suitable for emergency, peak and prime power … for emergency, peak and ... shown in figure 5...

Suitable for Emergency, Peak and PrimePower System Applications

TTHHEE PPOOWWEERR AAUUTTHHOORRIITTYY

Low Voltage Automatic Transfer Switch Systems

THE POWER AUTHORITYASCO’s experience and commitment to excellence indesigning and building Emergency Power ControlSystems for any application has made us the premiermanufacturing and service organization in the world.

For over 100 years we have built upon a tradition ofproviding our customers a full range of high perfor-mance and quality products. ASCO’s experiencespans the history of the power control industry andsince 1888 we have set the standard for the entireindustry. Our reputation as the leader in emergencypower control equipment speaks to the quality of ourproducts and the dedication of our people.

ASCO operates two modern facilities dedicated tomanufacturing low and medium voltage power controlsystems. Located in Parsippany, New Jersey andStockton, California, these manufacturing plantsproduce state-of-the-art power control systems foremergency or standby power generation, peak loadshaving, prime power, parallel with utility, co-generation, emergency load management and powerdistribution. These products are designed andmanufactured to meet and exceed the demands of agrowing global market.

Our ongoing dedication to research & developmentand extensive testing have confirmed ASCO productsas the industry standard. Since our beginnings thissame dedication has established ASCO as thepioneering innovator in the emergency power controlindustry. This commitment continues to set ASCOapart as the company that stands at the threshold ofnew technologies and has resulted in a long list ofindustry firsts throughout the years.

ASCO has always been committed to providing afull range of products with only one thing inmind... transferring power from an available source toa critical load. Telecommunications systems, datanetworks, industrial processes and critical installationsdemand proven emergency and standby power transfersolutions. As the worlds leader in emergency andstandby power, ASCO products and systems safeguardyour business... because we keep your power on.

Fig. 1 Parsippany, New Jersey, USA

Fig. 2 Stockton, California, USA

Automatic Transfer Systems Product Overview

Content Page

Service Entrance Rated Transfer System ............................................. 4

ATS Switchboard .................................................................................. 5

Two Source Automatic Transfer System .............................................. 6

Three Source ATS System .................................................................... 7

Three Source Priority System .............................................................. 8

Soft Load Transfer System ................................................................... 9

Custom Applications ....................................................................... 10-11

For more information on ASCO Automatic Transfer Systems contact yournearest ASCO source at 800-937-ASCO or visit our website at www.asco.com.

Service Entrance Rated Transfer System

ASCO service entrance rated transfer systems are designedfor automatic switching of loads between the utility sourceand an alternate source of power. The transfer system alsocontains a disconnect device on the normal source, plus adisconnect link on the utility neutral, and a disconnect linkbetween neutral and ground. If the utility source is Yconnected, the voltage is greater than 250 volts phase toneutral and the system continuous current is greater than1000 amperes, the utility disconnect device will be equippedwith ground fault trip.

Figure 3 shows a typical service entrance rated transfersystem with a 1200 ampere automatic transfer switch and a1200 ampere utility circuit breaker.

Product Features

• The utility disconnect device will be equipped withground fault trip if the voltage between neutral andground is greater than 250 volts, and the continuouscurrent is greater than 1000 amperes.

• Disconnect link for the utility neutral bus.

• Disconnect link between the neutral bus and theground bus.

• Meets all NEC requirements for service entrancerating, and is labeled to UL 891 standards.

• Available up through 4000 amperes using ASCO940, 962, 434, 436 and ASCO's new 7000 seriesautomatic transfer switches.

NeutralDisconnect

Link

GroundDisconnect

Link

GFCT

Utility

UtilityCB

ATS

Emergency

LoadN

Ø

N Ø

Fig. 4 One line diagram of the service entrance rated transfer system shown in figure 3.

GFCT - Ground FaultCurrent Transformer

ATS - AutomaticTransfer Switch

Acc. 28

Fig. 3 Service entrance rated transfer system.

ATS Switchboards

An automatic transfer switchboard is a switch-board containing two or more automatic transferswitches in a common line-up. The switchboardshown in figure 5 contains two ASCO 962, 2000ampere, automatic transfer bypass-isolationswitches with circuit breakers on the normal andload side of each switch. An ammeter and volt-meter are also located on the load side of eachswitch.

Product Features

• Connects multiple automatic transfer switches together in a common switchboard.

• Optional normal and/or emergency circuit breakers for overcurrent protection.

• Optional distribution circuit breakers of the size andtype to meet customer load requirements.

• Optional instrument meters for normal,emergency, or load for local monitoring.

• Designs can be provided with a UL 891 Label containing up through a 10,000 ampere main bus.

• Utilizes ASCO 940, 962, 434, 436 and ASCO's new 7000 series automatic transfer switches.

Source #1

ATS/BP #1ATS/BP #2

Source #2

Load Load

CircuitBreaker

CircuitBreaker

CircuitBreaker

CircuitBreaker

43A

43V

43 A

43 V

Fig. 5 Automatic transfer switchboard.

Fig. 6 One line diagram of the automatic transfer switchboard shown in figure 5.

V - VoltmeterA - Ammeter43 - Selector SwitchATS/BP - Automatic Transfer and

Bypass-Isolation Switch

Two Source Automatic Transfer System

ASCO two-source systems are designed for automatic switching ofloads between the utility source and an alternate source of power.Upon the loss of the utility power source, the system provides anautomatic start signal to the alternate source of power. Once thealternate source has reached proper voltage and frequency, thesystem transfers the critical load from the utility source to thealternate power source. When normal power is restored the controlswill retransfer the load to the utility and signal shutdown of thealternate power source after allowing a cooldown period.

ASCO two-source systems include an automatic transfer switch,plus any or all of the following options; automatic engine startingcontrols, overcurrent protection for both emergency and normalsources, instrument meters, status annunciation, and audible alarm.The systems are designed to NEMA switchboard construction andare labeled to UL 891 standards.

These systems can be designed for top cable entrance, bottom cableentrance or bus duct connections.

The system shown in figure 7 contains a 1200 ampere closedtransition automatic transfer switch with a 1200 ampere utilitycircuit breaker, multi-purpose meter, reverse power relay, and analarm horn.

Product Features

• Normal, emergency, and/or load circuit breakers.

• Protective relaying (as required).

• Optional instrument meters for normal, emergency,or load for local monitoring.

• Designs are based on NEMA and UL 891 standards.

• Optional engine start control logic and/or loadcontrol logic.

• Designs available up to 4000 amperes utilizingASCO 940, 962, 434, 436 and ASCO's new 7000series automatic transfer switches.

Fig. 8 One line diagram of the two source automatic transfer system shown in figure 7.

Engine

MM

ATSLOAD

Normal Source

32

MM = Multi-Purpose Meter

32 = Reverse Power Relay

ATS = Automatic Transfer Switch

Fig. 7 Two source system with main circuit breaker,protective relaying and and automatic transfer switch rated 1200 amperes.

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Bradford Intermediate & Elk Creek

Three Source Automatic Transfer System

ASCO three-source systems are similar to ASCO two-source systems except that a second alternate powersource is added to back up the first if that power sourcefails. Upon the loss of the utility power source, thesystem provides all necessary controls to start bothalternate power sources. The critical loads areautomatically transferred to the first alternate powersource that achieves acceptable voltage and frequency.The second alternate power source is then automatical-ly shutdown after a time delay and cooldown period. Ifthe first alternate power source fails, the secondalternative power source will be automaticallyre-started and the load will be transferred from the firstalternative power source to the second alternative powersource. When the normal power is restored, thecontrols automatically retransfer the load to the utilitypower source.

Figure 9 shows a three source automatic transfer systemwith two 940 automatic transfer switches and threedistribution circuit breakers for feeding critical loads.

Product Features

• Control logic for selecting between the alternativepower sources.



• Optional instrument meters for normal, emergency, orload for local monitoring.


• Optional engine start control logic and/or load controllogic.

• Designs available up to 4000 amperes utilizing ASCO940, 962, 434, 436 and ASCO's new 7000 seriesautomatic transfer switches.


Fig. 10 One line diagram of the three source automatic transfer system shown in figure 9.

Engine 1 Engine 2

ATS1

ATS2

NORMALSOURCE

LoadCircuit

Breakers

Fig. 9 Three source automatic transfer system.

