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Supra-I.Q. — Version 3.0.SPDiagnostic Cleaning System

Installation and Operation Manual

i

TABLE OF CONTENTSPage

1. IMPORTANT NOTICE ....................................................................................................... 11.1 Warnings and Cautions ......................................................................................... 1

2. INTRODUCTION............................................................................................................... 12.1 Description and Operation..................................................................................... 1

3. SPECIFICATION TABLE ................................................................................................... 2

4. INSTALLATION ................................................................................................................. 34.1 Off Loading and Inspection ................................................................................... 34.2 Preparation ............................................................................................................ 34.3 Air Line Connections ............................................................................................. 54.4 Standard Unit Electrical Connections .................................................................... 64.5 Remote Starting Electrical Connections................................................................ 74.6 Temperature Sensor Installation and Electrical Connections ................................ 84.7 Blower Current Sensor Installation and Electrical Connections ............................ 94.8 Auxiliary Input(s) .................................................................................................. 114.9 Auxiliary Output(s) ............................................................................................... 12

5. OPERATION ................................................................................................................... 135.1 System Function.................................................................................................. 135.2 DUST-HOG Status Display .................................................................................. 135.3 Cleaning Modes .................................................................................................. 155.4 Quick Reference Instructions .............................................................................. 165.5 System Operation Parameters ............................................................................ 16

6. SYSTEM MONITORING AND STATUS REVIEW ........................................................... 186.1 Code 1 — Current Filter Drop and Airflow........................................................... 186.2 Code 2 — Plenum Pressures, Supply Pressures and Cleaning Modes .............. 196.3 Code 3 — Service Timers, Auxiliary Inputs and Outputs, and System Clock ..... 21

7. SYSTEM PROGRAMMING AND PARAMETER MODIFICATION .................................. 237.1 Code 0 — Customer System Set-up ................................................................... 237.2 Code 4 — Airflow Settings .................................................................................. 297.3 Code 5 — Cleaning Mode Settings ..................................................................... 317.4 Code 6 — Supply Pressure Settings ................................................................... 347.5 Code 7 — Temperature Settings (Optional) ........................................................ 367.6 Code 8 — Maintenance Settings......................................................................... 387.7 Code 9 — Date and Time Settings ...................................................................... 41

8. ALARM CONDITIONS AND TROUBLESHOOTING....................................................... 438.1 Low Airflow Alarm................................................................................................ 448.2 Low Supply Pressure Alarm ................................................................................ 458.3 High Supply Pressure Alarm ............................................................................... 478.4 Internal Failure Alarm .......................................................................................... 488.5 Over Temperature Alarm (Optional) .................................................................... 498.6 Afterfilter High Pressure Alarm ............................................................................ 508.7 Blower Overcurrent Alarm ................................................................................... 518.8 Cartridge Filter High ∆P Alarm ............................................................................ 528.9 Filter Rupture Alarm ............................................................................................ 538.10 Cleaning Failure Alarm ........................................................................................ 548.11 Blower Failure Alarm ........................................................................................... 568.12 Service Timer Expired Alarm............................................................................... 578.13 Lube Fan Timer Expired Alarm............................................................................ 58

FIGURE 1DUST-HOG Supra-I.Q. Diagnostics Panel

Easy-to-illuminate digital displaymonitors dust collector operation andreports status in simple, real terms

Know when cleaningpulse is activated

Multiple cleaningmode selections formaximum filter life

Troubleshoot apotential problembefore it affectsprocess performance

Large, touch keysprovide fast, accurateinstructions andsnap-action feedback

Labeledinstallationconnections forsimple, mistake-free installation

Quick access to a widerange of information

Quick ready-referenceoperating instructionsat your fingertips

Immediate display accessto activated alarmsand preprogrammedtroubleshooting solutions

Total system controlfrom the Supra-I.Q.Diagnostics Panel

Total technicalsupport is just atoll-free phonecall away

1United Air Specialists, Inc.

Supra-I.Q.Diagnostic Cleaning System

Revised 1/01

1. IMPORTANT NOTICEThis manual contains important installation andoperation information including how to install, programand monitor your DUST-HOG® Supra-I.Q. DiagnosticsPanel. Proper use of the diagnostics panel must bediscussed with United Air Specialists, Inc. (UAS) or yourlocal DUST-HOG representative. Operating personnelmust be aware of, and adhere to, the most stringentsafety procedures.

1.1 WARNINGS AND CAUTIONS

Both warnings and cautions are found in this manual.The following is a graphic display of each message. Payspecial attention when used:

2. INTRODUCTIONThank you for selecting the DUST-HOG Supra-I.Q. toassist you in your commitment to a clean and safeenvironment. We trust that in purchasing our product,you have recognized our commitment to continuallyoffer equipment engineered to each air cleaning needand manufactured to the highest standards.

The Supra-I.Q. Diagnostics Panel is designed to monitorand perform cleaning functions on mechanical filtrationair cleaning equipment. Any deviation from the intendedpurposed should be approved through UAS.

2.1 DESCRIPTION AND OPERATION

The Supra-I.Q. Diagnostics Panel is a state-of-the-artcleaning and monitoring system developed for use withcartridge dust collectors. Quick reference instructions,alarms and programmed troubleshooting solutions makethe Supra-I.Q. the most advanced, flexible and costeffective way to monitor your dust collection system.

The Supra-I.Q. Diagnostics Panel has several importantfeatures:

• Visual display of actual process variables• Large character display for viewing data• Adjustable alarm and alert setpoints• Control and selection of several cleaning modes• Continuous monitoring of vital system information• Control of cartridge cleaning solenoid valves• Visual warnings of alert and alarm conditions• Display of recommended remedies for all alarm

conditions• Data storage of daily conditions, alerts and alarms

for one (1) year• Starting and stopping of motor/blower• Monitoring of motor starter• Quick reference instructions on the front of the

controller! WARNING

A warning symbol means people may be injured if theprocedures are not followed.

! C AU T I O NA caution symbol is used when equipment could bedamaged if the procedures are not followed.

2 United Air Specialists, Inc.


Revised 1/01

3. SPECIFICATION TABLE

INPUTS Voltage: 100-130VAC, 50/60Hz

Nominal Input Current: 300mA

System Protection: 500mA, instantaneous

Relay Protection: 5 amps, time delay

OUTPUTS Solid-State Triac Output: 100-130VAC @ 4 amps, 50/60Hz

Max. Surge Current: 250 amps (1 cycle)

AIR PRESSURE Sensor(s) Type: Silicon piezoresistiveMEASUREMENT

Plenum (Low) Pressure 0-22.0" w.g.Measurement Range: 0.1 increments

Burst Pressure: 14.5 PSIG

Supply (High) Pressure 0.1 increments 0-100Measurement Range: 1.0 increments 100-150

Burst Pressure: 450 PSIG

DISPLAY Type: 16 character x 2 line display

LCD display with LED backlightCharacters: .313" high, alphanumeric

SERIAL COMMUNICATION LED Screen Saver: 90 second delay

Type: RS232

Connector: RJ45

ENVIRONMENTAL Operating Temperature: 0 °F-140 °F-18 °C-60 °C

Enclosure: NEMA 12 (standard)

Overlay, Touch Panel: Lexan, clear hardcoat, UVprotectant

Pushbuttons: Embossed, 230Gf snapaction

OPTIONS Motor Current Sensor 0-300 amps adjustableRange through CT(s): True RMS reading

Temperature Sensor Type J thermocoupleType:

Range: 0 °F-255 °F-18 °C-124 °C

User Input Option Dry contact(s) closure fromType: customer

120VAC, 1mA sourcedfrom Supra-I.Q.

User Output Option Solid-state triac outputsType: 100-130VAC @ 4 amps

TABLE 1Supra-I.Q. System Specifications



Revised 1/01

4. INSTALLATION

4.1 OFF LOADING AND INSPECTION

As soon as the equipment arrives, it should be carefullyinspected to make certain all items on the packing listare present and in good condition. Check the enclosureand materials to verify all components are free ofdamage that could occur during shipment. Notedamage or missing items on the Bill of Lading. ThePURCHASER should take immediate steps to filereports and damage claims with the carrier. Damage toequipment in transit is the responsibility of the carriersince it is the policy of United Air Specialists, Inc. tomake shipments FOB factory (i.e., ownership passes tothe purchaser when the equipment is loaded andaccepted by the trucking firm). Any claims for transitdamage or shortage must be brought against the carrierby the purchaser. United Air Specialists, Inc. will provideassistance to purchaser, if necessary.

4.2 PREPARATION

Unpack the Supra-I.Q. Diagnostics Panel and open theenclosure by unscrewing the clamps located on the sideof the unit. Remove any packing materials and/or paperthat may be inside. Properly dispose of the packingmaterial.

The Supra-I.Q. Diagnostics Panel will have the followingmaterial shipped loose:

Qty. Description

1 Supra-I.Q. Diagnostics Panel3 Tubing, 1/4" O.D. (35 ft. each)1 Installation and operation manual

If the temperature sensing option is purchased, thefollowing additional material is shipped loose:

Qty. Description

1 Thermocouple, 1/2" NPT, Type J, NEMA 41 Dielectric bushing, 3/4 - 1/2"1 Extension cable, Type J (35 ft.)

If the blower current sensing option is purchased, thefollowing additional material is shipped loose:

Qty. Description

1 Current transformer, base mount1 Cable, shielded twisted pair (35 ft.)

Electrician and maintenance personnel should have therequired tools for proper installation and wiring of theunit. Recommended installation tools are:

• Standard slotted screwdriver, .25" head• Small slotted screwdriver, .090" head• Punch for 1/2" (~.875" dia.) and/or

3/4" (~1.10" dia.) connector• Wire cutter• Wire stripper• Needle-nose pliers• Conduit, 1/2" and/or 3/4" (as required)• Straight connectors, 1/2" and/or 3/4", hole seals, lock

nuts (as required)

! C AU T I O N1. Do not mount system in high shock areas.2. Do not mount controller in areas of high transients

without an isolation transformer.3. Ensure enclosure is closed during operation.

! C AU T I O NEquipment is sensitive to static discharge. Ensureproper grounding when handling this equipment toavoid damage to semiconductor devices.



Revised 1/01

Before installation, prepare an open area to install thecontrol panel. Ensure there is enough room on the leftside of the enclosure to install tubes and allow enoughspace for tubes to turn without crimping. Make certainthat the enclosure can be fully opened. Due to theamount of tubing supplied, the Supra-I.Q. DiagnosticsPanel should be installed within 30 ft. of the dustcollection system. If the Supra-I.Q. Diagnostics Panel isfurther than 30 ft. away, notify UAS or your localDUST-HOG representative for additional materials andrecommendations.

Prepare the appropriate side(s) of the Supra-I.Q.Diagnostics Panel enclosure and create the conduitknockouts. Once the knockouts have been completed,make certain all accumulated metal dust is removedfrom the inside of the enclosure. Confirm that bothprinted circuitboards are free from metal dust.

! C AU T I O NAll electrical installations must adhere to the NEC andlocal electrical codes.

