mylar G-10 or Phenolic +32 to +250 0 to +121

Water (Sea) G-10 Nitrile Mylar G-10 or Phenolic +32 to +250 0 to +121

White Liquor G-10 Teflon G-10 G-10 +80 to +280 +27 to +138

* = G-7 material should not be used with hydrocarbons, not even trace amounts.** = These are organic materials that will feed a fire if a leak occurs and an ignition source exists.*** = Ammonia (wet) - Data to +100°F (+38°C) only (same materials as dry).

For pipe diameters over 24” or ANSI Class pressure ratings of 600# or greater, use G-10 sleeves and G-10 washers where temperatures and other conditions permit.General Note:The foregoing performance data are intended as guidelines only. Performance suitability for any specific applications should be determined by the user.Variation in temperature, pressure, concentration or mixtures acting synergistically may preclude suggested service use.Material selection is at the sole risk of the user. Consult with a specialist or PSI factory for specific applications.PSI’s responsibilities will be limited to those listed in the PSI standard warranties.

Page 5

Sleeves and Washers

Isolating SleevesIsolating sleeves are available in the followingmaterials:• Mylar• Polyethylene• Phenolic• Nomex®• G-7 Silicon Glass• G-10 Epoxy Glass• G-11 Epoxy GlassDesigned to easily fit over standard size flangebolts within standard size bolt holes, PSIisolating sleeves have a wall thickness of 1/32”(0.79mm) and are used with separate isolatingand steel washers. They are available forstandard American bolt sizes from 1/2”(12.7mm) to 3-1/2” (88.9mm) as well as metricbolt sizes from 12mm and larger.

Isolating Washers - Standard 1/8” Thick Isolating washers are available in the followingmaterials:• High Strength Glass Clad Phenolic• G-3 High Temp. Phenolic• G-7 Silicon Glass• G-10 Epoxy Glass• G-11 Epoxy GlassDesigned to provide tough, positive isolation.PSI isolating washers are available for bolt sizesfrom 1/2” (12.7mm) through 3-1/2” (88.9mm)and are made to fit over the isolating sleeves.

One-piece Sleeves and WashersMolded from acetal resin and available for boltdiameters from 1/2” to 1-1/2” (12.7 to 38.1mm),one-piece sleeves and washers are structurallytough but limited to applications where theflange temperature does not exceed +180ºF(+80°C) and compressive loads do not exceed18,000 psi.They are generally used as single washer setsbecause they’re molded to specific lengths and,in many instances, are longer than the thicknessof a single flange. A washer centering ringpositions the steel washer on the unit properlyto avoid uneven pressures on the washers.

Steel WashersSteel washers are designed to fit over theisolating sleeve or the retainer ring on theone-piece sleeves and washers. The outsidediameter is sized to fit within the bolt facing onANSI standard flanges. They are made of 1/8”(3.2mm) thick plated hot-rolled steel.

Page 6

Sleeve Material Physical Properties

Silicone Epoxy Epoxy One-pieceASTM Test Method Poly- Mylar Nomex Phenolic Glass Glass Glass Sleeve &ethylene G-7* G-10 G-11 WasherD149 Dielectric Strength

Volts/Mil (Short Time) 400 4000 400 400 350 400 400 1,200

D695 Compressive Strengthpsi N/A N/A N/A N/A N/A N/A N/A 18,000

D229 Water Absorption% 0.01 0.8 N/A 1.6 0.10 0.10 0.10 0.22

Operating Temp.°F -30 to +180 -75 to +300 -65 to +450 -20 to +225 Cryogenic Cryogenic Cryogenic -30 to +180

to +450 to +280 to +320

°C -34 to +82 -59 to +149 -54 to +232 -29 to +107 Cryogenic Cryogenic Cryogenic -34 to +82to +232 to +138 to +160

D790 Flexural Strengthpsi 7,000 13,000 20,000 16,000 20,000 55,000 55,000 1,400

Cut Through Resistanceft-lbs. 1,800 3,500 4,000 No Test No Test 16,000 No Test 3,400

* = G-7 material should not be used with hydrocarbons, not even trace amounts.

1/8” Washer Material Physical Properties

ASTM Test Method Glass Clad Hi-Temp Silicone Epoxy Epoxy One-piecePhenolic Phenolic Glass Glass Glass Sleeve &

G-3 G-7* G-10 G-11 WasherD149 Dielectric Strength

Volts/Mil (Short Time) 500 550 350-400 550 550 1,200

D695 Compressive Strengthpsi 33,000 50,000 40,000 50,000 50 - 80,000 18,000

D229 Water Absorbtion% 1.6 0.7 0.07 0.10 0.10 0.22

Operating Temp°F -65 to +300 -65 to +392 Cryogenic Cryogenic Cryogenic -30 to +180

to +450 to +280 to +350

°C -54 to +149 -54 to +200 Cryogenic Cryogenic Cryogenic -34 to +82to +232 to +138 to +177

* = G-7 material should not be used with hydrocarbons, not even trace amounts.

One-piece sleeve & washer configuration

Full length sleeve, single washerset configuration

Isolating Washer

Isolating Sleeve

One-piece Sleeveand Washer

Steel Washer

Steel Washer

Gasket

Gasket

Page 7

Flange Isolation KitsFlange Isolation KitsFlange isolation kits are available for all flange sizes,types, pressure ratings and materials. Each kit isindividually and securely packed in a reinforcedcorrugated cardboard box, which is clearly labeled as toits contents for convenience in warehousing and field use.Very large diameter gaskets are packaged separatelyfrom the sleeves and washers for convenience in storingand handling.Each gasket is labeled with:• Materials (Retainer Material or Retainer/Seal

Element Combination) • Pipe Size• ANSI Class• Date of Manufacture• Type Flange (Weld Neck or Slip-on)

Common LineBacker ® & GasketSeal ® Sealing Gasket Physical Properties

ASTM Test Method Plain Neo-Faced G-3 G-7* G-10 G-11Phenolic Phenolic Hi-Temp Silicone/ Epoxy/ Epoxy/

Phenolic Glass Glass GlassD149 Dielectric Strength

Volts/Mil (Short Time) 500 500 550 350-400 550 550

D695 Compressive Strength(psi) 25,000 25,000 50,000 40,000 50,000 50,000+

D229 Water Absorbtion(%) 1.6 1.6 0.7 0.07 0.10 0.10

D257 Insulation ResistanceMeg Ohms 40,000 40,000 46,000 2,500 200,000 200,000

D790 Flexural Strengthpsi 22,500 22,500 60,000 27,000 60,000 75,000+

D785 HardnessRockwell “M” 85 85 115 105 115 115

D256 IZOD Impact StrengthFt-Lbs/Inch 1.2 1.2 12.0 8.0 14.0 12.0

D638 Tensile Strengthpsi 20,000 20,000 42,000 25,000 45,000 43,000

D732 Shear Strengthpsi 10,000 10,000 18,000 20,000 22,000 22,000

Temperature Range -65 to +220 -65 to +175 -65 to +392 Cryogenic Cryogenic CryogenicDegrees F to +450 to +280 to +349Temperature Range -54 to +104 -54 to +79 -54 to +200 Cryogenic Cryogenic CryogenicDegrees C to +232 to 138 to +176* = G-7 Material should not be used with hydrocarbons, not even trace amounts.

Consider both retainer and seal element temperature limits togetherfor GasketSeal® and LineBacker® Sealing Gaskets.

Seal Element Temperature Limits

Nitrile Viton Teflon Neoprene EPDM

Degrees Farenheit -65 to +250 -20 to +350 Cryogenic to +450 -40 to +175 -65 to +300

Degrees Celsius -54 to +121 -29 to +177 Cryogenic to +232 -40 to +79 -54 to +149

Sleeves and WashersSleeves and washers are enclosed in a strongpolyethylene bag to eliminate any possibility of loss. Achart showing the recommended sequence for tighteningflange bolts is also included with each kit, as well as witheach individual gasket.

Page 8

Single Washer SetSingle washer set flange isolation kits include the followingitems for each bolt:One - 1/8” thick steel washerOne - Isolating washerOne - Isolating sleeveApplication ConsiderationsIn buried applications, single washer configurations may be used toallow the Cathodic Protection (CP) current to reach the nuts andbolts. If desired, nuts on the opposite side of the cathodicallyprotected flange may be included as part of the CP system.

Flange Isolation Kits

Double Washer Set Double washer set flange isolation kits include the followingcomponents for each bolt:Two - 1/8” thick steel washersTwo - Isolating washersOne - Full length isolating sleeveApplication ConsiderationsDouble washer configurations may be used for added protectionagainst the possibility of “shorting out” the nuts and bolts. Inaddition, double washer sets electrically isolate the nuts and boltsfrom both flanges.

One-Piece Sleeve and Washer SetsOne-piece sleeve and washer set flange isolation kits includethe following items for each bolt:Two - 1/8” thick steel washersOne - One-piece Isolating sleeveApplication ConsiderationsEasier to install, one-piece sleeves also allow the inspector a visualindication of sleeve usage. Due to the relatively low compressivestrength of this material, its use is not recommended for highpressure or large diameter flanges that require high torque loads.

Page 9

Typical Specifications

General/EconomicalFlange Isolation Kit SpecificationMaterials for flange isolation kits on pipes containingwater, aqueous fluids or natural gas (up to 221ºF, 105ºC)shall consist of the following components:Isolating and Sealing GasketOne full faced isolating and sealing gasket, LineBacker®

Sealing Gasket - Type “E”, 1/8” thick, phenolic retainercontaining a precision tapered groove to accommodate thecontrolled compression of a nitrile quad-ring sealing ele-ment. Sealing element placement shall accommodateeither flat, raised or RTJ face flanges. The quad-ring sealshall be pressure energized. The phenolic retainer shallhave a 500 volts/mil dielectric strength and a minimum25,000 psi compressive strength. The full faced flange iso-lating gasket shall be 1/8” less in I.D. than the I.D. of theflange in which it is installed.Full Length Bolt Isolating SleevesOne full length Mylar sleeve (extending half way into bothsteel washers) for each flange bolt. The Mylar shall be a1/32 inch thick tube with a 4000 volts/mil dielectricstrength and water absorption of 0.8% or less.