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Education Center

Three Source Priority System

ASCO three-source priority systems are similar to the ASCO three-source systems except they protect two criticalloads rather than one critical load. Upon the loss of the utility power source, the system provides all necessarycontrols to start both alternative power sources. The most critical load is transferred to the first alternate powersource that achieves acceptable voltage and frequency. The second most critical load is then transferred to thesecond alternate power source when it achieves acceptable voltage and frequency. If the alternate power sourcefeeding the most critical load should fail, the most critical load would be transferred to the second alternate powersource and the second most critical load would be shed. When the utility power source is restored, the systemcontrols automatically retransfer the loads to the utility and both alternate power sources are run for a cooldownperiod and then shutdown.

Figure 11 shows a three source priority system containing a priority selector transfer switch (ATS-2) and sevendistribution circuit breakers. ATS-1 and ATS-2 are wall mounted automatic transfer switches and are not shown inthis line-up.

Product Features

• Priority selector transfer switch.

• Control logic for selecting between alternate power sources



• Optional instrument meters for normal, emergency, or load for localmonitoring.


• Optional engine start control logic and/or load control logic.

• Designs available up through 4000 amperes utilizing ASCO 940, 962,434, 436 and ASCO's new 7000 series automatic transfer switches.

Fig. 12 One line diagram of the three source priority system shown in figure 11.

Engine 1 Engine 2

NORMALSOURCE

No.1CriticalLoad

No. 2CriticalLoad

ATS - 1 ATS - 3

ATS - 2


Fig. 11 Three source priority system.

Product Features• Open or closed transition transfer between normal and emergency.

• Emergency or peak shave mode of operation.

• Engine start control logic and load control logic.

• Available configurations include either an ASCO 434, 436 or ASCO’s new7000 Series closed transition transfer switches through 4000 amperes. Thetransfer system configuration can also accommodate power circuit breakers.

• Normal and emergency circuit breakers can be provided when using a transfer switch for overcurrent protection.

• Full manual paralleling operation (standard).


• Optional instrument meters for normal, emergency, or load for local monitoring.


Soft Load Transfer SystemASCO soft load closed transition transfer switches provide a make-before-break transfer of a building load from a utility power source to an alternatepower source. This system automatically brings the engine generator intosynchronism with the utility source, then gradually shifts the load from theutility to the engine generator with virtually no voltage or frequencyfluctuations.

Figure 13 shows a typical soft load transfer system containing an ASCO closedtransition transfer switch.

Fig. 14 One line diagram of the soft load transfer system shown in figure 13.

CTTS

KW

V

A

F

KW

32R86

25C

90*65*

43V

47N

2759

81O/U

43

43

ASCO Control Panel

Load

Alternate PowerSource

UtilityPowerSource

WattXDCR

To 52GShunt TripSY

Ground 400A

Neutral 2000A

Phase 2000A

STB

STB

STB V - VoltmeterA - AmmeterF - Frequency MeterKW - WattmeterWatt XDCR - Watt TransducerSTB - Shorting Terminal Block25C - Synch Check Relay27/59 - Under/Over Voltage Relay32R - Reverse Power Relay47N - Phase Sequence Under

Voltage Relay65 - Governor (*)81O/U - Over/Under

Frequency Relay90 - Voltage Regulator (*)CTTS - Closed Transition

Transfer SwitchSY - Synchroscope43 - Phase Selector Switch86 - Lockout Relay

Note:* Furnished by alternate power source supplier

Fig. 13 Soft load transfer system.

Custom Applications

Selective load systems allow one load at a time to be operatedwhen normal power fails. The system uses the minimum amountof auxiliary power for operation so the alternate power source canbe sized for only one load at a time. The selective load system canbe designed to handle any number of loads in any combination ofsizes to suit the customers needs.

The only interfacing between the ASCO selective load system andthe load controls are power cables.

The system can be used with any electrical load application whereonly one load out of a number of loads are to be operated from thealternate power source at one time. A typical application is withmultiple banks of elevators when you want to enable only oneelevator at a time to operate under emergency conditions.

The system can be supplied with a separate control panel, whichallows loads to be selected from a remote location.

Figure 15 shows a typical selective load system with transferswitches for five loads. The control panel has a selector switchand position indication of each load.

Selective Load System

Transfer Switch with Distribution System

Transfer switches can be provided with normal andemergency circuit breakers for overcurrentprotection, plus any combination of distributioncircuit breakers, bolted pressure switches, orfusible disconnect switches.

Figure 16 shows a switchboard containing a circuitbreaker on the normal source of the automatictransfer switch plus a distribution panelboard ofmolded case circuit breakers to protect criticaldownstream loads. The cubicle on the left end ofthe system provides monitoring and control of thedistribution system.

Fig. 16 Transfer switch with distribution.

Fig. 15 Selective load system.

Custom Applications

Figure 17 shows a 4000 ampere transfer switchwith bus risers for bottom entry bus duct on boththe normal source and load connections. Theemergency side of the transfer switch has lugs forcable connections from the top of the enclosure.This demonstrates our capability to meet customservice entry requirements.

Transfer Switch with Bottom Bus Risers

Figure 18 shows a transfer switch with afuse disconnect switch on the normal side.The switch is in a non-walk-in NEMA 3Routdoor enclosure. The outdoor enclosureis designed for front and rear entry onlywith three point catches on the doors aswell as provisions for padlocking.

Outdoor enclosures are available for allASCO transfer switch products.

Transfer Switch in an Outdoor Enclosure

Fig. 17 Transfer switch with bottom bus riser.

Fig. 18 Transfer switch in an outdoor enclosure.

Publication 3049

ASIA • AUSTRALIA • BRAZIL • CANADA • GERMANY • JAPAN • MEXICO • SOUTH AFRICA • UNITED ARAB EMIRATES • UNITED KINGDOM • UNITED STATES

Florham Park, New Jersey 07932 USA© Automatic Switch Co. 1998 Printed in the U.S.A.

800-937-ASCOwww.asco.com

Power Solutions — North AmericaFully Integrated, Reliable, Efficient

CNA100235_Full Line Brochure 2 12/28/10 7:59 PM

With more than 90 years of experience in power generation and an extensive global distributor network across 190 countries, Cummins Power Generation is ready to match the right generating, transfer and control technologies with your power needs — whether you require continuous, prime, peaking or standby power; cogeneration; or a complete turnkey power plant.

Contents

Diesel generator sets ..........................................4

Diesel generator sets: 10 kW to 300 kW .............5

Diesel generator sets: 350 kW to 2750 kW .........6

Low-emissions technologies ...............................7

Lean-burn gas generator sets .............................8

Spark-ignited generator sets ...............................9

Enclosures .................................................. 10–11

Generator set controls ................................ 12–13

Power transfer equipment .......................... 14–15

Paralleling systems ...........................................16

Rental power ....................................................17

Software and networking ............................ 18–19

Global Power Leader

Our global operations:

79Factories 19TechnicalCenters 20PartsDistributionCenters 550Distributors 5,200SalesandServiceCenters 190Countries40,000Employees

2 www.cumminspower.com


Global Strength, Local Partnership

Cummins Power Generation is committed to

understanding and meeting our customers’ needs

worldwide — through trusted local relationships,

innovative solutions and dedicated customer

service. This promise enables us to deliver power

wherever, whenever and however it is needed.

Our worldwide distribution network includes 550

distributors and 5,200 sales and service locations

and 20 parts distribution centers. That means you

can expect a face-to-face, trustworthy relationship

and fast access to reliable service, engineering

expertise and parts support. Our service centers,

located strategically throughout the world, are

staffed with technicians trained to the highest

Cummins Power Generation standards.

Wherever you need fully integrated, reliable

and efficient power, your local Cummins Power

Generation distributor is available. Visit

www.cumminspower.com/local to find the

distributor nearest you.

Fullyintegrated,reliable,efficient

For more than a decade, Cummins Power

Generation has been the industry leader in power

system integrated designs. All major components

of our systems — the engine, alternator,

generator sets, transfer switches and paralleling

controls — are manufactured by Cummins.

Because they are designed by one manufacturer,

all of the elements of our power generation

systems work in harmony from the start. This

integral approach — what we call the Power of

One™ — gives you the peace of mind that comes

from premium customer support and reliable,

trouble-free operation.