! WARNINGDo not wire any electrical equipment while poweris applied. Damage to electrical equipment orelectrocution of personnel may occur.

! C AU T I O NMetal dust or shavings remaining in the enclosure maycause nuisance operational problems or electricalshorts.



Revised 1/01

4.3 AIR LINE CONNECTIONS

The air line connections to the controller are locatedon the left side of the Supra-I.Q. Diagnostics Panelenclosure. Do not mount controller on dust collector orair duct. Make certain that the compressed air line to theSupra-I.Q. Diagnostics Panel is downstream from thefilter regulator and at a point near the air manifold(s) atthe dust collector.

Clean, oil-free compressed air to the Supra-I.Q. ensureslong sensor life. Make certain one air line tube isattached from the clean air plenum to the clean airplenum fitting on the Supra-I.Q. Diagnostics Panel.Make certain the other air line tube is attached from thedirty air plenum to the dirty air plenum fitting on theSupra-I.Q. If an afterfilter plenum exists, attach a tubefrom the afterfilter plenum to the afterfilter fitting on theSupra-I.Q. Refer to Figure 2.

NOTE: The purpose of the compressed air line is tomonitor the change in supply pressure at theDUST-HOG air manifolds.

FIGURE 2Air Line Installation

960043-20



Revised 1/01

4.4 STANDARD UNIT ELECTRICALCONNECTIONS

Figure 3 shows interconnection wiring to the Supra-I.Q.Diagnostics Panel for standard operation. All equipmentmust be grounded to minimize electrical noise problems.The Supra-I.Q. Diagnostics Panel monitors the blower

stopping and starting, as necessary. The motor/blowercontactor is powered by the Supra-I.Q. The Supra-I.Q.Diagnostics Panel must monitor the contractor coil tooperate correctly. If the contactor coil is something otherthan 110-120VAC, consult UAS or your local DUST-HOG representative for a recommendation.

FIGURE 3Motor/Blower Starter Interconnection

960043-21



Revised 1/01

4.5 REMOTE STARTING ELECTRICALCONNECTIONS

Figure 4 shows wiring to the Supra-I.Q. DiagnosticsPanel when remote starting. If remote starting isrequired, the contactor coil must be tied to theSupra-I.Q. Diagnostics Panel for proper monitoring.Refer to Figure 4.

The motor/blower contactor is powered by the Supra-I.Q. The Supra-I.Q. Diagnostics Panel must monitor thecontactor coil to operate correctly. If the contactor coil issomething other than 110-120VAC, consult UAS or yourlocal DUST-HOG representative for a recommendation.

FIGURE 4Motor/Blower Starter Interconnection with Remote Start/Stop

960043-22



Revised 1/01

4.6 TEMPERATURE SENSORINSTALLATION AND ELECTRICALCONNECTIONS

When installing the temperature sensing option, run thethermocouple extension cable in a separate conduit andisolated from AC wiring. Make certain that the dielectricbushing is installed through the clean air plenum before

installing the thermocouple sensor. The dielectricbushing allows the thermocouple sensor to “float” andreduces the risk of induced noise on to the extensioncable. Figure 5 shows wiring to the Supra-I.Q.Diagnostics Panel when using the temperature sensor.

FIGURE 5Temperature Sensor Option

960043-23



Revised 1/01

4.7 BLOWER CURRENT SENSORINSTALLATION AND ELECTRICALCONNECTIONS

When installing the blower current sensing option,run the extension cable (twisted pair, shielded) in aseparate conduit and isolated from AC wiring.Figure 6A shows blower current sensor wiring to theSupra-I.Q. Diagnostics Panel. Upon completion ofthe interconnection wiring, follow steps 1 and 2 tocomplete installation.

Step 1Refer to Figure 6B to determine proper dip switchsettings for the motor/blower used. “Range in amps”indicates the motor FLA. “Dipswitch” indicates the fourON or OFF positions of the DIP switch labeled “BANK 0”located near the bottom center of the main printedcircuitboard (part no. 20-2919-85) inside the Supra-I.Q.Diagnostics Panel enclosure.

ExampleIf the motor nameplate FLA is 22 amps, the BANK 0 DIPswitch settings should be on, on, on, on.

Step 2Refer to Figure 6C to determine the proper number of“passes” through the current transformer. “CT” meansthe type of current transformer used for a specific motorFLA range. A pass is the number of times a wire will gothrough the hole of the current transformer.

ExampleIf the motor nameplates FLA is 22 amps, the basemount CT installed in the blower combination starter ispart no. 20-2919-103. One conductor of the motor wiringmust loop through the opening in the currenttransformer one time before going on to the motor/blower.

FIGURE 6ABlower Current Sensor Option

960043-24



Revised 1/01

FIGURE 6BBank 0 Dip Switch Setting

RANGE BANK 0 (ON MAIN CIRCUITBOARD)MOTOR AMPS DIP SWITCH SETTINGS

MIN. MAX. 1 2 3 4

1 2.9 ON OFF ON OFF3 4.9 OFF OFF OFF ON5 6.9 ON ON OFF ON7 12.9 ON ON ON ON

13 25.9 ON ON ON ON26 31.9 ON OFF ON ON32 37.9 OFF ON ON ON38 50.9 ON ON ON ON51 62.9 ON OFF ON ON63 74.9 OFF ON ON ON75 100.9 ON ON ON ON101 200.9 ON ON ON ON201 300 ON ON ON ON

RANGE CURRENT NUMBER OF

MOTOR AMPS TRANSFORMER PASSES THROUGH

MIN. MAX. PART # TRANSFORMER

1 2.9 20-2919-103 33 4.9 20-2919-103 25 6.9 20-2919-103 27 12.9 20-2919-103 213 25.9 20-2919-103 1

26 31.9 20-2919-104 132 37.9 20-2919-104 138 50.9 20-2919-104 1

51 62.9 20-2919-105 163 74.9 20-2919-105 175 100.9 20-2919-105 1

101 200.9 20-2919-116 1

201 300 20-2919-108 1

FIGURE 6CCurrent Transformer Passes

960043-25



Revised 1/01

4.8 AUXILIARY INPUT(S) INSTALLATION

When interconnecting auxiliary input(s), make certainthat the input device gives a dry contact closure. “Drycontact closure” is a customer-supplied, pushbuttoncontact or relay contact with no supplied voltage. TheSupra-I.Q. Diagnostics Panel will supply the voltage(120VAC, 1Ø) to the dry contact(s).

Figure 7 shows proper wiring to the auxiliary input(s).When auxiliary input #1 is activated by a remote contactclosure, output #1 will turn on and will remain on as longas input #1 is on. Input #2 and output #2 work under thesame preface.

FIGURE 7User Input Option

960043-26



Revised 1/01

4.9 AUXILIARY OUTPUT(S) INSTALLATION

Auxiliary outputs are meant to switch customer-supplieddevices. The customer-supplied device can be a motorstarter, auxiliary control relay, alarm light or horn. Referto Figure 8 when interconnecting auxiliary output(s) tothe Supra-I.Q. Diagnostics Panel voltage source. Thevoltage applied will be either 115VAC or 230VAC, 1.5amps for each output.

Refer to Figure 8 for interconnection if you supply theservice voltage to the auxiliary outputs. The voltageapplied can be 12 - 260VAC, 5 amps. Auxiliary output #1can be used for a common alarm indication whenenabled through the software. Auxiliary output #2 can beused for a common alert indication when enabledthrough the software.

FIGURE 8User Output Option

960043-27



Revised 1/01

5. OPERATION

5.1 SYSTEM FUNCTION

The Supra-I.Q. Diagnostics Panel provides a state-of-the-art cartridge cleaning and monitoring system. Thesystem collects data from several input devices andcontinuously records the information. The panel thencalculates the average of each variable to provide themost accurate measurements possible. The Supra-I.Q.Diagnostics Panel displays a wide range of diagnosticinformation. The Supra-I.Q. Diagnostics Panel alsorecords operational data for approximately one year.This information is transferable to a computer orportable laptop for future review. The followinginformation describes the function of each feature onthe Supra-I.Q. Diagnostics Panel.

5.2 DUST-HOG STATE DISPLAY

The DUST-HOG status display is a 16 character, twoline, 32 segment LCD display. The display offers twolines of information 16 characters long. Each alpha-numeric character is approximately 1/2" high for viewingease. Any time an operator activates a key (except forthe Blower Start or Stop key), the screen will light forviewing ease. If a key is not pressed within 90 seconds,the backlighting shuts off. The 90-second delay acts asa screen saver to preserve the life of the display andkeep the operating temperature of the controls as low aspossible. The status display gives a wide variety ofdiagnostic information. Some of the important featuresare listed below:

Acceptable Air Volume (high, low)Indication

Cartridge (in increments ofFilter Pressure Drop 0.1" w.g.)

Plenum Pressures (in increments of0.1" w.g.)

Compressed Air (0 - 99.9 PSI inManifold Pressure increments of 0.1 PSI,

100 - 150 PSI inincrements of1.0 PSI)

Minimum Pulse Delay (in seconds)

Continuous Pulse Delay (in seconds)Time Between Pulses (in seconds)Cleaning Mode Indication (auto-tune, setpoint,

continuous, downtime)Downtime Cleaning Cycles (0 - 10 cycles)Last Valve Pulsed (0 - 16)Time Since Last Valve (minutes)Pulsed

Blower On Timer (hours, decrements of0.1 hours)

Lube Fan Timer (hours, decrements of0.1 hours)

Time, Day, Date (Tue 9/14/992:32 PM)

Airflow (CFM)

Target ∆P, Auto-tune (increments ofmode 0.1" w.g.)

High ∆P Setpoint, (increments ofSetpoint mode 0.1" w.g.)

Low ∆P Setpoint, (increments ofSetpoint mode 0.1" w.g.)

All Alert and Alarm Setpoints



Revised 1/01

5.2.A NEXT AND PREV KEYS

The NEXT key allows you to scroll to the next messagethat will be displayed on the screen. The PREV keyallows you to scroll to the previous message.

5.2.B POWER ON

Color of light: GREENThe POWER ON light will illuminate when servicevoltage (115VAC or 230VAC) is applied to the panel.

5.2.C ACTIVE ALARM

Color of light: REDThe ACTIVE ALARM light will illuminate when an alarmcondition is identified. When the alarm condition is nolonger active, the ACTIVE ALARM light will turn off.

5.2.D VIEW ALARM

When an alarm condition exists (as indicated by the redACTIVE ALARM light), press the VIEW ALARM key. Thefirst active alarm detected will be displayed on thescreen. Press the NEXT key to view any additionalalarms.

5.2.E BLOWER OPERATIONAL

Color of light: GREENThe BLOWER OPERATIONAL light indicates the motor/blower starter is energized. The system has a sensorthat determines if voltage is applied to the starter coil.When voltage is applied, the system seals the coil andrecognizes that the blower is operational.

