supppp g porting service specialisation: the role of ... · supppp g porting service...

Supporting Service Specialisation: the role of pp g pincubators, accelerators, and S&T

Parks in delivering sector specific supportg p pp

16th October 2019Belgrade, Serbia

Workshop: Supporting hardware start-ups

Virtual and Rapid Product Development p p– Support to Innovative SMEs

Collaborative Training Centre of the University of Kragujevac –CTC Kragujevac

Centre for Virtual Manufacturing - CeVIP

Prof. Dr. Vesna Mandić[email protected]

Collaborative Training Centre – CTC Kragujevac (2010), www.ctc.kg.ac.rsg g j ( ), gCentre for Virtual Manufacturing – CeVIP (2006), http://cevip.fink.rs

Business Support Office – BSO Kragujevac (2014), www.bsokg.kg.ac.rs

Project funded by the European Union

WhatWhatResearch and Services

CTC and CEVIP use modern approach

in

INTEGRATED PRODUCT NAD PROCESSPROCESS DEVELOPMENT

based on irt al andbased on virtual and rapid engineering technologies


WhatWhatCTC and CEVIP use modernuse modern approach

in

INTEGRATED PRODUCT AND PROCESS DEVELOPMENTDEVELOPMENT

based on virtualbased on virtual engineering applications


WhatWhatReverese Engineering – 3D digitalisation Multi sensor coordinate measurement 3D scannersMulti-sensor coordinate measurement machine WERTH VC-IP250

3D scanners

ARTEC EVA lite DAVID SLS

SENSE Mater & Form

Sensors:Optical (image processing, auto-focus, 3D Patch), Laser, Fiber


WhatWhatRapid Prototyping - 3D printingALARIS 30 PolyJet creates smooth

MarkForged Onyx – FFM - prints fiberglass-reinforced thermoplastic parts that are 10x ALARIS 30 – PolyJet – creates smooth

surfaces with complex geometries, small moving elements and fine details of plastic prototypes

p pas strong as traditional printing plastics

prototypes

MakerBot 2x – FDM – plastic prototypes


WhatWhatVirtual Manufacturing – 3D simulation of production processes

“manufacturing in the computer”

nonlinear FE and FV simulation and analysis

performing “what-if” simulations for effective estimations of design alternatives

enables optimization of production processes based on sensitivity enables optimization of production processes based on sensitivity analysis

optimizes key factors affecting the product profitability


WhyWhy


HowHowVirtual prototyping (VP)Physical prototyping – Rapid prototyping/manufacturing (RPM)prototyping/manufacturing (RPM)Reverse engineering (RE)Virtual reality (VR)Virtual reality (VR)Virtual manufacturing (VM)Digital mock up (DMU)g p ( )Product data management (PDM)Product life cycle management (PLM)Collaborative frameworkVirtual quality control and verification


HowHowApplied re-engineering approach comprises

th f ll i t h l ithe following technologies:1. Reverse Engineering – for scanning of

blank shape and free surfaces of handle2. CAD modelling – for 2D model of blank

and 3D model of handle3 Virtual Manufacturing System– for virtual3. Virtual Manufacturing System– for virtual