Cummins Power Generation PowerCommand®

diesel-powered generator sets are available in

sizes ranging from 10 to 2750 kW. Our spark-

ignited generator sets are available from 20 to

150 kW. A complete range of transfer switches

and paralleling controls supports our generator

sets. As a result, you can expect an industry-

leading power solution with unrivaled reliability.

www.cumminspower.com 3


PowerCommand® Diesel Generator Sets

Integrated design and manufacturing combine to give you unequaled reliability, power quality, rated performance and efficient operation. PowerCommand diesel-powered generator sets

remain the best-value choice for standby and

emergency power systems worldwide. Known for

their rugged dependability and reliable mechanical

and electrical performance, our diesel generators

are also well suited to utility peaking plants,

distributed generation facilities, peak shaving (or

peak lopping), and power management at large

commercial or industrial sites.

Powered by Cummins engines, PowerCommand

diesel generator sets are available in sizes ranging

from 10 to 2750 kW. Heavy-duty Cummins

engines are known for their fuel efficiency,

responsive transient performance and rugged

reliability. Cooling systems are prototype-tested to

provide guaranteed performance in high ambient

applications, so you get all the power you pay for

every day.

High-performance, low-reactance Cummins-

manufactured alternators provide good voltage

waveform and exceptional motor starting in

demanding applications such as data centers,

hospitals and industrial facilities.

PowerCommand generator sets are controlled

by the world’s first and most fully integrated

microprocessor-based control system. The

system seamlessly integrates governing,

voltage regulation, generator set control and

protection functions.

You can rely on PowerCommand diesel-powered

generator sets to provide these benefits:

n International Building Code (IBC) seismic

certification on all emissions-regulated products

(up to 2500 kW)

n Proven reliability and low life-cycle costs

n High efficiency and operational flexibility

n High-quality electrical performance

n Well-established service and fuel supply

infrastructure

n Optional factory-integrated exhaust after-

treatments to reduce emissions for high-hour

use in environmentally sensitive locations

Reliability and redundancy meet hospital requirements AlbertaChildren’sHospital,Calgary

Three 2 MW diesel generators provide

emergency standby power for the

133-bed hospital. The PowerCommand

paralleling system features complete

integration and interoperability between

the generator sets and controls.



For additional technical specifications, visit: http://www.cumminspower.com/na/products/generators/diesel

Model

StandbykW PrimekW StandbykVA PrimekVA Engine

60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz type

DSKAA* 10 – 9.1 – 12.5 – 11.4 – Kubota D1703-M

DSKAB* 15 – 13.6 – 18.8 – 17 – Kubota D1703-M

DSKBA* 20 – 18.2 – 25 – 22.7 – Kubota V2203-M

DSKCA* 25 – 22.7 – 31.3 – 28.4 – Kubota V3300

DGHCA* 30 – 27 – 38 – 34 – 4BT3.3G5 NR4i

DGHCB* 35 – 32 – 44 – 40 – 4BT3.3G5 NR4i

DSFAA* 35 – 32 – 44 – 40 – QSB5-G3 NR3

DGHCC* 40 – 36 – 50 – 45 – 4BT3.3G5 NR4i

DSFAB* 40 – 35 – 50 – 44 – QSB5-G3 NR3

DGCA 50 40 45 36 63 50 56 45 4BT3.9-G4

DSFAC* 50 – 45 – 63 – 56 – QSB5-G3 NR3

DGCB 60 50 55 45 75 63 69 56 4BT3.9-G4

DSFAD* 60 – 55 – 75 – 69 – QSB5-G3 NR3

DGCG 80 65 72 60 100 81 90 75 4BTA3.9-G3

DSFAE* 80 – 72 – 100 – 90 – QSB5-G3 NR3

DGDB 100 85 90 80 125 106 113 100 4BT3.9-G4

DSGAA** 100 – 90 – 125 – 113 – QSB7-G3 NR3

DGDK 125 100 113 90 156 125 141 113 6BTA5.9-G3

DSGAB** 125 – 113 – 156 – 141 – QSB7-G3 NR3

DGFA 150 140 135 125 188 175 169 156 6CTA8.3-G2

DSGAC** 150 – 135 – 188 – 169 – QSB7-G3 NR3

DGFB 175 150 160 135 219 188 200 169 6CTA8.3-G2

DSHAB** 175 – 160 – 219 – 200 – QSL9-G2 NR3

DGFC 200 178 180 180 250 220 225 200 6CTAA8.3-G2

DSHAC** 200 – 180 – 250 – 225 – QSL9-G2 NR3

DGFS 230 – – – 288 – – – 6CTAA8.3-G2

DSHAD 230 – 209 – 288 – 261 – QSL9-G2 NR3

DQDAA** 250 220 225 200 313 275 281 250 QSL9-G3 NR3QSL9-G5

DQDAB 275 250 250 227 344 313 313 284 QSL9-G5

DQHAA** 275 – 250 – 344 – 313 – QSM11-G4 NR3

DQDAC 300 265 270 240 375 331 338 300 QSL9-G5

DQHAB** 300 – 270 – 375 – 338 – QSM11-G4 NR3

Poweroutput

DSHAC

DSGAB

DSFAE

* Available with EPA Nonroad Emissions Certification

** Available with EPA Stationary Emergency CertificationMost models UL 2200-listed. See your distributor for specific details.

Diesel 10 kW to 300 kW

www.cumminspower.com 5


For additional technical specifications, visit: http://www.cumminspower.com/na/products/generators/diesel

Poweroutput

DQKAA

DFEK

DQDAA

DFHC

** Available with EPA Stationary Emergency Certification

Most models UL 2200-listed. See your distributor for specific details.

Diesel 350 kW to 2750 kW

Model

StandbykW PrimekW StandbykVA PrimekVA Engine

60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz type

DFEG** 350 – 320 – 438 – 400 – QSX15-G9 NR2

DFEH** 400 352 350 320 500 440 438 400 QSX15-G9 NR2 (60 Hz) QSX15-G8 (50 Hz)

DFEJ** 450 400 410 364 563 500 513 455 QSX15-G9 NR2 (60 Hz) QSX15-G8 (50 Hz)

DFEK** 500 440 455 400 625 550 569 500 QSX15-G9 NR2 (60 Hz) QSX15-G8 (50 Hz)

DFGB 600 550 545 500 750 688 681 625 VTA28-G5

DQCA** 600 545 545 500 750 681 681 625 QSK23-G7 (60 Hz) QSK23-G3 (50 Hz)

DFGE 750 – – – 938 – – – VTA28-G7

DFHA 750 620 680 560 938 775 850 700 QST30-G1

DQCB** 750 660 680 600 938 825 850 750 QSK23-G7 (60 Hz) QSK23-G3 (50 Hz)

DQFAA** 750 – 680 – 1000 – 850 – QST30-G5 NR2

DFHB 800 700 725 640 1000 875 906 800 QST30-G2

DQCC** 800 720 725 656 1000 900 906 820 QSK23-G7 (60 Hz) QSK23-G3 (50 Hz)

DQFAB** 800 – 725 – 1125 – 907 – QST30-G5 NR2

DFHC 900 800 818 725 1125 1000 1023 906 QST30-G3

DQFAC** 900 – 818 – 1250 – 1023 – QST30-G5 NR2

DFHD 1000 880 900 800 1250 1100 1125 1000 QST30-G5 (60 Hz) QST30-G4 (50 Hz)

DQFAD** 1000 – 900 – 1563 – 1125 – QST30-G5 NR2

DFLC 1250 1120 1100 1000 1563 1400 1375 1250 KTA50-G3

DQGAA** 1250 – 1100 – 1563 – 1375 – QSK50-G4 NR2

DQGAE** 1250 – 1135 – 1563 – 1419 – QSK50-G5

DFLE 1500 1290 1250 1100 1875 1613 1563 1375 KTA50-G9 (60 Hz) KTA50-G8 (50 Hz)

DQGAB** 1500 – 1350 – 1875 – 1688 – QSK50-G4 NR2

DQGAF** 1500 – 1365 – 1875 – 1706 – QSK50-G5

DQKB 1750 1500 1600 1350 2188 1875 2000 1688 QSK60-G6 (60 Hz) QSK60-G3 (50 Hz)

DQKAA** 1750 – 1600 – 2188 – 2000 – QSK60-G6 NR2

DQKAD** 1750 – 1600 – 2188 – 2000 – QSK60-G6

DQKC 2000 1650 1825 1500 2500 2063 2281 1875 QSK60-G6 (60 Hz) QSK60-G3 (50 Hz)

DQKAB** 2000 – 1825 – 2500 – 2281 – QSK60-G6 NR2

DQKAE** 2000 – 1825 – 2500 – 2281 – QSK60-G6

DQKD – 1800 – 1600 – 2250 – 2000 QSK60-G4

DQKH 2250 2000 – – 2813 2500 – – QSK60-G9 (60 Hz) QSK60-G8 (50 Hz)

DQKAF** 2250 – 1825 – 2813 – 2281 – QSK60-G14

DQLC 2500 – 2335 – 3125 – 2920 – QSK78-G6

DQLE** 2500 – – – – – – – QSK78-G10

DQLD 2750 – 2500 – – – – – QSK78-G8



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Conifer HS & Elk Creek Portable

Sound-attenuated and weather-protective enclosures > For generator sets from 10 to 1000 kW

Sound-attenuated and weather-protective enclosures from Cummins Power Generation Inc. meet even the strictest sound requirements and provide optimum protection from inclement weather.