5.2.F BLOWER START AND STOP KEYS

When the blower START key is pressed, the motor/blower starter, if wired for standard operation, willactivate (refer to Figure 3). When the Supra-I.Q.Diagnostics Panel senses that the starter coil isenergized, the starter coil seals until the operatorpresses the blower STOP. However, the blower starterwill shut down due to a motor overload or motor overtemperature condition. The Supra-I.Q. Diagnostics Panelwill indicate if starter circuit is broken by some remotecondition.

5.2.G MAINTENANCE ALERT DISPLAY

Color of light: YELLOWThe MAINTENANCE ALERT display is a group of lightsthat indicate a potential problem or fault condition.These lights indicate an alarm condition that may occurin the near future. When the alert condition goes away,the light will automatically turn off. Refer to Table 2 forfactory default conditions. The alert conditions providedand description are as follows:

5.2.H CHECK COMPRESSED AIR

Color of light: YELLOWThis light illuminates when the compressed air level fallsoutside the normal operating range. The compressed airshould remain within an acceptable range for optimumcleaning to occur.

5.2.I CHECK PULSE VALVE

Color of light: YELLOWThe system monitors compressed air pressure duringcartridge cleaning (pulsing the valves). The systemexpects a sudden drop and then a recovery in airpressure from the compressed air line before the nextcleaning pulse. If the system does not sense therequired pressure drop, this indicates a possible bad orjammed valve may be the problem. The Supra-I.Q.Diagnostics Panel waits for a full pressure recovery aftera valve is pulsed. If full pressure recovery does nothappen before the next required pulse in a cycle, acheck pulse valve condition is eminent. If the conditionpersists five times in a row, a pulse valve condition isindicated.

5.2.J CARTRIDGE RUPTURE

Color of light: YELLOWIf the Supra-I.Q. Diagnostics Panel measures either asudden drop in ∆P across the filters, a rapid decrease inairflow or an unacceptable continuous low ∆P, acartridge rupture alert is generated.

5.2.K REPLACE CARTRIDGES

Color of light: YELLOWIf the Supra-I.Q. Diagnostics Panel senses that the ∆Phas risen above the acceptable operating range and thecleaning system cannot reduce the ∆P, the cartridgesare plugged beyond cleaning and should be replaced.



Revised 1/01

5.2.L REPLACE AFTERFILTERS

Color of light: YELLOWIf the Supra-I.Q. Diagnostics Panel senses that theafterfilter static pressure has risen above the acceptableoperating range, the afterfilters should be replaced.

5.2.M LOW AIRFLOW

Color of light: YELLOWWhen the Supra-I.Q. Diagnostics Panel detects thatairflow through the system falls from 40% of the ratedairflow to 21% (adjustable), the LOW AIRFLOW lightwill illuminate.

5.2.N HIGH AIRFLOW

Color of light: YELLOWWhen the Supra-I.Q. Diagnostics Panel detects thatairflow rises to 120% of the rated airflow, the HIGHAIRFLOW light will illuminate.

5.2.O 14 KEY MATRIX

The 14 key matrix allows you to enter data, whenprompted, for input information. The keys are wellspaced with large numeric indications for easy use.Each embossed snap-action key provides tactilefeedback that a key has been pressed.

5.3 CLEANING MODES

The FILTER CLEANING MODE lights indicate whatcleaning mode is active. During blower operation, thesystem can be in only one cleaning mode. Upon startingthe blower, the selected cleaning mode will becomeactive following a 45 second start-up delay. The selectedcleaning mode will stay active until the blower shutsdown. Upon shutdown, the cleaning system willimmediately go into downtime cleaning (if the option hasbeen enabled). Possible cleaning modes include auto-tune, setpoint, continuous and downtime pulse modes.

5.3.A FILTER CLEANING MODE ACTIVATED

Color of light: GREENThe FILTER CLEANING MODE ACTIVATED light willilluminate whenever the current cleaning mode isactively pulsing the solenoid valves. When solenoidactivity stops, the FILTER CLEANING MODEACTIVATED light will turn off.

5.3.B AUTO-TUNE PULSE MODE

Color of light: YELLOWIn this mode, the AUTO-TUNE PULSE light continuouslyilluminates. The FILTER CLEANING MODE ACTIVATEDlight also illuminates while pulsing is active. When theblower is running, the auto-tune mode keeps the lowestpractical ∆P across the filters while using the leastamount of compressed air possible. Auto-tune issensitive to the needs of the filter ∆P. Once an initialpulse delay is entered, the auto-tune logic adjusts thedelay depending on the system loading. As loadingincreases, auto-tune determines when to pulse, thedelay between pulses and an optimum deferentialreference setpoint. If loading decreases, auto-tunereduces the ∆P to the lowest possible level.

5.3.C SETPOINT PULSE MODE

Color of light: YELLOWIn this mode, the SETPOINT PULSE light continuouslyilluminates. The FILTER CLEANING MODE ACTIVATEDlight also illuminates while pulsing is active. This modeemulates Photohelic® control. If the filter ∆P rises abovea present upper setpoint, pulsing of the valves willcontinue until ∆P falls below the present low setpoint.

5.3.D CONTINUOUS PULSE MODE

Color of light: YELLOWIn this mode the CONTINUOUS PULSE lightcontinuously illuminates. The FILTER CLEANINGMODE ACTIVATED light also continuously illuminates.While in this mode, the system will constantly pulsevalves as long as the blower is running. When theblower stops, the pulsing stops.

5.3.E DOWNTIME PULSE MODE

Color of light: YELLOWIf this mode is selected, the DOWNTIME PULSE lightwill illuminate once the blower shuts off. The light willremain illuminated until downtime cleaning is complete.The FILTER CLEANING MODE ACTIVATED lightcontinuously illuminates during downtime cleaning.Downtime cleaning is designed to aid in dust removalfrom the cartridges with no airflow to work against. Itserves as a final cleaning after process shutdown.Downtime cleaning will continue for a present numberof cycles.

Photohelic® is a registered trademark of Dwyer Instruments, Inc.



Revised 1/01

5.4 QUICK REFERENCE INSTRUCTIONS

The Quick Reference Instructions give step-by-stepinstructions to viewing data, alarms and possible alarmremedies as well as how to make adjustments. Onceyou are familiar with your system, you may never needto reference this manual again. Upon entering yourpassword, you can launch into the controls of the Supra-I.Q. Diagnostics Panel and use the Quick ReferenceInstructions to take you to the area of concern. Once inthe operating system, the Supra-I.Q. Diagnostics Panelwill prompt you for any additional information. Since theQuick Reference Instructions are permanently attachedto the front of the Supra-I.Q. Diagnostics Panel, younever have to worry about misplacing them.

5.5 SYSTEM OPERATION PARAMETERS

Table 2 is a list of the factory default parameters as wellas the minimum and maximum programmable ranges ofthe Supra-I.Q. Diagnostics Panel.



Revised 1/01

Condition Event Minimum Typical MaximumPulse Duration Filter Cleaning 50 msec 100 msec 500 msec

Manifold Pressure Filter Cleaning 95 PSI 100 PSI 105 PSI

Manifold Pressure Filter Cleaning Alert Low + 10 110 PSI 120 PSIAlert High

Manifold Pressure Filter Cleaning 30 PSI 70 PSI Alert High - 10Alert Low

Manifold Pressure Filter Cleaning Alert High + 10 120 PSI 130 PSIAlarm High

Manifold Pressure Filter Cleaning 20 PSI 60 PSI Alert Low - 10Alarm Low

Dirty, Clean, Plenum Pressures 0" w.g. 0.5-10" w.g. -20" w.g.Afterfilter Static

Filter ∆P Cartridge Pressure Drop 0" w.g. 0.5-10" w.g. -20" w.g.

Auto-tune Setpoint Filter Cleaning 2" w.g. 3" w.g. 10" w.g.(Auto-tune)

Auto-pulse Pulse Filter Cleaning 10 sec. 120 sec. 600 sec.Delay (Auto-tune)

Auto-tune Low Filter Cleaning 2" w.g. 3" w.g. 4" w.g.Setpoint (Auto-tune)

Auto-tune High Filter Cleaning Auto-tune Low 8" w.g. ∆P Filter DropSetpoint (Auto-tune) Setpoint + 1 Alarm (10" w.g.

max.)

∆P Low Setpoint Filter Cleaning 0.5" w.g. 2.5" w.g. ∆P High Setpoint(Setpoint Pulse) - 0.5

∆P High Setpoint Filter Cleaning ∆P Low Setpoint 3" w.g. 10" w.g.(Setpoint Pulse)

Continuous Pulse Filter Cleaning 10 sec. 10 sec. 600 sec.Delay (Setpoint, Continuous,

Downtime Clean)

∆P Filter Drop Alert Cartridge Pressure 4" w.g. 6" w.g. ∆P Filter DropDrop Alarm - 2

∆P Filter Drop Alarm Cartridge Pressure ∆P Filter Drop 8" w.g. 10" w.g.Drop Alert Low +2

Afterfilter Pressure Afterfilter Static 1" w.g. 2" w.g. Afterfilter PressureAlert Alarm - 1

Afterfilter Pressure Afterfilter Static Afterfilter Pressure 3" w.g. 5" w.g.Alarm Alert + 1

Filter Rupture ∆P Cartridge Pressure Drop 0.1" w.g. 0.1" w.g. 10" w.g.

Maximum Solenoids Filter Cleaning Outputs 1 8 16

Lube Fan Timer Elapsed Run Time 300 hours 2,000 hours 9,000 hours

Service Interval Timer Elapsed Run Time 1 hour 168 hours 9,000 hours

Initial Airflow Initial Input Value 300 CFM 10,000 CFM 200,000 CFM

Low Airflow (typical) % of Initial Value 20% 40% 60%

Temperature Clean Air Plenum 32°F Ambient 255°For ProcessTemperature Range

Motor/Blower FLA Required 1 amp Motor Nameplate 300 ampsCurrent by Motor FLA

Downtime Filter Cleaning 0 cycles 0 cycles 10 cyclesCleaning Cycles

TABLE 2Supra-I.Q. System Operating Parameters



Revised 1/01

6. SYSTEM MONITORING ANDSTATUS REVIEW

The system monitoring and status review is separatedinto three groups — System Monitoring and StatusReview, System Programming and ParameterModification, and Alarm Conditions and Troubleshooting.With the touch of a finger, each group allows you toaccess the system and monitor important information.The first three codes will not allow changes and areused only for system monitoring and status. Refer toSection 7 for programming or setpoint changes.

6.1 CODE 1CURRENT FILTER DROP AND AIRFLOW

Upon system start-up, the Supra-I.Q. Diagnostics Panelwill default to Code 1. This code is read-only — you canonly view the conditions and cannot make any changes.Use Code 1 to give general system information that isimportant to the operation of your dust collectionsystem. Code 1 displays the following information:

• Condition of the airflow• Cartridge filter pressure drop• Afterfilter static pressure

The system will display a message in sequence for 15seconds before advancing to the next message. Afterthe fourth message is displayed, the system will returnto the first message and continue scrolling indefinitely.