Top of the LineFlange Isolation Kit SpecificationMaterials for flange isolation kits on pipes containingnatural gas, oil and aqueous fluids (up to 280ºF, 138ºC)shall consist of the following components:Isolating and Sealing GasketOne full faced isolating and sealing gasket, LineBacker®

Sealing Gasket - Type “E”, 1/8” thick, G-10 retainer con-taining a precision tapered groove to accommodate thecontrolled compression of a Teflon (or Viton) quad-ringsealing element. Sealing element placement shall accom-modate either flat, raised face or RTJ flanges. The quad-ring seal shall be pressure energized. The G-10 retainershall have a 550 volts/mil dielectric strength and a mini-mum 50,000 psi compressive strength. The full facedflange isolating gasket shall be 1/8” less in I.D. than theI.D. of the flange in which it is installed.Full Length Bolt Isolating SleevesOne full length G-10 sleeve (extending half way into bothsteel washers) for each flange bolt. The G-10 shall be a1/32 inch thick tube with a 400 volts/mil dielectric strengthand water absorption of 0.10% or less.

WashersTwo, 1/8 inch thick, glass clad phenolic isolating washersfor each bolt. Their compressive strength shall be 33,000psi, dielectric strength 500 volts/mil and water absorption1.6% or less.Two, 1/8 inch thick steel washers for each bolt. The I.D. ofall washers shall fit over the isolating sleeve and the steeland isolating washers shall have the same I.D. and O.D.QualityFlange isolating kits shall be manufactured at a facility thathas a registered ISO 9002 Quality Management System.Submittals shall include copy of valid registration.AvailabilityKits shall be manufactured by Pipeline Seal and Insulator,Inc., Houston, Texas, U.S.A., Telephone: 713-747-6948,Facsimile: 713-747-6029, www.pipelineseal.com.e-mail: [email protected].

Performance suitability and material compatibility shall bedetermined by the user.

WashersTwo, 1/8 inch thick, G-10 isolating washers for each bolt.Their compressive strength shall be 50,000 psi, dielectricstrength 550 volts/mil and water absorption 0.10% or less.Two, 1/8 inch thick zinc plated, hot rolled steel washers foreach bolt. The I.D. of all washers shall fit over the isolatingsleeve and both the steel and isolating washers shall havea same I.D. and O.D.QualityFlange isolating kits shall be manufactured at a facility thathas a registered ISO 9002 Quality Management System.Submittals shall include copy of valid registration.AvailabilityKits shall be manufactured by Pipeline Seal and Insulator,Inc., Houston, Texas, U.S.A., Telephone: 713-747-6948,Facsimile: 713-747-6029, www.pipelineseal.com.e-mail: [email protected].

Performance suitability and material compatibility shall bedetermined by the user.

Page 10

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Pipeline Seal and Insulator, Inc.6525 Goforth Street, Houston, TX 77021 U.S.A.Telephone: 713-747-6948 • Toll Free: 800-423-2410 • Facsimile: 713-747-6029www.pipelineseal.com • e-mail: [email protected]

©2001 - Pipeline Seal and Insulator, Inc.

PSI-FIC-04/01

WarrantyAll products are warranted against failure caused bymanufacturing defects for a period of one year. Anyproduct found to be so defective and returned withinone year from date of shipment will be replaced withoutcharge. The above warranty is made in lieu of, and we disclaim,any and all other warranties, expressed or implied,including the warranties of merchantability andfitness for a particular purpose, and buyer agreesto accept the products without any suchwarranties.We hereby disclaim any obligation orliability for consequential damages, laborcosts or any other claims or liabilities ofany kind whatsoever.

Certificate No. 7895

FeaturesSaves time and money...Link-Seal modular seals install in up to 75% less timecompared to lead-oakum joints, hand fitted flashings,mastics or casing boots.Positive hydrostatic seal...Link-Seal modular seals are rated at 20 psig (40 feet ofhead), which exceeds the performance requirements ofmost applications.Long seal life...Link-Seal modular seals are designed for use as apermanent seal. Seal elements are specially compound-ed to resist aging and attack from ozone, sunlight, waterand a wide range of chemicals.Maximum protection against corrosion...Standard fasteners with a two-part zinc dichromate andproprietary corrosion inhibiting coating. Corrosionresistant 316 stainless steel available for maximum corro-sion protection.Certification/Approvals...Factory Mutual Fire Approvals. Also a wide variety ofapprovals from various Federal agencies, associations,code groups, laboratories and organizations.ISO Quality Assurance...Link-Seal modular seals are manufactured in an ISO9001:2000 certified facility.Configure a Link-Seal modular seal to match yourapplication...Color coded EPDM, Nitrile, & Silicone elastomers maybe used with various hardware options to matchperformance characteristics with service conditions.

A combination of Century-Line® Sleeves and Link-Seal® Modular Sealsperform a “No Leak Solution” for this pump room application.

Page 1

Certificate No. NACB7895 Certificate No. 10125

Link-Seal®modular seals areconsidered to bethe premier

method for perma-nently sealing pipes of

any size passing throughwalls, floors and ceilings. In

fact, any cylindrical object may be quickly,easily and permanently sealed, as theypass through barriers, by thepatented Link-Seal modular seal design.

Ductile iron, concrete, metal as well asplastic pipes may be hydrostatically sealedwithin walls to hold up to 20 psig (40 feetof head).

Electrical or telecommunications cablemay be sealed within conduit as they entervaults or manholes. The annular spacebetween carrier pipes passing through cas-ings may be sealed against the entry ofwater, soil or backfill material.

With a wide variety of hardware/elastomer combinations, Link-Sealmodular seals are easily configured toachieve the best possible match forservice conditions encountered. High tem-perature seals, fire seals (Factory MutualApproved) and oil resistant seals may beordered to meet special or unique serviceapplications.

For the system approach, metal or non-conductive Century-Line® sleeves withwater stops may be ordered with Link-Sealmodular seals to ensure correct positioningand a water tight seal of theinstallation within poured concrete walls.

This brochure focuses on standard sizeLink-Seal modular seals for use withCentury-Line® Model CS sleeves, ModelWS (Steel) sleeves or core drilled holes.Link-Seal modular seals are also availablefor a wide variety of special applications,temperature extremes, exotic chemicalcombinations and for “out of round” ornon-centered applications.Please contact factory foryour special application.

Model “C or L” Link-Seal Modular SealsSuitable for use in water, direct ground burial andatmospheric conditions. Provides electrical isola-tion where cathodic protection is required.Type: StandardSeal Element: EPDM (Black) or EPDM (Blue) Pressure Plates: Reinforced Nylon PolymerBolts & Nuts: Steel with 2-part Zinc Dichromate

& proprietary corrosion inhibiting coating.Temp. Range: -40 to +250ºF (-40 to +121ºC)*

Model “S-316” Link-Seal Modular SealsFor chemical processing & waste water treat-ment. EPDM rubber is resistant to most inorganicacids and alkalis, some organic chemicals (ace-tone, alcohol, ketones).Type: StainlessSeal Element: EPDM (Black) or EPDM (Blue)Pressure Plates: Reinforced Nylon PolymerBolts & Nuts: 316 Stainless SteelTemp. Range: -40 to +250ºF (-40 to +121ºC)*

Model “O” Link-Seal Modular SealsNitrile rubber is resistant to oils, fuel and manysolvents (gasoline, motor oil, kerosene, methane,jet fuel, hydraulic fluid, water, etc.)Type: Oil ResistantSeal Element: Nitrile (Green) Note: Not U.V. resistant.Pressure Plates: Reinforced Nylon PolymerBolts & Nuts: Steel with 2-part Zinc Dichromate


Model “OS-316” Link-Seal Modular SealsCombination of oil resistant rubber and stainlesssteel hardware.Type: Oil ResistantSeal Element: Nitrile (Green) Note: Not U.V. resistant.Pressure Plates: Reinforced Nylon PolymerBolts & Nuts: 316 Stainless SteelTemp. Range: -40 to +210 ºF (-40 to +99ºC)*

Model “T” Link-Seal Modular SealsSilicone rubber is ideal for temperatureextremes. “T” model is one-hour Factory Mutualapproved.Type: High/Low TemperatureSeal Element: Silicone (Grey)Pressure Plates: Steel Zinc DichromateBolts: Steel with 2-part Zinc Dichromate


Model “FD/FS” Link-Seal Modular SealsDouble seal for added protection.Type: Fire SealsSeal Element: Silicone (Grey)Pressure Plates: Steel Zinc DichromateBolts: Steel with 2-part Zinc Dichromate


Century-Line® Model CS Sleeves are idealfor poured wall construction. Made of HDPEthermoplastic, they are lightweight and easy tohandle. Molded-in waterstop and reinforcingribs serve to anchor the sleeve in the wall andresist pour forces. Nailer end caps are providedto make placement in forms simple and accu-rate. Sleeves are available in 16 diameters, upto 25”, and any length. In the event of a fieldchange they can be shortened with ordinaryhand tools.

Model WS Steel Sleeves are made fromheavy-wall welded or seamless pipe. A full cir-cle waterstop plate acts as positive water sealand anchor to prevent thrust movement. Thecollar is continuously welded on both sides.Model WS is available in a wide range of diam-eters and any length. Sleeves are protected bya coating of red primer. Hot dip galvanizing isavailable on request.

Link-Seal Modular Seals are also commonlyinstalled in cored wall openings or pre-castopenings such as those formed by use of Cell-Cast® Disks for pipe penetration hole forms.See Cell-Cast Disk (page 4) or contact PSI formore information.

Link-Seal® Modular Seal Options

with EPDM Seal Elements

with Nitrile Seal Elements

with Silicone Seal Elements

Page 2

*Note: Sustains a constant temp. of 325ºF.(163ºC.) = Sustained operation near temperature limits may affect life expectancy.

