sunmaxx installation manual - titanpower aldh29 flat plate collector - flush mount

InstallatIon GuIdetItanPower aldH29 Flat Plate ColleCtor

www.sunMaxxsolar.CoM

Model nuMber

TitanPower-ALDH29

MountInG tyPe

Flush (Pitched Roof)

Free-Standing (Flat Roof)

x

x

SunMaxx Solar | 5042-5160 NY 206 Bainbridge NY 13733 | 1.877.786.6299 1.877.270.7875 fax | www.sunmaxxsolar.com

Components - 1 Collector Installation 31

Assembly & Installation - 1 Collector Installation 42

Table of Contents

Components - 2 Collector Installation 93

Assembly & Installation - 2 Collector Installation 104


1. Components - 1 Collector Installation

The packaging of the support structure consists of 2 cardboard boxes. The one include the profiles of the support structures and the second one the accessories for the assembly.

The packages are including the following materials:

# Qty Part # dimensions Image

1 4 PS272BVDR-005

2 4 PS272BVDR-001

3 8 8x100 DIN 531

4 2 PS272BVDF-015 1.4”

5 2 PS272BVDF-013 2.8”

6 2 PS272BVDF-007 1.4” x 1.4” x 53.6”

7 26 M8 NUT DIN 6923


8 6 M8 x 30 LG DIN 933

9 4


2. Assembly & Installation - 1 Collector Installation

steP 1: Hook asseMbly & PlaCeMent

1.1: Assemble the hooks according to the upper figure.

1.2: Take off of the roof 1 or 2 tiles from the spot you choose as appropriate for the upper left corner of the frame support. Place the perforated sheet plate on the rafter and on the upper side of the tile batten, as figure on the left suggests, for better safety and grip. Adjust the “ς” shaped Nr.1’s height, so as when the tiles are back to position again, the lower horizontal part of hook Nr.1 stands between the upper and lower tile (figure on the left). Then place the tiles again and seal.

1.3: Set as starting point the upper left hook. Then place the upper right hook at distance X from the already placed left hook. Tighten up the perforated plate on the rafter through the most convenient holes. Then place lower right hook at distance Y from the upper left and last the lower right hook accordingly. After you make sure that all the wood screws are tightened up and that the height is adjusted (see 1.2), place the tiles to their positions.


Alternative Hook Type Placement

You are given the option to choose the type of hook you that fits your needs better. The following procedure gives the description for the use of this hook (No.9). The placement dimensions are the same with the first option.

1.1: Prepare the four hooks No.9 according to the upper two figures. This hook consists of the main body, 3x nuts M10, a rubber sealing washer and the plate that connects the hook with the collector’s support structure.

1.2: Take off of the roof 1 or 2 tiles from the spot you choose as appropriate for the upper left corner of the frame support, until you find a rafter and a batten and open a hole on the batten to tighten the rod hook. Make a Φ12 hole to the corresponding spot of the tile and then put back the tiles in position. Insert No.9 in the hole as seen in the figures on the left and tighten up the main bolt on the batten. Then place the rubber washer in the tile’s hole and tighten washer on tile with the nut. There is no need for excessive force.

1.3: Having in mind the table with the dimensions X, Y provided in the previews page as well as the corresponding directions given for option 1, place the rest three hooks Nr.9, as seen in figure on the left.

Follow the procedure presented in the second step (2.1, 2.2) in the following page, for the assembly of No.6 with No.4 and No.5 as well as the figures above for the placing of the two No.6 on the hooks. The only difference between the two hook options are the hooks, thus phases 2.1 and 2.2 are identical.


steP 2: asseMble tHe aluMInuM ProFIles

2.1: Place the two No.4 clamps at the edges of one of the No.6 profile, as seen in the figures above. Don’t tighten up the bolts at this phase.

2.2: Place the two No.5 clamps on the No.6 profile as seen above. Don’t tighten up the bolts at this phase.

2.3: Tighten up the upper and lower support according to the figures above. Center the two aluminum profiles relative to the hooks as well as to each other. Tighten up the bolts that connect the hooks to the supports. The structure is ready for the collector.


steP 3: PlaCe tHe ColleCtors

Both clamps No.4 and No.5 must secure the collector at this stage. Tighten the M8 nuts in all parts to secure the collector on the support structure. Tighten until the both types of clamps fit well on the collector like in the drawing on the left.

attentIon: Pay maximum attention during tightening the nuts. Do not apply extreme force as there is danger to harm the collector or destroy the accesso-ries of the support structure. Apply the necessary force to secure the collector.