verification of proposed technology and dies design

4 Rapid Prototyping for physical4. Rapid Prototyping – for physical verification of simulation FE model

5. Quality control – for comparison between l t d RP f i l ti d lreal part and RP of simulation model

6. Virtual Reality – for 3D visualization and interaction with virtual models


Effect/ ResultsEffect/ ResultsREFERENC LIST

1. Ekofarm, Ušće 2. Toza Marković, Kikinda 3. Preseraj, Kragujevac 4. Metalac INCO, Gor. Milanovac

23. Milanović Inženjering, Kraguj.24. Budućnost, Bajina Bašta25. IVA28, Beograd26. Sloboda, FSP, Čačak

45. Zastava oružje, Kragujevac46. Vlatacom, Beograd47. Intranea, Kragujevac 48. Quadel, Niš

5. Kovačnica – Kragujevac 6. Petar Drapšin, Mladenovac 7. Jucit invest, Kragujevac 8. Fadip, Bečej 9 ž

27. ASB alati, Donji Ribnik28. Prva petoletka, Trstenik29. Unimet, Kać30. Tehno, Kragujevac

49. BELIT, Beograd 50. Comtrade, Kragujevac51. Mikroelektronika, Beograd52. BEHA, Beograd

9. Woksal, Užice 10. Metal produkt, Sm.Palanka 11. Assema, Kragujevac12. SCGM, Kragujevac13 Ni l Niš

31. SCGM, Kragujevac32. VMPlast, Čačak33. Prizma, Kragujevac34. MITRES, Beograd

53. DIGITEL, Cacak,54. LOTRIC, Kragujevac55. JOHARI Digital, Beograd56. Lanus, Beograd,

13. Nissal, Niš14. Alatnica Unior, Kragujevac15. Hemotehna, Subotica16. Blažeks, Kragujevac17 WBC t B d

35. Topy company, Beograd36. Microelektronika, Beograd37. Naučno-tehnol. park, Rijeka 38. Triple Crown, Niš

57. Saga, Beogard58. Aluroll, Batocina, 59. Itd….

I t i17. WBC centar, Beograd18. Prvi Partizan, Užice19. Institut autom. Zastava, Kraguj20. ITNMS, Beograd21 WEBA K j

39. Metalac posuđe, G.Milanovac40. Grah Automotive, Kragujevac41. Galeb Metal pack, Šabac42. INMOLD, Požega

Š

Imrovements in• products• processes


21. WEBA, Kragujevac 22. Metalka Majur, Jagodina

43. TPV Šumadija, Kragujevac44. Promotor Irva, Kragujevac

• technologies• NPD • knowledge of HR

Effect/ ResultsEffect/ ResultsProjects with industry1. Preventing defects in hot forging process throught application FE simulationZastava Kovacnica 2003g g g p g pp2. Optimization of multi-stage forging process aimed at tool verification and filling Zastava Kovačnica, 20033. Tool stress prediction through simulation of aluminium profile extrusion, Nissal, 20064. Simulation of Al profile extrusion process for predicting quality of welding zone, Nissal, 20065. Application of numerical simulations for determination of tube forming quality, Jucit invest, 2007pp g q y6. FE simulation of deep drawing process of box-shaped part, Metalac INKO, 20077. FE analysis of hydraulic rubber pipe 2SN, Fadip holding Bečej, 20078. Tool design for lateral profiling roof tile panels, Metalprodukt, 20079. Scanning and modelling segments of the worm shaftToza Marković Kikinda, 2007g g g10. Simulation of profile rolling process for machine design, , Milanović inženjering, 200711. Modelling of hot porthole-die extrusion of AL profile, , SCGM, 200812. Reverese engineering of heat exchanger plate and simulation of sheet metal forming Budućnost, 200813. Optimization of deep drawing process of monoblock sink of ferritic steel, Metalac INKO, 2008-200914. Optimization of process of making the cover of stainless steel sheet in four operations, Metalac bojleri, 2009 15. Simulation of milti-stage cold extrusion of parts with internal gear, , Sloboda, 200916. Analysis of hot forging of joint body and optimization of technology, Fabrika automobilskih delova, 201017. Modeling nad optimization of hot aluminium forging, Petar Drapšin, , 201018. Design of progressive tools for production of parts of high-strength steel, Unimet, , 201119. Simulation nad analysis of bending and forming of spring contact part, Metalka Majur, 201220. Reverese engineering and modelling of light for LEDs, Metalka Majur, 201221. Reverse engineering and rapid prototyping of bakelite handle, Metalac posuđe, 2013


22. Rapid tooling for composite sink production, Polyagram, 2013

Effect/ ResultsEffect/ ResultsPrototypes - Medical devices - PRIZMAyp


Effect/ ResultsEffect/ ResultsMedical Applications - Molds for two-component plastic casting - BELIT


Effect/ ResultsEffect/ ResultsP t t A bl Ch ki F ti l T ti M t lk M jPrototypes - Assembly Checking - Functional Testing - Metalka Majur


Effect/ ResultsEffect/ ResultsPrototypes in Electronics - Functional Testing

Mikroelektronika

Topy CompanyVlatakom


py p yVlatakom

Effect/ ResultsEffect/ ResultsVirtual Manufacturing – industrial applications


3 Lessons from CTC-CEVIP experience

l h l d f b d f d d• Explore the real needs of businesses, SMEs and start-ups for advanced services and contract research using capital and unique equipment

• Direct research and development of services to identified needs, and mobilize staff expertise to solve problems in innovative product developmentdevelopment

• Provide a mix of funding for the center's activitiesg– Commercial services and contract research with companies,– International projects– National projects


Thank you for your attention

Prof. dr Vesna Mandić

Faculty of EngineeringU i i f K jUniversity of Kragujevac

[email protected] ctc kg ac rswww.ctc.kg.ac.rs

www.bsokg.kg.ac.rshttp://cevip.fink.rs


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