Silicone (Grey)

Nitrile (Green)

EPDM (Black SealElements)

EPDM (Blue Seal Elements)Note: Model “L” (Blue) is a low

durometer EPDM rubber for thinwalled pipe applications

Century-Line® SleevesModel CS (16” length)Weights and Dimensional Data

MODEL I.D. (In.) I.D. (mm) lbs. Kg.CS-2 2.09 53.1 0.70 0.32CS-3 2.94 74.7 1.30 0.59CS-3-1/2 3.38 85.9 1.50 0.68CS-4 4.03 102.4 2.00 0.90CS-5 5.14 130.6 2.80 1.27CS-6 6.14 156.0 3.60 1.63CS-8 8.21 208.5 4.80 2.18CS-10 10.19 258.8 6.40 2.90CS-12 12.26 311.4 7.20 3.27CS-14 14.14 359.2 11.20 5.08CS-16 16.18 411.0 12.00 5.44CS-18 17.45 443.2 15.50 7.03CS-20 19.12 485.6 17.50 7.94CS-22 20.32 516.1 21.00 9.53CS-24 22.76 578.1 22.00 9.98CS-25 24.81 630.2 23.00 10.43

Century-Line® Pipe Penetration Sleevesare used to create circular sleeved holes in concrete pouredbarriers including; walls, floors, ceilings, structural supportsand tank footings. Molded from non-conductive, high impactresistant HDPE, Century-Line® sleeves are lightweight andeasily installed by one construction worker. They are availablein 16 diameters ranging from 2” to 25” and shipped,from stock, in any desired length.

Features16 sizes 2” to 25” in diameter.In the event of a field or engineeringchange, sleeves may be cut shorter atthe job site using ordinary hand tools(See page 9). Standard sleeves are16” (40.6mm) in length. Longer length models mayalso be quickly fabricated as a custom ordered item.1/8 the weight of steel.Century-Line sleeves are light enough for one worker to install with-out a crane, hoist or helper which reduces installation time andcosts. Century-Line sleeves are easy to stock and store and far lessexpensive to ship, when compared to steel sleeves.Resists water migration.The 2” (50.8mm) water stop collar not only anchors the sleeve inposition but creates a long tortuous path against the migration ofwater around the outside of the sleeve. Adjusts to wall thickness.Century-Line sleeves’ unique hollow water stop collar acts like anexpansion joint, adjusting (up to 1/2” - 12.7mm) to the thickness ofthe wall. This compressive force reacts against the forms like aspring, creating a prevailing tension which maintains proper sleevelocation within the form.Nailer end caps position sleeve precisely in form.Specially designed end caps provide an ideal method for attachingCentury-Line sleeves to the concrete forms. The end caps assurethat the sleeve holds its circular configuration during the pour. Inaddition to keeping out wet concrete, they also prevent dirtfrom entering the sleeve during backfill operations or theinterim construction period. Tough high density polyethylene(HDPE) construction.High impact-resistant HDPE also provides excellentresistance to acids, alkalis and other organic sol-vents. Ideal for cathodic protection sys-tems, these non-conductive sleeves willneither rust, corrode or degrade. Low-temperature properties are such that theymay be installed under any weather con-ditions suitable for pouring concrete. Hightermperature application limit is 150º F. (66ºC.). The sleeve is molded with a texture onthe outside surface to assure a better bond,than most other plastics, to concrete interfaces.

The system is the solutionCentury-Line® sleeves are engineered tomate with Link-Seal® modular mechanicalseals for a lifetime of leak-proof perfo-mance.PSI/Thunderline/Link-Seal® is your one-stop source for everything you need to

effectively seal the annular spacebetween pipes and concretebarriers through which theypass. Charts on the follow-ing pages provide Century-Line® sleeve model numbers

for standard size pipe along withcorresponding Link-Seal® modular

seal model numbers.

Nailer End Cap

Water Stop Collar

Reinforcing Ribs

Nailer End Cap

Page 3

Cell-Cast® Hole Forming Disks

FeaturesEconomy• Reduces material costs by 30% to 50%.• Cuts labor costs by 50% - 70%.• Minimizes freight and handling charges.Quality• Consistently produces dimensionally

accurate openings.• Sized to work with Link-Seal Modular Seals.• Avoids potential leak path between sleeve and

concrete.Installation• Lightweight - 1/8 the weight of steel pipe sleeves.• Complete assembly accomplished in minutes.• Easily installed by one construction worker.Availability• Cell-Cast® Disks are stocked in a variety of diameters up

to 64.75” (164cm) and available for immediate delivery.• Larger sizes are available by special order.Flexibility• Cell-Cast® Disks are produced in 3” and 4” thicknesses

and can be assembled to fit virtually any wall.For example:

• Combine two 3” cells and one 4” cell for 10” walls.• Combine two 4” cells and one 3” cell for 11” walls.• Combine three 4” cells for 12” walls.

Cell-Cast® Hole Forming Disks - Model CCWeights and Dimensional DataCELL-CAST® HOLE 3” THICKNESS 4” THICKNESSMODEL NO. I.D. lbs. KG lbs. KG

CC-30 29.25 10.0 4.53 10.4 4.71CC-32 31.13 10.8 4.89 11.2 5.08CC-36 34.75 12.6 5.71 13.1 5.94CC-38 37.25 13.9 6.30 14.4 6.53CC-42 41.38 16.3 7.39 16.8 7.62CC-44 43.75 17.7 8.02 18.3 8.30CC-48 47.25 20.0 9.07 20.7 9.38CC-50 50.00 22.0 9.97 22.6 10.25CC-54 52.63 23.9 10.84 24.6 11.15CC-56 56.00 26.5 12.02 27.3 12.38CC-60 59.25 29.2 13.24 30.0 13.60CC-64 62.75 32.2 14.60 33.1 15.01CC-66 64.75 34.0 15.42 34.9 15.83

Cell-Cast® Hole Forming Disks aredesigned to produce large diameter holesin poured concrete structures. Moldedfrom HDPE plastic, Cell-Cast®

disks are lightweight and may be installedby one construction worker. They are availablein a wide variety of diameters.Disks are either 3” or 4” thick allowing one toform a hole in 3” walls or thicker (execpt 5”).

Page 4

WS Steel Wall SleevesModel WS (12” length)

MODEL I.D. lbs. Kg.WS-2-21-S-12 1.94 5.90 2.67WS-2-15-S-12 2.07 5.53 2.51WS-2-1/2-27-S-12 2.32 9.78 4.43WS-2-1/2-20-S-12 2.47 7.91 3.58WS-3-30-S-12 2.90 12.60 5.71WS-3-21-S-12 3.07 9.93 4.51WS-3-1/2-22-S-12 3.55 11.70 5.31WS-4-23-S-12 4.03 13.61 6.17WS-5-25-S-12 5.05 17.91 8.12WS-6-28-S-12 6.07 22.73 10.31WS-6-18-S-12 6.25 14.82 6.72WS-8-32-S-12 7.98 33.55 15.22WS-8-18-S-12 8.25 21.94 9.95WS-10-36-S-12 10.02 46.12 20.92WS-10-25-S-12 10.25 33.67 15.27WS-12-37-S-12 12.00 60.14 27.28WS-14-37-S-12 13.25 62.04 28.14WS-16-37-S-12 15.25 71.04 32.22WS-18-37-S-12 17.25 79.98 36.28WS-20-37-S-12 19.25 90.00 40.82WS-22-37-S-12 21.25 98.00 44.45WS-24-37-S-12 23.25 107.00 48.53

WS Wall Sleeves are constructedfrom steel and available ina wide range of diametersand lengths.They are an excellentchoice for installations wherethe Link-Seal® Modular Sealand WS sleeve assembly wouldbe subject to extremely high temperaturesor where fire seals are specified.

How To OrderPlease see Page 5 for ordering informationon Link-Seal® modular seals and WS SteelSleeves. For diameters larger than 24”,contact PSI at 1-800-423-2410

How to Order: Using the Provided Sizing Charts1. Locate charts on pages 5-7 that corresponds to the type and size pipe being used.2. Verify that your pipe O.D. matches the actual outside diameter shown on the chart.3. Determine type of wall opening (Model CS, WS or Cast/Core bit drilled).4. Determine Link-Seal modular seal model to be used (See information on page 2).5. To order Link-Seal modular seals: under the appropriate wall opening column, Link-Seal modular seal size (from SIZE column),

Link-Seal modular seal model (C, S-316, L, LS-316, O, OS-316, T or FD/FS from page 2) and indicate number of links required per seal (from LINKS PER SEAL column),. [Example: LS-575-C-10]

6. To order corresponding sleeves indicate model number (from MODEL NUMBER column), length of sleeve and quantity required.[Example: CS-10-12”-1]

Note: Contact PSI (1-800-423-2410) or your local distributor if your pipe sizing solution is not listed in the provided charts.

Link-Seal® Modular Seal Sizing Charts for Standard Pipe

Steel and Plastic Pipe with Same Outside DiameterCS MODEL NON-METALLIC SLEEVE WS MODEL STEEL SLEEVE CAST OR CORE BIT DRILLED HOLE

PIPE ACTUALSIZE O.D. MODEL LINK-SEAL® LINKS MODEL LINK-SEAL® LINKS HOLE LINK-SEAL® LINKS(Nom.) (Inches) NUMBER SIZE PER SEAL NUMBER SIZE PER SEAL I.D. SIZE PER SEAL1/2 0.840 CS-2-* LS-200-*** 4 WS-2-15-S-* LS-200-*** 4 2.000 LS-200-*** 43/4 1.050 CS-3-* LS-315-*** 4 WS-2-1/2-20-S-* LS-275-*** 5 2.500 LS-275-*** 51 1.315 CS-3-* LS-300-*** 4 WS-2-1/2-20-S-* LS-200-*** 5 3.000 LS-300-*** 4

1-1/4 1.660 CS-3-* LS-275-*** 7 WS-3-21-S-* LS-275-*** 7 3.000 LS-275-*** 71-1/2 1.900 CS-3-1/2-* LS-275-*** 8 WS-3-1/2-22-S-* LS-300-*** 5 3.500 LS-300-*** 5

2 2.375 CS-4-* LS-300-*** 6 WS-4-23-S-* LS-300-*** 6 4.000 LS-300-*** 62-1/2 2.875 CS-4-* LS-200-*** 9 WS-4-23-S-* LS-200-*** 9 4.000 LS-200-*** 9