For the clamps No.4 it is necessary to apply opposite force in order to avoid rotation of the aluminum part.


3. Components - 2 Collector Installation


1 6 PS272BVDR-005

2 6 PS272BVDR-001

3 12 8x100 DIN 531

4 4 PS272BVDF-015 1.4”

5 4 PS272BVDF-013 2.8”

6 2 PS272BVDF-007 1.4” x 1.4” x 53.6”

7 42 M8 NUT DIN 6923


8 42 M8 x 30 LG DIN 933

9 6


4. Assembly & Installation - 2 Collector Installation

steP 1: Hook asseMbly & PlaCeMent

1.1: Assemble the hooks according to the upper figure.

1.2: Take off of the roof 1 or 2 tiles from the spot you choose as appropriate for the upper left corner of the frame support. Place the perforated sheet plate on the rafter and on the upper side of the tile batten, as figure on the left sug-gests, for better safety and grip. Then adjust the height of the ¨ς¨ shaped No.1, in order to avoid contact with the tile. About 30mm clearance is OK. Repeat procedure for all 6 hooks.

1.3: Set as starting point the upper left hook. Then place the upper middle hook at distance X from the already placed left hook. Tighten up the perforated plate on the rafter through the most convenient holes. Repeat for upper right hook in distance X from the upper middle one.Then place lower right hook at distance Y from the upper left and repeat for the middle lower and last the lower right hook accordingly. After you make sure that all the wood screws are tightened up and that the height is adjusted (see 1.2), place the tiles to their positions.


Alternative Hook Type Placement

You are given the option to choose the type of hook you that fits your needs better. The following procedure gives the description for the use of this hook (No.9). The placement dimensions are the same with the first option.

1.1: Prepare the six hooks No.9 according to the upper two figures. This hook consists of the main body, 3x nuts M10, a rubber sealing washer and the plate that connects the hook with the collector’s support structure.

1.2: Take off of the roof 1 or 2 tiles from the spot you choose as appropriate for the upper left corner of the frame support, until you find a rafter and a batten and open a hole on the batten to tighten the rod hook. Make a Φ12 hole to the corresponding spot of the tile and then put back the tiles in position. Insert No.9 in the hole as seen in the figures on the left and tighten up the main bolt on the batten. Then place the rubber washer in the tile’s hole and tighten washer on tile with the nut. There is no need for excessive force.

Follow the procedure presented in the second step (2.1, 2.2) in the following page, for the assembly of No.6 with No.4 and No.5 as well as the figures above for the placing of the two No.6 on the hooks. The only difference between the two hook options are the hooks, thus phases 2.1 and 2.2 are identical.


steP 2: asseMble tHe aluMInuM ProFIles

2.1: Place the two No.4 clamps at the edges of one of the No.6 profiles and the rest two in the mid-dle of the same No.6, as seen in the figures above. Don’t tighten up the bolts at this phase. Prepare the three M8 bolts for the three hooks at the lower side of the same profile as seen above.

2.2: Place the four No.5 clamps on the No.6 profile as seen above. Don’t tighten up the bolts at this phase. Prepare the three M8 bolts for the three hooks at the lower side of the same profile as seen above.

steP 3: PlaCe tHe suPPort Hooks

Tighten up the upper and lower support according to the figures above. Center the two aluminum profiles relative to the hooks as well as to each other. Tighten up the bolts that connect the hooks to the supports. The structure is ready for the collector.


steP 4: PlaCe tHe ColleCtors

For the clamps No.4 it is necessary to apply opposite force in order to avoid rotation of the aluminum part.

Both clamps No.4 and No.5 must secure the collector at this stage. Tighten the M8 nuts in all parts to secure the collector on the support structure. Tighten until the both types of clamps fit well on the collector like in the drawing on the left.

attentIon: Pay maximum attention during tightening the nuts. Do not apply extreme force as there is danger to harm the collector or destroy the accessories of the support structure. Apply the necessary force to secure the collector.

3.1: Take care that the lower part of the collector is in place. That means that the collector’s support frame is grabbed by the two No.5 clamps, as seen in the above figure on the left. Don’t tighten up yet the bolts on No.5. You can also attach the No.4 clamps on the collectors’ sides.

5042-5160 NY 206 Bainbridge NY 13733 | 1.877.786.6299 1.888.270.7875 fax

www.sunMaxxsolar.CoM

sunmaxx installation manual - titanpower aldh29 flat plate collector - flush mount

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