Cummins Power Generation diesel and spark-ignited generator sets are available with sound-attenuated and weather-protective enclosures. Pre-assembled, pre-integrated and delivered as part of the entire power system, these enclosures are designed to speed installation time and reduce costs. Choose from three levels of sound-attenuation, depending on model size, to comply with even the strictest noise requirements. Enclosures are constructed of steel or aluminum, which is preferred in coastal regions or other environments where corrosion is a concern.

> Diesel generator set enclosures 10 to 1000 kW Weather-protective Level I, Level II, Level III

> Spark-ignited generator set enclosures 20 to 150 kW Weather-protective Level I, Level II

www.cumminspower.com

Features:

■Fixed air inlet and outlet louvers

■Stainless steel hardware Resists rust

■Recessed, lockable doors Provides easy service access and protects internal equipment

■Enclosed exhaust system Ensures safety

■Cambered roof Prevents water accumulation

■12 and 14 gauge steel construction

■Ships assembled on fuel tank or lifting base

■Choice of vertical or horizontal discharge

■Emergency stop button (standard on 600-1000 kW)

■Non-hydroscopic sound insulation

■Rodent barriers on inlet and outlet

■Flexible oil and coolant drain lines with interior valves

> Three levels of sound attenuation

Level I: 70 to 89 d(B)A*

Level II: 63 to 78 d(B)A*

Level III: 68 to 70 d(B)A*

> Compact footprint, low profile design

> Easy access to all major generator and engine control components for servicing

> Fully-house, enclosed exhaust silencer ensures safety and protects against rust

> Enclosure, generator set, exhaust system and tank are pre-assembled, pre-integrated and shipped as one package, saving time and labor costs

> All-steel construction with stainless steel hardware offers durability

> Upgrade kits

> Enclosures mounted directly to a sub-base fuel tank or lifting base

> UL2200-listed

> Customer options available to meet your application needs

Enclosure options

> Aluminum enclosure is wind-rated to 150 mph (per ASCE 7-05 exposure D, category 1 importance factor)

> Kits available to up-fit existing generator sets or to upgrade existing enclosures with additional sound attenuation

> Exterior oil and coolant drains with interior valves for ease of service

> Overhead 2-point lifting brackets (some models)

* Full load at 7 meters, steel enclosures


Choose from weather protective enclosure or three levels of sound attenuation:

Sound levels (dB(A))*

kW Model Weather- protective Level I Level II

Diesel

10 DSKAA 78 68 65

15 DSKAB 81 69 66

20 DSKBA 80 70 67

25 DSKFA 82 72 69

35 DGBB 82 71 63

35 DGGD 81 72 66

40 DGBC 82 72 63

40 DGHD 79 71 64

50 DGCA 83 72 66

50 DGHE 79 70 65

60 DGCB 84 73 67

60 DSFAD 87 79 71

80 DGCG 84 76 67

80 DSFAE 87 82 72

100 DGDB 86 77 70

100 DSGAA 87 - 73

100 DSHAF 95 88 78

125 DGDK 86 80 71

125 DSGAB 87 - 74

125 DSHAE 95 88 78

150 DGFA 89 77 72

150 DSGAC 88 - 75

150 DSHAA 95 88 78

175 DGFB 90 78 72

175 DSHAB 95 88 78

200 DGFC 91 80 74

200 DSHAC 95 88 78

230 DGFS 91 81 75

230 DSHAD 96 89 78

250 DQDAA 90 86 71

275 DQDAB 89 86 71

275 DQHAA 86 85 74

300 DFCB 86 84 71

300 DQDAC 89 86 71

300 DQHAB 89 88 76

350 DFCC 87 85 72

350 DFEG 85 83 72

400 DFCE 89 85 73

400 DFEG 89 85 73

450 DFEJ 87 84 73

500 DFEK 88 85 76

600 DFGB 85 78 74

600 DQCA 87 79 74

750 DFGE 87 80 75

750 DFHA 91 81 77

750 DQCB 87 79 74

750 DQFAA 89 79 75

800 DFHB 91 81 77

800 DQCC 87 79 74

800 DQFAB 89 79 75

900 DFHC 93 83 78

900 DQFAC 88 80 76

1000 DFHD 90 80 76

1000 DQFAD 90 80 76

Sound levels (dB(A))*

kW Model Weather- protective Level I Level II

Spark-ignited

20 GGMA 77 N/A 66

25 GGMB 78 N/A 66

30 GGMC 79 N/A 67

35 GGFD 80 73 65

42/47 GGFE 83 73 66

60 GGHE 86 77 68

70/75 GGHF 87 77 69

85 GGHG 85 79 75

100 GGHH 86 80 76

125 GGLA 85 79 75

150 GGLB 85 79 75

Diesel generator sets from 100 to 150 kW (models DSGAA, DSGAB, DSGAC) are available in Level III sound attenuation.

Shown: 100 kW Tier 3 diesel generator set (model DSGAA).

www.cumminspower.com* Full load at 7 meters, steel enclosures

*

*

*

Also available Level III

100 kW DSGAA 68 dB(A) 125 kW DSGAB 69 dB(A) 150 kW DSGAC 70 dB(A)

*

Package listed to UL2200Cummins Power Generation1400 73rd Avenue N.E. Minneapolis, MN 55432 Phone: 763 574 5000 Fax: 763 574 5298

Latin America3350 Southwest 148th Ave., Suite 205Miramar, FL 33027USAPhone 1 954 431 5511Fax 1 954 433 5797

Our energy working for you.™

www.cumminspower.com© 2008 Cummins Power Generation Inc. All rights reserved. Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. “Our energy working for you.” is a trademark of Cummins Power Generation. Specifications are subject to change without notice. (3/08) CPG-623 F-1493

Diesel package dimensions (in.)

Tank capacity

(gal.)

Weather- protective

Length Width Height

Level I

Length Width Height

Level II, III

Length Width Height

35-80 kW

70 83 40 63 83 40 81 102 40 81

140 83 40 71 83 40 89 102 40 89

100-230 kW

109 105 40 67 108 40 85 142 40 87

173 105 40 72 108 40 90 142 40 92

309 105 44 87 N/A N/A N/A 145 43 97

336 105 40 86 108 40 104 142 40 106

230-500 kW

Lifting base 188 82 100 188 82 100 222 82 100

300 188 82 104 188 82 104 222 82 104

400 188 82 106 188 82 106 222 82 106

500 188 82 108 188 82 108 222 82 108

600 188 82 111 188 82 111 222 82 111

660 188 82 113 188 82 113 222 82 113

720 188 82 114 188 82 114 222 82 114

850 188 82 118 188 82 118 222 82 118

1470 200 82 128 200 82 128 200 82 128

1700 234 82 128 234 82 128 234 82 128

600-1000 kW

200 260 98 133 303 98 133 315 98 133

660 260 98 133 303 98 133 315 98 133

1000 260 98 137 303 98 137 315 98 137

1500 260 98 142 303 98 142 315 98 142

2000 280 98 142 320 98 142 320 98 142

2400 332 98 142 330 98 142 332 98 142

Spark-ignited package dimensions (in.)