4 4.500 CS-6-* LS-300-*** 10 WS-6-28-S-* LS-300-*** 10 6.000 LS-300-*** 105 5.563 CS-8-* LS-360-*** 10 WS-8-32-S-* LS-340-*** 13 8.000 LS-340-*** 136 6.625 CS-10-* LS-410-*** 10 WS-10-36-S-* LS-410-*** 10 10.000 LS-410-*** 108 8.625 CS-12-* LS-475-*** 12 WS-12-37-S-* LS-475-*** 12 12.000 LS-475-*** 12

10 10.750 CS-14-* LS-400-*** 10 WS-14-37-S-* LS-425-*** 10 14.000 LS-400-*** 1012 12.750 CS-16-* LS-400-*** 12 WS-16-37-S-* LS-425-*** 12 16.000 LS-400-*** 1214 14.000 CS-18-* LS-400-*** 13 WS-18-37-S-* LS-400-*** 13 18.000 LS-575-*** 1616 16.000 CS-20-* LS-400-*** 15 WS-20-37-S-* LS-400-*** 15 20.000 LS-575-*** 1818 18.000 CS-24-* LS-525-*** 16 WS-24-37-S-* LS-500-*** 16 22.000 LS-575-*** 2020 20.000 CS-25-* LS-525-*** 18 WS-24-37-S-* LS-400-*** 18 24.000 LS-575-*** 2222 22.000 CS-25-* LS-425-*** 20 WS-26-37-S-* LS-400-*** 20 26.000 LS-575-*** 2424 24.000 CC-30-** LS-500-*** 21 WS-30-37-S-* LS-500-*** 21 28.000 LS-575-*** 2626 26.000 CC-32-** LS-500-*** 23 WS-30-37-S-* LS-400-*** 23 30.000 LS-575-*** 2828 28.000 CC-32-** LS-400-*** 25 WS-34-37-S-* LS-500-*** 24 32.000 LS-575-*** 3030 30.000 CC-36-** LS-525-*** 26 WS-36-37-S-* LS-500-*** 26 34.000 LS-575-*** 3232 32.000 CC-38-** LS-500-*** 28 WS-38-37-S-* LS-500-*** 27 36.000 LS-575-*** 3434 34.000 CC-38-** LS-400-*** 30 WS-40-37-S-* LS-500-*** 29 38.000 LS-575-*** 3636 36.000 CC-42-** LS-500-*** 31 WS-42-37-S-* LS-500-*** 31 40.000 LS-575-*** 3842 42.000 CC-48-** LS-500-*** 36 WS-48-37-S-* LS-500-*** 36 46.000 LS-575-*** 4448 48.000 CC-54-** LS-525-*** 40 WS-54-37-S-* LS-500-*** 41 52.000 LS-575-*** 50

* = Specify sleeve length in inches ** = See Cell-Cast® Page 4 *** = Specify model when orderingTechnically there is no limit to the pipe size that can be sealed using Link-Seal® modular seals. Please contact factory for sizes notlisted and for CS model plastic sleeves for walls less than 8” thick.

SDR-35 and DR-28 Gravity Sewer PipeCS MODEL NON-METALLIC SLEEVE WS MODEL STEEL SLEEVE CAST OR CORE BIT DRILLED HOLE

PIPE ACTUALSIZE O.D. MODEL LINK-SEAL® LINKS MODEL LINK-SEAL® LINKS HOLE LINK-SEAL® LINKS(Nom.) (Inches) NUMBER SIZE PER SEAL NUMBER SIZE PER SEAL I.D. SIZE PER SEAL

4 4.22 CS-6-* LS-315-*** 11 WS-6-28-S-* LS-315-*** 10 6.000 LS-315-*** 106 6.28 CS-10-* LS-575-*** 8 WS-10-36-S-* LS-410-*** 10 10.000 LS-410-*** 108 8.40 CS-12-* LS-575-*** 10 WS-12-37-S-* LS-475-*** 12 12.000 LS-475-*** 12

10 10.50 CS-14-* LS-475-*** 14 WS-14-37-S-* LS-425-*** 10 14.000 LS-475-*** 1412 12.50 CS-16-* LS-475-*** 17 WS-16-37-S-* LS-425-*** 12 16.000 LS-475-*** 1715 15.30 CS-20-* LS-575-*** 17 WS-20-37-S-* LS-575-*** 17 20.000 LS-525-*** 1418 18.70 CS-24-* LS-575-*** 21 WS-24-37-S-* LS-575-*** 21 22.000 LS-400-*** 1721 22.05 CC-30-** LS-600-*** 13 WS-26-37-S-* LS-400-*** 20 26.000 LS-575-*** 2424 24.80 CC-30-** LS-525-*** 21 WS-30-37-S-* LS-525-*** 21 28.000 LS-400-*** 2227 27.95 CC-32-** LS-400-*** 25 WS-32-37-S-* LS-400-*** 25 32.000 LS-575-*** 3030 32.00 CC-38-** LS-500-*** 28 WS-38-37-S-* LS-500-*** 28 36.000 LS-575-*** 34

* = Specify sleeve length in inches ** = See Cell-Cast® Page 4 *** = Specify model when ordering.

Page 5

Technically there is no limit to the pipe size that can be sealed using Link-Seal® modular seals. Please contact factory for sizes notlisted and for CS model plastic sleeves for walls less than 8” thick.

* = Specify sleeve length in inches ** = See Cell-Cast® Page 4 *** = Specify model when ordering

Technically there is no limit to the pipe size that can be sealed using Link-Seal® modular seals. Please contact factory for sizes notlisted and for CS model plastic sleeves for walls less than 8” thick.

Copper TubingCS MODEL NON-METALLIC SLEEVE WS MODEL STEEL SLEEVE CAST OR CORE BIT DRILLED HOLE

PIPE ACTUALSIZE) O.D. MODEL LINK-SEAL® LINKS MODEL LINK-SEAL® LINKS HOLE LINK-SEAL® LINKS

(Nom.) (Inches) NUMBER SIZE PER SEAL NUMBER SIZE PER SEAL I.D. SIZE PER SEAL1/2 0.625 CS-2-* LS-275-*** 4 WS-2-15-S-* LS-275-*** 4 2.000 LS-275-*** 43/4 0.875 CS-3-* LS-315-*** 4 WS-2-15-S-* LS-200-*** 4 2.000 LS-200-*** 41 1.125 CS-3-* LS-315-*** 4 WS-2-1/2-20-S-* LS-275-*** 5 3.000 LS-315-*** 4

1-1/4 1.375 CS-3-* LS-300-*** 4 WS-3-21-S-* LS-300-*** 4 3.000 LS-300-*** 41-1/2 1.625 CS-3-* LS-275-*** 7 WS-3-21-S-* LS-275-*** 7 3.000 LS-275-*** 7

2 2.125 CS-4-* LS-315-*** 6 WS-3-1/2-22-S-* LS-275-*** 8 3.500 LS-275-*** 92-1/2 2.625 CS-4-* LS-275-*** 10 WS-4-23-S-* LS-275-*** 10 4.000 LS-275-*** 10


10 10.125 CS-12-* LS-325-*** 11 WS-14-37-S-* LS-400-*** 10 14.000 LS-575-*** 1212 12.125 CS-14-* LS-325-*** 13 WS-16-37-S-* LS-400-*** 11 16.000 LS-575-*** 14

Cast Iron Soil Pipe (Extra Heavy)CS MODEL NON-METALLIC SLEEVE WS MODEL STEEL SLEEVE CAST OR CORE BIT DRILLED HOLE

PIPE ACTUALSIZE O.D. MODEL LINK-SEAL® LINKS MODEL LINK-SEAL® LINKS HOLE LINK-SEAL® LINKS

(Nom.) (Inches) NUMBER SIZE PER SEAL NUMBER SIZE PER SEAL I.D. SIZE PER SEAL2 2.380 CS-4-* LS-300-** 6 WS-4-23-S-* LS-300-** 6 4.000 LS-300-** 63 3.500 CS-5-* LS-300-** 8 WS-5-25-S-* LS-300-** 8 5.000 LS-300-** 84 4.500 CS-6-* LS-300-** 10 WS-6-28-S-* LS-300-** 10 6.000 LS-300-** 105 5.500 CS-8-* LS-360-** 10 WS-8-32-S-* LS-340-** 13 8.000 LS-340-** 136 6.500 CS-10-* LS-475-** 9 WS-10-36-S-* LS-475-** 9 10.000 LS-475-** 98 8.620 CS-12-* LS-475-** 12 WS-12-37-S-* LS-475-** 12 12.000 LS-475-** 12

10 10.750 CS-14-* LS-400-** 10 WS-14-37-S-* LS-425-** 10 14.000 LS-400-** 1012 12.750 CS-16-* LS-400-** 12 WS-16-37-S-* LS-425-** 12 16.000 LS-400-** 1215 15.880 CS-20-* LS-400-** 15 WS-20-37-S-* LS-400-** 15 20.000 LS-575-** 18

Cast Iron Soil Pipe (Service Weight)CS MODEL NON-METALLIC SLEEVE WS MODEL STEEL SLEEVE CAST OR CORE BIT DRILLED HOLE

PIPE ACTUALSIZE O.D. MODEL LINK-SEAL® LINKS MODEL LINK-SEAL® LINKS HOLE LINK-SEAL® LINKS

(Nom.) (Inches) NUMBER SIZE PER SEAL NUMBER SIZE PER SEAL I.D. SIZE PER SEAL2 2.300 CS-4-* LS-315-** 6 WS-4-23-S-* LS-315-** 6 4.000 LS-315-** 63 3.300 CS-5-* LS-315-** 8 WS-5-25-S-* LS-315-** 8 5.000 LS-315-** 84 4.300 CS-6-* LS-315-** 11 WS-6-28-S-* LS-315-** 10 6.000 LS-315-** 105 5.300 CS-8-* LS-360-** 10 WS-8-32-S-* LS-360-** 9 8.000 LS-360-** 96 6.300 CS-8-* LS-315-** 15 WS-10-36-S-* LS-475-** 10 10.000 LS-475-** 108 8.380 CS-12-* LS-575-** 10 WS-12-37-S-* LS-475-** 12 12.000 LS-475-** 12