KEYS TO PRESS

Press the NEXT or PREV toscroll through messages in thecode

CODE 1 MESSAGES

THE DISPLAY WILL SHOW NOTES

If a key is not pressed in 15seconds, the display willautomatically scroll through themessages every 15 seconds.

Will give one of threemessages:LOW, OK, HIGH

Typical range is from1 - 10" w.g.

Typical range is from0 - 5" w.g.

UAS DUST-HOGSUPRA-I.Q. PANEL

AIR VOLUME(*)

FILTER ∆P(*)" w.g.

AFTERFILTER ∆P(*)" w.g.



Revised 1/01

6.2 CODE 2PLENUM PRESSURES, SUPPLYPRESSURES AND CLEANING MODES

Code 2 provides more detailed information about yourdust collection system. Code 2 is a read-only state andwill give the following information:

• Dirty air static pressure• Clean air static pressure• Out air static pressure• Manifold pressure• Blower nameplate amps (optional)• Actual full load amps required by the blower

(optional)

• Clean air temperature• Cleaning pulse delays• Pulse duration• Cleaning mode• Auto-tune variables• Downtime cleaning cycles• Last valve to pulse• Time since last valve pulsed

While in Code 2, if you do not press a key for fiveminutes, the system will exit from Code 2 and revertto Code 1.

CODE 2 MESSAGES

THE DISPLAY WILL SHOWKEYS TO PRESS

Press 2

Press NEXT or PREV to scrollthrough the messages in thecode

GENERAL CLEANINGINFORMATION

DIRTY AIR STATICPRESSURE (*)"

CLEAN AIR STATICPRESSURE (*)"

OUT AIR STATICPRESSURE (*)"

MANIFOLD PRESSURE(*) PSI

NOTES

The title is given uponentering the code.

Displays static in dirty airplenum of dust collector.(3 - 8" w.g. typical whilerunning)

Displays static in clean airplenum of dust collector.(8 - 12" w.g. typical whilerunning)

Displays static in afterfilterplenum of dust collector.(0.25 - 4" w.g. typical whilerunning; will read 0.0" if noafterfilters are installed)

Displays manifold pressureat the pulse valves. (100 PSItypical)



Revised 1/01

CODE 2 MESSAGES (continued)

THE DISPLAY WILL SHOW

BLOWER FLA: (*)ACTUAL: (**) AMPS

TEMPERATURE(*)°F

AUTO-TUNE SETPOINT(*)" w.g.

SP HIGH SETPOINT(*)" w.g.

SP LOW SETPOINT(*)" w.g.

CLEANING MODE:(*)

CURRENT AUTO-TUNEDELAY (*) secs

DOWNTIME CLEAN(*) cycles

LAST VALVE PULSEDWAS (*)

TIME SINCE LAST PULSE(*) min

KEYS TO PRESS

Blower FLA will not bedisplayed if option is notpurchased

Temperature will not bedisplayed if option is notpurchased

NOTES

Display true RMS motor/bloweramps (**) as well as operator enteredvalue of motor nameplate amps (*).Actual running amps are detectedby the Supra-I.Q. Diagnostics Panel.

Displays clean air plenumtemperature in degrees Fahrenheit.This can range from 0°F - 250°F.

Indicates the present value whichthe system has determined is theoptimum operating differentialpressure setpoint for cleaning inauto-tune mode.

Displays the differential pressurehigh setpoint used to start asetpoint pulse cleaning mode.Typically set at 3" w.g. Refer toTable 2 for range.

Displays the differential pressurelow setpoint used to end a setpointpulse cleaning mode. Typically set at2.5" w.g. Refer to Table 2 for range.

Displays the current cleaning mode.Gives one of four messages: auto-tunepulse, setpoint pulse, continuouspulse or downtime pulse.

Displays the optimal delay timebetween cleaning pulses asdetermined by auto-tune.

Displays the number of cycles tocomplete upon shutting the bloweroff. Typically set at 0 cycles.

Displays the number of the lastvalve pulsed. Typically counts tothe maximum number of valves ona system.

Displays the time, in minutes, sincethe last cleaning valve pulsed.Typically counts up in minutes.



Revised 1/01

6.3 CODE 3SERVICE TIMERS, AUXILIARY INPUTSAND OUTPUTS, AND SYSTEM CLOCK

Code 3 allows you to view maintenance status, thecondition of auxiliary inputs and outputs, and the systemclock. Code 3 is a read-only state. Code 3 displays thefollowing information:

• Blower run time since last shutdown• Lube fan countdown timer• Service interval countdown timer• User auxiliary input status (active or inactive)• User auxiliary output status (active or inactive)• System real time clock

While in Code 3, if you do not touch a key for fiveminutes, the system will exit from Code 3 and revert toCode 1.

CODE 3 MESSAGES


GENERAL SYSTEMINFORMATION

BLOWER ON TIME(*) hrs

LUBE FAN TIMER(*) hrs

SERVICE INTERVAL(*) hrs

USER INPUT #1(*)

KEYS TO PRESS

Press 3

Press NEXT or PREV to scrollthrough the messages in thecode

User input #1 will not bedisplayed if option is notpurchased

NOTES

Title is given upon entering thecode.

Displays the continuous amountof time the blower has beenrunning. Time is measured in0.1 hours, counting up.

Indicates the amount of timeremaining before fanlubrication (if required).Typically hours counting down.Refer to Table 2 for range.

Indicates the amount of timeuntil the next service interval(if required). Typically hourscounting down. Refer toTable 2 for range.

Displays the status of userinput #1. Displays INACTIVEor ACTIVE.



Revised 1/01

CODE 3 MESSAGES (continued)


USER INPUT #2(*)

USER OUTPUT #1(*)

USER OUTPUT #2(*)

UAS DUST-HOG2:32 PM 9/14/99

KEYS TO PRESS

User input #2 will not bedisplayed if option is notpurchased

User output #1 will not bedisplayed if option is notpurchased

User output #2 will not bedisplayed if option is notpurchased

NOTES

Displays the status of userinput #2. Displays INACTIVEor ACTIVE (if option 03-1507is installed).

Displays the status of useroutput #1. Displays INACTIVEor ACTIVE (if option 03-1507is installed).

Displays the status of useroutput #2. Displays INACTIVEor ACTIVE (if option 03-1507is installed).

Displays system time(present time).



Revised 1/01

7. SYSTEM PROGRAMMING ANDPARAMETER MODIFICATION

The system status and parameter modifications areseparated into seven codes. Each code allows you toeffectively change parameters that are pertinent to thatgroup of conditions. There are many factory defaultparameters that are installed into your system. Theseshould be sufficient to monitor and perform effectivecleaning on your dust collection system. If changesneed to be made, make certain you completelyunderstand the changes you make.

Any time you attempt to enter the programming state,you must first enter your password. After entering yourpassword, the system will prompt you for the code youwant to view and modify. Once you are in the code thathas the state you want to change, press ENTER, NEXTor PREV to move about the states until you get to thestate that needs modification.

7.1 CODE 0CUSTOMER SYSTEM SET-UP

Code 0 is an initial set-up routine. Prior to start-up,the routine is used to adjust or change some factorydefault settings quickly and efficiently. Initially, youneed to understand how your dust collector works.Before starting the system for the first time, runthrough Code 0.

Code 0 requests and displays the following information:

• System initial airflow• Cleaning mode• Setpoint high pressure value• Auto-pulse initial time delay• Downtime cycles• Filter rupture alarm enable• Supply pressure• Lube fan timer preset value• Service interval timer preset value• Number of pulse relays• Temperature sense enable• Blower nameplate FLA• Initialize auxiliary outputs to normally open (N.O.) or

normally closed (N.C.)• Link specific alert/alarms to auxiliary outputs• Control of the data log

Many of the factory programmed values (as displayed inbold text) should work for most dust collection systems.The motor/blower current preset value and initial airfloware usually unique for each application and must beverified and entered appropriately in the field. If youenter a wrong number while programming, press ←(backspace key) to erase any previous keystrokes.Continuing to press ← will return you to the start.Changes to the values are only accepted after ENTERis pressed.

CODE 0 - CUSTOMER SYSTEM SET-UP


ENTER PASSWORD→

ENTER PASSWORD→ ∗∗∗∗

KEYS TO PRESS

Press ENTER

Enter numeric password andpress ENTER (press ← toerase any mistakes)

NOTES

The system prompts you foryour password.

The display will echo a * foreach key pressed.



Revised 1/01

CODE 0 - CUSTOMER SYSTEM SET-UP (continued)


ENTER PASSWORD→ 0

CUSTOMERSET-UP ROUTINE

INITIAL AIRFLOW→ (*) CFM

SET MODE (0 = SP, 1= CONT, 2 = AUTO→(∗)

SP HIGH SETPOINT→ 3.0" w.g.

AUTO-PULSE DELAY→ 120 sec.

DOWNTIME CYCLES→ 0 cycles

FILT RUPT ALARMENABLE? (1 = YES) → 0

KEYS TO PRESS

Type 0 and press ENTER

Press ENTER or NEXT toadvance the screen

To ENTER a value, type theactual measured CFM or thedesign CFM for the appropriatedust collector and pressENTER

To ENTER a value, type 0 or 1 or2 and press ENTER (enter 2as default unless otherwisespecified)

To ENTER a value, type 3 then 0and press ENTER (enter 3.0as default unless otherwisespecified)

To ENTER a value, type 1 then 2then 0 and press ENTER(enter 120 as default unlessotherwise specified)

To ENTER a value, type 0 andpress ENTER (0 is defaultunless otherwise specified)

To ENTER a value, type 0 andpress ENTER (0 is defaultunless otherwise specified)

NOTES

Enter the code requested. Displays 0.

The title of Code 0 is given uponentering the state.

Prompts you for the initial airflow thesystem should deliver. The designsystem airflow or the actual measuredairflow should be entered.

Prompts you for the type of cleaningmode you want.

0 = setpoint pulse mode1 = continuous mode2 = auto-tune mode

Refer to Section 5.3 for explanations ofthe cleaning modes.

Prompts you for the setpoint pulsecleaning mode high setpoint value. Thehigh setpoint value is used to initiate acleaning cycle in cleaning mode. Thesetpoint pulse low setpoint isautomatically installed 0.5" w.g. lower.Refer to Section 5.3 for explanations ofthe cleaning modes.

Prompts you for the initial pulse delayvalue for the Version 3.0.SP auto-tunecleaning mode whenever power isremoved and re-applied. This pulsedelay value automatically increases ordecreases depending on the dustloading of the dust collector.

Prompts you for the amount of pulsecleaning cycles the system will performafter the blower is shut down. To disablethe downtime cleaning feature, enter a0. Entering any number from 1 through10 indicates downtime cleaning cycles.One cycle constitutes pulsing each filteronce before stopping.

Prompts you to enable the filter rupturealarm feature. If the feature is enabled,the system will activate an alarm whenthe ∆P across the filters falls below thevalue specified in Code 5 under FILTERRUPTURE ∆P. Entering a 0 willdeactivate the alarm feature.