Modelnumber

Weather- protective

Length Width Height

Level I

Length Width Height

Level II

Length Width Height

20 kW

GGMA 65 30 46 N/A N/A N/A 85 30 47

25 kW

GGMB 65 30 46 N/A N/A N/A 85 30 47

30 kW

GGMC 65 30 46 N/A N/A N/A 85 30 47

35 kW

GGFD 83 40 54 83 40 72 83 40 72

45 kW

GGFE 83 40 54 83 40 72 83 40 72

60 kW

GGHE 83 40 54 83 40 72 83 40 72

70 kW

GGHF 83 40 54 83 40 72 83 40 72

85 kW

GGHG 105 40 70 105 60 70 142 60 70

100 kW

GGHH 105 40 70 105 60 70 142 60 70

125 kW

GGLA 105 40 70 105 60 70 142 60 70

150 kW

GGLB 105 40 70 105 60 70 142 60 70


Final standards for stationary and nonroaddiesel generator sets

On July 11, 2006, the US EPA fi nalized its proposalto regulate emissions from stationary dieselcompression-ignition engines. Called the “NewSource Performance Standards,” the EPA rulerequires emissions from stationary diesel-poweredgenerator sets to be harmonized with nonroad(mobile) applications starting from January 1, 2007.

As a result of the rule:

> Generators with engine ratings of 10-99 hp must comply with Tier 2 regulations;



> Engines that are not certifi ed to 2007 nonroad standards must be installed by the end-user by January 1, 2009.

Key exceptions are:

> Stationary engines over 3000 hp will remain at Tier 1 until their Tier 4 requirements become effective in 2011.

> Beginning in 2011 at Tier 4, emergency stationary diesel generators will not have to advance to standards that require aftertreatment.

U.S. EPA emissions regulations for on-site power generation

Proposed regulations for spark-ignited gasengines

On June 12, 2006, the EPA proposed new rules toregulate emissions from stationary spark-ignited gasengines. The fi rst regulation will become effectiveJuly 1, 2007, when emissions levels for stationarynon-emergency engines (typically used in peaking and landfi ll gas) and engines below 25 hp will be regulated. Spark-ignited gas engines above 25 hp used in stationary emergency applications will require EPA certifi cation effective January 1, 2009.

Cummins Power Generation intends to offer EPA-certifi ed gas products to meet the EPA stationaryemergency requirements for spark-ignited gas. Please consult your Cummins Power Generation dealer or visit www.cumminspower.com for a list of our EPA-compliant gas generator sets.

Award-winning diesel technology

Frost & Sullivan named Cummins Power Generation the recipient of the 2006 North American Diesel Engine Technology Leadership of the Year Award. The award recognizes Cummins Power Generation’s advancements and market leadership in emissions technology.



Cummins Power Generation1400 73rd Avenue N.E.Minneapolis, MN 55432Phone: 763 574 5000Fax: 763 574 5298


www.cumminspower.com© 2006 | Cummins Power Generation and Cummins are registered trademarks of Cummins Inc. “Our energy working for you.” and PowerCommand are trademarks of Cummins Power Generation. F-1689 (11/06) CPG473

Cummins Power Generation Tier-certifi edproducts by application

Cummins Power Generation offers a full rangeof diesel generator sets that meet or exceed

EPA requirements. Below are the U.S. EPA Tierlevels for stationary and nonroad applications andcorresponding Cummins Power Generation Tier-certifi ed models:

Stationary* NonroadStationary and

NonroadStationary and

NonroadStationary and

Nonroad

kWe 2006 2006 2007 2008 200915 / 20 / 25 DK Series DK Series DK Series DSBAB, DSCAA, DSCAB DSBAB, DSCAA, DSCAB

30 DSCAC DSCAC

35 DGGD, DGBB** DGBB** DGBB**, DGGD** DSDAA DSDAA

40 DGHD, DGBC** DGBC** DGBC**, DGHD** DSDAB DSDAB

50 DGHE, DGCA** DGCA** DGCA**, DGHE** DSDAC DSDAC

60 DGCB** DGCB** DGCB** DSFAA DSFAA

80 DGCG, DGDA DGDA DSFAE DSFAE DSFAE

100 DGDB DGDB DSHAF, DSGAA DSGAA DSGAA

125 DGDK, DSGAB DSHAE DSHAE, DSGAB DSGAB DSGAB

150 DGFA, DSHAA DSHAA DSHAA, DSGAC DSGAC DSGAC

175 DGFB, DSHAB DSHAB DSHAB DSHAB DSHAB

200 DGFC, DSHAC DSHAC DSHAC DSHAC DSHAC

230 DGFS, DSHAD DSHAD DSHAD DSHAD DSHAD

250 DQDAA DQDAA*** DQDAA*** DQDAA*** DQDAA***

275 DQDAB DQHAA DQHAA DQHAA DQHAA

300 DQDAC DQHAB DQHAB DQHAB DQHAB

350 DFEG DFEG DFEG DFEG DFEG

400 DFEH DFEH DFEH DFEH DFEH

450 DFEJ DFEJ DFEJ DFEJ DFEJ

500 DFEK DFEK DFEK DFEK DFEK

600 DFHA, DQCA, DQMAA DQMAA, DQCA DQMAA, DQCA DQMAA, DQCA DQMAA, DQCA

750 DFHA, DQCB, DQFAA DQFAA, DQCB DQFAA, DQCB DQFAA, DQCB DQFAA, DQCB

800 DFHB, DQCC, DQFAB DQFAB, DQCC DQFAB, DQCC DQFAB, DQCC DQFAB, DQCC

900 DFHD, DQFAC DQFAC DQFAC DQFAC DQFAC

1000 DFHD, DQFAD DQFAD DQFAD DQFAD DQFAD

1250 DFLE, DQGAA DQGAA DQGAA DQGAA DQGAA

1500 DFLE, DQGAB DQGAB DQGAB DQGAB DQGAB

1750 DQKB, DQKAA DQKAA DQKAA DQKAA DQKAA

2000 DQKC, DQKAB DQKAB DQKAB DQKAB DQKAB

2250* DQKH DQKH DQKH DQKH DQKH

2500* DQLC DQLC DQLC DQLC

* Tier 1 or greater required for stationary from 4/1/2006.** Tier 1 and Tier 2 models available.*** Tier 1 and Tier 3 models available.

Note: Our interpretation of the NSPS as it applies to stationary diesel generators is believed to be accurate. However, do not rely solely on this document for compliance information.

Cummins Power Generation Tier-certifi ed diesel generator sets

Tier 2

Tier 3

Tier 4

Tier 1Stationary only (cannot use for nonroad)

EPA Certifi cation Levels:

“As a recognized industry leader, Cummins Power Generation hasbeen working closely with the EPA and supports their efforts tostrengthen emissions regulations for nonroad and stationary dieselengines. Cummins Pow er Generation was the fi rst manufacturer tooffer EPA-certifi ed Tier 3 generator sets.

“Cummins Power Generation’s design strategy for meetingnew emissions standards has been to focus on our existingelectronic-controlled engine platforms and new in-cylinder design

enhancements. We believe this has been the best approach tohigher performance, better fuel effi ciency and high reliability thandesigns that rely on costly exhaust aftertreatments. This designstrategy has helped us become one of the few manufacturers whocan offer the marketplace a full line of EPA-certifi ed products.”

Tom LinebargerPresident, Cummins Power Generation

SD SERIES - SPECIFICATION DATA SHEET 1.1

Kirk Key Interlock Company211 Wetmore Ave. S.E., Massillon, OH 44646

Phone: 330.833.8223 • Fax: 330.833.1528 • Toll Free: 800.438.2442Email: [email protected]

www.kirkkey.com Type F - Flat Mounted

The Type F interlock is generally flat or face mounted with bolts through the front of the housing. The body of thelock is brass and the locking bolt is made of 5/8” diameter stainless steel. The throw, or travel, of the locking bolt is3/4".

OPTIONS• Locking Bolt Length - when ordering, specify the length of the locking bolt in the withdrawn position. Standardlengths are 1/4", 3/8", 1/2", 3/4”, 1", 2", and 3". Non-standard lengths are also available. (1” Lock Bolt shown ondrawing)

• Key Removable - the key(s) is removable when the locking bolt is either in the extended (E) or withdrawn (W)position. Please choose E or W when ordering an interlock. Key removable extended is the most common becausethe locking bolt is typically extended to block/engage something.