10 10.500 CS-14-* LS-475-** 14 WS-14-37-S-* LS-425-** 10 14.000 LS-475-** 1412 12.500 CS-16-* LS-475-** 17 WS-16-37-S-* LS-425-** 12 16.000 LS-475-** 1715 15.620 CS-20-* LS-475-** 20 WS-20-37-S-* LS-475-** 21 20.000 LS-575-** 18

Page 6

Ductile Iron Pipe (AWWA-C900, C905 and PVC Water Pipe)CS MODEL NON-METALLIC SLEEVE WS MODEL STEEL SLEEVE CAST OR CORE BIT DRILLED HOLE

PIPE ACTUALSIZE O.D. MODEL LINK-SEAL® LINKS MODEL LINK-SEAL® LINKS HOLE LINK-SEAL® LINKS(Nom.) (Inches) NUMBER SIZE PER SEAL NUMBER SIZE PER SEAL I.D. SIZE PER SEAL



10 11.100 CS-16-* LS-500-*** 10 WS-16-37-S-* LS-575-*** 13 14.000 LS-400-*** 1012 13.200 CS-16-* LS-400-*** 12 WS-18-37-S-* LS-575-*** 15 18.000 LS-500-*** 1214 15.300 CS-20-* LS-575-*** 17 WS-20-37-S-* LS-575-*** 17 20.000 LS-525-*** 1416 17.400 CS-22-* LS-400-*** 16 WS-22-37-S-* LS-575-*** 19 22.000 LS-525-*** 1618 19.500 CS-24-* LS-400-*** 18 WS-24-37-S-* LS-475-*** 25 24.000 LS-525-*** 1720 21.600 CS-25-* LS-400-*** 20 WS-27-37-S-* LS-525-*** 19 26.000 LS-525-*** 1924 25.800 CC-32-** LS-500-*** 23 WS-30-37-S-* LS-400-*** 23 30.000 LS-575-*** 2830 32.000 CC-38-** LS-500-*** 28 WS-38-37-S-* LS-500-*** 28 36.000 LS-575-*** 3436 38.300 CC-44-** LS-500-*** 33 WS-44-1/2-37-S-* LS-500-*** 33 43.000 LS-525-*** 3342 44.500 CC-50-** LS-500-*** 38 WS-50-1/2-37-S-* LS-500-*** 38 49.000 LS-525-*** 3848 50.800 CC-56-** LS-500-*** 43 WS-57-37-S-* LS-500-*** 43 56.000 LS-500-*** 43

Rigid (RSC), Aluminum (ASC, Galvanized (GSC), Non-Metallic Conduit (NRC)CS MODEL NON-METALLIC SLEEVE WS MODEL STEEL SLEEVE CAST OR CORE BIT DRILLED HOLE

Conduit ACTUALSIZE O.D. MODEL LINK-SEAL® LINKS MODEL LINK-SEAL® LINKS HOLE LINK-SEAL® LINKS

(Nom.) (Inches) NUMBER SIZE PER SEAL NUMBER SIZE PER SEAL I.D. SIZE PER SEAL0.50 0.840 CS-2-* LS-200-** 4 WS-2-1/2-27-S-* LS-275-** 5 2.000 LS-200-** 40.75 1.050 CS-3-* LS-315-** 4 WS-2-1/2-20-S-* LS-275-** 6 2.500 LS-275-** 51.00 1.315 CS-3-1/2-* LS-315-** 5 WS-2-1/2-27-S-* LS-200-** 5 2.500 LS-200-** 51.25 1.660 CS-3-1/2-* LS-300-** 5 WS-3-21-S-* LS-275-** 8 3.000 LS-275-** 71.50 1.900 CS-3-1/2-* LS-275-** 9 WS-3-1/2-22-S-* LS-300-** 5 3.500 LS-300-** 52.00 2.375 CS-4-* LS-300-** 6 WS-3-1/2-22-S-* LS-200-** 8 4.000 LS-300-** 62.50 2.875 CS-4-* LS-200-** 9 WS-4-23-S-* LS-200-** 9 4.000 LS-200-** 93.00 3.500 CS-5-* LS-300-** 8 WS-6-28-S-* LS-360-** 7 6.000 LS-340-** 93.50 4.000 CS-6-* LS-315-** 10 WS-6-18-S-* LS-340-** 10 6.000 LS-315-** 104.00 4.500 CS-6-* LS-300-** 10 WS-6-18-S-* LS-315-** 7 8.000 LS-475-** 75.00 5.563 CS-8-* LS-340-** 13 WS-8-18-S-* LS-360-** 10 8.000 LS-340-** 136.00 6.625 CS-10-* LS-410-** 10 WS-8-18-S-* LS-315-** 15 10.000 LS-400-** 7

Intermediate Metal Conduit (IMC)CS MODEL NON-METALLIC SLEEVE WS MODEL STEEL SLEEVE CAST OR CORE BIT DRILLED HOLE


(Nom.) (Inches) NUMBER SIZE PER SEAL NUMBER SIZE PER SEAL I.D. SIZE PER SEAL0.50 0.815 CS-2-* LS-275-** 5 WS-2-15-S-* LS-275-** 5 2.000 LS-200-** 40.75 1.029 CS-3-* LS-315-** 4 WS-2-1/2-20-S-* LS-275-** 6 2.500 LS-275-** 61.00 1.290 CS-3-* LS-300-** 4 WS-2-1/2-20-S-* LS-200-** 5 2.500 LS-200-** 51.25 1.638 CS-3-1/2-* LS-300-** 5 WS-3-21-S-* LS-275-** 8 3.000 LS-275-** 81.50 1.883 CS-3-1/2-* LS-300-** 5 WS-3-30-S-* LS-200-** 6 3.500 LS-300-** 52.00 2.360 CS-4-* LS-300-** 6 WS-3-1/2-22-S-* LS-200-** 8 3.500 LS-200-** 82.50 2.857 CS-4-* LS-200-** 9 WS-4-23-S-* LS-200-** 9 4.000 LS-200-** 93.00 3.476 CS-6-* LS-360-** 7 WS-5-25-S-* LS-360-** 7 5.000 LS-300-** 84.00 4.466 CS-6-* LS-300-** 10 WS-6-18-S-* LS-315-** 11 6.000 LS-300-** 10

Electrical Metallic Tubing (EMT) Thin WallCS MODEL NON-METALLIC SLEEVE WS MODEL STEEL SLEEVE CAST OR CORE BIT DRILLED HOLE


(Nom.) (Inches) NUMBER SIZE PER SEAL NUMBER SIZE PER SEAL I.D. SIZE PER SEAL0.50 0.706 CS-2-* LS-275-** 5 WS-2-15-S-* LS-275-** 5 2.000 LS-275-** 40.75 0.922 CS-2-* LS-200-** 4 WS-2-1/2-20-S-* LS-275-** 6 2.500 LS-275-** 61.00 1.163 CS-3-* LS-300-** 4 WS-2-1/2-20-S-* LS-275-** 6 2.500 LS-275-** 61.25 1.510 CS-3-* LS-275-** 7 WS-3-21-S-* LS-275-** 7 3.000 LS-275-** 81.50 1.740 CS-3-1/2-* LS-300-** 5 WS-3-21-S-* LS-275-** 8 3.500 LS-315-** 52.00 2.197 CS-4-* LS-315-** 6 WS-4-23-S-* LS-315-** 6 4.000 LS-315-** 62.50 2.875 CS-4-* LS-200-** 9 WS-4-23-S-* LS-200-** 9 4.000 LS-200-** 93.00 3.500 CS-6-* LS-360-** 7 WS-6-28-S-* LS-360-** 7 5.000 LS-300-** 84.00 4.500 CS-6-* LS-300-** 10 WS-6-18-S-* LS-315-** 11 6.000 LS-475-** 7

* = Specify sleeve length in inches ** = Specify model when orderingTechnically there is no limit to the conduit or pipe size that can be sealed using Link-Seal® modular seals.Please contact factory for sizes not listed and for CS model plastic sleeves for walls less than 8” thick.

Frequently Asked QuestionsQ - Can Link-Seal modular seals with-stand pressures greater than 20 psi?A - Yes, where pressure exceeds 20psi, key factors to consider are: pipesurface, sleeve surface, seal com-pression, and proper installation tech-niques. Contact our engineering serv-ices for recommendations.

Q - How much angular pipe move-ment will Link-Seal modular sealsallow and still maintain a seal?A - Link-Seal modular seals may allowangular pipe movement or misalign-ment of up to 10 degrees, dependingupon the size of seal used.

Q - Is it necessary to use WS orCS sleeves when installing Link-Seal modular seals?A - WS model steel and CS modelplastic sleeves are specially designedfor use with Link-Seal modular seals.When installed with Link-Seal modular

seals these sleeves provide the bestpossible assurance of a quality wallpenetration system.

Q - Sometimes when installing a belt ofLink-Seal modular seals, it hangsloose on the pipe even though all mysizing calculations are correct. Whydoes it appear that I have too manylinks?A - Link-Seal modular seals are basi-cally sized to fit the opening, not thepipe. Use the assemblies recommend-ed by the charts or calculation. It maynot look right, but it will fit.

Q - Can Link-Seal modular seals beused for penetrations where the pipe isoff-center to the opening?A - Centering is very important.Contact our engineering services foroff-center installation.

Q - Is it necessary to use riser clamps,pipe saddles and hanger supports withLink-Seal modular seals?A - Designed as a penetration seaI,Link-Seal modular seals are notintended to be a structural support.Standard pipe hanger practice shouldalways be applied.

Q - What tools are required to installLink-Seal modular seals?

A - A socket or offset wrench with5/16”, 1/2”, 3/8”, 9/16”, 3/4” & 1-3/16”sockets will handle all installations. Alow speed (450 RPM or less) powertool is suggested for multiple installa-tions to increase efficiency. (see nextquestion)

Q - Can I use power tools wheninstalling Link-Seal modular seals with316 stainless steel bolts?A - No, please see recommendedinstallation instructions.