Revised 1/01



SUPPLY PRESSURE→100 PSI

PRESET LUBE FANTIMER → 2,000 hrs

RESET LUBE FANTIMER? (1 = YES) → 1

PRESET SERVICETIMER → 168 hrs

RESET SERVICETIMER? (1 = YES) → 1

NUMBER OF RELAYS→ (*)

TEMPERATURE SENSEENABLE? (1 = YES) → (*)

BLOWER CURRENTENABLE? (1 = YES) → (*)

KEYS TO PRESS

To enter a value, type 1 then 0then 0 and press ENTER (100is the default unless otherwisespecified)

To enter a value, type 2 then 0then 0 and press ENTER (2,000is the default unless otherwisespecified)

To enter a value, type 1 andpress ENTER

To enter a value, type 1 then 6then 8 and press ENTER (168is the default unless otherwisespecified)

To enter a value, type 1 andpress ENTER

Type the number of pulse relaysused in the sequence and pressENTER (enter any number from1 through 8 for standard unitsand 1 through 16 for units thathave option kit no. 03-1508installed)

Type 0 or 1 and press ENTER(enter 1 only if the option isrequested, otherwise enter 0)

Type a 0 or 1 and press ENTER(enter 1 only if the option isrequested, otherwise enter 0)

NOTES

Prompts you for the compressedair supply pressure by which thepulse valve(s) should operate.This entry indicates the nominalsupply pressure in the dustcollector manifold(s).

Prompts you for the lube fanpreset time. The system uses theprompted value to count down inhourly increments while theblower is on.

Prompts you for a request toreset the lube fan timer to thevalue that was entered in theprevious state. By pressing a 1and ENTER, the value resets tothe preset value.

Prompts you for the service timerpreset time. The system uses theprompted value to count down inhourly increments while theblower is on.

Prompts you for a request to resetthe service timer to the value thatwas entered in the previous state.By pressing 1 and ENTER, thevalue resets to the preset value.

Prompts you for the number ofpulsing relays the system will beusing in a cleaning sequence. Forstandard panels, (*) can be anynumber from 1 to 8 depending onthe number of pulse valves and thewiring of the valves. The “number ofrelays” should match the number ofpulse valves wired into the Supra-I.Q. panel terminal strip P5.

Prompts you to enable thetemperature sensing feature.This is an optional feature. Forthis option to operate withouterror, a Type J thermocouplemust be wired to terminal strip P3.Refer to Section 4.6.

Prompts you to enable the blowerfull load amp(s) sensing feature.This is an optional feature. For thisoption to operate without error, aproperly sized current transformermust be wired to terminal strip P4.Refer to Section 4.7.



Revised 1/01



ENTER BLOWER FLA→(*) amps

SET OUTPUT #1 (1 =N.O., 2 = N.C. → (*)

SET OUTPUT #2 (1 =N.O., 2 = N.C. → (*)

FOR NEXT 9 MSGS1 = YES, 0 = NO

LINK HIGH TEMPALAR TO OUT #1? → (*)

LINK BLOWER AMPSTO OUT #1? → (*)

KEYS TO PRESS

To enter a value, type the motorname plate full load amps forthe appropriate voltage andpress ENTER

To specify the state, type a 1 or2 and press ENTER (Musthave user input/output optioninstalled to be functional)

To specify the state, type a 1 or2 and press ENTER (Musthave user input/output optioninstalled to be functional)

After viewing the message,press NEXT or ENTER toadvance to the next message

To link the alarm to the auxiliaryoutput(s), type 1 and pressENTER

Press 0 and ENTER to preventlinking the alarm to the auxiliaryoutput(s) (Must have temperaturesensing option installed for thisaction to be functional)


Press 0 and ENTER to preventlinking the alarm to the auxiliaryoutput(s) (Must have blowercurrent sensing option installedfor this action to be functional)

NOTES

Prompts you for the nameplate “full loadamps” of the motor. This is necessaryfor the blower current sensing optionalfeature to operate correctly. Afterentering a value, be sure the currentsensing Bank 0 DIP switch is setcorrectly. Refer to Section. 4.7.

Prompts you to enable the start-up stateof the auxiliary output relay #1 (ifsupplied). Auxiliary output #1 is used asthe alarm output (contact closure) tothe customer. When entering 1, the relaywill appear de-energized (normallyopen). When an alarm conditionoccurs, the relay will close. Whenentering a 2, the relay will appear in an“energized” state (normally closed).The relay “de-energizes” (opens) whenthe alarm condition becomes active.Refer to Section 4.9.

States that any or all of the next ninealarm conditions can be to linked tothe auxiliary outputs by pressing a 1for yes and a 0 for no.

Prompts you to enable the start-upstate of the auxiliary output relay #2 (ifsupplied). Auxiliary output #2 is used asthe alert output (contact closure) to thecustomer. When entering 1, the relayappears de-energized (normally open).When an alert condition occurs, therelay will close. When entering a 2, therelay will appear in an “energized” state(normally closed). It “de-energizes”(opens) when the alert conditionbecomes active. Refer to Section 4.9.

Prompts you to enter 0 or 1 to enableclean air plenum high temperature toactivate the auxiliary output #1. NOTE:High temperature alarm only linked toauxiliary output #1. Temperature alarmactivates if the temperature rises out ofthe preprogrammed range or if thethermocouple fails. Refer to Section 7.5.

Prompts you to enter 0 or 1 to enablehigh blower amps and blower failure tothe auxiliary output #1. NOTE: Bloweralarms are only linked to auxiliaryoutput #1. High blower amps alarmactivates if the actual blower currentrises above 1.25% of the programmedblower FLA.



Revised 1/01



LINK HIGH DP TOOUTPUTS? → (*)

LINK HIGH AFT DPTO OUTPUTS? → (*)

LINK MP ALM/ALTTO OUTPUTS? → (*)

LINK CLEAN FAILTO OUTPUTS? → (*)

LINK SERV TIMERALM TO OUT #1? → (*)

LINK LUBE TIMERALM TO OUT #1? → (*)

KEYS TO PRESS


Press 0 and ENTER to preventlinking the alarm to the auxiliaryoutput(s)











NOTES

Prompts you to enter 0 or 1 to enablea high differential cartridge pressure tothe auxiliary outputs. If enabled,auxiliary output #2 will activate when areplace cartridges alert conditionoccurs. Auxiliary output #1 will activateif a high filter ∆P alarm occurs.

Prompts you to enter 0 or 1 to enablea high afterfilter pressure to theauxiliary outputs. If enabled, auxiliaryoutput #2 will activate when a replaceafterfilters alert condition occurs.Auxiliary output #1 will activate if aafterfilter high ∆P alarm occurs.

Prompts you to enter 0 or 1 to enablea high afterfilter pressure to theauxiliary outputs. If enabled, auxiliaryoutput #2 will activate when a checkcompressed air alert condition occurs.Auxiliary output #1 will activate if a lowsupply pressure alarm occurs.

Prompts you to enter 0 or 1 to enablea cleaning failure to the auxiliaryoutputs. If enabled, auxiliary output #2will activate when a check pulse valvealert condition occurs. Auxiliary output#1 will activate if a cleaning failurealarm occurs.

Prompts you to enter 0 or 1 to enablea service timer expired to auxiliaryoutput #1. If enabled, auxiliary output#1 will activate when the service timerpreset value times out. NOTE: Theservice timer only operates (countsdown) when the blower is running.When expired, it will only activateauxiliary output #1.

Prompts you to enter 0 or 1 to enablea lube fan timer expired to auxiliaryoutput #1. If enabled, auxiliary output#1 will activate when the lub fan timerpreset value times out. NOTE: Thelube fan timer only operates (countsdown) when the blower is running.When expired, it will only activateauxiliary output #1.



Revised 1/01



LINK USER INPUTSTO OUTPUTS? → (*)

DEL ERROR & DATALOGS? (1 = YES) → (*)

ENTER CODE→

KEYS TO PRESS

To link the condition to theauxiliary output(s), type 1 andpress ENTER

Press 0 and ENTER to preventlinking the auxiliary inputs to theauxiliary output(s) (Must havethe user input/output option forthis action to be functional)

Type 1 and press ENTER toclear the data logged

For normal operation bypass,ignore this message bypressing NEXT or PREV

Type 0 and press ENTER toreview the settings

Enter another code or press ←twice to exit

NOTES

Prompts you to enter 0 or 1 to enableuser input #1 to auxiliary output #1and user input #2 to auxiliary output#2. If enabled, auxiliary output #1 willactivate when the dry contact wiredto auxiliary input #1 closes. Auxiliaryoutput #2 will activate when the drycontact wired to auxiliary input #2closes. Refer to Section 4.6.

Prompts you to delete the area inmemory that stores historicalinformation of the dust collectionsystem while the blower is running.Entering a 1 does not effect theoperation of the system, it simplyclears an area of memory that ismapped for storage of logged dataand system alarms. If remotemonitoring through the RS232 link isbeing used, consult UAS or your localDUST-HOG representative.

Prompts you for another codenumber or you can press 0 to reviewthe setting you just entered. (*)displays the code entered.



Revised 1/01

7.2 CODE 4AIRFLOW SETTINGS

Code 4 allows you to view and modify airflowinformation. Code 4 allows access to the followinginformation:

• Actual airflow once the system is calibrated• Maximum initial airflow setting• Low airflow alert setpoint• High airflow is always 20% higher than the initial

airflow setting (fixed)

Configure the system to the maximum airflow within thelimits of the rated horsepower of the motor/blower. Makecertain clean filters are installed and the dampers areopen. Activate the blower by pressing the START key.Allow the system to run and stabilize for 10 minutes. Youare now ready to enter the program. If you enter awrong number while programming, press ← (backspacekey) to erase any previous keystrokes. Continuing topress ← will return you to the start.

! WARNINGCustomer must perform this code during start-up toensure proper CFM display.

! C AU T I O NThe airflow settings procedure should only beperformed during start-up of your dust collectionsystem. Over time, repeated changes to the airflowsettings will affect the integrity and accuracy of theinformation displayed.

CODE 4 - AIRFLOW SETTINGS


ENTER PASSWORD→


ENTER CODE→ 4

AIRFLOWSETTINGS

AIR VOLUME(*)

KEYS TO PRESS

Press ENTER

Enter your numeric passwordand press ENTER (press ← toerase any mistakes)

Press 4 and then ENTER



NOTES



Enter the code requested.Displays 4.

The title of Code 4 is givenupon entering the state.

Indicates the present airflow ofthe system (if blower isrunning).



Revised 1/01

CODE 4 - AIRFLOW SETTINGS (continued)


INIT AIRFLOW→ 7,000 CFM

MIN REQ AIRFLOW2,800 CFM

ENTER CODE→ 13

INITIAL DIRTY AIRSET-UP ROUTINE

NOTE: BLOWERMUST BE RUNNING

GET INITIAL DIRTY AIR?(1 = YES) → 1

INITIAL DIRTY AIRPRESSURE (*) "

ENTER CODE→

KEYS TO PRESS

Enter calibrated maximumairflow of the system

This example shows7,000 CFM

Defaults to 40% but can bechanged

Key in the new value and pressENTER

Press 1 then 3 then ENTER

Press ENTER

Press ENTER

Press 1 then ENTER

Press ENTER

Press 4 and then ENTER toreview your changes

Enter another code or press ←twice to exit

NOTES

Prompts you for the initialdesign airflow of the systemwith clean filters.