• Multi-Cylinder - up to 15 cylinders available. Housings with 5 cylinders or more come with mounting holes at eachend of the housing. Designate "E" or "W" key removable position for each cylinder.

• Stamp Key Interchange - specify an alphanumeric code to be stamped on the cylinder face and the key (e.g. A1,A2, B1, etc. - up to 5 characters). See SD Series Data Sheet for Keys (3.4) and Terminology (4.1) for details.

• Auxiliary Switches - see SD Series Data Sheets for Type Thermoplastic (2.3), Type S (2.4) and Type K (2.5) fordetails.

• Dust Covers - see SD Series Data Sheet for Dust Covers (3.1) for details.

• Mounting Bolts - see SD Series Data Sheet for Mounting Bolts (3.2) for details.

• "Opposite Hand" - see SD Series Data Sheet for Terminology (4.1) for details.

SD SERIES - SPECIFICATION DATA SHEET 1.1

Kirk Key Interlock Company211 Wetmore Ave. S.E., Massillon, OH 44646

Phone: 330.833.8223 • Fax: 330.833.1528 • Toll Free: 800.438.2442Email: [email protected]

www.kirkkey.com Type F - Flat Mounted

NOTES:1) 0.4062” (10.32mm) holes for mounting bolts (2 holes).2) Mounting holes for locks with 5 or more cylinders. Type F interlocks with five or more cylinders will havemounting holes at each end of the interlock. The rear mounting holes are 7/8” (22.23mm) from the end. The totallength of the five cylinder Type F interlock is 9 1/2” (24.13cm) . Add 1 1/2” (38.1mm) for every additional cylinder.

80TG3 S u r g e P r O T e C T I O N

TransGuard®

kA Rating (Must Choose One)Available TG3TM kA Ratings: 050, 080, 100, 125, 150, 200,

250, 300

Voltage* (Must Choose One)208 120/208240 120/240380 220/380480 277/480600 347/600

Configuration* (Must Choose One)1G 1-Phase, Grounded2G 2-Phase, Grounded, Split-Phase3Y 3-Phase, Grounded, Wye3R 3-Phase, Grounded, High-Resistance3H 3-Phase, Grounded, High-Leg Delta3D 3-Phase, Grounded, Delta

Enclosure (Must Choose One)MN Metal Without DisconnectMD Metal With DisconnectSN Stainless Steel Without DisconnectSD Stainless Steel With DisconnectPN Fiberglass Reinforced Polyester

Without Disconnect

Cable Entry (Must Choose One)T Top FeedB Bottom Feed

Monitoring (Must Choose One)M0 No local monitoring

(see remote MxX stand-alone option)M1 LED/Phase + Audible Alarm,

Dry Relay ContactsM2 M1 + Surge CounterM3 Advanced Monitoring,

Character Display, Modbus RTUM4E M3 + Ethernet, Modbus TCPM5 Advanced Monitoring,

Graphics Display, Modbus RTUM6E M5 + Ethernet, Modbus TCP

Filter (Must Choose One)F FilterN No Filter

Optional Feature (May Choose One)2 Test Port

Stand-Alone Options (To Be Ordered As Separate Items)DTS DTS-2 Diagnostic Test SetMxX Remote Monitor Extension

M1X through M6EXHPI HPI Cable

T G 3 — 0 8 0 — 2 0 8 — 3 Y — P N T — M 6 E — F 2

Mod

el

kA R

atin

g

Volta

ge

Conf

igur

atio

n

Cabl

e En

try

Mon

itorin

g

Filte

r Op

tion

Optio

nal F

eatu

re

Encl

osur

e

E.g.: TG3-080-208-3Y-PNT-M6E-F2 (as shown in above photo)

Model NuMber ScheMe (TG3TM)

*See table on back for more Voltage/Configuration Options.

TM

TransGuard® TG3TM suppression filter systems feature a powerful failure-free ISMTM (Integrated Suppression Module). The ISMTM contains individual thermally fused and protected MOVs, surge-rated copper busing, robust filtering and advanced remote communications capabilities. The TG3TM protects today’s facilities from costly downtime and equipment damage caused by routine or catastrophic electrical disturbances.

ProducT SPecificaTioNS

General SpecificationsMaximum Surge Current Rating 80kA Per Mode, 160kA Per PhaseNominal Discharge Surge Current I-n = 20kASafety Listings Listed by UL to UL 1449 3rd Edition

(2009 Revision) for Type 1 and Type 2 SPD applications, cUL, and UL 1283 / Meets Requirements for UL 96A / Compliant to IEEE C62.41.1-2002, C62.41.2-2002 and C62.45-2002 / NFPA 70 [NEC], Article 285 / RoHS Compliant / CE, IEC 61643-11-2011 / FCC Part B Class B / EMC Directive 2004/108/EC / Low Voltage Directive 2006/95/EC

Protection Method Thermally protected MOVs, Capacitive FilterProduct Design Individual thermally fused and protected MOVs,

and All Copper, Tin-plated BusDimensions Metal/Stainless Steel: 16”H x 16”W x 9.2”D Fiberglass Reinforced Polyester: 14"H x 12.75"W x 6.6"DWeight. Metal/Stainless Steel: 40 lbs. Fiberglass Reinforced Polyester: 17 lbsEnclosure Type NEMA 4/12 Standard (NEMA 4X Option)Installation Location Outdoor or IndoorOperating Environment -25°C to +60°C

5% – 95% Non-Condensing HumidityFault Current (SCCR) 200kAICConnection Method ParallelProtection Modes All Modes (L-N, L-G, N-G, L-L)Response Time < 0.5 NanosecondsOperating Frequency 47 – 63 HzWarranty 15 Years

Filtering Attenuation Frequencies (Per Mil-Std-220B January 2000)** 10 KHz 100 KHz 1 MHz 10 MHz Max at 142 KHz 18.1 dB 44 dB 22.8 dB 15.3 dB 54.6 dB

Single/Repetitive Surge Current Capacities (Tested)**Protection Mode Single Pulse Surge Repetitive Surge Current Capacity/Mode Current Capacity/ModeLine-to-Neutral 80,000A 6,000 ImpulsesLine-to-Ground 80,000A 6,000 ImpulsesNeutral-to-Ground 80,000A 6,000 ImpulsesLine-to-Line 160,000A 12,000 ImpulsesPer Phase 160,000A 12,000 Impulses

Maximum Continuous Operating Voltage (MCOV)Voltage L-N MCOV Voltage L-L MCOV120V 150V 240V 300V277V 320V 480V 552V347V 420V 600V 690V

** Data based on actual tests. Contact factory for test reports

System Voltage120/240V

or 120/208V

277/480V 347/600V 480V Delta

Protection Mode L-N L-G N-G L-L L-N L-G N-G L-L L-N L-G N-G L-L L-G L-L

MCOV 150 150 150 300 320 320 320 552 420 420 420 690 552 552

B3 Ring Wave 6kV, 500A 490 570 640 500 450 540 570 530 490 520 600 550 1450 530

B3/C1 Combo Wave 6kV, 3kA 614 629 634 1011 1013 1031 950 1857 1197 1219 1175 2369 1542 1857

C3 Combo Wave 20kV, 10kA 980 980 1170 1600 1420 1540 1600 2600 1670 1670 1730 2980 2270 2600

UL 1449 3rd Edition VPR 6kV, 3kA 700 700 700 1200 1200 1200 1000 2000 1200 1500 1200 2500 1800 2000

060314

Metal/Stainless Steel TG3TM/80 Inches (mm)H1 16.00 (406.4)H2 17.25 (438.2)H3 18.50 (469.9)W1 16.00 (406.4)W2 10.00 (254.0)D 9.20 (233.7)

Fiberglass Reinforced Polyester TG3TM/80 Inches (mm)H1 14.00 (355.6)H2 14.75 (374.7)H3 15.50 (393.7)W1 12.75 (323.9)W2 10.00 (254.0)D 6.60 (167.6)

TG3 TM/80 PerforMaNce daTa

All TG3 TM systems voltage protection ratings (VPR) are peak values (±10%) measured from the 90° reference point and are in compliance with test and evaluation procedures outlined in ANSI/IEEE C62.41

diMeNSioNal SPecificaTioNS VolTaGe/coNfiGuraTioN oPTioNS

1-Ph

ase,

Gro

unde

d

2-Ph

ase,

Gro

unde

d, S

plit-

Phas

e

3-Ph

ase,

Gro

unde

d, W

ye

3-Ph

ase,

Gro

unde

d, H

igh-

Resis

tanc

e

3-Ph

ase,

Gro

unde

d, H

igh-

Leg

Delta

3-Ph

ase,

Gro

unde

d, D

elta

1G 2G 3Y 3R 3H 3D

Voltage Configuration

120 X

208 X X X X

220 X X X X

230 X X

240 X X X X

380 X X X X

415 X X X X

480 X X X X

600 X X X X

Not all voltage configurations are displayed, contact Thomas & Betts Power Solutions for additional configurations.