Page 7

Minimum Wall Thickness Required forLink-Seal® Modular SealsMODEL NO. MINIMUM

WALL THICKNESSLS-200/LS-275 2.25”LS-300/LS-315 3.00”LS-325/LS-340/LS-360 4.00”LS-400/LS-410/LS-425/LS-475 5.00”LS-500/LS-525/LS-575 5.00”LS-600 6.00”

If the seal doesn’t appear to be correct using the instructions provided, Call PSI at 713-747-6948 or 800-423-2410.

Installation Techniques - Link-Seal® Modular Seals

Installation Notes: TheLink-Seal® modular seal boltheads are usually recessedbelow the wall opening or theedge of casing pipe andtherefore a socket or offsetwrench must be used.Hand Tools: Use 5/16” hex or#6 screwdriver for LS-200.1/2” hex requires 3/8” drivesocket wrench. 9/16” and 3/4”hex requires 1/2” drive socketwrench. (Tools not provided.)

1. Center the pipe, cable orconduit in wall opening or cas-ing. Make sure the pipe will beadequately supported on bothends. Link-Seal® modularseals are not intended to sup-port the weight of the pipe.

2. Loosen rear pressure platewith nut just enough so linksmove freely. Connect bothends of belt around the pipe.

3. Check to be sure all boltheads are facing the installer.Extra slack or sag is normal.Do not remove links if extraslack exists. Note: On smallerdiameter pipe, links may needto be stretched.

4. Slide belt assembly intoannular space. For larger sizebelts, start inserting Link-Sealmodular seal assembly at the6 O’Clock position and workboth sides up toward the 12O’Clock position in the annularspace.

5. Using a hand socket or off-set wrench ONLY, start at12’O Clock and tighten boltsuntil rubber begins to “bulge”Do not tighten any bolt morethan 4 turns at a time.Continue in a clockwise man-ner until links have been uni-formly compressed. (Approx. 2or 3 rotations)

6. Make 2 or 3 more passes at4 turns per bolt MAXIMUM,tightening all bolts clockwiseuntil all sealing elements bulgearound all pressure plates. Ontype 316 stainless steel bolts,hand tighten ONLY withoutpower tool.

7. If the seal doesn’t appear tobe correct using the instruc-tions provided, Call PSI at800-423-2410.

Link-Seal® ModularSeal - Do’s

Link-Seal® ModularSeal - Don’ts

1. Make sure pipe is centered.2. Install the belt with the pressureplates evenly spaced.3. Install the exact number of linksindicated in sizing charts.4. Check to make sure pipe issupported properly during backfilloperations. Note: Link-Seal modu-lar seals are not intended to sup-port the weight of the pipe.5. Make sure seal assembly andpipe surfaces are free from dirt.

1. Don’t Install the belt with thepressure plates aimed in irregulardirections. (Staggered)2. Don’t Install Link-Seal® modularseals with spiral weld pipe.3. Don’t torque each bolt complete-ly before moving on to the next.4. Don’t use high speed powertools (450 rpm or more)5. Do not use power tools on Link-Seal modular seal 316 stainlesssteel bolts.

Don’t

Always Wear Safety Equipment When Using Link-Seal® Modular Seals!

Always Wear Safety EquipmentWhen Installing Link-Seal® modular seals!

Connect

Bulge

Installation Complete

Page 8

New! Online Installation VideoVisit www.linkseal.com

1. Measure the center line to position Century-Line® Sleeveend cap.

2. Nail one of the end caps atthe marked center line.

3. Place the Century-Line®

Sleeve on the end cap. Thesleeve and endcaps totallength should be one-fourthlonger than the width of thewall. Cut with a hand or powersaw. Note: To insure minimum watermigration, center the water stop inwall by cutting equal lengths fromeach end of the sleeve, except asnoted below.

Century-Line® Sleeves are thermoplastic wall or floor pipe penetration sleeves. One person working alone can usually install a Century-Line® Sleeve regardless of the size.

4. Place second end cap onsleeve. Check to determinethat the cap is properly insert-ed.

5. For additional stability, it’s necessary to secure thesleeve with wire to the rebar.Inset the other end cap firmlyand check that second endcap is positioned correctly andclose the form.

6. After the concrete is pouredand cured, remove end capswith screw driver or crow bar.End caps may be replaced toprotect sleeve until pipe pene-tration is made.

After nailing end cap to form,drive (threaded rod*) throughthe end plate and form and(thread nut*) on other side.Note: Remember to measurethe (threaded rod*) to matchthe length of the sleeve.

Place the sleeve over the endcap nailed to the form.

* = Not Provided by PSI.

Place second cap on thesleeve and use a (block ofwood*) and (wing nut*) totighten unit in place. Makecertain sleeve is plumb.

Installation Techniques - Century-Line® Sleeves

Alternative Technique Using Threaded Rod

Wall Cut From Dimension Cut From DimensionThickness Left End A Right End B16” 0.0” 7.125” 0.0” 7.125”14” 1.875” 6.125” 1.875” 6.125”12” 1.875” 5.125” 1.875” 5.125”10” 2.375” 4.625” 3.375” 3.625”8” 2.375” 4.625” 5.375” 1.625”

EndCap1/2”

EndCap1/2”

CenterWater Stop

1”A B

Notes:1. Example: To convert 16” to 12”,cut 2” off each end.2. Endcaps leave 1/2” depressionin face of concrete.3. On sleeves under 12” length,install Link-Seal® modular seal onthe “long side” of the waterstop.(a) For Link-Seal® modular sealsmodels LS-200, LS-275, LS-300,LS-315, LS-340 and LS-360 -install with pressure plates flushwith outer edge of the sleeve.(b) For Link-Seal® modular sealsmodels LS-325, LS-400, LS-410,LS-425 and LS-475 - install withpresure plates partially insertedinto the sleeve. When tightened,the pressure plates will “pull” intothe sleeve.(c) For Link-Seal® modular sealsmodels LS-500, LS-525, LS-575and LS-600 - the minimum sleevelength is 10”. Follow the instruc-tions in 3 above.

1/2”Depression in face of the con-crete formed by the endcaps.

If you should have questionsusing the instructions provided,Call PSI at 713-747-6948 or800-423-2410.

Always Wear Safety Equipment When UsingCentury-Line Sleeves & Link-Seal Modular Seals!

Always install Link-Sealmodular seals on side A

Page 9

New! Online Installation VideoVisit www.linkseal.com

Installation Techniques - Cell-Cast® Disks

1. Locate center line wherethe hole is desired. This loca-tion will be used as a guide forthe threaded centering assistrod.

2. A 2x4 wood nailer is includ-ed. Fasten it along with thethreaded rod directly to theconcrete form. This providessupport and helps center thecomplete Cell-Cast® diskassembly.

4. Secure the edges of the cellto the form using the providedsteel spikes.

3. Slide the first Cell-Cast®

disk over the threaded rod.

6. Guide the 1” wood blockover the threaded rod andsecure the assembly with thewing nut provided.

8. After wall cures, wall formsare removed. The Cell-Cast®

disk assembly is now ready forremoval.

9. Chip excess concrete fromthe edge of the Cell-Cast® diskassembly and wall.

7. Wrap each seam with onewrap of 2” wide tape to bridgeany possible gaps. Note: Tapenot included. Finish installingconcrete forms and pour con-crete.

10. Remove disks by break-ing out the entire assembly.

11. Inspect the installation. Asmooth opening is importantfor a proper Link-Seal®modular seal installation.Repair voids and grindsmooth any ridges.

Always Wear Safety Equipment When Using Cell-Cast® Disks!

5. Additional disks are inter-locked to accommodate fin-ished wall thickness. Verifythickness is the same as wall.

If you should have questionsusing the instructions provided,Call PSI at 713-747-6948 or800-423-2410.

Page 10

Warranty and Conditions of SaleThe seller warrants that all goods furnished under this order will be

free from defects in material and workmanship and will conform toPipeline Seal & Insulator, Inc. published specifications.

The limit of PSI’s liability for failure of any of our products to meetthe foregoing warranty, or for breach of any other warranty, express,implied or statutory, shall be to supply an equivalent amount of productfor any materials returned to us within 12 months of shipment andfound to be defective by PSI.

Due to the widely varying conditions under which our products areused or installed, PSI offers no warranty as to their merchantability,length of service or suitability for any particular purpose, express orimplied, other than described above.

The Purchaser accepts full responsibility for installation of all goodsfurnished under this order and for any defects or damage suffered as aresult of defective installation of such goods. No instructions, advice, oraid relative to installation given by the Seller to the Purchaser shall beconstrued as a warranty as to the accuracy or utility of such instruc-tions, advice, or aid, but only as an accommodation to the Purchaserand an opinion of the Seller.

The foregoing conditions of sale shall not be modified or affected inany way whatsoever by reason of Seller’s receipt or acknowledgementof Buyer’s purchase order or any other related instrument of paper con-taining additional or different conditions and, to the extent there may beany terms or provisions in such a purchase order, etc. which may be inconflict with or modification of the foregoing, such terms and provisionsof such purchase order, etc. shall be deemed to have no force or effect.

Page 11

Pipeline Seal & Insulator, Inc.6525 Goforth Street, Houston, TX 77021 U.S.A.Telephone: 713-747-6948, Facsimile: 713-747-6029Toll Free: 800-423-2410www.linkseal.com, e-mail: [email protected]©2005, Pipeline Seal & Insulator, Inc.Link-Seal®, Century-Line® and Cell-Cast® are registered trademarks of PSI.PSI-LSCLCC-2/05

Modular/Mechanical Seal and Sleeve SpecificationTypical Specification1.0 Penetration SealsUse a modular, mechanical seal, consisting of rubber links shaped to

continuously fill the annular space between the pipe and the wall open-ing. Link-Seal® pressure plates shall be molded of glass reinforcednylon. Hardware shall be mild steel with a 74,000 psi minimum tensilestrength and 2-part Zinc Dichromate coating per ASTM B-633 andOrganic Coating, tested in accordance with ASTM B-117 to pass a1,500-hour salt spray test (or 316 Stainless Steel). Coloration shall bethroughout elastomer for positive field inspection. Each link shall havepermanent identification of the size and manufacturer's name moldedinto the pressure plate and sealing element. The Contractor will submitto verify the modular seals are domestically manufactured at a plant witha current ISO-9001:2000 registration. Copy of ISO-9001:2000 registra-tions shall be a submittal item. PSI-Thunderline/ Link-Seal® ModularSeal as manufactured by Pipeline Seal & Insulator, Inc, Houston, TX, orpre-approved equal.