The system will automaticallycalculate a value that is 40% ofthe initial airflow value. You canchange this by entering a newnumber.



The system notifies you that theblower must be running tocontinue. If the blower is notrunning, accurate data cannotbe acquired.

If you enter a 1 and pressENTER, the system will samplethe air static. This is needed toobtain an accurate airflowreading.CAUTION: The procedure forsampling dirty air should onlybe performed once upon start-up. Repeated use of thiscommand will corrupt theintegrity and accuracy of theairflow information.

Displays the dirty air staticpressure. This should be somevalue less than zero.

Prompts you for another codenumber. You may select anothercode or the system willautomatically exit if a key is notpressed within 60 seconds.



Revised 1/01

7.3 CODE 5CLEANING MODE SETTINGS

Code 5 allows you to view and modify cartridge cleaningmodes, cleaning setpoints and pulsing delay times.Code 5 will give the following information:

• Selectable cleaning mode• Setpoint pulse high ∆P setpoint• Setpoint pulse low ∆P setpoint• Pulse duration• Continuous pulse delay• Auto-tune pulse delay• Auto-tune high setpoint• Auto-tune low setpoint• Downtime cleaning cycles• Filter rupture setpoint

Check that all of the low pressure air lines areconnected correctly between the dust collection unitand the Supra-I.Q. Diagnostics Panel. Make certain thehigh pressure (supply air) is connected to the air linedownstream from the filter/regulator and attached to theSupra-I.Q. Diagnostics Panel. You are now ready toprogram. If you enter a wrong number whileprogramming, press ← (backspace key) to erase anyprevious keystrokes. Continuing to press ← will returnyou to the start.

! WARNINGThe system has been calibrated at the factory. Thesedefault settings should be acceptable for mostapplications.

CODE 5 - CLEANING MODE SETTINGS


ENTER PASSWORD→


ENTER CODE→ 5

CLEANING MODESETTINGS

SET MODE (0 = SP, 1= CONT, 2 = AUTO → 2

KEYS TO PRESS

Press ENTER

Enter numeric password andpress ENTER (press ← toerase any numeric mistakes)

Press 5 then ENTER


To change the value, type 2then ENTER

NOTES





Prompts you for the type ofcleaning mode you want.

0 = setpoint pulse mode1 = continuous mode2 = auto-tune mode

See Section 5.3 for explanationsof the cleaning modes.



Revised 1/01

CODE 5 - CLEANING MODE SETTINGS (continued)


SP HIGH SETPOINT→ 3.0" w.g.

SP LOW SETPOINT→ 2.5" w.g.

PULSE DURATION→ 100 ms

CONT PULSE DELAY→ 10 sec

AUTO-PULSE DELAY→ 120 sec

AUTO-TUNE LOW SP→ 3.0" w.g.

AUTO-TUNE HIGH SP→ 8.0" w.g.

DOWNTIME CYCLES0 cycles

KEYS TO PRESS

To change value, type 3 then .then 0 and press ENTER


To change value, type 1 then 0then 0 and press ENTER(100 msecs is default – consultfactory before changing thisvalue)

To change value, type 1 then 0and press ENTER (10 secondsis default)

To change value, type 1 then 2then 0 and press ENTER

To change value, type 3 then .then 0 and press ENTER (3.0"is default)

To change value, type 8 then 0and press ENTER (8.0" isdefault)

Type 0 and press ENTER (canenter up to 10 cycles)

NOTES

Prompts you for the ∆P highsetpoint (this value is used insetpoint pulse mode foractivation of a cleaning cycle).

Prompts you for the ∆P lowsetpoint (this value is used insetpoint pulse mode foractivation of a cleaning cycle).

Prompts you to enter the lengthof time the cleaning pulsevalve(s) are energized inmilliseconds.

Prompts you to enter the timedelay between pulses while inthe following cleaning modes:continuous pulse, setpoint pulseand downtime pulse.

Prompts you to enter the power-up initial time delay betweenpulse for the auto-tune cleaningmode (once the system is inoptimum delay time betweencleaning pulses).

Prompts you to enter the lowsetpoint for auto-tune mode.Any differential pressure belowthe entered value will disablepulsing while in auto-tune.

Prompts you to enter highsetpoint for auto-tune mode. Adifferential pressure above theauto-tune high setpoint will causecontinuous pulse cleaning. Auto-tune high setpoint must be lessthan or equal to the “High ∆PSetpoint” that is preprogrammed.Refer to Section 7.6.

Prompts you for the number ofcomplete downtime cleaningcycles you want the system toperform immediately followingblower shutdown.



Revised 1/01

CODE 5 - CLEANING MODE SETTINGS (continued)


FILTER RUPT. ∆P→ 0.0" w.g.

ENTER CODE→

KEYS TO PRESS

Type 0 and press ENTER


Enter another code number orpress ← twice to exit

NOTES

Prompts you for the setpoint valuefor a cartridge filter rupture ∆Palert and alarm condition. If 0 isentered, the filter rupture alertand alarm indication is disabled.




Revised 1/01

7.4 CODE 6SUPPLY PRESSURE SETTINGS

Code 6 allows you to view and modify supply pressuresettings. Code 6 allows access to the followinginformation:• System manifold supply pressure• Supply pressure high and low setpoints• Supply pressure high and low alert setpoints• Supply pressure high and low alarm setpoints

Make certain the high pressure tubing is connected tothe system manifold (supply air) after the filter regulatorvalve and to the Supra-I.Q. Diagnostics Panelcompressed air fitting. You are now ready to program. Ifyou enter a wrong number while programming, press ←(backspace key) to erase any previous keystrokes.Continuing to press ← will return you to the start.

! WARNINGThe system has been calibrated at the factory. Thedefault settings should be acceptable for mostapplications.

CODE 6 - SUPPLY PRESSURE SETTINGS


ENTER PASSWORD→


ENTER CODE→ 6

SUPPLY PRESSURESETTINGS

MANIFOLD PRESS(*) PSI

KEYS TO PRESS

Press ENTER


Press 6 then ENTER


Ready-only

Press ENTER to advance thescreen

NOTES



Enter the code requested.Display 6.


Displays the actual supplypressure of the system.



Revised 1/01

CODE 6 - SUPPLY PRESSURE SETTINGS (continued)


SUPPLY PRESSURE→ 100 PSI

MP ALERT HIGH→ 110 PSI

MP ALERT LOW→ 90 PSI

MP ALARM HIGH→ 120 PSI

MP ALARM LOW→ 80 PSI

ENTER CODE→

KEYS TO PRESS

To change the value, type 1then 0 and press ENTER


To change the value, type 9then 0 and press ENTER

To change value, type 1 then 2then 0 and press ENTER

To change value, type 8 then 0and press ENTER



NOTES

Prompts you for the nominalsupply pressure that will besupplied to the system throughthe filter regulator system. TheSupra-I.Q. Diagnostics Panelwill automatically establish alertand alarm conditions from thisinput value.

Prompts you for the supply(manifold) alert high setpoint.(By default, the systemautomatically sets this value 10units higher than the installedSUPPLY MP value.)

Prompts you for the supply(manifold) alert low setpoint.(By default, the systemautomatically sets this value 10units lower than the installedSUPPLY MP value.)

Prompts you for the supply(manifold) alarm high setpoint.(By default, the systemautomatically sets this value 20units higher than the installedSUPPLY MP value.)

Prompts you for the supply(manifold) alarm low setpoint.(By default, the systemautomatically sets this value 20units lower than the installedSUPPLY MP value.)




Revised 1/01

7.5 CODE 7TEMPERATURE SETTINGS (OPTIONAL)

Code 7 allows you to view and modify the temperatureoperating range of the system. Code 7 allows access tothe following information:

• Temperature in the clean air plenum• High temperature setpoint• Low temperature setpoint

Make certain that the temperature sensor with a non-metallic (dielectric) bushing is installed in the clean airplenum of your dust collector. Verify that the Type Jextension cable is interconnected properly between thesensor and the Supra-I.Q. Diagnostics Panel. Refer toFigure 5 for proper interconnection. You are now readyto program. If you enter a wrong number whileprogramming, press ← (backspace key) to erase anyprevious keystrokes. Continuing to press ← will returnyou to the start.


CODE 7 - TEMPERATURE SETTINGS


ENTER PASSWORD→


ENTER CODE→ 7

TEMPERATURESETTINGS

TEMPERATURE(*) ° F

KEYS OF PRESS

Press ENTER

Enter your numeric passwordthe press ENTER (press ← toerase any mistakes)



Read-only


NOTES





Displays the actual airtemperature in the clean airplenum. If the temperatureoption is not purchased, thescreen will displayTEMPERATURE NOTINSTALLED.



Revised 1/01

CODE 7 - TEMPERATURE SETTINGS (continued)


OPER RANGE LOW→ 0 °F

OPER RANGE HIGH→ 255 °F

ENTER CODE→

KEYS TO PRESS

To change the value, type 0 andpress ENTER

To change the value, type 2then 5 then 5 and press ENTER



NOTES

Prompts you for the low setpointof the system temperatureoperating range. If the airstreamtemperature falls below thisvalue, the Supra-I.Q.Diagnostics Panel will activate alow temperature alarm.

Prompts you for the hightemperature setpoint of thesystem temperature operatingrange. If the airstreamtemperature rises above thisvalue, the Supra-I.Q.Diagnostics Panel will activate ahigh temperature alarm.

Prompts for another codenumber. You may select anothercode or the system willautomatically exit if a key is notpressed within 60 seconds.



Revised 1/01

7.6 CODE 8MAINTENANCE SETTINGS

Code 8 allows you to view and modify the system timersand filter ∆P alert and alarm settings. Code 8 allowsaccess to the following information:

• Lube fan timer settings• Service interval timer settings• Cartridge filter alert setting• Cartridge filter alarm• Afterfilter alert setting• Afterfilter alarm setting• Blower FLA entry (optional)

The maintenance timers are used to indicate whenservice should be performed on your blower and dustcollector. The filter alert and alarm condition settingsallow you to calibrate your system to prevent nuisancealerts when operating in atypical circumstances. If forsome reason the blower is ever re-sized and changed,the system allows you to key in important informationabout the blower change. You are now ready to program.If you enter a wrong number while programming, press← (backspace key) to erase any previous keystrokes.Continuing to press ← will return you to the start.


CODE 8 - MAINTENANCE SETTINGS


ENTER PASSWORD→


ENTER CODE→ 8

MAINTENANCESETTINGS

TIME UNTIL LUBE FAN(*) hrs

KEYS TO PRESS

Press ENTER




Read-only


NOTES





Displays the amount of timeremaining before the lube fantimer expires and activates analarm. The timer counts downin hours only while the bloweris active.