(W1)

(W2)

(H1)(H2)

(H3)

(D)

ø 0.38

(H3)(H2)

(W1)(W2)

(D)

(H1)

ø 0.38

(W1)(W2)

(H3)(H2)

(H1)

(D)

ø 0.38

© 2014, Thomas & Betts Power Solutions, LLC. • Thomas & Betts Power Solutions, LLC., is a wholly owned subsidiary of Thomas & Betts Corporation. Current Technology® and TransGuard® are registered trademarks of Thomas & Betts International, Inc. • Specifications are subject to change without notice. • Visit our website for latest revisions.

Thomas & Betts Power Solutions5900 Eastport Blvd. • Richmond, VA 23231-4453 USA

Tel: (804) 236-3300 • Toll free: (800) 238-5000 • Fax: (804) 236-4841tnbpowersolutions.com/current_technology

Ge

ne

ra

to

r

Do

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InG

Sta

tIo

nS

CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.

3507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com

TRYSTAR® PORTAbLE POwER CAbLECam to cam cable extensions

Striped Cable Distribution equipment Cable with integrity

DESCRIPTION

• 2000V, 100A-400A rated to NEC table 400.5 (B)

• All portable power cable sold is highly flexible and UL & C-UL or CSA Listed

• MSHA Listed

• Dual layer jacket with inner safety liner of contrasting color

• Available in any color, including 208V & 480V phases

• Your custom print on every foot of the cable

• All cables are factory tested

Trystar® Generator Docking Stations provide reliable, affordable

assurance that your business stays up and running in any power outage.

Custom-mounted to your structure, each station allows for quick

and easy connection of external generator power. And our unique

design helps prevent theft and hazardous disconnects.

• Up To 4000A

• THEfT AND TAMpER RESiSTANT

• CAM Lok READY

• CUSToM CABLiNG AND powDER CoATiNG

• BREAkER pANELS AND MoRE

TRYSTAR® gENERATOR DOCKINg STATIONS

CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER. CALL 1-866-TRYSTAR (879-7827) TO PLACE YOUR ORDER.

4507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com 5507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com

Compression lug pin lug Bare end

TRYSTAR® PORTAbLE POwER CAbLE pig tails, male or female, any length

DESCRIPTION

• 2000V, 100A-400A rated to NEC table 400.5 (B)

• All portable power cable sold is highly flexible and UL & C-UL or CSA Listed

• MSHA Listed

• Dual layer jacket with inner safety liner of contrasting color

• Available in any color, including 208V & 480V phases

• Cam style to bare end with pin lugs or compression lugs available

gDS-044w-SM(pictured)


pad lockableDocking station 400A phase colored cable

TRYSTAR® COMMERCIAL gRADE gENERATOR DOCKINg STATION

DESCRIPTION

• Available for 100A to 400A service

• powder coated aluminum or stainless steel construction

• Lockable rake system reduces cable theft

• Non-angled vertical Cam style inputs

• UL and C-UL 50 listed enclosure, NEMA 3R

• options are not available with this unit

• provides safe and easy cam connections to existing transfer switches

• for use in residential and light duty environments

• Your custom print on every foot of the cable

• All cables are factory tested

2917 Industrial DriveFaribault, Minnesota 55021




Part #gDS-205w-LM(pictured)

optional leg kit 1200A output panel 400A docking station

TRYSTAR® gENERATOR DOCKINg STATIONUp To 4000A

DESCRIPTION



• Docking stations accommodate any style inlet or receptacle

• Lockable rake system reduces cable theft & cable disconnection

• Cam style inputs and/or outputs or other


• provides safe and easy cam connections to transfer switches


TRYSTAR® gENERATOR DOCKINg STATION wITh LOCKINg bLOCK Up to 4000A

4000A Closed 400A Closed 400A open with rake system

Part #gDS-405w-LM-K2(pictured lower left)

Part #gDS-045w-SM-K1(pictured center and lower right)

DESCRIPTION


• patented locking block incorporated into a standard Trystar GDS

• kirk key can be installed into a facility’s new or existing main breaker

• only the provided key will open Trystar’s GDS with locking block

• The key is captive and is only released by disconnecting the main breaker

• key releases only when doors of GDS are closed and locked

• Both doors will close only if the cable is not connected to the GDS

• The facility’s main breaker is used to lock out and transfer power from utility to generator




Part #gDR-125w-LM(pictured)

TRYSTAR® ROTARY gENERATOR DOCKINg STATIONUp to 1200A


Part #gDS-POSITRYSTAR® POSI-LOK gENERATOR DOCKINg STATION

DESCRIPTION

• integrated rotary transfer switch (oN - off - oN)



• Available with non-service entrance or service entrance rating


• Cam style inputs and/or outputs

• inside mount handle for added security


DESCRIPTION


• Mounts to switches, buildings and generators

• posi-Lok® is designed for sequential, fool-proof hook up



portable option Utility - off - Generator switch pad lockable Lockable posi-Loks connectedposi-Lok cable




Part #gDS-326P-LL(pictured)

phase colored cableSecondary door closed Hard wire connection

TRYSTAR® hARD-wIRE DOCKINg STATIONGenerator Roll-Up Box

DESCRIPTION

• includes mechanical lugs suitable for up to 500MCM THHN cable

• Trap door access for easy hard wire connection

• Secondary door offers additional protection between generator and electrical load



TRYSTAR® RENTAL TRANSfER SwITChES wITh bUILT IN DOCKINg STATIONS

integral docking station Two full door access fully wired

DESCRIPTION

• optional stainless steel or powder coated aluminum

• Double throw, manual (non-automatic) or automatic

• Docking Station integral to the switch

• Heavy duty reinforced frame with 2 door support & access

• Add gland plates for any inlet or receptacle

• Non service and service entrance rated

• UL and C-UL 50 Listed enclosure




Part #DbDS(pictured)

TRYSTAR® DUAL KIRK KEY bREAKER DOCKINg STATIONS

DESCRIPTION

• Standby power breaker cannot be energized unless the utility breaker is locked in the off position

• Breaker A is for loadbanking a permanent generator

• Breaker B is for a temporary generator

• Ability to have a temporary generator connected during a load bank test

• Allows for quick, easy hook up of a portable generator if permanent generator goes down

• Up to 4000A per breaker

• phase rotation monitor included

• full CAD drawings available upon request

• Cam style connection or hard wire option available for input


Closed view open view

Part #SbDS(pictured)

TRYSTAR® SINgLE OR DUAL bREAKER DOCKINg STATIONS

DESCRIPTION

• Single breaker docking station with kirk key provision

• kirk key is provided for main breaker on building

• The key is captive in the building’s main breaker until it is shut off

• when the main breaker is off, use the same key to turn on the GDS breaker

• The key is captive in the GDS breaker until it is shut off

• Up to 4000A

• kirk-key adaptable





Closed view open view




PRODUCT NAME


Part #UOPTRYSTAR® UTILITY bREAKERED OUTPUT PANELPart #DPgLbDSTRYSTAR® DUAL PURPOSE gENERATOR/LOAD bANK DOCKINg STATION

open view open viewClosed viewClosed view

DESCRIPTION

• Quick and easier access to permanent generator for load banking

• kirk key access to lock out permanent generator, giving access for roll up rental generator

• Does not include any breakers

• Cam style or hard-wire inputs and/or outputs


• Up to 4000A

• UL 50 and C(UL) 50 Listed enclosure, NEMA 3R

DESCRIPTION



• output panels accommodate any style outlet

• Breakers included to match specification

• Cam style or hard-wire outputs, or other

• Lockable rake system reduces cable theft and cable disconnection

• UL 50 and C(UL) 50 Listed enclosure, NEMA 3R



Part #gDS-MgTRYSTAR® DOCKINg STATION fOR MObILE gENERATORS

Closed view Back view

DESCRIPTION

• Single or dual kirk key systems

• inserts into a mobile generator which provides flexibility for long or short-term projects

• Breaker A is generator’s main, breaker B is the building’s main


• Up to 4000A per breaker





inside wiring of an ATS

Docking station

TRYSTAR® gENERATOR DOCKINg STATIONS MOUNTED TO ATS

inside wiring of an ATS



Mounted to transfer switch Three phase 208V with pigtails Shown with lockable cover

TRYSTAR® INLET gENERATOR CONNECTION PANEL100A to 400A

DESCRIPTION


• Converts a panel from a mechanical lug connection to a quick connect panel

• Mounts to switches, buildings and/or generators

• Complete with 30” tails sized to your requirement

• option for lockable front cover



Part #TSSV

plastic collapsible bins plastic non collapsible bins

TRYSTAR® POwERTrystar Steel Storage Vault

DESCRIPTION

• Lockable

• Capable of holding up to 3000 lbs.