2.0 Sleeves and Wall OpeningsA. For diameters up to 24.81" install molded non-metallic high densi-

ty polyethylene sleeves (HDPE) with integral hollow, molded water-stopring four inches larger than the outside diameter of the sleeve itself. Endcaps and reinforcing ribs, domestically manufactured in an approvedISO-9001:2000 facility. Century-Line® Sleeve as manufactured byPipeline Seal & Insulator, Inc, Houston, TX., or engineered pre-approvedequal.

B. For openings from 29.25" to 64.74" in diameter, use a modularhole-forming system consisting of interlocking HDPE plastic discs,domestically manufactured in an ISO-9001:2000 facility. The systemshall provide a round hole in conformance with Link Seal® Modular Sealsizing data. Cell-Cast® Hole Forming Discs as manufactured by PipelineSeal & Insulator, Inc, Houston, TX, or engineer pre-approved equal.

Consideration of brands other than mentioned above shall be submit-ted to the Engineer for evaluation at least 10 days prior to bid due dateand shall include evidence of a minimum of 25 years of successful in-service application of the mechanical seal, as well as current ISO-9001:2000 registration.

316 StainlessSteel Bolt/Nut

Century-Line®Sleeve (HDPE)

Link-Seal®LS-325-C

Century-Line®Sleeve Nailer

End Caps

Water Stop Collar(Weep Ring)

LS-200-C

Carbon Steel-Zinc Dichromate

ProprietaryCoating Bolt/Nut

Steel-ZincDichromateHigh-Temp

Pressure PlateReinforced

Nylon PolymerPressure Plate

Silicone

Nitrile

LS-400-T

LS-400-O LS-400-C

LS-400-L

EPDM

EPDM(Low Durometer)

Seal Elements

PSI Casing Spacer/Isolater RFQ WorksheetTRIPAC FASTENERS475 Klug CircleCorona, CA. 92880e-mail [email protected] http://www.tripaconline.com

Attention:

RFQ For:Name_______________________________Date:__________________________

Company:____________________________Tel:___________________________

Addresss: ___________________________Fax:___________________________

e-mail:

Project Inofrmation:

Project:______________________________Bid Date:_______________________

Location: ____________________________Project Award Date:_______________

Engineer:Casing Spacer/Islolator Ordering Description

Spacer Type Band Runner Actual Actual Actual Position End SealA = Painted Width Width Carrier Pipe Casing Pipe Bell/Joint in CasingC = Coated 8 = 8" G-1= 1" s =standard

c = centeredcr = cen/restrained

Quantity S = 304 SS 12 = 12" G-2 = 2" O.D. I.D. O.D. ncr =non-cen/restrained Yes/No

Note: If available, please provide specifications

Other Comments:

http://www.tripaconline.com/

Metallic CasingSpacers/IsolatorsDesigned Especiallyfor Water and SewerCased Pipelines.

E X P E R I E N C E C O U N T S

• Stud mounted and/or projection welded glass rein-forced polymer runners molded under high pres-sure - 18,000 psi compressive strength(1,265 kg/cm2)

• Deeply embossed flanges for added strength dur-ing tightening of flange bolts.

• Heavy duty PVC inner liner as back up insulationand protection of pipe or coating.

A comparison…PSI casing spacers versus banded wood skids.PSI Casing Spacer Banded Wood Skids

Low Labor Cost - Installed By One Person Labor Intensive, High Labor CostsEasily Secured In Place Easily Dislodged

Quick Installation Hard to Field ConstructSupports Pipe and Protects Coating Rots and Allows Settlement

Assured Electrical Insulation Non-Insulating - Allows CorrosionStrength for Jack and Bore Swells and Breaks Pipe Joints

Resists Weight of Pipe and Product Uneven Load on PipeLong Term Corrosion Protection Allows Bacteria & Differential

Oxygen Concentration CorrosionSlides Easily (Coefficient of Friction = 0.1 to 0.6) Friction Varies According to Wood Hardness

Easily Field Adjustable for Gravity Sewer Applications Adjustable but Extremely Time ConsumingEliminates Blown Sand or Pea Gravel Requires Annulus Space Filler35 Years of In-Field Proven Reliability High Failure Rate

Engineered for the Project At Discretion of Job Site LaborerAs you can see, there is no comparison. PSI casing spacers are quicker and easier to install,

which translates into overall costs savings for the job.

PSI...the respected leaderin piping system technology.

Time tested and proven reliable casing spacersand end seals from Pipeline Seal and Insulator, Inc.will simplify assembly and speed installation todrastically reduce the overall cost of inserting waterand sewer lines into casings. In addition, theseengineered products will provide long term corrosionprotection to reduce maintenance costs and

improve the longevity of your piping system. With over thirty-five years of experience in

providing products used to positively position andelectrically isolate carrier pipe from casings, PSI isuniquely qualified to offer a complete compliment ofproducts for all your water and sewer cased pipingneeds.

Features abound withPSI’s line of pipeline products.

To maintain the position as an industry leader, anumber of unique design improvements have beenengineered into PSI’s line of casing spacers.

For example, PSI was the first to offer:• Heat fused PVC coating for superior corrosion pro-

tection or economical corrosion resistant paint.Typical Road Crossing Casing Spacer Installation. PSI End Seal

Model “C” or “W”

12” (0.3M) Max. distancebetween end of casingand first spacer.

Casing Pipe

PSI Casing SpacerMaximum 2.0’ (0.6M)from each side of joint

8.0’ Max.(2.44 Meters)

Maximum BetweenSpacers

Page 2

Painted Mild Steel or Stainless Steel CasingSpacers for 4” to 120” pipe diameters andabove.

Tough, heavy duty painted steel (Model A) or 304stainless steel (Model S) spacers are available forlarge diameter pipe, or unusually heavy pipe, forlong casings or wherever maximum strength andtoughness are required. Standard models includediameters of 4” (100mm) through 120” (3,048mm)with 8” (200mm) or 12” (300mm) band widths.Runner configurations may be specified to matchapplication and carrier/casing differential.

PVC Fusion Coated Spacers foradded corrosion resistance.

In addition, fusion coated steel (Model C) casingspacers may be ordered for the ultimate instrength, toughness and extended life. They alsoare available in diameters of 4” (100mm)through 120” (3,048mm) and larger.

ApplicationsRugged, heavy duty steel casing spacers with

tough glass reinforced polymer insulating runnersare designed for ease of instal-lation on:• Concrete Pipe• Ductile Iron Pipe• Plastic Pipe• Steel Pipe

Spacers Accommodate:• Mechanical Joints• Push-on• Restrained• Welded Joint Pipe

Sized For Pipes:• 4” (100mm) dia. to 120”

(3,048mm) and larger.• Standard position, centered

or restrained.• Small or large carrier/casing differentials.• Electrical isolation of carrier pipe from

casing for corrosion protection.

Casing End Seals for protecting theannular space. (See back page.)

To complete the line, PSI end seals (Models C, S& W) may be manufactured for any carrier/casingdifferential. They are used to create a seal or barrierbetween the carrier pipe and casing. To insure fillingmaterial is maintained within or foreign objects keptout of the annular space Link-Seal® Modular Sealsmay be used to positively seal the carrier pipe inthe casing. For more information on Link-Seal®Modular Seals, visit www.linkseal.com.

Carrier Pipe

Stainless SteelBanding Clamps

Use Link-Seal® ModularSeals when carrier pipe is

centered in casing.Not Drawn To Scale

PSI End SealModel “C” or “W”

Page 3

PSI Metal Casing Spacer OptionsA8G-1 Painted steel casing isolator with an 8” (203mm) wide steel band with 1” (25.4mm) glass reinforced runners.A8G-2 Painted steel casing isolator with an 8” (203mm) wide steel band with 2” (50.8mm) glass reinforced runners.A12G-1 Painted steel casing isolator with a 12” (305mm) wide steel band with 1” (25.4mm) glass reinforced runners.A12G-2 Painted steel casing isolator with a 12” (305mm) wide steel band with 2” (50.8mm) glass reinforced runners.C8G-2 Coated steel casing isolator with an 8” (208mm) wide steel band with 2” (50.8mm) glass reinforced runners.C12G-2 Coated steel casing isolator with a 12” (305mm) wide steel band with 2” (50.8mm) glass reinforced runners.S8G-2 Stainless steel casing isolator with an 8” (208mm) wide band with 2” (50.8mm) glass reinforced runners.S12G-2 Stainless steel casing isolator with a 12” (305mm) wide band with 2” (50.8mm) glass reinforced runners.

Material SpecificationsMetal Casing Isolators/Spacers

BandPainted & Coated14 Gauge (0.074” [1.88mm]) hot rolled and pickled mild steel. Flangesof the spacer are deep embossed and the corners are chamfered.Stainless Steel14 Gauge (0.074” [1.88mm]) 304 stainless steel. Flanges of the spacerare deep embossed and the corners are chamfered.

Configurations4” (101.6mm) through 36” (914mm) = 2 Piece36” (914mm) through 48” (1,219mm) = 3 Piece48” (1,219mm) and over = Consult Factory

Finishes AvailableStainless Steel: NoneCoated Mild Steel: 10 to 16 mil. fusion bonded PVC coating (others available)Painted Mild Steel: Rust inhibiting paint

Fusion Bonded PVC CoatingDurometer - shore A2 (10 sec.) (ASTM D1706-61T) 80Max. Operating Temp. (constant) 150° F. (65° C.)Aging Properties ExcellentElectrical Properties (ASTM D149-61)

(short time .010”) 1,380 V/mil.Resistance:Salt Spray (ASTM B117) ExcellentAcids GoodAlkalies Good

LinerMaterial Polyvinyl ChlorideThickness 0.090” (2.29mm) minimumHardness Durometer “A” 85-90Dielectric Strength

1/8” (3.18mm) Surge Test 60,000 V min.Step-by-step Test 58,000 V min.