Revised 1/01

CODE 8 - MAINTENANCE SETTINGS (continued)


PRESET LUBE FAN TIMER→ 2,000 hrs

RESET LUBE FAN TIMER(1 = YES) → 1

TIME UNTIL SERVICE(*) hrs

PRESET SERVICE TIMER→ 168 hrs

RESET SERVICE TIMER?(1 = YES) → 1

AFTER ∆P ALERT→ 2.0" w.g.

AFTER ∆P ALARM→ 3.0" w.g.

FILTER ∆P ALERT→ 6.0" w.g.

KEYS TO PRESS

To change the value, type 2then 0 then 0 then 0 and pressENTER

To change the value, type 1 andpress ENTER


Press 1 then 6 then 8 and pressENTER

Press 1 to reset or ENTER toskip

Press 2 then . then 0 and pressENTER



NOTES

Prompts you for the presetvalue that you prefer untilmaintenance lubes the fan orany other equipment. Factorydefault is 2,000 hours of runtime. Refer to the dust collectoroperation manual forrecommended fan lube times.Prompts you for a request toreset the lube fan timer to thevalue that was entered in theprevious state. By pressing 1and ENTER the value resets tothe preset value.

Displays the amount of timeremaining before the serviceinterval timer expires andactivates the display. The timercounts down in hours only whilethe blower is active. This timeris generally used to remind youwhen to empty the drums.

Prompts you for the presetvalue until a service intervalneeds to be performed. Factorydefault is 120 hours. This timemay need to be adjusteddepending on the loading.

Prompts you for a request toreset the service interval timerto the value that was entered inthe previous state. By pressing1 and ENTER the value resetsto the preset value.

Prompts you for the afterfilterpressure alert setpoint.

Prompts you for the afterfilterpressure alarm setpoint.

Prompts you for the cartridgedifferential pressure alertsetpoint.



Revised 1/01

CODE 8 - MAINTENANCE SETTINGS (continued)


FILTER ∆P ALARM→ 8.0" w.g.

ENTER BLOWER FLA→ (*) AMPS

ENTER CODE→

KEYS TO PRESS


Type in appropriate FLA andpress ENTER



NOTES

Prompts you for the cartridgedifferential pressure alarmsetpoint. This limit determinesthe maximum limit at which theauto-tune high setpoint can beset. Refer to Section 7.3.

Prompts you for the bloweramps in the event the motor ischanged and has a differentFLA rating. The amperagedisplayed (bold text) must bethe nameplate full load amps ofthe motor/blower. If the option isnot purchased, the display willread BLOWER OPTION NOTINSTALLED.

Prompts for another codenumber. You may select anothercode or the system willautomatically exit if a key is notpressed within 60 seconds.



Revised 1/01

7.7 CODE 9DATE AND TIME SETTINGS

Code 9 allows you to view and modify the system realtime clock. Code 9 allows access to the followinginformation:

• Time, day, date, month, year• Daylight savings time

The system has a battery backed-up real time clockthat maintains time. The system uses the real timeclock for several internal functions, including the datalog. The data log is any area of memory that storessystem information, alerts and alarms. If you enter awrong number while programming, press ← (backspacekey) to erase any previous keystrokes. Continuing topress ← will return you to the start.


CODE 9 - DATE AND TIME SETTINGS


ENTER PASSWORD→


ENTER CODE→ 9

DATE AND TIMESETTINGS

UAS DUST-HOG2:32 PM 9/14/99

KEYS TO PRESS

Press ENTER


Press 9 then ENTER


Read-only


NOTES



Enter the code requested.Display 9.

The title of Code 9 is given.

Display the time by date andtime of day giving AM or PM.



Revised 1/01

CODE 9 - DATE AND TIME SETTINGS (continued)


ENTER YEAR→ 99

ENTER MONTH→ 9

ENTER DAY→ 14

ENTER WEEKDAY(1 = SUNDAY) → 3

ENTER HOUR→ 2

ENTER 0 = AM, 1 = PM→ 1

ENTER MINUTES→ 32

DAYLIGHT SAVINGSENABLE? (1 = YES) → 1

ENTER CODE→

KEYS TO PRESS


To change value, type 9 andpress ENTER






To disable daylight savings timefeature, type 0 and pressENTER



NOTES

Prompts you for the last twodigits of the current year.

Prompts you for the month(1 = January and 2 = February,etc.)

Prompts you for the day of themonth.

Prompts you to enter the day ofthe week (1 = Sunday and7 = Saturday).

Prompts you to enter the hourof the day (1 through 12).

Prompts you for the preset AMor PM. (0 = AM, 1 = PM).

Prompts you to enter theminutes of the hours (0 through60).

Prompts you to enable thedaylight savings feature.(When enabled, the system willautomatically convert todaylight savings time and backagain at the appropriate timesof the year.)




Revised 1/01

8. ALARM CONDITIONS ANDTROUBLESHOOTING

The Supra-I.Q. Diagnostics Panel has a built-indiagnostics system that indicates when an active alarmcondition occurs. When an active alarm is present, thered light on the face of the Supra-I.Q. Diagnostics Panellabeled ACTIVE ALARM will illuminate. The alarm lightstays on only as long as the alarm condition exists. If thealarm condition is corrected, the active alarm light willturn off. If an alarm condition has occurred, regardless ifthe problem is present, the system data log will recordthe event, day and time it occurred and store it forapproximately one year in the system memory. If morethan one alarm is active, the system will maintain thealarms in the priority they occur. Alarms can be viewedat any time.

Possible alarm conditions are:

• Low airflow• Low supply pressure• High supply pressure• Internal failure• Over temperature (optional)• Afterfilter high pressure• Blower overcurrent• Cartridge filter high ∆P• Filter rupture• Cleaning failure• Blower failure• Service timer (time expired)• Lube fan timer (time expired)

If an alarm occurs, the Supra-I.Q. Diagnostics Panelallows you to view possible causes and recommendedremedies.



Revised 1/01

8.1 LOW AIRFLOW ALARM

If airflow is insufficient with respect to what hasbeen preset, the system will illuminate the ACTIVEALARM light. To view the alarm, perform thefollowing sequence of keystrokes.

8.1 LOW AIRFLOW ALARM


*ACTIVE ALARM*LOW AIRFLOW

CHECK AIRFLOWOPEN DAMPER

CHECK INDIVIDUALBRANCH DAMPERS

CHECK BLOWERAND BELTS

CHECK FILTER ∆PCHECK AFT FILTER

CHECK FAN ROTATION

KEYS TO PRESS

Press VIEW ALARM key toview current, active alarm

Press NEXT or PREV until lowairflow is displayed

Press +/- or . to view remediesfor correcting the alarm

Toggling the +/- key willalternate active alarm conditionto remedy

Press NEXT or PREV to viewother remedies



Press NEXT to return to thefirst remedy

NOTES

The screen indicates lowairflow.

After pressing the appropriatekey, the display will suggestways of correcting the error.Open the damper to improveairflow.

Check the individual branch airdrop dampers to verify they areopen enough.

Verify the blower belts have theright tension and are in goodcondition.

Check the cartridge filters andafterfilters. Ensure they are ingood condition.

Check fan for proper rotation.



Revised 1/01

8.2 LOW SUPPLY PRESSURE ALARM

If the supply pressure falls below the alarm setpointvalue, the Supra-I.Q. Diagnostics Panel will illuminatethe ACTIVE ALARM light. To view the alarm, performthe following set of keystrokes.

8.2 LOW SUPPLY PRESSURE ALARM


*ACTIVE ALARM*LOW SUPPLY PRESS

CHECK DUST-HOGAIR CONNECTIONS

CHECK COMPRESSORPRESSURE

OPEN COMPRESSEDAIR VALVE

CLEAN OR REPLACEAIR/OIL FILTER

INCREASE PIPESIZE TO MANIFOLD

KEYS TO PRESS

Press VIEW ALARM key toview the alarm if it exists

Press NEXT or PREV until lowsupply pressure is displayed







NOTES

The screen indicates low supplypressure.

After pressing the appropriatekey, the display will suggestways of correcting the error.Verify that the compressed airtubing is properly attached tothe dust collector and Supra-I.Q. Diagnostics Panel.

Verify the supply pressure isavailable to the dust collectorand Supra-I.Q. DiagnosticsPanel.

Open the filter/regulator valveso compressed air is at theSupra-I.Q. Diagnostics Paneland the dust collector.

Clean or replace filter element,if necessary.

Indicates that the air lineinstalled from the filter regulatorto the dust collector may be toosmall.



Revised 1/01

8.2 LOW SUPPLY PRESSURE ALARM (continued)


ADJUST PRESSURE REGTO 100 PSI

INCREASE PULSE DELAYCODE 5

KEYS TO PRESS


Press NEXT to return to the firstremedy

NOTES

Adjust filter/regulator valve until100 PSI registers on the gauge.

Increase the pulse delay timeby entering Code 5 andadvancing to continuous orminimum pulse delay.



Revised 1/01

8.3 HIGH SUPPLY PRESSURE ALARM

If the supply pressure rises above the alarm setpointvalue, the Supra-I.Q. Diagnostics Panel will illuminatethe ACTIVE ALARM light. To view the alarm, performthe following set of keystrokes.

8.3 HIGH SUPPLY PRESSURE ALARM


*ACTIVE ALARM*HIGH SUPPLY PRESS

REPAIR PRESSUREREGULATOR

MAX. PRESSURE130 PSI

ADJUST PRESSUREREGULATOR

KEYS TO PRESS


Press NEXT or PREV until highairflow is displayed


Toggling the +/- key will alternateactive alarm condition to remedy



NOTES

The screen indicates highsupply pressure.

After pressing the appropriatekey, the display will suggestways of correcting the error.Verify the pressure regulator isworking correctly. Replace ifnecessary.

The maximum supply pressurethe system should ever be at is130 PSI. Adjust the system tobetween 100 and 105 PSI. Ifyour system has special filters,consult UAS or your localDUST-HOG representative.

Adjust the pressure regulator tooptimum operating range.



Revised 1/01

8.4 INTERNAL FAILURE ALARM

The Supra-I.Q. Diagnostics Panel has detected that ahardware problem exists with some of the electroniccomponents on the printed circuitboards. When thisalarm occurs, the ACTIVE ALARM light will illuminate.To view the alarm, perform the following set ofkeystrokes.

8.4 INTERNAL FAILURE ALARM



Press NEXT or PREV until theinternal failure is displayed


Toggling the +/- key will alternateactive alarm condition to remedy

*ACTIVE ALARM*INTERNAL FAILURE

CALL TECHNICIANINTERNAL FAILURE

NOTES

The screen indicates aninternal failure.

After pressing the appropriatekey, the display will suggestways of correcting the error.Contact UAS or your localDUST-HOG representative forassistance.



Revised 1/01

8.5 OVER TEMPERATURE ALARM(OPTIONAL)

If the air stream operating temperature rises above theprogrammed operating range, the Supra-I.Q.Diagnostics Panel will illuminate the ACTIVE ALARMlight. To view the alarm, perform the following set ofkeystrokes.