• Nearly impenetrable

• Custom colors available



TEMpERATURE CoRRECTioN fACToRS **

Ambient Temp °C

fACToR Ambient Temp °f

Number ofConductors

TemperatureAdjustment

21-25 1.04 70-77 4-6 80%

26-30 1.00 78-86 7-9 70%

31-35 0.96 87-95 10-20 50%

36-40 0.91 96-104 21-30 45%

41-45 0.87 105-113 41-40 40%

46-50 0.82 114-122 41+ 35%

51-55 0.76 123-131D RATiNG foR CoNDUiT oR TRAY AppLiCATioN56-60 0.71 132-140

61-70 0.58 141-158

71-80 0.41 159-176 28%

Adjustment factor for more than three current carrying conductors

* for ambient temperatures other than 30 C (86 f) multiply the allowable ampacities stated above by the appropriate conversion factor.

** indented into sheath: (UL) TYpE ppE 90°C DRY 75°C wET SUN RES 2000V E204219 p-07-kA070022-MSHA AwG 4/0 C(UL) ppC/TpE fT5 90°C SUN RES 600V

*** Values Listed are for single conductors, where the individual conductor is not installed in raceways or physical contact with each other except in the lengths not exceeding 24.0 inches.

Size Stranding Strand Nominal oD

finished Nominal oD

weight lbs. / MfT

Ampacity*

8 168 x 30 0.150 0.485 162 80

6 266 x 30 0.192 0.525 197 105

4 420 x 30 0.252 0.582 204 125

2 665 x 30 0.320 0.650 315 190

1 833 x 30 0.354 0.725 376 220

1/0 1064 x 30 0.397 0.775 480 260

2/0 1330 x 30 0.450 0.820 603 300

3/0 1691 x 30 0.510 0.880 716 350

4/0 2109 x 30 0.580 0.965 895 405

AVAILAbLE SIZES, SPECIfICATIONS & AMPACITY CORRECTION fACTORS

fEATURES

• Available colors: Black, blue, red, green, white, yellow, orange, brown or custom

• - 45°C to 105°C, 2000 Volt Rating, flame retardant

• Resistant to oil, water, acid, gas, ozone, cuts, tears and abrasion

• (UL) 2000 volt rating, C(UL) 600 volts continuous use

• Manufactured to UL & C(UL) standard 1650, & MSHA

• Surpasses NEC 400 requirements and may be used in any application where ppE, Type w, G or G-GC cable is used.

APPLICATIONS

Designed for use with industrial equipment, including portable generators, chillers, air conditioning, motor and welding leads, submersible wells, grounding, heavy tools, power extensions, marine dockside, mining and oil drilling applications, where long term, quality performance at all operating temperatures is desired.

CONSTRUCTION

Conductor• Bare, annealed electrolytic copper• 30 AwG Class k rope lay stranding

DUAL INSULATED JACKETINg TEChNOLOgY

inner Jacket- Added for Your SafetyA separator of high contrast color is applied between the conductor and outer sheath for your added safety.This provides: increased insulation, added flexibility, and allows you to easily identify damage or wear.

outer JacketTYpE ppE (fT5) provides: oil, water, acid, gas, ozone, resistance, flame retardant, durability and extreme flexibility at all operating temperatures.

indented into outer jacket: (UL) TYpE ppE 90°C DRY 75°C

wET SUN RES 2000V E204219 p-07-kA070022-MSHA AwG

4/0 C(UL) ppC/TpE fT5 90°C SUN RES 600V

TRYSTAR® PORTAbLE POwER CAbLE (UL) C(UL)AVAILAbLE IN: CUSTOM COLOR, ANY LENgTh, CUT, COILED, COMPLETE wITh CONNECTOR ASSEMbLY

TRYSTAR® gENERATOR DOCKINg STATION SPECIfICATION

AMPERAgE VOLTAgE MOUNT STYLE PERMANENT bUS CONNECTION

02 - 200A 1 - 120/240 (2H + N + G) w - wall hanging L - Mechanical Lugs (std)

04 - 400A 3 - 208/120V (3H + N + G) p - pad (free standing) Qty and size per phase

08 - 800A 4 - 480V (3H + G) f - flush (front flange) 200 - 400A — 2 x 600 MCM

12 - 1200A 5 - 480/277 (3H + N + G) 800A — 3 x 500 MCM

16 - 1600A 6 - 600V (3H + N + G) 1200A — 4 x 500 MCMSample Construction:

1600A, 208/120V, wall Mount S

Mechanical Lug permanent busbar connection

Male cam style receptacle generator connection

phase Rotation Monitor, 2x Duplex GfCi, Generator Signal Terminal Block

gDS-163w-LM-AC2h

20 - 2000A 1600A — 6 x 500 MCM

24 - 2400A 2000A — 8 x 500 MCM

28 - 2800AVoltage Colors for Cam Style Receptacles

1 - Black, Red, white & Green3 - Black, Red, Blue, white and Green4 - Brown, orange, Yellow and Green5 - Brown, orange, Yellow, white and Green6 - Black, Black, Black, white and Green

2400A — 10 x 500 MCM

32 - 3200A 3200A — 14 x 500 MCM

40 - 4000A 4000A — 16 x 500 MCM

C - Long Barrel Compression

S - 1/2” x 13 Threaded Stud (400A and below)

o - other (Specify)

gENERATOR CONNECTION (OPTIONAL LOADbANK CONNECTION) (OThER OPTIONS - LIST ALL AfTER DASh)

M - Male Cam Style Receptacles (std) Lf - female Cam Style Receptacles A - phase rotation monitor

L - Mechanical Lugs LL - Mechanical Lug B - 1Ø 120V 20A Duplex outlet

o - other (Specify) C - 1Ø 120V 20A Duplex GfCi outlet

D - 1Ø 120V 30A NEMA L5‐30 outlet

E - 1Ø 120V 50A Twist‐Lock outlet

f - 1Ø 125/250V 50A Twist‐Lock outlet (Add number after letter if requesting more than one)

H - Generator Signal Terminal wiring Block

i - Stainless Steel construction

J - Bottom conduit access (increased panel depth - contact factory for details)

k# - kirk‐key door interlock (# - number of key cylinders)

L - Custom lug size or compression type

p - Custom powder coat color (Specify - ANSi grey standard)

S - Special (explain)

NOTES:

for 400-800A choose up to 2 from B-E

for 1200-4000A choose up to 3 from B-E

Make selections from the listed options.

ExAMpLE SHowN: gDS-325P-LM(-LfA)

gDS AMPERAgE VOLTAgE MOUNT STYLE PERMANENT bUS CONNECTION

gENERATOR CONNECTION ( - (OPTIONAL LOADbANK

CONNECTION)(OThER OPTIONS -

LIST ALL AfTER DASh) )

gDS - 32 5 P - L M ( - Lf A )

2917 Industrial DriveFaribault, Minnesota 5502122507.333.3990 • 866.TRYSTAR • fax 507.334.1683 • trystar.com

NOTESMANUfACTURINg

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TRYSTAR PRODUCTION

trystar.com

CUSTOM

CAbLE &

POw

ER SOLUTIO

NS

507.333.3990866.TRYSTA

R

suitable for emergency, peak and prime power … for emergency, peak and ... shown in figure 5...

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