Water Absorption 1% max.

RisersStainless Steel10 gauge (0.135mm) 304 stainless steel MIG welded to band.Coated & Painted Mild Steel10 gauge (0.135mm) steel MIG welded to band.

RunnersSizes and ConfigurationsStainless Steel & Coated - 2” (51mm) Wide Glass ReinforcedPolymer RunnersPainted - 1” (25.4mm) or 2” (51mm) Wide Glass ReinforcedPolymer Runners4” (101.6mm) thru 12” (305mm) = 2 top & 2 bottom14” (356mm) thru 36” (914mm) = 2 top & 4 bottom

Runner SpecificationsTensile Strength, (ASTM D638) 17,600 psi 1,237kg/cm2

Flexural Strength, (ASTM D790) 25,300 psi 1,779kg/cm2

Compression Strength, (ASTM D695) 18,000 psi 1,266kg/cm2

(10% Deformation)Deflection Temp. @ 264 psi - (ASTM D648) 405°F (205°C)Deformation Under Load: @ 122°F (50°C) 2000 lb. load - (ASTM D621) 1.2%

Studs, Nuts and WashersStuds = 5/16” - 18 x 2 1/2” 304 stainless steel or platedHex Nuts = 5/16”Washers = 5/16” SAE 2330Configurations8” (203.2mm) Band = 6 studs, 12 nuts and washers12” (305mm) Band = 8 studs, 16 nuts and washers

Stainless Steel (S8G-2, 12x18)

Painted Metal (A12G-1, 12x18)

Glass Reinforced Polymer Runners

Page 4

How to Order Metal Casing Isolators/Spacers1. Quantity2. Type Finish3. Band Width4. Runner Width5. Carrier Pipe O.D. (Type and coating thickness if applicable)6. Casing Pipe I.D. (Type and coating thickness if applicable)7. Carrier Pipe Joint O.D. (If applicable)8. Carrier pipe position within casing9. Length of crossing10. Contact your local distributor or Pipeline Seal andInsulator, Inc.

Minimum 1”Clearance

Typical

Risers

G-2 GlassReinforcedPolyesterRunner

Sizes 14” thru 36”(Consult factory for larger sizes)

Type FinishA = PaintedC = CoatedS = 304 Stainless Steel

Band Width8 = 8” Band12 = 12” Band

Runner WidthG-1 = 1” Wide Glass Reinforced Runners*G-2 = 2” Wide Glass Reinforced Runners

Carrier Pipe O.D.Indicate actual O.D. including coating.

Casing Pipe I.D.Indicate actual I.D. including coating.

Carrier Pipe Joint/Bell O.D. (if applicable)Indicate actual O.D. including coating.

Position within CasingS = StandardC = CenteredCR = Centered/RestrainedNCR = Non-centered/Restrained

* = G-1 Runners Available on Painted Models Only.

C 12 G-2 17.40 x 23.25 - 20.00” - S

Stainless Steel Casing Spacer/Isolator SpecificationFactory made casing spacers/isolators of the following description

shall be installed on any carrier pipe passing through a pipe casing ortunnel. They are designed to support and protect the carrier pipe, andelectrically isolate the carrier pipe from the casing.

Stainless Steel Casing Spacers/Isolators with risers shall be ModelS8G-2 for pipes up to 24 inch diameters and Model S12G-2 for largerpipe sizes as manufactured by Pipeline Seal & Insulator, Inc., Houston,TX., or Engineer approved equal, provided and installed where shownon drawings and in accordance with these specifications. Alternate con-siderations shall be submitted to Engineer 14 days prior to bid openingfor consideration of other manufacturers of casing spacers. The spacerinsulator “system” shall be designed and fabricated for the specific pro-ject and application for which they are furnished. The casingspacer/isolator system manufacturer must have a current ISO9001:2000 Registered Quality Assurance Program.

ExampleCoated 12” (305mm) wide steel band casing spacer with 2”(50.8mm) wide glass reinforced polymer runners for a 16”(400mm) ductile iron pipe with a 17.40” (400mm) outsidediameter within a casing pipe with a 23.25” (590mm) insidediameter, carrier pipe joint O.D. 20.00” (508mm), standardposition.

Standard

Centered

Centered/Restrained

Non-centered/Restrained

1. Stainless Steel Casing Spacer/Isolator SpecificationA. Band - shall have a minimum 14 gauge 304 stainless steel band.

Bands shall be two segment, 8-inch wide for Model S8G-2 and 12-inchwide for Model S12G-2. For carrier pipes 42-inch diameter and larger,bands shall be three or more segments and 12 gauge steel.

B. Steel Risers - high grade 304 stainless steel, minimum 10 gaugethickness shall be fabricated to support the carrier pipe and its liquidload. Risers shall be sized to position the carrier pipe in the casing,support all loads and provide proper contact for the isolation function.

C. Liner - The casing spacers/isolators shall have a flexible PVC linerof 0.09 inch thickness with a Durometer "A" 85-90 hardness and a min.58,000 volt dielectric strength.

D. Runners - The runners shall be of high pressure molded GlassReinforced Polymer with a minimum compressive strength of 18,000psi, 2-inch in width and a minimum of 8 inches long (11-inch for S12G-2).Polyethylene runners are not an acceptable alternative. The runnersshall be attached to the band or riser by 3/8 inch welded stainless steelstuds and lock nuts which shall be recessed far below the wearing sur-face on the runner. The recess shall be filled with a corrosion inhibitingfiller.

E. Hardware - The band section shall be bolted together with 304stainless steel studs, nuts and washers. Hardware shall be

5/16-inch for pipes up to 42-inch diameter and 3/8-inch forcarrier pipes 42-inch and larger.

Quality AssuranceEach spacer/isolator shall be manufactured at a facilitythat has a Registered ISO 9001:2000 QualityManagement System. Copy of current ISO 9001:2000

Registration shall be provided with material submittal.Considerations

The above specification is considered sufficient for mostpipe sizes and types up to 36-inches and casing lengths up to

300 feet. For larger size pipes or longer or unusual casings,please contact Pipeline Seal and Insulator, Inc.

Min. 1” (25.4mm)clearance

typical

Page 5

Sizes 4” thru 12”

Custom Multiple Carrier Spacers/Isolators

30º

Pipeline Seal and Insulator is the industry leader in the designand fabrication of multiple carrier spacers used for inserting dif-ferent size pipes, conduits and wires into casings. Projects haveranged from simple dual pipe configurations tocomplex pipe/conduit arrangements,designed for maximum strength andefficiency within all pipespecifications. Customized spacers are also availablewith electrically isolated rollers to easeinstallation of unusually heavy carrierpipes or for extremely long casing pipe runs.PSI Models A (painted), C (coated) or S(stainless steel) may be designed andfabricated to meet the needs of your custom project. All custom multiple carrier spacers share the same fetures asour single carrier spacers described throughout this brochure.However, the multiple carrier spacers are considerably morecomplex and therefore require more detailed design considerations. Please contact PSI during your design phase.We have over thrity-five years experience with custom casing spacers and can provide youwith insights into design criteria based on “realworld” applications in the water and wastewater industry.

Page 6Tunnel Liner Plate Construction

with Grout Invert.

Non-Metallic Casing SpacersPSI offers the non-metallic PE cas-

ing spacer and the all non-metallicRanger II® casing spacer. The Ranger

II casing spacers require no bolts/nuts,can center/restrain pipe and compensatesfor grade adjustmentswith a variety of differ-ent runner heights.Visit www.pipeline-seal.com or contactPSI for more informa-tion.

42” Casing 0.5” W.T.

1.0” Clearance

4 - 4.5” O.D. Conduits

24” Ductile IronCarrier - 25.8”Barrel29.85” Bell

General Arrangement DrawingC8G-2 24” D.I & 4-4.5” x 42”Typical

45º45º

30º

30º

25º

20º30º

20º

25º

Page 7

Ranger II Casing Spacers aredesigned for carrier pipe diametersfrom 0.83” (21mm) to 37.60” (955mm)in diameter.

WarrantyAll products are warranted against failure caused

by manufacturing defects for a period of one year.Any product found to be so defective and returnedwithin one year from date of shipment will bereplaced without charge. The above warranty is madein lieu of, and we disclaim, any and all other war-ranties, expressed or implied, including the warrantiesof merchantability and fitness for a particular purpose,and buyer agrees to accept the products without anysuch warranties. We hereby disclaim any obligation orliability for consequential damages, labor costs or anyother claims or liabilities of any kind whatsoever.

Pipeline Seal and Insulator, Inc.6525 Goforth Street, Houston, TX 77021 U.S.A.Telephone: 713-747-6948, Fax: 713-747-6029Toll Free: 800-423-2410www.pipelineseal.com, e-mail: [email protected]

©2004, Pipeline Seal and Insulator, Inc.PSI-W1/04

Model “C” CustomPull-on

Individually designed toaccommodate custom carri-er/casing combinations. Madeof 1/8” thick, specially com-pounded synthetic rubber forlong life and easy installation.

Model “W” Wrap AroundSpecifically designed for

existing installations. Simplyremove plastic backing fromself-curing rubber and pressexposed surfaces together.Available for all carrier/casingdifferentials.

Certificate No. NACB7895

Certificate No. 10125

Model “S” Standard Pull-onMade of special synthetic rubber

for long life and easy installation,the highly flexible “S”-shaped seal isavailable for ANSI steel pipe specifi-cations. Band locating ribs are onthe outside, with special sealing ribson the inside under the band to pre-vent leakage.

Model “FW” FireResistant

This model has beendeveloped exclusively forsituations involving aneed for fire retention.They are applicable tocasing through dikes intank farms, fire walls orwherever a casing maybe in a fire prone area.

Page 8

LinkSeal® Modular Seals...may be used to seal the ends of casings whenthe carrier pipe is centered. In fact, double pro-tection may be achieved by using a Link-SealModular Seal incombination withany of the EndSeals above.

submittals - nebula.wsimg.com

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