8.5 OVER TEMPERATURE ALARM


*ACTIVE ALARM*OVER TEMPERATURE

CHECK TEMP RANGECODE 7

POSSIBLE FIRETURN UNIT OFF

VERIFY AIRFLOWTEMPERATURE

KEYS TO PRESS


Press NEXT or PREV until overtemperature is displayed




Press NEXT to return to firstremedy

NOTES

The screen indicates overtemperature.

After pressing the appropriatekey, the display will suggestways of correcting the error.Verify that the programmedtemperature range is correctand adjust if necessary.Adjustments are made in Code 7.

A fire may exist in the ductworkor the dust collector. Turn dustcollection system off and notifymaintenance.

Verify the airstreamtemperature is not too high.Ensure the temperature sensoris installed correctly.



Revised 1/01

8.6 AFTERFILTER HIGH PRESSURE ALARM

If the static pressure at the afterfilter rises above theprogrammed afterfilter high pressure setpoint, theACTIVE ALARM light will illuminate. To view the alarmand remedies, perform the following set of keystrokes.

8.6 AFTERFILTER HIGH PRESSURE ALARM


*ACTIVE ALARM*AFT FILT ∆P HIGH

CHECK ∆P SETPOINTCODE 8

REPLACE FILTERSNEW SUPRA-SERIES

KEYS TO PRESS


Press NEXT or PREV untilafterfilter high pressure isdisplayed




NOTES

The screen indicates afterfilterhigh pressure.

After pressing the appropriatekey, the display will suggestways of correcting the error.Verify the afterfilter alarmsetpoint. Setpoint adjustmentis in Code 8. Increase theafterfilter alarm setpoint to2" w.g. for safety filters and3" w.g. for HEPA filters.

Replace the afterfilters, ifnecessary.



Revised 1/01

8.7 BLOWER OVERCURRENT ALARM

If the actual blower motor current rises to 125% of theprogrammed motor full load amp rating, the ACTIVEALARM light will illuminate. To view the alarm andremedies, perform the following set of keystrokes.

8.7 BLOWER OVERCURRENT ALARM


*ACTIVE ALARM*HIGH BLOWER AMPS

AIR VOLUME HIGHCLOSE DAMPER

CHECK BLOWERAND BELTS

CHECK MOTORWIRING

VERIFY CORRECTTURNS THRU CT

KEYS TO PRESS


Press NEXT or PREV until highblower amps is displayed






NOTES

The screen indicates a blowerovercurrent.

After pressing the appropriatekey, the display will suggestways of correcting the error.Close the damper to the lowerairflow and reduce the runningamps.

Check blower and belts toensure they are installedcorrectly.

Verify that the motor wiring issecurely attached at thecombination starter and themotor junction box.

Verify that the currenttransformer is wired correctly.Verify that the BANK 0dipswitch settings on the maincircuitboard are correct for themotor nameplate amperage.Refer to Section 4.7.



Revised 1/01

8.8 CARTRIDGE FILTER HIGH ∆P ALARM

If the cartridge filter ∆P rises above the programmedhigh ∆P setpoint, the ACTIVE ALARM light willilluminate. To view the alarm and remedies, perform thefollowing set of keystrokes.

8.8 CARTRIDGE FILTER HIGH ∆P ALARM


*ACTIVE ALARM*FILTER ∆P HIGH

FILTERS MAY NEEDTO BE REPLACED

OPENDAMPER

KEYS TO PRESS


Press NEXT or PREV until highfilter ∆P is displayed




NOTES

The screen indicates a highcartridge filter ∆P.

After pressing the appropriatekey, the display will suggestways of correcting the error.Check the airflow and close thedamper, if necessary.

Open damper to allow moreairflow. This may reduce thepressure drop across the filters.



Revised 1/01

8.9 FILTER RUPTURE ALARM

If there are sudden drops in ∆P across the filters or the∆P falls to the programmed filter rupture setpoint, theACTIVE ALARM light will illuminate. To view the alarmand remedies, perform the following set of keystrokes.

8.9 FILTER RUPTURE ALARM


*ACTIVE ALARM*FILTER RUPTURE

MINIMIZE RAPIDAIRFLOW CHANGES

REPLACE DAMAGEDCARTRIDGES

KEYS TO PRESS


Press NEXT or PREV until highfilter ∆P is displayed




NOTES

This screen indicates acartridge filter rupture.

After pressing the appropriatekey, the display will suggestways of correcting the error.Check to ensure nothing in thesystem is causing rapid airflowchanges.

Check all air line connectionsand verify they are securelyattached.

Replace filters withSupra-Series cartridge filters.



Revised 1/01

8.10 CLEANING FAILURE ALARM

Any time cleaning takes place, the system monitorsthe supply pressure. If a valve is activated and thesystem senses no deviation in manifold pressure orrecovery of the compressed air does not happen, thiscould mean a possible faulty valve or a cleaningfailure. If this condition repeats five times in a row, a

CHECK PULSE VALVE alert condition occurs. If thecondition happens 10 times in a row, a CLEANINGFAILURE ALARM occurs. If the valve, or valves,become functional, the alert and alarm conditions willautomatically reset. To review the alarm andremedies, perform the following set of keystrokes.

8.10 CLEANING FAILURE ALARM


*ACTIVE ALARM*CLEANING FAILURE

VALVE FAILURECHECK VALVE (*)

CHECK PANEL FORLOOSE HOSES

OPEN COMPRESSEDAIR VALVE

ADJUST PRESSUREREGULATOR

PRESSURE RANGE90 - 120 PSI

KEYS TO PRESS









NOTES

The screen indicates a cleaningfailure active alarm. Afterpressing the appropriate key,the display will suggest ways ofcorrecting the error.

The system will determinewhere a valve has failed. (*) willgive a number between 1 and16. This is the location of thevalve failure.

Check the control panel anddust collector for loose hosesand/or fittings.

Check the filter/regulator valveand verify adequate airpressure is the manifold and theSupra-I.Q. Diagnostics Panel.

Verify that the supply pressureis in the optimum operatingrange. Lack of air pressure cancause problems.

Indicates the optimum operatingrange.



Revised 1/01

8.10 CLEANING FAILURE ALARM (continued)




CHECK DIAPHRAGMSOLENOID VALVES

CHECK WIRES FROMPANEL TO VALVES

NOTES

If you notice that a valve is notfunctioning correctly, enterCode 2 to monitor the valveswhile cleaning. The system willlist the last valve pulsed.

Check the diaphragm valve(s)to ensure nothing is preventingmechanical action.



Revised 1/01

8.11 BLOWER FAILURE ALARM

If the blower contactor fails to energize or trips whilerunning, the ACTIVE ALARM light will illuminate. To viewthe alarm and remedies, perform the following set ofkeystrokes.

8.11 BLOWER FAILURE ALARM


*ACTIVE ALARM*BLOWER FAILURE

CHECK BLOWERBELTS

CHECK FAN DAMPERSYSTEM DAMPERS

RESET OVERLOADRELAY

RESET BREAKERREPLACE FUSES

CHECK THREE-PHASE POWER

CHECK WIRINGTO MOTOR START

KEYS TO PRESS


Press NEXT or PREV untilblower failure is displayed








NOTES

The screen indicates a blowerfailure.

After pressing the appropriatekey, the display will suggestways of correcting the error.Check the condition of blowerbelts.

Check the system dampers.

Reset the motor starteroverload relay. Ensure that theblower and motor are in goodcondition and restart thesystem.

Reset the motor branch circuitbreaker and/or replace anyfuses that have tripped.

Ensure you have 3-phasepower on systems that require3-phase power.

Ensure that the wiring to themotor starter and the auxiliarywiring to the Supra-I.Q.Diagnostics Panel is correct.Refer to Figures 3 and 4.



Revised 1/01

8.12 SERVICE TIMER EXPIRED ALARM

When the service timer counts down from the presetvalue and reaches zero (0), the ACTIVE ALARM lightwill illuminate. To view the alarm and remedies, performthe following set of keystrokes.

8.12 SERVICE TIMER EXPIRED ALARM


*ACTIVE ALARM*SERVICE TIMER

PERFORM GENERALMAINTENANCE

RESET SERVICETIMER

KEYS TO PRESS






NOTES

The screen indicates that theservice timer has expired.

After pressing the appropriatekey, the display will suggestways of correcting the error.Perform general maintenanceon your dust collection system.Refer to dust collectoroperation manual formaintenance procedures.

Reset the service timer. Referto Section 7.6 for resettingservice timer.



Revised 1/01

8.13 LUBE FAN TIMER EXPIRED ALARM

When the fan timer counts down from the preset valueand reaches zero (0), the ACTIVE ALARM light willilluminate. To view the alarm and remedies, perform thefollowing set of keystrokes.

8.13 LUBE FAN TIMER EXPIRED ALARM


*ACTIVE ALARM*LUBE FAN TIMER

PERFORM GENERALSERVICE ON FAN

RESET SERVICETIMER

KEYS TO PRESS






NOTES

The screen indicates that theservice timer has expired.

After pressing the appropriatekey, the display will suggestways of correcting the error.Perform general maintenanceon your dust collection system.Refer to dust collectoroperation manual formaintenance procedures.

Reset the service timer. Referto Section 7.6 for resettingservice timer.

4440 Creek Rd Cincinnati, Ohio 45242 USA National Phone: 1-800-252-4647

Telephone: (513) 891-0400 Fax: (513) 891-4882 http://www.uasinc.com

AN ISO9001 CERTIFIED COMPANY

UNITED AIR SPECIALISTS, INC. LIMITED WARRANTY

UAS warrants to the original purchaser that all equipment will be free from defects in materials and workmanship for one year from the date of shipment from UAS (three years for Smokeeter® and VisionAir™ models other than CC and DC series) and that major structural components on SFC and MCB series will be free from defects in materials and workmanship for ten years from the date of shipment from UAS. This warranty applies only if equipment is properly installed, maintained, and operated under normal conditions and does not apply to damage caused by corrosion, abrasion, abnormal use or misuse, misapplication, or normal wear and tear. This warranty will be void with respect to equipment that is subject to unauthorized repairs or modifications. UAS makes no warranty as to goods manufactured or supplied by others. This warranty is subject to any limitations in UAS’ quotation and may not be modified except by a written instrument signed by the President or Vice President of Sales of UAS.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NONINFRINGEMENT.

As Purchaser's exclusive remedy for any defects in the equipment, UAS will exchange or repair any defective parts during the warranty period, provided such parts are returned, prepaid, to UAS' factory. The obligation of UAS is limited to furnishing replacement parts F.O.B. UAS' factory or making repairs at UAS' factory of any parts that are determined, upon inspection by UAS, to be defective. In no event will UAS be responsible for labor or transportation charges for the removal, reshipment or reinstallation of the parts.

IN NO EVENT WILL UAS BE RESPONSIBLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES.

©2005 United Air Specialists Part No. 44-2399 08/05

United Air Specialists, Inc. reserves the right to change

design or specifications without notice.

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